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RENR8087
Valve Gp - RH Boom Cylinder Check 274-4230 5 F-3 JJ Brake Pressure B-5
Valve Gp - RH Joystick 206-3303 42 D-7 KK Service Brake Accumulator Charge Pressure B-4
Valve Gp - Shut Off (Boom) 145-7166 4 F-3 LL Service Brake Accumulator Charge Pressure B-5
Valve Gp - Shut Off (HCR) 226-9860 13 F-2 MM Idler Pump Negative Flow Signal Pressure A-7 44 MM 35 EE 7 Electrical Symbols (Electrical)
Valve Gp - Stabilizer Handle 235-0781 42 D-9 NN Drive Pump Negative Flow Signal Pressure A-7
Valve Gp - Steering 235-0772 2 B-2 PP Pilot Pressure B-8
Valve Gp - Stick Cylinder Double Check 233-7881 25 E-8 QQ Pilot Swing Right Pressure B-4
T
Valve Gp - Stick Cylinder Load Control 292-0394 23 E-7 & E-8 RR Pilot Swing Left Pressure A-4
Pressure Temperature Level Flow
Valve Gp - Stick In Priority (PRV3) 206-3354 35 C-8 SS Remote Travel Control Pressure F-5 Symbol
Valve Gp - Swing Cushion 158-9085 27 E-8 TT Travel Motor Control Pressure E-5 PILOT CONTROL MANIFOLD Symbol Symbol Symbol
Valve Gp - Travel Anti-Cavitation 235-0789 35 C-2 UU First Gear Pressure E-5
Valve Gp - Travel Pedal 237-2261 32 D-7 XX Second Gear Pressure E-5 Wire Number Identification Codes
Note A: Check Parts Manual for specific cylinder information.
STR TRAVEL
Electrical Schematic Example Hydraulic Schematic Example
TRAVEL (R)
TRAVEL (L)
STICK(2)
STICK(1)
Current Standard
BOOM(1)
GRAPPLE
Current Standard
BOOM(2)
BUCKET
SWING
Harness identification code
30 Page,
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification
325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
HYD Number
Previous Standard
TANK 35 Wire Color
Wire
325-PK-14
B A
Circuit Number Wire Gauge
Identification
34 NN 38 (EXAMPLE VALVE)
CYLINDER GP VALVE GP
VALVE GP SHUT OFF VALVE GP
CYLINDER GP SHUT OFF ACCUMULATOR GP HYD CAB RISER
RHF STEER 235-8287 (HCR) HCR/GRAPPLE
(BOOM) BOOM CYLINDER 226-9860 PILOT SOLENOIDS
234-4115 145-7166 225-3394
CYLINDER GP ACCUMULATOR GP 259-7429
G LHR OSC LOCK BOOM CYLINDER CYLINDER GP CYLINDER GP
SS 225-3394
236-5773 LH BOOM RH BOOM
F X
VALVE GP F
CYLINDER GP CYLINDER GP VALVE GP RH BOOM CYL
LHR STABILIZER LHFSTABILIZER LH BOOM CYL CHECK
237-4165 237-4165 XMSN GP MOTOR GP CHECK 274-4230
VALVE GP 241-3686 TRAVEL 274-4230
MOTOR GP 271-2885 B1
SWING STICK CYLINDER
LOAD CONTROL U T1 MB AA
179-9775 EL L G
292-0394
CYLINDER GP ACCUMULATOR GP
PG STICK VALVE GP VALVE GP B
REAR STAB CYLINDER FRONT STAB CYLINDER OSC AXLE REST A1
8U-2924 C C
