Hydraulics worksheet Rev (2)

1.) Input mud rheology.

Rheology graphs depict mud model to use from results presented. (e.g. power law, Bingham or HB.)

2.) Input drillstring configurations, diameters, lengths, and parameters into HB Fluid worksheet.
These figures are automatically transferred to the other worksheets.

3.) Input data figures into yellow boxes in Summary sheet.

4.) Review result in summary sheet

All input required (Blue.)

All results shown are shown in red.

 Rheology A Insert Mud weight 1.68 sg
Bingham plastic fluid Herschel Bulkley

Shear rate (y) Shear Stress t Apparent

Fann Speed Dial reading True Yield Shear stress
sec-1 (dynes/cm) Viscosity

600 98 1021.9 499.8 48.9 19.2 480.6

300 62 511.0 316.2 61.9 19.2 297.0
200 51 340.6 260.1 76.4 19.2 240.9
100 36 170.3 183.6 107.8 19.2 164.4
6 20 10.2 102.0 998.1 19.2 82.8
3 18 5.1 91.8 1796.6 19.2 72.6

Output Results
Bingham Power Law HB Modified Power law
PV 36 n 0.27 n 0.3058
YP 26 K 5924 K 4411
Gel 18

Rheology
1000.0

100.0
Shear stress

10.0

1.0
1.0 10.0 100.0 1000.0 10000.0

Shear rate

Rheology
600.0

500.0
Shear stress (dynes/cm)

400.0

300.0

200.0

100.0

0.0
0.0 200.0 400.0 600.0 800.0 1000.0 1200.0
Shear rate

Apparant Viscosity
Apparant Viscosity (cp)

500.0

0.0
0.0 200.0 400.0 600.0 800.0 1000.0 1200.0
Shear rate (sec-1)

Kingdom drilling services Ltd Confidential Rheology Page 2

 Hydraulics Summary Sheet
Field Banteng Operator Medco Energi
Date 3/19/2019 Well Banteng - 1
Hole section 8.50 ins
Depth From 10800 ft 10800 ft Flow rate 489 Gpm 1850 LPM
Calculate Hydr.Depth [mMD]: 11350 ft 11350 ft mud weight 13.99 ppg 1.68 sg
Calculate Hydr.Depth [mTVD]: 11350 ft 11350 ft Cuttings density 19.16 ppg 2.30 sg
Pressure loss through MWD 0 psi 0 psi Cuttings diameter 0.15 ins 3.81 mm
Pressure loss through PDM 0 psi 0 psi

US Units SI Units
Bingham Power Law HB Bingham Power Law HB
Surface Pressure Loss 92 psi 96 psi 93 psi 6.3 bar 6.6 bar 6.4 bar
Drill String Pressure Loss 1899 psi 1960 psi 1915 psi 131.0 bar 135.2 bar 132.1 bar
Bit Pressure Loss 704 psi 704 psi 704 psi 48.5 bar 48.5 bar 48.5 bar
Annular Pressure Loss 509 psi 569 psi 511 psi 35.1 bar 39.2 bar 35.2 bar
Pressure loss through MWD 0 psi 0 psi 0 psi 0.0 bar 0.0 bar 0.0 bar
Pressure loss through PDM 0 psi 0 psi 0 psi 0.0 bar 0.0 bar 0.0 bar
Pump Pressure 3204 psi 3328 psi 3223 psi 221.0 bar 229.5 bar 222.2 bar
HP required 914 HHP 949 HHP 919 HHP 914 HHP 949 HHP 919 HHP
% HP available at bit 21.96% 21.14% 21.84% 21.96% 21.14% 21.84%
PV 36 n/a n/a 36 n/a n/a
YP 26 n/a n/a 26 n/a n/a
Gel 18 n/a n/a 18 n/a n/a
n n/a 0.2686 0.3058 n/a 0.2686 0.3058
K n/a 5924 4411 n/a 5924 4411
ECD values at depth of calc.: 14.86 ppg 14.96 ppg 14.86 ppg 1.78 ppg 1.80 ppg 1.78 ppg

