Manual-TP0 M Controller - GB PDF

MANUAL
SKIOLD MAKES A DIFFERENCE!
TP0 M CONTROL UNIT

981 000 642
Ver. 07
22-10-2013
SKIOLD A/S
Kjeldgaardsvej 3
DK-9300 Sæby
Tel: (+45) 99 89 88 87
Fax: (+45) 99 89 88 77
2 981 000 642

SKIOLD A/S
Kjeldgaardsvej 3
DK-9300 Sæby
Tel: (+45) 99 89 88 87
Fax: (+45) 99 89 88 77
TABLE OF CONTENTS
1. Preface ................................................................................................... 4
1.1. Installation ........................................................................................ 4
1.2. Guarantee ......................................................................................... 4
1.3. Service .............................................................................................. 4
2. Control Unit Functions ......................................................................... 5
2.1. Operating principles ........................................................................ 5
3. Operation ............................................................................................... 6
3.1. Main Switch ...................................................................................... 6
3.2. Start button ....................................................................................... 6
3.3. Switch for Motorized Hopper .......................................................... 6
3.4. Alarm indications ............................................................................. 6
4. Alarms.................................................................................................... 7
4.1. Motor Overload................................................................................. 7
4.2. Alarm – Fault at Cable / Chain ........................................................ 8
4.3. Alarm - Max. Operation Time .......................................................... 8
5. Adjustment possibilities ...................................................................... 9
5.1. Max. Operation Time ........................................................................ 9
5.2. Sensor Cancel Time ....................................................................... 10
5.3. Automatic Start of the Plant .......................................................... 11
6. Minimizing rest feed quantity ............................................................ 12
6.1. Mode of Operation ......................................................................... 13
6.2. Setting of timer ............................................................................... 13
7. Stop Systems ...................................................................................... 15
7.1. Stop System for Plants .................................................................. 15
7.2. Stop System for Motorized Hopper / Feeding Auger .................. 16
8. Trouble Shooting ................................................................................ 17
9. Technical Specifications .................................................................... 18
10. Wiring Diagrams............................................................................. 19
981 000 642 3

SKIOLD A/S
Kjeldgaardsvej 3
DK-9300 Sæby
Tel: (+45) 99 89 88 87
Fax: (+45) 99 89 88 77
1. Preface
Congratulations on your new SKIOLD TP0 M controller.
This control is, together with the TransPork cable plant or the SKIOLD Mullerup chain plant a
modern and reliable feeding system with a simple and logical operation.
In order to achieve the full utilization of the controller functions, we ask you to study thoroughly this
manual, before taking the plant into use.
1.1. Installation
An authorized electrician must make the electrical installation, and DS/EN 60204-1 MUST
be observed.
Please note that the pipe system of the plant must potential equalized.
1.2. Guarantee
We refer to SKIOLD A/S’s and/or our dealer’s general business terms, which can be distributed on
application to SKIOLD A/S and/or our distributor.
1.3. Service
On ordering of spare pars or in case of service questions please inform the type of the system and
serial number (see the CE-mark).
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SKIOLD A/S
Kjeldgaardsvej 3
DK-9300 Sæby
Tel: (+45) 99 89 88 87
Fax: (+45) 99 89 88 77
2. Control Unit Functions

TP0 M can be started either via a 24 hours’ clock inside the controller, or manually via the start
button on the controller front plate.
2
21 3
Fig. 1 - TP0 M controller
The controller is constructed with a main switch (fig. 1 pos. 8), a start button (fig. 1 pos. 21), an
alarm lamp (fig. 1 pos. 3) and a switch for motorized hopper/flex auger (fig. 1 pos. 2).
2.1. Operating principles

The TP0 M controller can work in various ways, depending on the current need and the length of
the plant. The traditional way is that the plant is filled with feed, until the stop system is activated as
an indication that the plant is filled and therefore must be stopped.
At plants with motorized hopper/flex auger same will be started with a delay corresponding to the
time that has to pass, before a possible influence of the sensor will stop the plant (see the section
6.0).
NOTE: When starting up a plant it is important that the last pens/sections in the housing first are
filled with animals. Hereby the large quantity of remaining feed in the feed line between the feed
outlet and the stop system is avoided. The feed is conveyed through the hopper, and a double
filling will take place, that might cause a blocking/clogging of the feeding system.
At plants equipped with motorized hopper/flex auger for filling the system, the problem can be by
means of the timer for stopping systems cancel time, if the feed amount in the feed line is less than
the feed amount to be fed.
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SKIOLD A/S
Kjeldgaardsvej 3
DK-9300 Sæby
Tel: (+45) 99 89 88 87
Fax: (+45) 99 89 88 77
3. Operation
For function description of lamps and buttons please refer to fig. 1 on preceding page.
3.1. Main Switch

The controller is as standard equipped with a main switch (pos. 8). This must always be
disconnected at electric service of the plant, as well as at adjustment of 24 hours’ clock, max.
operation time, sensor cancel time and reconnection of overload protector.
3.2. Start button

The 0-1-start button (pos. 21) is used for manual start of the plant. At start of the plant, the start
button must be turned into position START, and the plant starts.
Once the plant is operating, the button can be released, and then it will automatically go back to
position 1.
At repeated starts of the controller, where the volume dispensers/feeders are plugged, the feed
supply must be stopped, eg. by closing damper at the silo or disconnecting the motorized hopper
at the switch (pos. 2).
The plant now operates, until the stop sensor is activated or max. operation time has passed.
However, it is also possible to stop the plant manually by turning the start button back into position
0.
At start from 24 hour’s the start button must be in position 1 in order to start up the plant.
Placing the start button in position 0 disables the 24 hours clock.
3.3. Switch for Motorized Hopper

