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Reference List for Power Supply Systems
for Iron & Steel Industry

SIMELTCIS Power
Siemens Industrial Solutions and Services

Iron & Steel Technologies
I&S MT IS
Fax: +49 (9131) 7-26322
E-mail: metals@siemens.com
http://www.siemens.com/metals
Siemens Aktiengesellschaft
© Siemens AG 2007. All Rights Reserved
Änderungen vorbehalten
12_Power_Supply_Systems_for_Iron_Steel_Industry_d.ppt
Reference List for Power Supply Systems for Iron & Steel Industry SIMELTCIS Power
Since 1990:
equipping more than 50 plants with indoor and outdoor
switchgear equipment, transformers, filter circuits, etc.
Page 1 of 16
Industry Sector I&S MT MS EA

Industry Solutions - Metals Technologies
service.metals@siemens.com
http://www.industry.siemens.com/metals/en/
D:\Backes Anwenderdaten\07 References Leaflets\latest version\12_Power_Supply_Systems_for_Iron_Steel_Industry 2008-03-12.doc/1-16 Stand 03/08
Year of Enduser Country Application Scope of Supply

Order
2008 Beshay Steel Egypt Steel Meltshop Power distribution system, consisting of
• 11kV AIS, 2500 A, 31.5 kA/1 sec., with vacuum circuit-breakers (21 panels)
• 6.6kV AIS, 400 A, with vacuum contactors (4 panels)
2007/ JSC Alchevsky Ukraine Blast Furnace Power distribution system, consisting of
2008 Metallurgichesky Zavod Blower • 10 kV AIS, 4000 A, 50 kA/1 sec., with vacuum circuit-breakers (29 panels)
• 10 kV AIS, 3150 A, 40 kA/1 sec. , with vacuum circuit-breakers (9 panels)
• 10 kV AIS, 1250 A, 25 kA/1 sec. , with vacuum circuit-breakers (9 panels)
2007 Altos Hornos Mexico S.A. Mexico Steel Plant Power distribution system, consisting of
(AHMSA) • 34.5 kV outdoor substation, 3150 A, 25 kA/1 sec., with SF6 breakers (5 feeder
bays)
• 1 SVC (Static Var Compensation) system 180 Mvar, 34.5kV
with related filter circuits
2005 United Iron & Steel Mfg.Co Jordan Steel Melt Shop 33 kV GIS, 2000 A, 31,5 kA/1 sec.
vacuum circuit breakers
total 5 bays
HRM: Hot Rolling Mill TPM: Temper Mill AIS: Air-insulated switchgear SVC: Static VAR Compensation
CHSM: Compact Hot Strip Mill WRM: Wire Rod Mill GIS: Gas-insulated switchgear SCADA: Supervisory Control and Data Acquisition
CRM: Cold Rolling Mill CA: Continuous Casters C.B.: Circuit Breaker HMI: Human Machine Interface
DR: Direct Reduction Page 2 of 16


Order
2004 Saudi Iron & Steel Saudi Arabia Steel Plant Turnkey Installation of the overall electrical powersupply system for the extension of
Company (Hadeed) the steel plant, including
• Extension of 230kV GIS by 5 bays
• 230kV Gantry for 2 OHL
• 230kV cable connection (appr. 1.3 km distance) between gantry and 230kV GIS
consisting of 2 systems (each 890MVA) installed in a special cable trench
• Extension of 34.5kV GIS by 30 bays
• Extension of 4.16kV AIS by 19 cubicles
• New 4.16kV AIS with 22 cubicles
• Two main transformers with separate coolers
120/150MVA, 230/34.5kV with on load tap changers
• Three step-down transformers 16MVA, 34.5/4.16kV
• Six distribution transformers 2.5MVA, 4.16/0.48kV with LV-bus duct connection to
the MCC-incoming cubicles
• One SVC (Static Var Compensation) 190Mvar, 34.5kV with iron core reactor
• One Filter Circuit 30Mvar, 34.5kV
• One emergency diesel power generator 600kVA, 0.48kV
• Batterie chargers including all distribution switchboards
• Related earthing, lightning, equipotential bonding, cathodic protection systems
• All related power cables34.5kV, 4.16kV, and 0.48kV including sealing ends, joints,
supporting structures etc.
• All related control and bus cables