LOAD CONTROL SOL LOAD CONTROL SOL
VALVE GP 196-7543 196-7543
DR STICK CYLINDER
LOAD CONTROL
292-0394 MIN DR DR B2
Z1 Z1
X X BB
S VALVE GP
MU CYLINDER GP CONNECTOR GP LOAD CONT
AUX
WHEEL BRAKE
MAX RHR OSC LOCK ORIFICE (HCR) CAB LOWERING A2
Z2 Z2 236-5773 TOOL 257-2980 185-1247
WHEEL BRAKE
MS
B
VALVE GP PB1
SWING CUSHION T A Pi Pi A T PB2
EK
158-9085 EB A B3
T2 MA
SWIVEL P T T P MB
M1
CC
MK
B K A
3 2
CYLINDER GP (HCR UP) A3
1 5 VALVE GP PL3
4 6 LHF STEER BOOM CYL
234-4115 ROD END PL2
RETURN SOL
UU TT 215-4890 DD
SWITCH AS VALVE GP DR
XX PILOT/BOOM DOWN B4
MANUAL BOOM PL1
PRESSURE DR
FINE SWING 167-3466 LOWERING
CYLINDER GP VALVE GP
E A BUCKET SWIVEL 232-7304
DR ACCUMULATOR AS CAB RISER
CYLINDER GP CYLINDER GP HYD CAB RISER
A4
(HCR DOWN) FLOW CONTROL E
VALVE GP RHR STABILIZER RHF STABILIZER VALVE AS 257-2892
STICK CYLINDER BR3 AR3 0 255-8547
B 237-4165 237-4165 5 HCR CHECK
DOUBLE CHECK 257-2891
233 -7881 6 3
4 2 1
B A
VALVE GP
SWITCH AS GRAPPLE HCR/GRAPPLE
AUX PILOT PRESS ROTATE CONTROL
167-3466 VALVE GP 274-5501
aR4
VALVE GP BOOM CYL
Pi
AUX SHUTTLE HEAD END
123-2549 SB
RETURN SOL
SB 215-4919
B2 A2 PB2 B1 A1 PB1
VALVE GP
FLOW CONTROL DR
BOOM FLOAT S1 P T
VALVE GP
292-2809 PILOT/BOOM
DOWN SOLENOID WITHOUT OUT IN
VALVE GP 185-0472 A SMART BOOM
VALVE GP RH JOYSTICK
aL2
aL1
aR1
LH JOYSTICK 206-3303
aR4
aL1
bL1
aR3
bR1
aR1
bR3
bR2
LOWER
STABILZER TRAVEL PEDAL BP2
aR3
BOOM
aR2
ROTATE
M
aR3
HANDLE SCM 237-2261 BP3
CAB
BR3
AR3
P T P T
235-0781
CW
SCM MEDIUM PRESSURE EE
2 1 2 1 1 2 UNLOADING VALVE
T AL4 aL4 BL3 R2 AL3 aL3 aL2 al1 Di Pi aR1 BR1 AR1 aR2 BR2 AR2 aR3 BR3 AR3 aR4 Pi1 AR4 R1 BR4 BR5 AR5 aR5 R3
AL2
AL1
BL2
BL1
NEG FLOW
FWD CONTROL
D
AUX CIRCUIT
DOWN FWD
D
LEFT
OUT
LOWER
SCM SOLENOID
STABILIZER
OPEN
OPEN
IN
TRAVEL
FWD
STICK OUT U
BOOM DOWN
DEG
SW L SW R
UP REV REV MEDIUM PRESSURE
IN
ROTATE
STRAIGHT
BCT CL BCT OP SIGNAL RELIEF
RAISE
RAISE
TRAVEL
STICK IN
CAB
BOOM UP
CCW
NFC
STICK REGEN RELIEF
NFC
P T P T 1 4 3 2 P T 3 2 14 RELIEF
Pi
LS
SB
NFC
ORIFICE LINE PA2 PA1 P T
SCM RELIEF &
MAKEUP
GRAPPLE CLOSE
2
BUCKET CLOSE
WITHOUT BOOM (2) BOOM
VARIABLE SWING
VALVE GP REGEN
TRAVEL REV
SMART BOOM
STABILIZER IN
STICK (1) OUT
STICK UNLOADING
SWING RIGHT
AUX PEDAL
BOOM (1)
STICK (2)
112-5704 3 MOTOR GP
A1 A2 A3 A4 A5 A6 A7 A8
RAISE
HYD GEN
PRIORITY
OUT
(EAME)
(Dimensions: 39 inches x 28 inches)
VALVE GP MAIN
PILOT RELIEF
PRV(3) 1 SHUTTLE
185-0462 HL bL4 Di2 Pi2 bL3 Pi3 Di3 bL2 bL1 DST Pi5 PL PR bR1 bR2 bR3 bR4 Di1 bR5 HR VALVE GP
SCM
TRAVEL ANTI-
2 B1 B2 B3 B4 B5 B6 B7 B8 CAVITATION