At plants with motorized hopper/flex auger it is possible to disconnect the hopper/flex auger by the
switch (pos. 2). This is in particular a help at service of the plant for the possibility of emptying a
feed line.
During normal operation the switch must be in position 1. If the feed line shall be emptied, the
switch is set in position 0 while the plant is running.
3.4. Alarm indications

A possible alarm will make the alarm lamp (pos. 3) shine.
Once the fault is corrected, reset the alarm by setting the reverser (pos. 21) at 0. Then the
controller can be restarted as described in 3.2.
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SKIOLD A/S
Kjeldgaardsvej 3
DK-9300 Sæby
Tel: (+45) 99 89 88 87
Fax: (+45) 99 89 88 77
4. Alarms
The following situations can make the controller release an alarm:
4.1. Motor Overload

If the motor of the drive unit or the hopper/flex auger is operating with overload, it is stopped by the
thermal protection, and the alarm lamp shines. The fault will usually be caused by overfilling of the
plant (overfilling or a defect stopping system) or by a foreign body in the system. May also be an
error on the power supply (phase or cable breakdown or defect fuse).
REMEMBER! Switch off the main switch before you start working on the plant.
Repairing the error:
a) Stop the feed supply to the plant, empty the plant for feed and readjust the filling
degree/adjust or replace the stopping system.
b) Remove the foreign body. In order to avoid foreign bodies it may be an advantage to install
a stone trap on the plant in question, if this is possible.
c) Correct the electronic error.
d) Reset the overload protector, which is placed inside the controller (fig. 2), and check that
overload protector’s (fig. 2 pos. 13 (driving unit)/14 (motorized hopper or flex auger)) setting
of ampere consumption that fits the motor in question (fig. 2, pos. B). Pressing the green
switch resets the overload protector (fig. 2 pos. A.).
e) Putting the main switch in pos. 1 and then turn the START-button in to pos. START resets
the overload protector.
13
14
A
B
Fig. 2 – Open controller
Pos. 13 – Overload protector for hopper

Pos. 14 – Overload protector for motorized hopper/flex auger.
981 000 642 7

SKIOLD A/S
Kjeldgaardsvej 3
DK-9300 Sæby
Tel: (+45) 99 89 88 87
Fax: (+45) 99 89 88 77
4.2. Alarm – Fault at Cable / Chain

At too long/loose or short/tight cable, the safety switch in the drive unit will disconnect the controller
and the alarm lamp will shine.
Readjust the cable/chain until it has the correct tightening (see manual for the plant in question).
Then reset the alarm, and restart the plant. This is done my turning the start button into position 0
and then into position START.
4.3. Alarm - Max. Operation Time

Alarm for max. operation time occurs when the plant has been operating for a longer time than
allowed, according to adjustments (see paragraph 5.1).
The alarm can be caused by:

Empty silo: Add new feed.
No stop signal: Adjust sensor.
No feed reaches the plant: Adjust hopper and check, if the feed falls into the hopper/flex auger.
Rupture of the feed line or the down pipe: Repair the plant.
Possibility that feed boxes/volume dispensers are open: Close the feed boxes.
Reset the alarm and restart the plant. This is done by turning the start button into position 0 and
then into position START.
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SKIOLD A/S
Kjeldgaardsvej 3
DK-9300 Sæby
Tel: (+45) 99 89 88 87
Fax: (+45) 99 89 88 77
5. Adjustment possibilities
12a
12b
11
Fig. 3 - Open controller with adjustment possibilities
Inside the controller (fig. 3) are mounted two timers for max. operation time (pos. 12b) and sensor
cancel time (pos. 12a) as well as 24 hours’ clock for automatic start of the feed plant (pos. 11).
NB: Main switch must be disconnected before opening the controller.
5.1. Max. Operation Time

Max. operation time is aimed at being the max. time that will be spent for filling the entire plant,
plus a small safety margin.
The max. operation time is set on the timer (fig. 3 pos. 12b).
Adjustment of max. operation time
The upper scale (fig. 4 pos. 1) is set on position

OP.
The middle scale (fig. 4. pos. 2) is set on max.

1 operation time (the time area on the bottom
scale multiplied with the setting on the middle
2 scale). Each step on the middle scale equals
the set interval.
3 Example 1:
Bottom scale is set on6 sec. and middle scale
is set on 5. The setting will then be 6 * 5 = 30
sec.
Fig. 4 – Timer for max. operation time
981 000 642 9

SKIOLD A/S
Kjeldgaardsvej 3
DK-9300 Sæby
Tel: (+45) 99 89 88 87
Fax: (+45) 99 89 88 77
5.2. Sensor Cancel Time

The sensor cancel time is the time in which the plant operates after start-up, before a possible
signal from the sensor indicates that the plant is filled.
The sensor cancel time also functions as a delayed start-up on a possible motorized hopper/flex
auger.
The sensor cancel time is set on the timer fig. 3 pos. 12a).
Fig. 5 - Timer sensor cancel time

Set the time so that possible remaining feed in the plant from the last filling has time to pass the
sensor (normally 1-3 min.). Set the sensor cancel time on timer (fig. 5 pos. 2).
If a motorized hopper/flex auger is installed there must be time enough for the remaining feed to
pass the motorized hopper/flex auger. Remember to allow for the extra feed amount that will
occur, before the feed reaches the last sections before emptying the system.
Adjustment of sensor cancel time
The upper scale (fig. 5 pos. 1) is set on position OP.

On the middle scale (fig. 5 pos. 2) the cancel time (the time area on the bottom scale multiplied
with the setting on the middle scale) is set.
On the bottom scale (fig. 5 pos. 3) the time value for the middle scale is set. Each step on the
middle scale equals the set interval.
Example 1: Bottom scale is set on 60 sec. and middle scale is set on 1. The time setting will
then be 60 * 1 = 60 sec. = 1 min.
Example 2: Wanted cancel time 3 minutes.