Order
• Complete civil part consisting of switchhouses (exrtensions and new buildings),
cable trenches, foundations) for above mentioned scope of supply
• SCADA system
• Related infrastructural equipment
2002 North American Stainless USA Bar Mill Turnkey Installation of 345 / 34.5 kV substation extension, including
• one 34.5 / 13.8 kV 40 / 45 MVA transformer
• one 345 kV circuit breaker
• one 34.5 kV, 3000 A feeder circuit breaker
2001 Zhujiang Steel China Steel Melt Shop 33 kV AIS, 2500 A, 31.5 kA/1 sec.
SF6 circuit breaker
total 6
2001 EBG Bochum Germany CRM-Plant 6 kV AIS, 25 kA, total 13 feeders
2001 Avesta Polarit Finland Steel Making 20 kV AIS 25 kA, 7 feeders

Stainless Oy Plant 20 kV Furnace switchgear, 1 feeder
33 kV Furnace switchgear, 1 feeder
2001 CODELCO El Teniente Chile Ore preparation 4.16 kV AIS switchgear, 40 kA, 5 feeders


Order
2000 NAH USA Meltshop Substation expansion consisting of:
13.8 kV OHL, 13.8 kV switchgear, HV cable, MCC’s
2000 NAS USA new stainless Turnkey installation of 345 / 34.5 kV, 120 / 180 MVA receiving substation, including:
Meltshop one 345 / 34.5 kV, 120 / 180 MVA power transformer
two 345 kV circuit breaker
one 34.5 kV, 3000 A feeder circuit-breaker and
one 34.5 kV, 3000 A feeder to meltshop
2000 HADEED I Saudi Arabia Steel making 13.8 kV GIS type 8DA10, 40 kA
and Mill Plant total 30 feeders
34.5 kV GIS type 8DA10, 31.5 kA
total 16 feeders
34.5 kV GIS type ZVZ, 31.5 kA
total 3 feeders
1999 Helliniki Halyvourgia Greece Meltshop 21 kV AIS, 25 kA, total 7 feeders

Filter circuits, 2 pcs.
HV cable
1999 HADEED I Saudi Arabia Steel making SCADA-System for all systems
and Mill Plant


Order
1999 ABU Zaabal Egypt CRM and HRM 11 kV AIS 31.5 kA total 35 feeders
Filter circuits 2 x 15 Mvar at 11 kV
DC power supply 110 V
Low voltage distribution
Distribution transformers 11 kV / 0.4 kV
1998 ANSDK Egypt CHSM-Plant 6.6 kV AIS type 8BK20, 40 kA, total 9 feeders (1250 A, S5)
Steel Service HV cable
Center Transformer 5 x 1000 kVA
LV switchgear, total 9 panels
1998 HADEED I Protection cubicles for 230 kV switchgear

5 cubicles
1998 Thyssen Krupp Stahl AG Germany CRM-Plant 110 kV feeder

63 MVA transformer 110/25 kV
25 kV switchgear SF6 type 8DA10, total 10 feeders
2 pcs. 20 MVA transformers 25/5 kV
5 kV switchgear type 8BK20, total 16 feeders


Order
1998 ANSDK Egypt CHSM-Plant 33 kV GIS type 8DA10, 31.5 kA total 12 feeders
6.6 kV AIS type 8BK20, 40 kA, total 36 feeders (2500 A, S5)
Filter circuits 2 x 3 MVAr at 6.6 kV
SVC 40 MVA at 33 kV
Transformers 2 x 25 MVA
SCADA System
Network analysis
1998 Heartland Steel USA CRM-Plant and Plantwide power distribution supply
Processing 50 MVA distribution system including 13.8 kV distribution with 20 feeders
Facility 8 - 2500 kVA load center substations and medium voltage control
1998 North Star Steel Texas USA New Melt Shop 34.5 kV, 2000 A, 31.5 kA SF6 circuit breakers and steel structure design
1998 Thyssen Krupp Stahl AG Germany Water 5 kV AIS; 31.5 kA total 13 feeders
Treatment
1998 Eko Stahl GmbH Germany Hot-Dip 6 kV AIS; 40 kA, total 16 feeders
Galvanizing 10 pcs. distribution transformers total 20 MVA
Plant 6 kV power cabling (15 km)
SCADA system
DC-power supply 220 V


