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STANDARD
ENGINE
CATALOG
Dear Sirs,
We are thrilled to present the new ML3000 engine series. This new engine release is the
result of over 20 years of experience and research coming together.
The ML3000 and ML1000 engines are ready to be used for domestic and/or industrial
applications, CE marked and under warranty of the manufacturer (beyond terms and
conditions described in this catalog and in the official documentation)
Our staff is always available and ready to answer any questions you may have.
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MAIN Resilient and reliable
all the materials used in the engine are
CHARACTERISTICS carefully selected to resist high
temperatures, stress and oxidation,
OF THE ENGINES especially the materials used on the hot
side of the engine
Easy to build
the engine can be completely assembled
with standard tools in a few hours by
anyone with some degree of mechanical
experience.
Versatility
our engine can be used with either gas
burners or biomass furnaces such as those
that use wood-chips, pellets, or similar
fuels. We conducted tests with gas
burners, pellets, wood and inverse flame
furnaces without changing any of the
aspects of the engine
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ML3000
TECHNICAL DATA
Electric generator
Power: 6 Hp continuous, 19 peak Hp
Voltage: 24-48V DC
Maximum RPM: 5000
Torque Constant: 1.20" lbs/amp.
Peak Stall Torque: 38 Nm.
Max Motor Current: 300 A/1min.
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APPROXIMATE
DIMENSIONS
ML3000
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ML1000
TECHNICAL DATA
Material used
Electric generator
Engine block and crankcase: Fe510
nickel-plated Power: 6 Hp continuous, 19 peak Hp
Piston Rod: 7075 aluminium alloy Voltage: 24-48V DC
Crankshaft: steel bar quenched and Maximum RPM: 5000
rectified Torque Constant: 1.20" lbs/amp.
Connecting Rods and pistons: 7075 Peak Stall Torque: 38 Nm.
aluminium alloy anodized Max Motor Current: 300 A/1min.
Cylinder sleeves: chrome-plated steel
Piston gasket: Teflon/carbon
Heat exchanger and Cooler: Steel AISI 310 Start and controll unit
Regenerator: Steel AISI 310
Start system and battery pack (48V-
12Ah).
Automatic start with termocouple to be
Main features:
fitted into the combustion chamber and
CC: 522 security system for the presence of the
Gas used: Nitrogen refrigerant fluid.
Overpressure: Up to 30 Bar Monitoring of the main parameters of
Working temperature: 850°/950° Celsius the engine by wireless (o mobile).
(Hot side)
Starting temperature: 700° Celsius (Hot
side) standard electrical outlets
Rotation per minute: (with load) up to 750 Off-grid: 230-115 Vac 50-60 Hz.
Lubrication: not needed
In – grid : DC standard for certificated
Cooling: water (from 4,5 up to 6,5 Liter per inverters .
minute)
Dimensions (approximated): 959 mm x
780 mm x 266 mm Perfomances
Weight (approximated): 110 kg
Hot exchanger dimensions: 120 mm x ø Electric power generated: up to 1,1 kW.
198 mm It can run constantly, 24 / 7.
Electrical efficency: 14%
Hot water production : kWt 10,00 • 6.5
lt/minute a 40° Celsius (temp water IN
15°Celsius).
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APPROXIMATE
DIMENSIONS
ML1000
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SPARE
PARTS
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MAINTENANCE
AND SERVICE
Estimated maintenance
Every 3 mounths:
visual inspection and pressure check.
Every year:
visual inspection, pressure check and refill of Nitrogen.
Every 3 Years or 20’000 hours
internal inspection.
If the engine is used with biomass or wood boilers it’s recommended to clean
periodically the hot exchanger with an iron brush.
Service
It’s avaiable for free for the first 12 months from the delivery of the engine a remote
monitoring service (phone charges excluded), after there will be an annual fee.
For the first 12 months it’s avaiable and for free a remote service.
If the engine is used on heavy heat source it’s avaiable a restoration service of the
heat excanhers (if is possible) to minimize the spare costs.
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PRICE
LIST
ENGINE
PRICE
CODE DESCRIPTION
EURO
SPARE PARTS
PRICE
CODE DESCRIPTION
EURO
O-ring
ML3000 O-ring set for ML3000 65,00
O-ring
ML1000 O-ring set for ML1000 40.00
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GUIDELINES FOR
FURNACE
INSTALLATION
(1/2)
The engine can be installed on virtually any furnace if the combustion chamber is big
enough to host the hot side of the heat exchangers. The furnaces can use solid (biomass
and coal), liquid or gas fuel.
Biomass furnaces
Wood, pellet and chip wood furnaces are all supported. Even reverse flame boilers or
furnaces are supported.
Wood furnace
The positioning of the engine is equivalent to the pellet/chipwood one, but it requires a
bit more planning and customization.
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GUIDELINES FOR
FURNACE
INSTALLATION
(2/2)
Note: The general rule is that the heat exchangers need to be positioned right in the
middle of the hot air flow in the furnace. Both the exchangers should receive as much
heat as possible inside the combustion chamber.
Is important that the entire body of the exchanger reaches a good operating
temperature.
Moreover is important to avoid ashes depositing on the heat exchanger’s pipes. Ash
deposits reduce the ability of the heat exchangers to conduct heat inside the engine.
Genoastirling Srl garantisce per un periodo di La presente garanzia copre i danni al motore
12 mesi (fino a 5000 ore di utilizzo) dalla data di causati da: componente difettoso per forma o
consegna del prodotto al Cliente, che ogni materiale, per progetto non conforme all'uso
Motore Stirling GS, sarà esente da difetti di indicato, non corretto montaggio di GS.
materiale e lavorazione, a condizione che il
cliente acquisti il prodotto da GS o da Non sono coperti da garanzia i
rivenditore autorizzato da GS. danni causati da:
Nessuna responsabilità può essere imputata a • Installazione non corretta del motore su
GS o al rivenditore del Motore Stirling GS per caldaie o altri supporti.
ogni problema o danno diretto / indiretto a • Modifiche al motore non autorizzate da GS.
persone / cose / animali verificatisi durante
• Ulteriori interventi di manutenzione
tutta la vita del Motore Stirling GS.
richiesti dal cliente oltre alla garanzia.
Tutte le parti sostituite come difettose o non
conformi, durante gli interventi di garanzia,
diverranno proprietà di GS.
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Headquarter : Viale Monza 1, 20125 Milano (MI) - Italy
Operational Headquarter: Via San Quirico 14, 16042 Carasco (GE)
VAT & Fiscal Number 06780080963 – Corp. Cap. € 16.666,66 f.p.
Phone : +39 02/26306344 Fax: +39 02/26306780
email info@genoastirling.it - genoastirling.it