Set upper scale in 1-10 minutes.
Set lower scale on 3, and bottom scale is set on 60 sec. (= 1 min x 3 = 3 min.).
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SKIOLD A/S
Kjeldgaardsvej 3
DK-9300 Sæby
Tel: (+45) 99 89 88 87
Fax: (+45) 99 89 88 77
5.3. Automatic Start of the Plant

Automatic start-up is especially used in plants with pipe/hopper feeder, where a current filling is
wanted throughout 24 hours.
Set on the 24 hours’ clock (fig. 6) the times at which the plant shall start a filling. The adjustment is
done by pressing out ONE rider. When this passes the point (fig. 6 pos. 1), the plant starts.
Remember to set the start button in position 1.
3 *
2
Fig. 6 - 24 hours’ clock
Setting the clock
Set the clock so that the actual time is opposite the arrow (fig. 6 pos. 1).
Set also the pointers like a usual watch (fig. 6 pos. 2).
Then press out/down* the riders for the wanted start times of the plant (fig. 6 pos. 3).
When a rider passes the arrow (fig. 6. pos. 1) the plant will start up
The button (fig. 6 pos. 4) must be in a middle position, marked with the clock in order to function.
The actual time on the 24 hours’ clock shown in fig. 6 is 06:15.
981 000 642 11

SKIOLD A/S
Kjeldgaardsvej 3
DK-9300 Sæby
Tel: (+45) 99 89 88 87
Fax: (+45) 99 89 88 77
6. Minimizing rest feed quantity

Starting up a feeding plant, filled with feed, gives a rather big load on drive unit, corners and
cable/chain. In order to avoid this, the plant can be equipped with a 2-sensor system, reducing the
feed quantity in the feed line during filling of feeders/feed dispensers.
In order to be able to use the 2-sensor system it is a requirement that the plant is equipped with a
motorized hopper/flex auger.
Use of the 2-sensor system is appropriate in all stable types - also systems where there is a big
movement in the feed consumption. In special cases it might, however, be necessary to use
movable stop sensors, e.g. in housings with empty sections there might be quite some remaining
feed in the pipe. In order to avoid double filling and thus risking a blocking of the feed pipe, the stop
sensor must be moved to a position on the feed pipe in order to reduce the amount of remaining
feed as much as possible.
The system needs a little continuous adjustment in order to function in an optimal way.
Fig. 7 - 2-sensor –system
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SKIOLD A/S
Kjeldgaardsvej 3
DK-9300 Sæby
Tel: (+45) 99 89 88 87
Fax: (+45) 99 89 88 77
6.1. Mode of Operation

Sensor 1 (fig. 7 pos. 1) controls the hopper/flex auger together with a timer for the 2-sensor
system. The timer is extra equipment and is mounted separately.
Normally the sensor is placed 5-10 feed outlets before the end of the feed line, according to feed
line length and plant construction. At plants where the last feed outlets might be empty, the sensor
for hopper/flex auger is placed so that always 5-10 drops are used between this and the stop
system of the feed plant (fig. 7 pos. 2).
When the plant is filled, and the material reaches sensor 1, this activates the timer in the timer box.
The timer then stops hopper/flex auger, when the set time is passed. Now the drive unit operates,
until the feed reaches the stop sensor pos. 2 (fig. 7 pos. 2).
6.2. Setting of timer
Fig. 8 – Timer for stop system for motorized hopper/flex auger
Upper scale (fig. 8 pos. 1) is set on position OP.
On the middle scale (fig. 8 pos. 2) the required delay for stop of motorized hopper/flex auger is set
(time area on the bottom scale multiplied with the setting on the middle scale).
On the bottom scale (fig. 8 pos. 3) the time value for the middle scale is set. Each step on the
middle scale equals the set interval.
Example 1:
Bottom scale is set on 6 sec. and middle scale on 7. The time setting will be 6*7 = 42 sec.
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SKIOLD A/S
Kjeldgaardsvej 3
DK-9300 Sæby
Tel: (+45) 99 89 88 87
Fax: (+45) 99 89 88 77
Example 2:
Required delay is 30 sec. Middle scale must be set on 5, and bottom scale is set on 6 (5 x 6 = 30
sec).
If the feed, already proportioned into the feed line when the hopper/flex auger is stopped, is not
enough for filling the remaining feed outlets, so that sensor 2 is activated, the hopper/flex auger will
re-start, when sensor 1 is free and its delay runs out.
The hopper/flex auger stop the re-filling when sensor 1 is re-activated, and the timer time runs out.
This re-filling sequence continues until the feed reaches sensor 2, which then stops the plant.
The timer should be set so that it stops the hopper/flex auger when there is enough feed in the
feed line for filling the remaining feed boxes in one operation.
Calculate in the following way timer time for filling feed boxes:
(Necessary feed quantity for remaining feed dispensers [L] - remaining feed in the feed line [L] )
Filling speed of cable [L]
Data for calculation
Tube dim. [mm] Volume for optimum Volume dispensers

operation [L]
Ø38 0.40 liter feed/m 4 litre
Ø50.8 0.75 liter feed/m 10 litre
Ø63.5 1.10 liter feed/m 12 litre
Example 1: Remaining number of volume dispensers: 14

Size of volume dispenser 10 litre.
Necessary feed amount for remaining volume dispensers = 14 x 10 = 140 litres.
Length of feed pipe: 130

Pipe diameter: ø45
Remaining feed in pipe line: 130 x 0.55 = 71.5 litre.
Filling cable speed 22 m/min.