Order
1998 Qatar Steel Qatar Electric Steel 3.3 kV AIS, 40 kA, total 14 feeders (extension)
Plant 3.3 kV outdoor busducts, 40 kA, 5300 A
Transformers: 2 pcs. 30 MVA; 66/3.3 kV
1997 Zhujiang China CHSM-Plant 35 kV GIS type 8DA10; 31.5 kA total 13 feeders
Filter circuits 2 x 11.5 MVAr at 35 kV
1997 PT. KS, Cilegon Indonesia CRM-Plant 30 kV AIS type 8BD1, 31.5 kA, total 3 feeders (extension)
30 kV AIS type 8BK20, 31.5 kA, total 6 feeders
Filter circuits 50 MVAr at 30 kV
SVC 50 MVA at 30 kV
Network study
1997 PT. KS, Cilegon Indonesia HRM Plant 30 kV AIS type 8BD1, 31.5 kA, total 2 feeders (extension)
1997 Megasteel / Amsteel Malaysia Steel Melt Shop 275 kV AIS outdoor substation, 31.5 kA, total 9 feeders with SF6-C.B.
CHSM-Plant 33 kV AIS outdoor substation, 40 kA, 4000 A, 29 feeders with SF6-C.B.
WRM-Plant 33 kV GIS type 8DA10, 31.5 kA total 17 feeders
Transformers: 6 pcs. 150/180 MVA; 275/33 kV
5 pcs. 45 MVA; 33/11 kV
SCADA system based on SIMATIC S5 and COROS LSB
Auxiliaries like D.C. power supply 110 V, neutral earthing resistors
33 kV power cabling (120 km)
Cable engineering
Network analysis


Order
1997 Hadeed Saudi Arabia Steel Melt Shop 230 kV, GIS Indoor type 8DQ1, 63 kA, total 3 feeders for extension and
CHSM-Plant GIS type 8DP3, 50 kA, total 5 feeders
HRM-Plant
1997 OEMK Oskol Russia HRM-Plant 10 kV AIS, total 14 feeders

9 pcs. distribution transformers
LV-distribution cabinets
1997 Thyssen Krupp Stahl AG Germany HRM-Plant 110 kV AIS; revamping of one feeder with SF6 - C.B.
110 kV power cabling
25 kV GIS type 8DA10, 40 kA; total 21 feeders
5 kV AIS, 31.5 kA; total 54 feeders
Transformers: 1 pc. 125 MVA; 110/25 kV
4 pcs. 16 MVA; 25/ 5 kV
25 kV and 5 kV power cabling (30 km)
SCADA System
Network analysis
DC-power supply


Order
1996 Malaysia Steel Works Malaysia Steel Melt Shop 132 kV AIS
33 kV AIS type 8BD1
11 kV AIS type 8BK20
Transformer 80 MVA, 132/33/11 kV
33 kV and 11 kV power cabling
Control and relay panels for 132 kV air insulated switchgear
Filter circuits 20 MVAr at 33 kV
1996 Malaysia Steel Works Malaysia Bar Mill 11 kV AIS; total 4 feeders
Transformer 1 pc. 3.5 MVA; 11/6.4 kV
Liquid starter for slipring motor
1996 Amsteel Malaysia Steel Melt Shop 11 kV - AIS type 8BK20

11 kV power cabling
Transformer 40 MVA, 132/11 kV
1996 AK Steel USA CRM-Plant Turnkey 200 MVA 138 kV substation, 138 kV SF6 -C.B.
Processing 13.8 kV metalclad switchgear with main tie, main and 25 feeders 1000 MVA,
Facility SCADA system
1996 Nucor Steel USA CRM-Plant Two groups of 34.5 kV switchgear, 1200 A, 31.5 kA each with one main and six
TPM-Plant feeders. ISGS protective relays and interface into plantwide HMI.
Relay panel for 8 outdoor 34.5 kV SF6 breakers. System design and supply.
1996 HADEED, Al Jubail Saudi Arabia Electric Steel 4.16 kV Switchgear