Hydraulics Optimisation
Current Bit Pressure Loss 21.96% 21.14% 21.84% Bit size 8.5
Max HHP at bit (65%) of press 2083 HHP 2163 HHP 2095 HHP Nozzle 1 16
Number of Nozzles 9 32nds 9 32nds 9 32nds Nozzle 2 16
Optimum Nozzle size 32nd 7 32nds 7 32nds 7 32nds Nozzle 3 18
Max IF at bit (47%) of press 1506 HHP 1564 HHP 1515 HHP Nozzle 4
Number of Nozzles 9 32nds 9 32nds 9 32nds Nozzle 5
Optimum Nozzle size 32nd 8 32nds 8 32nds 8 32nds Nozzle 6
Nozzle 7
Nozzle 8
1400
Nozzle 9
Flow rate gpm Flow Rate 489 Gpm
1200 Nozzle vel ft/sec Mudweight 13.99 ppg
Pressure psi 0.98
Nozzle Coeff
HHP HP
1000 IF lbs
TFA 0.641 sq ins
Nozzle Velocity 245 ft/sec
800 Pressure Loss 704 psi
Hyd Horse Power 201 HHP
HHP/square inch 3.54 HSI
600
Impact Force 866 lbsf

400

200

0
0 24 49 73 98 22 47 71 96 20 44 69 93 18 42 67 91 15 40 64 89 13 38 62 87 11 35 60 84 09 33 58 82 06 31 55 80 04 29
1 1 1 1 2 2 2 2 3 3 3 3 4 4 4 4 5 5 5 5 6 6 6 6 7 7 7 7 8 8 8 8 9 9

Flow Rate (gpm)

Kingdom drilling services Ltd Confidential Summary Page 3

 Herschel Buckly Model
Input parameters:
1850 LPM
Pump rate 489 Gpm Mud weight 13.99 ppg 1.68 sg
y 0.3058 Cutting Density 2.3
K 4411 Cutting size 0.15

Surface Pipework Results

Effective Apparent Reynolds Critical Flow Friction factor Moody Fric
Description Length OD ID Velocity Shear Rate Shear stress
Viscosity Viscosity number velocity regime (f) factor (f)
Pressure drop
Pump Line 200 ft 5.00 ins 4.00 ins 12 ft/sec 469 dynes/cm 309 dynes/cm 66 cp 97 cp 6705 Turbulent 0.00239 0.008667 10.05 37 psi
Standpipe 200 ft 5.00 ins 4.00 ins 12 ft/sec 469 dynes/cm 309 dynes/cm 66 cp 97 cp 6705 Turbulent 0.00239 0.008667 10.05 37 psi
Rotary Hose 90 ft 5.00 ins 4.00 ins 12 ft/sec 469 dynes/cm 309 dynes/cm 66 cp 97 cp 6705 Turbulent 0.00239 0.008667 4.52 16 psi
Top Drive / Kelly 20 ft 5.00 ins 4.00 ins 12 ft/sec 469 dynes/cm 309 dynes/cm 66 cp 97 cp 6705 Turbulent 0.00239 0.008667 1.01 4 psi

Drillstring configuration
Effective Apparent Reynolds Critical Flow Friction factor Moody Fric
Description Length OD ID Velocity Shear Rate Shear stress
Viscosity Viscosity number velocity regime (f) factor (f)
Pressure drop
Drill pipe 10570 ft 5.00 ins 4.28 ins 11 ft/sec 384 dynes/cm 291 dynes/cm 76 cp 111 cp 5459 Turbulent 0.00293 0.009184 467.59 1468 psi
Heavy Weight 450 ft 5.00 ins 3.00 ins 22 ft/sec 1113 dynes/cm 396 dynes/cm 36 cp 53 cp 16276 Turbulent 0.00098 0.006801 39.28 272 psi
Drill Collars 2 180 ft 6.00 ins 3.10 ins 21 ft/sec 1009 dynes/cm 385 dynes/cm 38 cp 57 cp 14711 Turbulent 0.00109 0.006987 14.75 95 psi
Drill Collars 1 150 ft 6.00 ins 3.10 ins 21 ft/sec 1009 dynes/cm 385 dynes/cm 38 cp 57 cp 14711 Turbulent 0.00109 0.006987 12.29 79 psi
Total length 11350 ft 11350 ft Insert depth here!!!