Pipe diameter: ø45
Filling cable speed: 22 x 0.55 = 12.1 litre/min.
140 - 71.5
12.1 = 5.66 min. = 5 min. and 40 sec.
NB: At plants with ad lib feeding one must consider the varying day-and-night rhythm and set the
times to the situation where the most feed should be used.
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SKIOLD A/S
Kjeldgaardsvej 3
DK-9300 Sæby
Tel: (+45) 99 89 88 87
Fax: (+45) 99 89 88 77
7. Stop Systems
The stop system, normally placed just after the last feed outlet, must be mounted and adjusted
correctly in order to function appropriately. The sensor for this stop system is with delayed
connection (detection time).
7.1. Stop System for Plants
Adjustment of the sensor
The lower end of the sensor is equipped with an adjusting screw for sensibility (fig.9 pos.2), a
diode, that will light-up when the sensor is not activated (fig.9 pos.1), and an adjusting screw for
delaying the connection of the sensor (fig.9 pos.3).
The sensibility is adjusted at delivery, but a re-adjustment might be necessary (keying distance of
3-6mm on a steel plate).
Remember to remove the black protective screw, before adjustment, and to re-install the screw
again after adjustment.
Set the connection delay to the time, during which you want feed to be in the sensor before it gives
signal to the plant to stop. It is normally set to 5-10 sec. This time is necessary in order to avoid a
possible wrong signal as a result of the fact that too little feed has passed all feed outlets before all
the volume dispensers/feeders were filled.
The light diode (fig. 9 pos. 2) shines when the sensor is not activated. When feed reaches the
sensor, it starts to flash at expiration of the time for the delayed connection, and then is switched
off.
3 2
Fig. 9 – Adjustment of sensor.
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SKIOLD A/S
Kjeldgaardsvej 3
DK-9300 Sæby
Tel: (+45) 99 89 88 87
Fax: (+45) 99 89 88 77
7.2. Stop System for Motorized Hopper /

Feeding Auger
This stop system is used for stopping the hopper/flex auger at plants with 2-sensor system, before
the plant is filled, in order to minimize the remaining quantity in the feed line. The sensor for this
stop system is with delayed disconnection in order to get a reliable stop signal to the hopper/flex
auger so that it is avoided that the feed hopper/flex auger starts up, if a short pause occurs in the
feed quantity in the feed line.
In plants where the necessary feed quantity for filling the remaining boxes can vary - e.g. due to
empty pen places in a porker stable - it is advantageous to mount an external timer, by means of
which there is a possibility to delay the time, from the stop sensor for motorized hopper/flex auger
will be activated, until it stops.
Placing
The stop system, normally placed 5-10 feed outlets before the last feed outlet, must be mounted
and adjusted correctly in order to function appropriately. A more exact placing can be calculated,
based on the feed quantity in the feed line litres/ metres. By comparing the distance from hopper to
stop system with the volume need in the last feed outlet, the placing can be estimated. The optimal
placing is, however, some feed outlets before, whereupon an en external timer is used for delaying
the stop time for hopper/flex auger.
Adjustment of the Sensor
The lower end of the sensor is equipped with an adjusting screw for sensibility (fig. 9 pos. 2), a
diode that shines when the sensor is not activated (fig. 9 pos. 1), and an adjusting screw for
delaying the disconnection of sensor (fig. 9 pos. 3).
The sensibility is adjusted at delivery, but a re-adjustment might be necessary (keying distance of
3-6 mm on a steel plate). Remember to remove the black protection screw before adjustment and
remember to reinstall the screw after adjustment.
Delay of disconnection is set on the time wanted to pass from the feed lets go of the sensor, until
the hopper can re-start. It is normally set to 5-10 sec. If you want an empty feed line at finished
feeding, a more correct adjustment can be calculated:
Distance between the 2 sensors [meter] – 5 [meter]

Speed of the wire/chain [meter per min.]
Example 1:
Distance between sensors 35 metres and wire/chain speed 22 meter/min.
(35-5) / 22 = approx. 1 minute 20 sec.
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SKIOLD A/S
Kjeldgaardsvej 3
DK-9300 Sæby
Tel: (+45) 99 89 88 87
Fax: (+45) 99 89 88 77
8. Trouble Shooting
Stated fault, cause and repair of fault
The plant does not start when pressing the start button or via 24-hour-clock
- There is no current on the plant.

Check that the fuse is OK, are automatic fuse in the control box connected and is the main
switch connected.
- The breaking part on the wheel of the drive unit is broken.

Check and correct the cause to blocked cable. Mount ORIGINAL breaking part.
- The overload protector of the drive unit or hopper has dropped out.
Check and correct the cause (possibly foreign bodies) and reset overload protector.
The controller does not stop the filling, when feed reaches the stop system
- Stop system is not correctly adjusted. See part 7 and adjust.
- Sensor detection time too long. See part 7 and adjust.
The controller stops the filling shortly after start and before there is filled up in the stable
- Red light diode on the stop system is turned off even though the transport pipe is empty
(has to shine when pipe is empty). The stop system is not correctly adjusted. See part 7
and adjust.
- Feed passes the last outlet, before it is filled.