EAF No. 3 Plant Basic Automation System SIMATIC S5
MCC


Order
1996 QATAR Steel Qatar Electric Steel 66 kV power supply system, 66/33 kV step-down transformer 120 MVA
Plant 33 kV and 3.3 kV power distribution
LV distribution SIVACON
MCC SIVACON
SVC 100 MVA, Filter Circuits
Furnace Switchgear, Transformer
Basic Automation System SIMATIC S7
1995 BAOSHAN Steel CRM-Plant 10 kV AIS type 8BK20, 31.5 kA, total 11 feeders
Filter circuits 14 MVAr and
SVC 14 MVA at 10 kV
SCADA system type LSA 678
1995 ANSDK Egypt DR-Plant 6.6 kV AIS type 8BK20/8BK30, 40 kA; total 31 feeders
Transformers: 1 pc. 20/24 MVA
3 pcs. 2 MVA, 6.6/0.4 kV
and 0.4 MVA, 6.6/0.4 kV
Filter circuits
MCC’s
D.C. power supply; fire alarm system; paging system


Order
1995 Eko Stahl GmbH Germany HRM-Plant 110 kV AIS; revamping of 2 feeders with SF6 - C.B.
110 kV power cabling
30 kV GIS type 8DA10, 31.5 kA; total 28 feeders
10 kV AIS type 8BK20, 31.5 kA; total 60 feeders
Filter circuits 3 x 20 MVAr, 1 x 10 MVAr
SVC 70 MVA at 30 kV
Transformers: 2 pcs. 125 MVA; 110/30 kV
2 pcs. 40 MVA; 30/10 kV
12 pcs. distribution transformers
30 kV and 10 kV power cabling (60 km)
SCADA System
Arc suppression coil
DC-power supply
1995 HADEED, Al Jubail Saudi Arabia DR-Plant 230 kV GIS type 8DP4, 2500 A, 1 feeder (extension)
13.8 kV GIS type 8DA10, 31.5 kA, 2500 A, total 10 feeders
Mimic panel (extension)
Alarm & energy monitoring system
Protection & control panels
Earthing grid
DC power supply


Order
1995 Hanbo Steel Co., Ltd. Korea CRM-Plant 33 kV AIS type 8BK20, 31.5 kA, total 8 feeders
Network analysis
Design of power supply system
DC power supply
Design of lighting system
1995 Hanbo Steel Co., Ltd. Korea COREX ASU 33 kV AIS type 8BK20, 31.5 kA, total 11 feeders
to Liquefier 6.6 kV, AIS type 8BK20, 40 kA, total 7 feeders
1996 Transformers 3 pcs. 36 MVA
Syn. motors 3 pcs. 28.5 MW
Network analysis
MCC's
UPS 30 kVA
1994 SEW Freital Germany HRM-Plant 15 kV AIS type 8BK20, 25 kA; total 20 feeders
1994 Hanbo Steel Co., Ltd. Korea CHSM-Plant 33 kV AIS type 8BK20, 31.5 kA, total 13 feeders
Filter circuits 12 MVAr
DC power supply
1994 Eko Stahl GmbH Germany HRM-Plant 110 kV AIS substation U200
to CRM-Plant revamping of total 11 feeders with SF6 - C.B.
1998


Order
1993 Silbitz Guß Germany Steel Melt Shop Network analysis
1993 Aluhett Hettstedt Germany CRM-Plant 10 kV AIS type 8BJ20, total 6 feeders
LV-Distribution cabinets
Network analysis
1993 SEW Freital Germany HRM-Plant 20 kV AIS type 8AA10, total 4 feeders
1993 Metrod Malaysia Copper Rolling 33 kV GIS; total 5 feeders

Mill 6.6 kV AIS
Transformers: 2 pcs. 33/6.6 kV
and 6.6/0.4 kV (distribution types)
1993 MMK Magnitogorsk Russia CRM-Plant 10 kV AIS type 8BK20, 31.5 kV; total 75 feeders
Filter circuits at 10 kV
SCADA System based on SIMATIC S5 and COROS LSB
1993 EGE Metal Turkey Steel Melt Shop 34,5 kV AIS, type 8BD1, total 6 feeders
Filter circuits 125 MVAr
SVC 125 MVA at 34.5 kV


