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FLUID POWER SYMBOLS

Component Locations RENR8087


Part Machine Schematic
19 22 26 27 25 38 29 30 December 2006 BASIC COMPONENT SYMBOLS
Description
Number Location Location 31 36 MAIN AUX.
PUMP: VARIABLE and
Accumulator - Brake Charge 255-8546 1 B-5 PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED

Accumulator - Service Brake Pressure 255-8546 1 B-4 17 42 5 4 39 24 10 37 18 (FIXED)

Accumulator As - Hydraulic Cab Riser 255-8547 7 E-2 23 14


Accumulator Gp - LH Boom Cylinder 225-3394 3 F-3 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
Accumulator Gp - OSC Axle Rest 8U-2924 9 E-4 COMPENSATED

Accumulator Gp - Pilot 8U-6159 12 B-8 VALVES


VALVE ENVELOPES VALVE PORTS
Accumulator Gp - RH Boom Cylinder 225-3394 3 F-3 34 44
Connector Gp - Orifice (HCR) 257-2980 8 F-2
ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY
Cylinder Gp - Bucket NOTE A 14 E-6
35
Cylinder Gp - Hydraulic Cab Riser 235-8287 8 F-2 CONTROL VALVES CHECK VALVES
Cylinder Gp - LH Boom NOTE A 6 F-3 AB AB

Cylinder Gp - LHF Stabilizer 237-4165 15 F-6 9 20


P T P T
Cylinder Gp - LHF Steer 234-4115 21 E-4 NORMAL POSITION SHIFTED POSITION INFINITE POSITION
BASIC SPRING SHUTTLE PILOT
SYMBOL LOADED CONTROLLED
Cylinder Gp - LHR OSC Lock 236-5773 11 F-4 16
MEASUREMENT ROTATING SHAFTS
Cylinder Gp - LHR Stabilizer 237-4165 16 F-7 23
Cylinder Gp - RH Boom NOTE A 5 F-3
Cylinder Gp - RHF Stabilizer 237-4165 17 E-6
13 21 1 6 8 7 12
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
Cylinder Gp - RHF Steer 234-4115 22 F-4
Cylinder Gp - RHR OSC Lock 236-5773 10 E-4
15 2 41 33 3 28 40 11 FLUID STORAGE RESERVOIRS
Cylinder Gp - RHR Stabilizer 237-4165 18 E-7 32 43
Cylinder Gp - Stick
Filter Gp - Case Drain
NOTE A
126-2075
23
24
F-7 & F-8
B-5
M325D Material Handler VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

Filter Gp - Pilot Hydraulics


Filter Gp - Return Oil
145-7750
188-4140
24
24
B-5
A-6 Hydraulic System COMBINATION CONTROLS

Filter Gp - Steer / Pilot Hydraulic 145-7750 25 C-3


Manifold Gp - Pilot Control 273-1393 12 B-8 41 5 35 40 EDC1-UP SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT
or MANUAL and PILOT PILOT or MANUAL
Motor Gp - Hydraulic Generator (EAME) - - 26 C-1
42 6 26 7 25 24 12 29 30 KAE1-UP
Motor Gp - Hydraulic Generator (NACD) 251-8483 26 B-4 MANUAL CONTROL SYMBOLS
EDF1-UP
Motor Gp - Swing 179-9775 27 F-8 23 31 36
Motor Gp - Travel 271-2885 28 F-5 KGG1-UP
Pump Gp - Generator (EAME) 136-8899 36 B-4 3 39 38 37 KAY1-UP PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