The outlet holes must be made longer/bigger.
The plant is running – no feed is dispensed
- Bridging in the silo
- The breaking part in the hopper is broken (not all hoppers has a breaking part). Check and
correct the cause for the bridging of the hopper. Mount ORIGINAL breaking part.
- Switch for motorized hopper/flex auger is in position 0. Turn the switch for motorized
hopper/flex auger into position 1.
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SKIOLD A/S
Kjeldgaardsvej 3
DK-9300 Sæby
Tel: (+45) 99 89 88 87
Fax: (+45) 99 89 88 77
9. Technical Specifications
Operation voltage: 3 x 400 V + N + PE
Pre-fuse: Min. 10 amp. - max. 25 amp.
Alarm outlet: Yes
Stop system: Capacitive, 230 Vac with relay exit

Adjustable key distance 0-20 mm
Adjustable timer function (delayed connection) 1 sec. - 10 min
Stop system for hopper/

Flex auger: Capacitive, 230 Vac with relay exit
Adjustable key distance 0-20 mm
Adjustable timer function (delayed drop-out) 1 sec. - 10 min.
Main switch on front

Start, stop and reset via front
Adjustable sensor cancel time at start-up
Adjustable max. operation time
Start on 24 hours’ clock
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SKIOLD A/S
Kjeldgaardsvej 3
DK-9300 Sæby
Tel: (+45) 99 89 88 87
Fax: (+45) 99 89 88 77
10. Wiring Diagrams

Description Diagram No. Item No.
Models supplied after July 2009
TP0 M control with overload protector for

0.55 – 0.75 kW driving unit 601001800
As 601001800 and with overload protector for

Hopper 0.09 kW 601001810

Feed auger 0.75 kW 601001820
TP0 M control unit with overload protector for

0.75 kW driving unit and 0.18-0.25kW hopper 601001812
TP0 M controller with overload protector for

1.1 kW driving unit 601001801

Hopper 0.25 kW 601001811

Feed auger 0.75 kW 601001821
981 000 642 19

Skiold A/S
La Cours Vej 1, 7430 Ikast, Denmark
Telefon: +45 99 89 88 87 Fax: +45 99 89 88 77
PROJECT START 3/15/2007 TP0 M control motor protection Technical data ORDER NO. 601001800
LAST CHANGE 6/17/2009 with one DOL-Starter for 0.55-0. CE JOB NO. 601001800 PAGE NO.
75kW drive unit
PRINTOUT DATE 6/17/2009 DESIGN ENGINEER PRSAW TD1
PROJECT RESP. PRSAW PREVIOUS/NEXT PAGE TD2
WIRING CODE: REFERENCE SYSTEM:
Code letter Colour
Relay switch reference: NO NC
BK BLACK
BN BROWN Normal open/: 3/2
RD RED On page 3:
OR ORANGE The current path 2:
YE YELLOW Normal closed:
GN GREEN
BU BLUE (INCL LIGHT BLUE)
VT VIOLET (PURPLE)
GY GREY (SLATE)
WH WHITE
PK PINK
SC SCREEN
GN/YE GREEN/YELLOW
RD/WH RED/WHITE
WIRE COLORS:
400/440VAC/DC POWER L BLACK
N LIGHT BLUE
WIRE NUMBERING:
N LIGHT BLUE
24VAC CONTROL 24VAC RED All lines in the panel are numbered according to the following principle:
SIGNAL RED
0VAC BROWN 1: Potentials, example: L1, L2, L3, N, 230VAC, 0VAC, 24VDC, 0VDC
24VDC CONTROL +24VDC DARK BLUE 2: other: consecutive No. EKS. 1, 2, 3, - 10,11,12, ...
SIGNAL DARK BLUE
0VDC GRAY
24VDC CONTROL +24VDC VIOLET

( SIGNAL FROM I/O-MODUL ) Labels for numbering:
-24VDC WHITE
VOLTAGE CONTROL 24VDC +24VDC ORANGE

on page 2 Single-conductors:
0VDC PINK 0.75 mm² - 2.5 mm²: Partex: PO-04000BN4, yellow
EXTERNERNAL AC/DC ORANGE Multi-conductor cable: Partex: PO-04000BN4, yellow
Junction Boxes etc: Partex: PO-04000BN4, yellow
PE WIRE PE GREEN/ YELLOW
LAST CHANGE 6/17/2009 with one DOL-Starter for 0.55-0. DIAGRAM NO. 601001800 PAGE NO.
75kW drive unit
PROJECT RESP. PRSAW TD1 PREVIONS/NEXT PAGE TI1
Contents
Layout TI2
3/19/2012
Connection 1
6/11/2009
Connection 2
6/11/2009
Supply Control panel 3
3/12/2012
Main Power 4
3/19/2012
Control signal voltage 5
3/19/2012
3/19/2012
PROJECT START 3/15/2007 TP0 M control motor protection Contents ORDER NO. 601001800
75kW drive unit
PRINTOUT DATE 6/17/2009 DESIGN ENGINEER PRSAW TI1
TPOM ONE MOTOR STARTER
-K10
-K1
-K5
-K8
-K2
1Q1
Q1
F1
-X1
2A K1M1
1P
360*360
PROJECT START 3/15/2007 TP0 M control motor protection Layout ORDER NO. 601001800
75kW drive unit
PROJECT RESP. PRSAW TI1 PREVIONS/NEXT PAGE 1
Supply
3*400VAC+N+PE
50Hz
PROJECT START 3/15/2007 TP0 M control motor protection Connection ORDER NO. 601001800
75kW drive unit
PRINTOUT DATE 6/17/2009 DESIGN ENGINEER PRSAW 1
Yellow
Brown
Black
Blue
75kW drive unit
PROJECT RESP. PRSAW 1 PREVIONS/NEXT PAGE 3
L1
L2
L3
N
L1
N
N
1
L1
L2
L3
N
2
230VAC
0VAC
Supply
3*400VAC+N+PE
50Hz
230VAC
Control signal voltage
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
PROJECT START 3/15/2007 TP0 M control motor protection Supply Control panel ORDER NO. 601001800
75kW drive unit
M1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
PROJECT START 3/15/2007 TP0 M control motor protection Main Power ORDER NO. 601001800
75kW drive unit
230VAC
Black Brown
Yellow Blue
0VAC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
PROJECT START 3/15/2007 TP0 M control motor protection Control signal voltage ORDER NO. 601001800
75kW drive unit
230VAC
0VAC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
75kW drive unit
PROJECT RESP. PRSAW 5 PREVIONS/NEXT PAGE
Skiold A/S
Telefon: +45 99 89 88 87 Fax: +45 99 89 88 77
PROJECT START 3/15/2007 TP0 M control with two DOL motor Technical data ORDER NO. 601001810
LAST CHANGE 3/7/2012 protection for 0.55-0.75kW drive CE JOB NO. 601001810 PAGE NO.
unit, with hopper 0.09kW
Code letter Colour
BK BLACK
RD RED On page 3:
GN GREEN
VT VIOLET (PURPLE)
GY GREY (SLATE)
WH WHITE
PK PINK
SC SCREEN
GN/YE GREEN/YELLOW
RD/WH RED/WHITE
WIRE COLORS:
N LIGHT BLUE
WIRE NUMBERING:
N LIGHT BLUE
SIGNAL RED
SIGNAL DARK BLUE
0VDC GRAY