Order
1991 HADEED, Al Jubail Saudi Arabia Electric Steel Extension of 34.5 kV Switchgear
Plant Extension of 13.8 kV Switchgear
Extension of 4 kV Switchgear
Extension of MCC
Basic Automation System SIMATIC S5
SVC 160 MVA, Filter Circuits
1991 Perwaja Steel Sdn. Bhd. Malaysia DR-Plant MV Switchgear 33 kV

Transformers for Power Supply
LV distribution
MV and LV AC-Motors
UPS
Instrumentation
1990 Gröditzer Stahlwerke Germany Steel Melt Shop 110 kV AIS outdoor substation, total 9 feeders
to 15 kV AIS indoor substation, total 19 feeders
1992 Filter circuits 5 MVAr and 7 MVAr at 15 kV
SVC 12 MVA at 15 kV
SCADA System based on SIMATIC S5 and COROS LSB
Network analysis
D.C. power supply
Earthing resistors


Order
1990 PT. KS, Cilegon Indonesia Electric Steel 150 kV overhead line (3.5 km, 2 systems, each 1600 A)
Plant 150 kV indoor GIS type 8DN2 (extensions)
Power transformers 2 pcs. 100 MVA, 150/30 kV
1 pc. 20 MVA, 30/6 kV
3 pcs. 8 MVA, 30/6 kV
1 pc. 1.6 MVA, 6/0.4 kV
30 kV AIS type 8BK20, 31.5 kA, total 25 feeders
SVC 180 MVA at 30 kV, filter circuits
150 kV, 30 kV and 6 kV cabling
Monitoring computer system
General infrastructure equipment
Network analysis


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Reference List for Power Supply Systems

for Iron & Steel Industry

Siemens Industrial Solutions and Services

Industry Sector I&S MT MS EA

Year of Enduser Country Application Scope of Supply

Industry Sector I&S MT MS EA

Year of Enduser Country Application Scope of Supply

Industry Sector I&S MT MS EA

Year of Enduser Country Application Scope of Supply

2001 EBG Bochum Germany CRM-Plant 6 kV AIS, 25 kA, total 13 feeders

2001 Avesta Polarit Finland Steel Making 20 kV AIS 25 kA, 7 feeders

Industry Sector I&S MT MS EA

Year of Enduser Country Application Scope of Supply

1999 Helliniki Halyvourgia Greece Meltshop 21 kV AIS, 25 kA, total 7 feeders

Industry Sector I&S MT MS EA

Year of Enduser Country Application Scope of Supply

1998 HADEED I Protection cubicles for 230 kV switchgear

1998 Thyssen Krupp Stahl AG Germany CRM-Plant 110 kV feeder

Industry Sector I&S MT MS EA

Year of Enduser Country Application Scope of Supply

Industry Sector I&S MT MS EA

Year of Enduser Country Application Scope of Supply

Industry Sector I&S MT MS EA

Year of Enduser Country Application Scope of Supply

1997 OEMK Oskol Russia HRM-Plant 10 kV AIS, total 14 feeders

Industry Sector I&S MT MS EA

Year of Enduser Country Application Scope of Supply

1996 Amsteel Malaysia Steel Melt Shop 11 kV - AIS type 8BK20

1996 HADEED, Al Jubail Saudi Arabia Electric Steel 4.16 kV Switchgear

Industry Sector I&S MT MS EA

Year of Enduser Country Application Scope of Supply

Industry Sector I&S MT MS EA

Year of Enduser Country Application Scope of Supply

Industry Sector I&S MT MS EA

Year of Enduser Country Application Scope of Supply

Industry Sector I&S MT MS EA

Year of Enduser Country Application Scope of Supply

1993 Silbitz Guß Germany Steel Melt Shop Network analysis

1993 Metrod Malaysia Copper Rolling 33 kV GIS; total 5 feeders

Industry Sector I&S MT MS EA

Year of Enduser Country Application Scope of Supply

1991 Perwaja Steel Sdn. Bhd. Malaysia DR-Plant MV Switchgear 33 kV

Industry Sector I&S MT MS EA

Year of Enduser Country Application Scope of Supply

Industry Sector I&S MT MS EA

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