Pump Gp - Generator (NACD) 274-5658 36 B-4 PILOT CONTROL SYMBOLS


Pump Gp - Main Hydraulic 200-3343 29 B-4 RELEASED PRESSURE REMOTE SUPPLY PRESSURE
Sensor As - Drive Pump Pressure 221-8859 30 A-4 34 44
Sensor As - Idler Pump Pressure 221-8859 31 B-4 14
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
Sensor As - XMSN Clutch Pressure 188-3823 12 B-7
SUPPLY PRESSURE
Switch As - Auxiliary Pilot Pressure 167-3466 32 D-8 20 ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS
Switch As - Brake Oil Accumulator Pressure 252-6677 2 B-5
Switch As - Generator Pump Pressure 131-9203 26 B-4
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
Switch As - Grapple Pilot Pressure 167-3466 34 A-8
Switch As - Pilot / Boom Down Pressure 167-3466 35 E-4 2 13
HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Switch As - Pilot Pressure 167-3466 33 C-8
32 FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT
Switch As - Service Brake Pressure 252-6677 2 B-4 INFINITE THREE TWO
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION
Transmission Gp - XMSN 241-3686 28 F-5
UNIDIRECTIONAL UNIDIRECTIONAL
Valve As - HCR Check 257-2891 7 E-2
Valve Gp - Auxiliary Pedal 112-5704 32 D-8 FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN
BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
Valve Gp - Auxiliary Shuttle 123-2549 32 D-8
Valve Gp - Boom Cylinder Head End Return 215-4919 39 E-3 15 19 21 1 27 28 10 9 16
Valve Gp - Boom Cylinder Rod End Return 215-4890 39 E-3
Valve Gp - Brake Control 249-5527 2 B-5
17 22 33 43 8 11 18
© 2006 Caterpillar Printed in U.S.A.
Valve Gp - Cab Riser Flow Control 257-2892 37 E-1
All Rights Reserved
Valve Gp - Cooler Bypass
Valve Gp - Flow Control Boom Float
173-4672
292-2809
40
35
A-7
D-5
MACHINE COMPONENT LOCATIONS
Valve Gp - Front Stabilizer Cylinder Control 196-7543 19 E-6
Valve Gp - Generator Flow Control (EAME) 242-2956 26 C-1
Valve Gp - Grapple Flow Control 168-0712 34 A-8
Valve Gp - HCR / Grapple Pilot Solenoids 259-7429 38 F-1 thru E-1
Valve Gp - HCR / Grapple Rotate Control 274-5501 7 D-2
Electrical Symbols Table
Valve Gp - Heavy Lift Solenoid 121-6303 35 A-7 PP
Valve Gp - LH Boom Cylinder Check 274-4230 6 F-3
Valve Gp - LH Joystick 206-3304 41 D-8 7 Hydraulic Symbols (Electrical)
Valve Gp - Load Control Cab Lowering 185-1247 8 E-2
Valve Gp - Main Control 274-4231 35 D-3 thru D-7 Tap Locations
Valve Gp - Manual Boom Lowering 232-7304 4 E-3 Pressure, Sampling, and Sensor G M
Valve Gp - Negative Flow Control Solenoid 171-0188 34 A-7 Tap Schematic
Description
Valve Gp - Pressure Reducing PRV(1) 184-1227 32 C-8 Number Location
Transducer Transducer Generator Electric Motor
Valve Gp - Pressure Reducing PRV(2) 184-1227 32 C-8 AA Grapple Rotate Pressure F-1 (Fluid) (Gas / Air)

(Dimensions: 39 inches x 28 inches)


Valve Gp - Pressure Reducing PRV(3) 184-1227 32 C-8 BB Grapple Rotate Pressure F-1
Valve Gp - Pilot / Boom Down Solenoid 185-0472 35 D-4 CC Hydraulic Cab Riser Up Pressure E-1
Valve Gp - Pilot Shuttle
Valve Gp - Priority ( Steer / HCR)
185-0462
188-1814
33
35
C-8
C-2
DD
EE
Hydraulic Cab Riser Down Pressure
Medium Pressure
E-1
D-1
8 12
Valve Gp - Priority (PRV1) 232-4102 35 C-6 FF Idler Pump Delivery Pressure B-4 EE
Valve Gp - Priority (PRV2) 232-4102 35 C-8 GG Drive Pump Delivery Pressure A-4 Pressure Switch Temperature Switch Electrical Wire
Pressure Switch
Valve Gp - Rear Stabilizer Cylinder Control 196-7543 20 E-7 HH Power Shift Pressure B-3 (Adjustable)

RENR8087
Valve Gp - RH Boom Cylinder Check 274-4230 5 F-3 JJ Brake Pressure B-5
Valve Gp - RH Joystick 206-3303 42 D-7 KK Service Brake Accumulator Charge Pressure B-4
Valve Gp - Shut Off (Boom) 145-7166 4 F-3 LL Service Brake Accumulator Charge Pressure B-5
Valve Gp - Shut Off (HCR) 226-9860 13 F-2 MM Idler Pump Negative Flow Signal Pressure A-7 44 MM 35 EE 7 Electrical Symbols (Electrical)
Valve Gp - Stabilizer Handle 235-0781 42 D-9 NN Drive Pump Negative Flow Signal Pressure A-7
Valve Gp - Steering 235-0772 2 B-2 PP Pilot Pressure B-8
Valve Gp - Stick Cylinder Double Check 233-7881 25 E-8 QQ Pilot Swing Right Pressure B-4
T
Valve Gp - Stick Cylinder Load Control 292-0394 23 E-7 & E-8 RR Pilot Swing Left Pressure A-4
Pressure Temperature Level Flow
Valve Gp - Stick In Priority (PRV3) 206-3354 35 C-8 SS Remote Travel Control Pressure F-5 Symbol
Valve Gp - Swing Cushion 158-9085 27 E-8 TT Travel Motor Control Pressure E-5 PILOT CONTROL MANIFOLD Symbol Symbol Symbol
Valve Gp - Travel Anti-Cavitation 235-0789 35 C-2 UU First Gear Pressure E-5
Valve Gp - Travel Pedal 237-2261 32 D-7 XX Second Gear Pressure E-5 Wire Number Identification Codes
Note A: Check Parts Manual for specific cylinder information.