-24VDC WHITE

LAST CHANGE 3/7/2012 protection for 0.55-0.75kW drive DIAGRAM NO. 601001810 PAGE NO.
Contents
Layout TI2
3/7/2012
Connection 1
3/12/2012
Connection 2
6/11/2009
3/12/2012
Main Power 4
3/19/2012
3/19/2012
3/7/2012
PROJECT START 3/15/2007 TP0 M control with two DOL motor Contents ORDER NO. 601001810
TPOM TWO MOTOR STARTERS
-K10
T1
-K1
-K5
-K8
-K2
F2
1Q1 2Q1
2A
1P
Q1
F1
-X1
2A K1M1 K2M1
1P
360*360
PROJECT START 3/15/2007 TP0 M control with two DOL motor Layout ORDER NO. 601001810
Supply
3*400VAC+N+PE
50Hz
PROJECT START 3/15/2007 TP0 M control with two DOL motor Connection ORDER NO. 601001810
Yellow
Brown
Yellow
Brown
Black
Black
Blue
Blue
L1
L2
L3
N
1
L1
L2
L3
N
Supply
3*400VAC+N+PE
50Hz
230VAC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
PROJECT START 3/15/2007 TP0 M control with two DOL motor Supply Control panel ORDER NO. 601001810
M1 M2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
PROJECT START 3/15/2007 TP0 M control with two DOL motor Main Power ORDER NO. 601001810
230VAC
Black Brown Black Brown
Yellow Blue Yellow Blue
0VAC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
PROJECT START 3/15/2007 TP0 M control with two DOL motor Control signal voltage ORDER NO. 601001810
230VAC
0VAC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Skiold A/S
Telefon: +45 99 89 88 87 Fax: +45 99 89 88 77
LAST CHANGE 3/7/2012 protection for 0.55 to 0.75kW CE JOB NO. 601001820 PAGE NO.
drive unit, with hopper 0.75kW
PRINTOUT DATE 3/7/2012 DESIGN ENGINEER MAMID TD1
PROJECT RESP. MAMID PREVIOUS/NEXT PAGE TD2
Code letter Colour
BK BLACK
RD RED On page 3:
GN GREEN
VT VIOLET (PURPLE)
GY GREY (SLATE)
WH WHITE
PK PINK
SC SCREEN
GN/YE GREEN/YELLOW
RD/WH RED/WHITE
WIRE COLORS:
N LIGHT BLUE
WIRE NUMBERING:
N LIGHT BLUE
SIGNAL RED
SIGNAL DARK BLUE
0VDC GRAY

-24VDC WHITE

LAST CHANGE 3/7/2012 protection for 0.55 to 0.75kW DIAGRAM NO. 601001820 PAGE NO.
PROJECT RESP. MAMID TD1 PREVIONS/NEXT PAGE TI1
Contents
Layout TI2
3/7/2012
Connection 1
3/7/2012
Connection 2
6/11/2009
3/12/2012
Main Power 4
3/19/2012
3/19/2012
3/7/2012
PRINTOUT DATE 3/7/2012 DESIGN ENGINEER MAMID TI1
-K10
T1
-K1
-K5
-K8
-K2
F2
1Q1 2Q1
2A
1P
Q1
F1
-X1
2A K1M1 K2M1
1P
360*360
PROJECT RESP. MAMID TI1 PREVIONS/NEXT PAGE 1
Supply
3*400VAC+N+PE
50Hz
PRINTOUT DATE 3/7/2012 DESIGN ENGINEER MAMID 1
Yellow
Yellow
Brown
Brown
Black
Black
Blue
Blue
PROJECT RESP. MAMID 1 PREVIONS/NEXT PAGE 3
L1
L2
L3
N
L1
N
N
1
L1
L2
L3
N
2
230VAC
0VAC
Supply
3*400VAC+N+PE
50Hz
230VAC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
M1 M2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
230VAC
0VAC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
230VAC
0VAC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
PROJECT RESP. MAMID 5 PREVIONS/NEXT PAGE
Skiold A/S
Telefon: +45 99 89 88 87 Fax: +45 99 89 88 77
LAST CHANGE 3/7/2012 protection for 0.75kW drive unit, CE JOB NO. 601001812 PAGE NO.
PRINTOUT DATE 3/7/2012

with hopper 0.18-0,25kW DESIGN ENGINEER MAMID TD1
Code letter Colour
BK BLACK
RD RED On page 3:
GN GREEN
VT VIOLET (PURPLE)
GY GREY (SLATE)
WH WHITE
PK PINK
SC SCREEN
GN/YE GREEN/YELLOW
RD/WH RED/WHITE
WIRE COLORS:
N LIGHT BLUE
WIRE NUMBERING:
N LIGHT BLUE
SIGNAL RED
SIGNAL DARK BLUE
0VDC GRAY