Annulus configuration
Effective Apparent Reynolds Critical Flow Friction factor Moody Fric
Description Length OD ID Velocity Shear Rate Shear stress
Viscosity Viscosity number velocity regime (f) factor (f)
Pressure drop
BOP 550 ft 18.75 ins 5.00 ins 1 ft/sec 11 dynes/cm 112 dynes/cm 992 cp 1445 cp 62 Laminar 0.25958 0.036184 2.57 0 psi
DP casing 10020 ft 8.71 ins 5.00 ins 4 ft/sec 268 dynes/cm 263 dynes/cm 98 cp 160 cp 964 Laminar 0.01660 0.015295 457.38 422 psi
DP1/OH 450 ft 8.50 ins 5.00 ins 4 ft/sec 305 dynes/cm 273 dynes/cm 89 cp 146 cp 1073 Laminar 0.01492 0.014807 22.67 23 psi
HWDP OH 180 ft 8.50 ins 6.00 ins 6 ft/sec 557 dynes/cm 324 dynes/cm 58 cp 96 cp 1516 Laminar 0.01055 0.013343 15.26 19 psi
Collars 1/Open Hole 150 ft 8.50 ins 6.00 ins 6 ft/sec 557 dynes/cm 324 dynes/cm 58 cp 96 cp 1516 Laminar 0.01055 0.013343 12.72 16 psi
Total length 11350 ft 11350 ft

Kingdom drilling services Ltd Confidential HB Fluid Page 4

 Pressure Loss through the bit
Input parameters Output
Bit size 8.5 TFA 0.641 sq ins
Nozzle 1 16 Nozzle Velocity 245 ft/sec
Nozzle 2 16 Pressure Loss 704 psi
Nozzle 3 18 Hydraulic Horse Power 201 HHP
Nozzle 4 0 HHP/square inch 3.54 HSI
Nozzle 5 0 Impact Force 866 lbsf
Nozzle 6 0
Nozzle 7 0 Flow Rate 489 Gpm
Nozzle 8 0 Mudweight 13.99 ppg
Nozzle 9 0 Nozzle Coefficient 0.98

Bit/Bottom hole optimisation

3000

Flow rate gpm

2500 Nozzle vel ft/sec
Pressure psi
HHP HP
2000 IF lbs
Hydraulic horsepower

1500

1000

500

0
98
0
24
49
73
122
147
171
196
220
269
293
318
342
367
391
415
464
489
513
538
562

635
660
684
709
758
782
806
831
855
880
904
929
244

440

587
611

733

Flow Rate (gpm)

Kingdom drilling services Ltd Confidential Bit Page 5

 Power Law Model
Input parameters

Pump rate 489 Gpm Mud weight 13.99 ppg

n 0.2686 Cutting Density 2.3
K 5924 Cutting size 0.15

Surface Pipework Results

Effective Apparent Reynolds Critical Flow Friction factor Moody Fric
Description Length OD ID Velocity Shear Rate Shear stress
Viscosity Viscosity number velocity regime (f) factor (f)
Pressure drop
Pump Line 200 ft 5.00 ins 4.00 ins 12 ft/sec 503 dynes/cm 315 dynes/cm 63 cp 105 cp 6163 Turbulent 0.00260 0.008875 10.94 37.48
Standpipe 200 ft 5.00 ins 4.00 ins 12 ft/sec 503 dynes/cm 315 dynes/cm 63 cp 105 cp 6163 Turbulent 0.00260 0.008875 10.94 37.48
Rotary Hose 90 ft 5.00 ins 4.00 ins 12 ft/sec 503 dynes/cm 315 dynes/cm 63 cp 105 cp 6163 Turbulent 0.00260 0.008875 4.92 16.87
Top Drive / Kelly 20 ft 5.00 ins 4.00 ins 12 ft/sec 503 dynes/cm 315 dynes/cm 63 cp 105 cp 6163 Turbulent 0.00260 0.008875 1.09 3.75

Drillstring configuration
Effective Apparent Reynolds Critical Flow Friction factor Moody Fric
Description Length OD ID Velocity Shear Rate Shear stress
Viscosity Viscosity number velocity regime (f) factor (f)
Pressure drop
Drill pipe 10570 ft 5.00 ins 4.28 ins 11 ft/sec 412 dynes/cm 298 dynes/cm 72 cp 122 cp 4980 Turbulent 0.00321 0.009427 512.56 1507.24
Heavy Weight 450 ft 5.00 ins 3.00 ins 22 ft/sec 1193 dynes/cm 397 dynes/cm 33 cp 56 cp 15448 Turbulent 0.00104 0.006896 41.38 276.14
Drill Collars 2 180 ft 6.00 ins 3.10 ins 21 ft/sec 1081 dynes/cm 387 dynes/cm 36 cp 60 cp 13911 Turbulent 0.00115 0.007092 15.60 96.42
Drill Collars 1 150 ft 6.00 ins 3.10 ins 21 ft/sec 1081 dynes/cm 387 dynes/cm 36 cp 60 cp 13911 Turbulent 0.00115 0.007092 13.00 80.35
Total length 11350 ft 11350 ft