C 235-0789 P T
bL1
bR3
bR3
bR1
bR2
bR2
VALVE GP
MAIN CONTROL
bR3
bR2
aR4
aR4
RR
3 QQ
aL2
aR3
VALVE GP 274-4231
PRESSURE SCM SCM
SCM SB XA XB M
RENR8087
PRIORITY (STEER/HCR) EF CF
(PRV3) SWITCH AS 188-1814 P
2 206-3354 PILOT PRESS
P 167-3466
3 VALVE GP
A2 B1 A1 PRV1 B GEN FLOW
A2 B1 A1 PUMP GP FILTER GP
PRV2 VALVE GP GENERATOR P1 Y CONTROL
VALVE GP STEER /PILOT HYD. LD
aL2
AXLE BRAKE
REST
m1 PUMP CONTROL HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
K
LL Pn2 IDLE PUMP OUTPUT
B S1 S2 PILOT PUMP OUTPUT
NACD EAME
DRIVE PUMP OUTPUT
P P KK
A2 Ps2 OSC CYLINDER LOCK CONTROL CIRCUIT
DS2 ACTUATOR HH HYDRAULIC CAB RISER CYLINDER CONTROL CIRCUIT
K
SUPPLY LINE
MANIFOLD GP PUMP GP S3 DRAIN / RETURN LINE
GENERATOR PsM2
PILOT CONTROL P1 N ACCUMULATOR AS
B 273-1393
T
BRAKE CHARGE (EAME) STEERING CONTROL CIRCUIT
B
136-8899 M4 GRAPPLE OR BUCKET CYLINDER CONTROL CIRCUIT
255-8546 A4
MEDIUM POWER SHIFT CONTROL CIRCUIT
TRAVEL T5 S1 PRESS Dr2 GENERATOR CIRCUIT (EAME)
MOTOR VALVE GP DR1
CONTROL SWITCH AS P STABILIIZER CYLINDER CONTROL CIRCUIT
TRAVEL
BRAKE OIL ACCUMULATOR BRAKE CONTROL CROSS DrM
Z M PILOT SENSING TRAVEL MOTOR CONTROL CIRCUIT
PRESSURE 249-5527
A6 MA6 A5 MA5 T1/2 SP PST T1/1 FILTER GP SWITCH AS SWING MOTOR CONTROL CIRCUIT
252-6677 GEN PUMP M3
PILOT HYD. BOOM CYLINDER CONTROL CIRCUIT
VALVE GP 145-7750 PRESSURE PSm1
ACCUMULATOR GP 131-9203 STICK CYLINDER CONTROL CIRCUIT
COOLER BYPASS S4
PILOT 173-4672 FILTER GP Ps1 TRANSMISSION CLUTCH CONTROL CIRUIT
8U-6159 CASE DRAIN ACTUATOR POWER GENERATOR CIRCUIT (NACD)
C 126-2075 SHIFT PRV STEERING PILOT PUMP OUTPUT
VALVE GP
GRAPPLE TRANSMISSION OIL CIRCULATION PUMP
B
FLOW VALVE GP G HYDRUALIC CAB RISER & GRAPPLE ROTATE SUPPLY CIRCUIT
CONTROL HEAVY LIFT LD BRAKE CYLINDER CONTROL CIRCUIT
168-0712 A1 MM SOLENOID A
121-6303 PUMP Pn1
D E F CONTROL
A2 MOTOR GP A1
HYD GEN
(NACD)
P T
251-8483 M1 Pi
VALVE GP LINE PATTERNS
B1 A3 G1 Pm STEERING
FILTER GP 235-0772 Pressure Line
GG SENSOR AS
B2 RETURN OIL DRIVE PUMP
188-4140 Pilot / Load Sensing Pressure
P PRESSURE
221-8859
P A Drain / Return Lines
T NN
Component Group
T
Attachment
DR Air Line
A A
VALVE GP CALLOUTS
OUT IN SWITCH AS
GRAPPLE NEGATIVE FLOW
PILOT PRESSURE CONTROL SOL YY Taps (Pressure, Sampling,Sensor) by letter
167-3466 171-0188
52 Components by number
SCM
THIS SCHEMATIC IS FOR THE M325D MATERIAL HANDLER
PART #: 294-9973 (V) CH02
Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations
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