-24VDC WHITE

LAST CHANGE 3/7/2012 protection for 0.75kW drive unit, DIAGRAM NO. 601001812 PAGE NO.

with hopper 0.18-0,25kW DESIGN ENGINEER MAMID TD2
Contents
Layout TI2
3/7/2012
Connection 1
3/7/2012
Connection 2
6/11/2009
3/12/2012
Main Power 4
3/19/2012
3/19/2012
3/7/2012

with hopper 0.18-0,25kW DESIGN ENGINEER MAMID TI1
-K10
T1
-K1
-K5
-K8
-K2
F2
1Q1 2Q1
2A
1P
Q1
F1
-X1
2A K1M1 K2M1
1P
360*360

with hopper 0.18-0,25kW DESIGN ENGINEER MAMID TI2
Supply
3*400VAC+N+PE
50Hz

with hopper 0.18-0,25kW DESIGN ENGINEER MAMID 1
Yellow
Brown
Yellow
Brown
Black
Black
Blue
Blue

L1
L2
L3
N
1
L1
L2
L3
N
Supply
3*400VAC+N+PE
50Hz
230VAC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

M1 M2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

230VAC
0VAC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

230VAC
0VAC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

Skiold A/S
Telefon: +45 99 89 88 87 Fax: +45 99 89 88 77
LAST CHANGE 3/7/2012 with one DOL-Starter for 1.1kW CE JOB NO. 601001801 PAGE NO.
drive unit
Code letter Colour
BK BLACK
RD RED On page 3:
GN GREEN
VT VIOLET (PURPLE)
GY GREY (SLATE)
WH WHITE
PK PINK
SC SCREEN
GN/YE GREEN/YELLOW
RD/WH RED/WHITE
WIRE COLORS:
N LIGHT BLUE
WIRE NUMBERING:
N LIGHT BLUE
SIGNAL RED
SIGNAL DARK BLUE
0VDC GRAY

-24VDC WHITE

LAST CHANGE 3/7/2012 with one DOL-Starter for 1.1kW DIAGRAM NO. 601001801 PAGE NO.
drive unit
Contents
Layout TI2
3/19/2012
Connection 1
3/7/2012
Connection 2
6/11/2009
3/12/2012
Main Power 4
3/19/2012
3/19/2012
3/7/2012
PROJECT START 3/15/2007 TP0 M control motor protection Contents ORDER NO. 601001801
drive unit
TPOM ONE MOTOR STARTER
-K10
-K1
-K5
-K8
-K2
1Q1
Q1
F1
-X1
2A K1M1
1P
360*360
PROJECT START 3/15/2007 TP0 M control motor protection Layout ORDER NO. 601001801
drive unit
Supply
3*400VAC+N+PE
50Hz
drive unit
Yellow
Brown
Black
Blue
drive unit
L1
L2
L3
N
L1
L2
L3
N
230VAC
0VAC
Supply
3*400VAC+N+PE
50Hz
230VAC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
PROJECT START 3/15/2007 TP0 M control motor protection Supply Control panel ORDER NO. 601001801
drive unit
M1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
PROJECT START 3/15/2007 TP0 M control motor protection Main Power ORDER NO. 601001801
drive unit
230VAC
Black Brown
Yellow Blue
0VAC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
drive unit
230VAC
0VAC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
drive unit
Skiold A/S
Telefon: +45 99 89 88 87 Fax: +45 99 89 88 77
Code letter Colour
BK BLACK
RD RED On page 3:
GN GREEN
VT VIOLET (PURPLE)
GY GREY (SLATE)
WH WHITE
PK PINK
SC SCREEN
GN/YE GREEN/YELLOW
RD/WH RED/WHITE
WIRE COLORS:
N LIGHT BLUE
WIRE NUMBERING:
N LIGHT BLUE
SIGNAL RED
SIGNAL DARK BLUE
0VDC GRAY

-24VDC WHITE

LAST CHANGE 3/7/2012 protection for 0.55 to 1.1kW DIAGRAM NO. 601001811 PAGE NO.
Contents
Layout TI2
3/7/2012
Connection 1
3/7/2012
Connection 2
6/11/2009
3/12/2012
Main Power 4
3/19/2012
3/19/2012
3/7/2012
-K10
T1
-K1
-K5
-K8
-K2
F2
1Q1 2Q1
2A
1P
Q1
F1
-X1
2A K1M1 K2M1
1P
360*360
Supply
3*400VAC+N+PE
50Hz
Yellow
Brown
Yellow
Brown
Black
Black
Blue
Blue
L1
L2
L3
N
1
L1
L2
L3
N
Supply
3*400VAC+N+PE
50Hz
230VAC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
M1 M2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
230VAC
0VAC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
230VAC
0VAC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Skiold A/S
Telefon: +45 99 89 88 87 Fax: +45 99 89 88 77
LAST CHANGE 3/7/2012 protection for1.1kW drive unit, CE JOB NO. 601001821 PAGE NO.
with hopper 0.75 kW
Code letter Colour
BK BLACK
RD RED On page 3:
GN GREEN
VT VIOLET (PURPLE)
GY GREY (SLATE)
WH WHITE
PK PINK
SC SCREEN
GN/YE GREEN/YELLOW
RD/WH RED/WHITE
WIRE COLORS:
N LIGHT BLUE
WIRE NUMBERING:
N LIGHT BLUE
SIGNAL RED
SIGNAL DARK BLUE
0VDC GRAY