STR TRAVEL
Electrical Schematic Example Hydraulic Schematic Example

TRAVEL (R)

TRAVEL (L)
STICK(2)

STICK(1)
Current Standard

BOOM(1)

GRAPPLE
Current Standard

BOOM(2)
BUCKET

SWING
Harness identification code

30 Page,
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge

HYD Number

Previous Standard
TANK 35 Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification
34 NN 38 (EXAMPLE VALVE)

GG 36 29 38 35 EE 7 MAIN CONTROL VALVE


FF
30
31
SS TT 28 43
29
HH 2
LL
UU
BB DD CC AA 8 JJ
34 37 KK XX
44
MAIN PUMP & FILTER CIRCUITS TOOL CONTROL VALVE CIRCUIT BRAKE CONTROL VALVE TRAVEL MOTOR & TRANSMISSION
9 8 7 6 5 4 3 2 1

CYLINDER GP VALVE GP
VALVE GP SHUT OFF VALVE GP
CYLINDER GP SHUT OFF ACCUMULATOR GP HYD CAB RISER
RHF STEER 235-8287 (HCR) HCR/GRAPPLE
(BOOM) BOOM CYLINDER 226-9860 PILOT SOLENOIDS
234-4115 145-7166 225-3394
CYLINDER GP ACCUMULATOR GP 259-7429
G LHR OSC LOCK BOOM CYLINDER CYLINDER GP CYLINDER GP
SS 225-3394
236-5773 LH BOOM RH BOOM
F X
VALVE GP F
CYLINDER GP CYLINDER GP VALVE GP RH BOOM CYL
LHR STABILIZER LHFSTABILIZER LH BOOM CYL CHECK
237-4165 237-4165 XMSN GP MOTOR GP CHECK 274-4230
VALVE GP 241-3686 TRAVEL 274-4230
MOTOR GP 271-2885 B1
SWING STICK CYLINDER
LOAD CONTROL U T1 MB AA
179-9775 EL L G
292-0394
CYLINDER GP ACCUMULATOR GP
PG STICK VALVE GP VALVE GP B
REAR STAB CYLINDER FRONT STAB CYLINDER OSC AXLE REST A1
8U-2924 C C
LOAD CONTROL SOL LOAD CONTROL SOL
VALVE GP 196-7543 196-7543
DR STICK CYLINDER
LOAD CONTROL
292-0394 MIN DR DR B2
Z1 Z1
X X BB
S VALVE GP
MU CYLINDER GP CONNECTOR GP LOAD CONT
AUX

WHEEL BRAKE
MAX RHR OSC LOCK ORIFICE (HCR) CAB LOWERING A2
Z2 Z2 236-5773 TOOL 257-2980 185-1247

WHEEL BRAKE
MS
B
VALVE GP PB1
SWING CUSHION T A Pi Pi A T PB2
EK
158-9085 EB A B3
T2 MA
SWIVEL P T T P MB
M1
CC
MK
B K A
3 2
CYLINDER GP (HCR UP) A3
1 5 VALVE GP PL3
4 6 LHF STEER BOOM CYL
234-4115 ROD END PL2
RETURN SOL
UU TT 215-4890 DD
SWITCH AS VALVE GP DR
XX PILOT/BOOM DOWN B4
MANUAL BOOM PL1
PRESSURE DR
FINE SWING 167-3466 LOWERING
CYLINDER GP VALVE GP
E A BUCKET SWIVEL 232-7304
DR ACCUMULATOR AS CAB RISER
CYLINDER GP CYLINDER GP HYD CAB RISER
A4
(HCR DOWN) FLOW CONTROL E
VALVE GP RHR STABILIZER RHF STABILIZER VALVE AS 257-2892
STICK CYLINDER BR3 AR3 0 255-8547
B 237-4165 237-4165 5 HCR CHECK
DOUBLE CHECK 257-2891
233 -7881 6 3
4 2 1
B A