Annulus configuration
Effective Apparent Reynolds Critical Flow Friction factor Moody Fric
Description Length OD ID Velocity Shear Rate Shear stress
Viscosity Viscosity number velocity regime (f) factor (f)
Pressure drop
Drill pipe / Casing 550 ft 18.75 ins 5.00 ins 1 ft/sec 12 dynes/cm 116 dynes/cm 950 cp 1813 cp 49 Laminar 0.32567 0.038917 3.22 0.39
DP/ Open hole 10020 ft 8.71 ins 5.00 ins 4 ft/sec 291 dynes/cm 272 dynes/cm 93 cp 178 cp 865 Laminar 0.01851 0.015809 509.91 436.34
HWDP/ Open hole 450 ft 8.50 ins 5.00 ins 4 ft/sec 332 dynes/cm 282 dynes/cm 85 cp 162 cp 967 Laminar 0.01655 0.015280 25.15 23.27
Collars 2/Open Hole 180 ft 8.50 ins 6.00 ins 6 ft/sec 605 dynes/cm 331 dynes/cm 55 cp 104 cp 1398 Laminar 0.01145 0.013673 16.55 19.81
Collars 1/Open Hole 150 ft 8.50 ins 6.00 ins 6 ft/sec 605 dynes/cm 331 dynes/cm 55 cp 104 cp 1398 Laminar 0.01145 0.013673 13.79 16.51
Total length 11350 ft 11350 ft

Kingdom drilling services Ltd Confidential Power law Page 6

 Bingham Plastic Modelling
Input parameters

Pump rate 489 Gpm Mud weight 13.99 ppg

PV 36 Cutting Density 2.3
YP 26.00 Cutting size 0.15
Gel 18

Surface Pipework Results

Effective Apparent Reynolds Critical Flow Friction Moody Fric
Description Length OD ID Velocity Shear Rate Shear stress
Viscosity Viscosity number velocity regime factor (f) factor (f)
Pressure drop

Pump Line 200 ft 5.00 ins 4.00 ins 12 ft/sec 415 sec-1 274 dynes/cm 66 cp 92 cp 7084 6 ft/sec Turbulent 0.00226 0.008534 10 psi 36 psi
Standpipe 200 ft 5.00 ins 4.00 ins 12 ft/sec 415 sec-1 274 dynes/cm 66 cp 92 cp 7084 6 ft/sec Turbulent 0.00226 0.008534 10 psi 36 psi
Rotary Hose 90 ft 5.00 ins 4.00 ins 12 ft/sec 415 sec-1 274 dynes/cm 66 cp 92 cp 7084 6 ft/sec Turbulent 0.00226 0.008534 4 psi 16 psi
Top Drive / Kelly 20 ft 5.00 ins 4.00 ins 12 ft/sec 415 sec-1 274 dynes/cm 66 cp 92 cp 7084 6 ft/sec Turbulent 0.00226 0.008534 1 psi 4 psi

Drillstring configuration
Effective Apparent Reynolds Critical Flow Friction Moody Fric
Description Length OD ID Velocity Shear Rate Shear stress
Viscosity Viscosity number velocity regime factor (f) factor (f)
Pressure drop

Drill pipe 10570 ft 5.00 ins 4.28 ins 11 ft/sec 361 sec-1 254 dynes/cm 71 cp 104 cp 5842 6 ft/sec Turbulent 0.00274 0.009010 437 psi 1441 psi
Heavy Weight 450 ft 5.00 ins 3.00 ins 22 ft/sec 825 sec-1 422 dynes/cm 51 cp 59 cp 14547 6 ft/sec Turbulent 0.00110 0.007008 44 psi 281 psi
Drill Collars 2 180 ft 6.00 ins 3.10 ins 21 ft/sec 759 sec-1 398 dynes/cm 52 cp 62 cp 13527 6 ft/sec Turbulent 0.00118 0.007146 16 psi 97 psi
Drill Collars 1 150 ft 6.00 ins 3.10 ins 21 ft/sec 759 sec-1 398 dynes/cm 52 cp 62 cp 13527 6 ft/sec Turbulent 0.00118 0.007146 13 psi 81 psi
Total length 11350 ft 11350 ft

Annulus configuration
Effective Apparent Reynolds Critical Flow Friction Moody Fric
Description Length OD ID Velocity Shear Rate Shear stress
Viscosity Viscosity number velocity regime factor (f) factor (f)
Pressure drop