-24VDC WHITE

LAST CHANGE 3/7/2012 protection for1.1kW drive unit, DIAGRAM NO. 601001821 PAGE NO.
with hopper 0.75 kW
Contents
Layout TI2
3/7/2012
Connection 1
3/7/2012
Connection 2
6/11/2009
3/12/2012
Main Power 4
3/19/2012
3/19/2012
3/7/2012
with hopper 0.75 kW
-K10
T1
-K1
-K5
-K8
-K2
F2
1Q1 2Q1
2A
1P
Q1
F1
-X1
2A K1M1 K2M1
1P
360*360
with hopper 0.75 kW
Supply
3*400VAC+N+PE
50Hz
with hopper 0.75 kW
Yellow
Yellow
Brown
Brown
Black
Black
Blue
Blue
with hopper 0.75 kW
L1
L2
L3
N
1
L1
L2
L3
N
Supply
3*400VAC+N+PE
50Hz
230VAC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
with hopper 0.75 kW
M1 M2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
with hopper 0.75 kW
230VAC
0VAC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
with hopper 0.75 kW
230VAC
0VAC
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
with hopper 0.75 kW
Declaration of Incorporation of partly completed machinery
Acc. To the Machinery Directive 2006/42/EC, annex II B
Manufacturer:
Company Name: SKIOLD A/S

Adress: Kjeldgaardsvej 3
Post Code/City: DK-9300 Sæby
Country: Danmark
Tel: +45 9989 8887
Hereby declares that the partly completed machine:
601001800, 601001801, 601001810, 601001811, 601001812, 601001820, og 601001821

TP0M control units only to be used in connection with SKIOLD TransPork/MiniPork feeding systems
Is in conformity with and is designed and manufactured according to the following national and harmonized standards:
 COUNCIL DIRECTIVE of May 17th 2006 (2006/42/EC) regarding mutual convergence of the membership states machinery legislation
(89/392/EØF with all later changes) with special reference to appendix 1 regarding significant safety- and health requirements in
connection with design and manufacture of machinery (The Machinery Directive).
o DS/EN ISO 12100-1:2003 Machine Safety – Basic terms and overall principles for planning, designing and shaping - Part 1:
Basic terms and methods
o DS/EN ISO 12100-2:2003 Machine Safety - Basic terms and overall principles for planning, designing and shaping - Part 2:
Technical principles.
o DS/EN 294:1994 Machine Safety. Areas of danger and safety distances. Hand and arm protection.
 COUNCIL DIRECTIVE of December 15th 2004 regarding mutual convergence of the legislation on electromagnetic compatibility
(2004/108/EC). (EMC-Directive)
o DS/EN 61000-6-3:2007 Electromagnetic compatibility. Generic emission standard. Part 1: Private homes, businesses and
light industry
o DS/EN 61000-6-1:2007 Electromagnetic compatibility. Generic standard of immunity. Part 1: Private homes, businesses and
light industry
 COUNCIL DIRECTIVE of December 12th 2006 regarding mutual convergence of the legislation on electric devices meant for use within
certain voltage spans (2006/95EC). (Low Voltage Directive)
o EN60204-1/:2006 Machine Safety. Electric devices on machines. Part 1: General Requirements
This partly completed machinery must NOT be put into service before the complete machinery, in which this partly completed machinery is to be
incorporated, has been declared in conformity with all relevant health and safety requirements according to 2006/42/EC and other relevant
directives.
Title: Managing Director

Name: Samuel W. Andreasen
Company: SKIOLD A/S
Ikast, 10.06.2009 Signature
982 003 206

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MANUAL

SKIOLD MAKES A DIFFERENCE!

TP0 M CONTROL UNIT

2 981 000 642

981 000 642 3

4 981 000 642

2. Control Unit Functions

Fig. 1 - TP0 M controller

2.1. Operating principles

981 000 642 5

3.1. Main Switch

3.2. Start button

3.3. Switch for Motorized Hopper

3.4. Alarm indications

6 981 000 642

4.1. Motor Overload

Repairing the error:

Pos. 13 – Overload protector for hopper

981 000 642 7

4.2. Alarm – Fault at Cable / Chain

4.3. Alarm - Max. Operation Time

The alarm can be caused by:

8 981 000 642

Fig. 3 - Open controller with adjustment possibilities

NB: Main switch must be disconnected before opening the controller.

5.1. Max. Operation Time

The upper scale (fig. 4 pos. 1) is set on position

The middle scale (fig. 4. pos. 2) is set on max.

981 000 642 9

5.2. Sensor Cancel Time

Fig. 5 - Timer sensor cancel time

Adjustment of sensor cancel time

The upper scale (fig. 5 pos. 1) is set on position OP.

Example 2: Wanted cancel time 3 minutes.

10 981 000 642

5.3. Automatic Start of the Plant

Fig. 6 - 24 hours’ clock

Setting the clock

The actual time on the 24 hours’ clock shown in fig. 6 is 06:15.

981 000 642 11

6. Minimizing rest feed quantity

Fig. 7 - 2-sensor –system

12 981 000 642

6.1. Mode of Operation

6.2. Setting of timer

Fig. 8 – Timer for stop system for motorized hopper/flex auger

Upper scale (fig. 8 pos. 1) is set on position OP.

981 000 642 13

Data for calculation

Tube dim. [mm] Volume for optimum Volume dispensers

Example 1: Remaining number of volume dispensers: 14

Necessary feed amount for remaining volume dispensers = 14 x 10 = 140 litres.

Length of feed pipe: 130

Remaining feed in pipe line: 130 x 0.55 = 71.5 litre.

Filling cable speed 22 m/min.

Filling cable speed: 22 x 0.55 = 12.1 litre/min.

14 981 000 642

7.1. Stop System for Plants

Adjustment of the sensor

Fig. 9 – Adjustment of sensor.

981 000 642 15

7.2. Stop System for Motorized Hopper /