Drill pipe / Casing 550 ft 18.75 ins 5.00 ins 1 ft/sec 180 sec-1 189 dynes/cm 105 cp 2960 cp 37 5 ft/sec Laminar 0.43373 0.042680 5 psi 0 psi
DP/ Open hole 10020 ft 8.71 ins 5.00 ins 4 ft/sec 326 sec-1 242 dynes/cm 74 cp 159 cp 1190 5 ft/sec Laminar 0.01344 0.014349 454 psi 396 psi
HWDP/ Open hole 450 ft 8.50 ins 5.00 ins 4 ft/sec 347 sec-1 250 dynes/cm 72 cp 144 cp 1337 5 ft/sec Laminar 0.01197 0.013857 22 psi 21 psi
Collars 2/Open Hole 180 ft 8.50 ins 6.00 ins 6 ft/sec 491 sec-1 301 dynes/cm 61 cp 95 cp 1882 6 ft/sec Laminar 0.00850 0.012511 15 psi 18 psi
Collars 1/Open Hole 150 ft 8.50 ins 6.00 ins 6 ft/sec 491 sec-1 301 dynes/cm 61 cp 95 cp 1882 6 ft/sec Laminar 0.00850 0.012511 13 psi 15 psi
Total length 11350 ft 11350 ft

www.kingdomdrilling.co.uk Page 7
 Hydraulics and hole cleaning

Hole opening optimisation

Input parameters Results
Maximum anticipated flow rate 1200 Gpm Volume of hole / ft drilled
Required jet velocity 300 ft/sec Bit 1.67 ft3
hole opener 1 2.02 ft3
Bit size (inches) 17.50ins hole opener 2 3.38 ft3
Hole opener 1 (inches) 26.00ins Total 7.07 ft3
Hole opener 2, (inches) 36.00ins
Balance for each set of cutters
For one hole opener insert same sizes in 1 & 2 Bit 284 Gpm
hole opener 1 342 Gpm
hole opener 2 574 Gpm
Note: Total 1200 Gpm
Continuity equation applied for resultingTFA
required Flow area for each set of cutters
Bit * 0.364 sq ins
Hole opener 1* 0.440 sq ins
Hole opener 2* 0.737 sq ins
Total flow area 1.541 sq ins
*Select nozzles to suit total flow areas (TFA) resulting
Refer to TFA worksheet.

Kingdom Drilling Services Ltd Confidential

www.kingdomdrilling.co.uk
 Total flow area (TFA) of Standard nozzles (ins2)

Number of nozzles
Nozzle size 1 2 3 4 5 6 7 8 9

7/ 32 0.038 0.075 0.113 0.150 0.188 0.225 0.263 0.301 0.338

3/ 8 0.110 0.221 0.331 0.442 0.552 0.663 0.773 0.884 0.994
9/ 32 0.062 0.124 0.186 0.249 0.311 0.373 0.435 0.497 0.559
5/ 16 0.077 0.153 0.230 0.307 0.383 0.460 0.537 0.614 0.690
11/ 32 0.093 0.186 0.278 0.371 0.464 0.557 0.650 0.742 0.835
3/ 8 0.110 0.221 0.331 0.442 0.552 0.663 0.773 0.884 0.994
13/ 32 0.130 0.259 0.389 0.518 0.648 0.778 0.907 1.037 1.167
7/ 16 0.150 0.301 0.451 0.601 0.752 0.902 1.052 1.203 1.353
15/ 32 0.173 0.345 0.518 0.690 0.863 1.035 1.208 1.381 1.553
1/ 2 0.196 0.393 0.589 0.785 0.982 1.178 1.374 1.571 1.767
17/ 32 0.222 0.443 0.665 0.887 1.108 1.330 1.552 1.773 1.995
9/ 16 0.249 0.497 0.746 0.994 1.243 1.491 1.740 1.988 2.237
19/ 32 0.277 0.554 0.831 1.108 1.384 1.661 1.938 2.215 2.492
5/ 8 0.307 0.614 0.920 1.227 1.534 1.841 2.148 2.454 2.761
21/ 32 0.338 0.676 1.015 1.353 1.691 2.029 2.368 2.706 3.044
11/ 16 0.371 0.742 1.114 1.485 1.856 2.227 2.599 2.970 3.341
23/ 32 0.406 0.811 1.217 1.623 2.029 2.434 2.840 3.246 3.652
3/ 4 0.442 0.884 1.325 1.767 2.209 2.651 3.093 3.534 3.976

Kingdom rilling Services Ltd.

www.kingdomdrilling.com