VALVE GP
SWITCH AS GRAPPLE HCR/GRAPPLE
AUX PILOT PRESS ROTATE CONTROL
167-3466 VALVE GP 274-5501

aR4
VALVE GP BOOM CYL

Pi
AUX SHUTTLE HEAD END
123-2549 SB
RETURN SOL
SB 215-4919

B2 A2 PB2 B1 A1 PB1

VALVE GP
FLOW CONTROL DR
BOOM FLOAT S1 P T
VALVE GP
292-2809 PILOT/BOOM
DOWN SOLENOID WITHOUT OUT IN
VALVE GP 185-0472 A SMART BOOM
VALVE GP RH JOYSTICK

aL2

aL1

aR1
LH JOYSTICK 206-3303

aR4
aL1

bL1

aR3

bR1

aR1
bR3
bR2

VALVE GP 206-3304 VALVE GP SMART

LOWER
STABILZER TRAVEL PEDAL BP2

aR3
BOOM

aR2

ROTATE
M

aR3
HANDLE SCM 237-2261 BP3

CAB
BR3

AR3
P T P T
235-0781

CW
SCM MEDIUM PRESSURE EE
2 1 2 1 1 2 UNLOADING VALVE
T AL4 aL4 BL3 R2 AL3 aL3 aL2 al1 Di Pi aR1 BR1 AR1 aR2 BR2 AR2 aR3 BR3 AR3 aR4 Pi1 AR4 R1 BR4 BR5 AR5 aR5 R3

AL2

AL1
BL2

BL1
NEG FLOW
FWD CONTROL
D
AUX CIRCUIT

DOWN FWD
D

LEFT

OUT

LOWER
SCM SOLENOID
STABILIZER

OPEN

OPEN
IN
TRAVEL

FWD
STICK OUT U
BOOM DOWN
DEG
SW L SW R
UP REV REV MEDIUM PRESSURE

IN

ROTATE
STRAIGHT
BCT CL BCT OP SIGNAL RELIEF

RAISE

RAISE
TRAVEL
STICK IN

CAB
BOOM UP

CCW
NFC
STICK REGEN RELIEF
NFC
P T P T 1 4 3 2 P T 3 2 14 RELIEF
Pi

LS
SB
NFC
ORIFICE LINE PA2 PA1 P T
SCM RELIEF &
MAKEUP

GRAPPLE CLOSE
2

BUCKET CLOSE
WITHOUT BOOM (2) BOOM

VARIABLE SWING
VALVE GP REGEN

TRAVEL REV
SMART BOOM

STABILIZER IN
STICK (1) OUT
STICK UNLOADING

SWING RIGHT
AUX PEDAL

BOOM (1)

STICK (2)
112-5704 3 MOTOR GP
A1 A2 A3 A4 A5 A6 A7 A8

RAISE
HYD GEN

PRIORITY

OUT
(EAME)
(Dimensions: 39 inches x 28 inches)

VALVE GP MAIN
PILOT RELIEF
PRV(3) 1 SHUTTLE
185-0462 HL bL4 Di2 Pi2 bL3 Pi3 Di3 bL2 bL1 DST Pi5 PL PR bR1 bR2 bR3 bR4 Di1 bR5 HR VALVE GP
SCM
TRAVEL ANTI-
2 B1 B2 B3 B4 B5 B6 B7 B8 CAVITATION
C 235-0789 P T

bL1

bR3

bR3
bR1

bR2

bR2
VALVE GP
MAIN CONTROL
bR3
bR2

aR4
aR4

RR
3 QQ
aL2
aR3

VALVE GP 274-4231
PRESSURE SCM SCM
SCM SB XA XB M
RENR8087

REDUCING GRAPPLE OR BUCKET


184-1227 SCM
VALVE GP VALVE GP
C
PRV(2) 1 STICK IN PRIORITY
A C
aR2

PRIORITY (STEER/HCR) EF CF
(PRV3) SWITCH AS 188-1814 P
2 206-3354 PILOT PRESS
P 167-3466
3 VALVE GP
A2 B1 A1 PRV1 B GEN FLOW
A2 B1 A1 PUMP GP FILTER GP
PRV2 VALVE GP GENERATOR P1 Y CONTROL
VALVE GP STEER /PILOT HYD. LD
aL2

DR PRIORITY (NACD) (EAME)


DR PRIORITY 145-7750 P
(PRV2) (PRV1) 274-5658 242-2956
PRV(1) 1 A T 232-4102
PRV3 232-4102 B2
B2 P2 P1
P2 P1
P T
SWITCH AS
SERVICE BRAKE L R
PRESSURE
252-6677 SENSOR AS
IDLER PUMP PUMP GP
SENSOR AS PRESSURE
XMSN CLUTCH MAIN HYD
ACCUMULATOR AS DS1 FF 221-8859 200-3343
PRESSURE 188-3823 JJ
PP BRAKE CHARGE B1 B2
A4 A3 A2 A1 K B 255-8546 G2
M2 1 2
OSC SWING IMPLEMENT M2
B m2
30 Page,

AXLE BRAKE
REST
m1 PUMP CONTROL HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
K
LL Pn2 IDLE PUMP OUTPUT
B S1 S2 PILOT PUMP OUTPUT
NACD EAME
DRIVE PUMP OUTPUT
P P KK
A2 Ps2 OSC CYLINDER LOCK CONTROL CIRCUIT
DS2 ACTUATOR HH HYDRAULIC CAB RISER CYLINDER CONTROL CIRCUIT
K
SUPPLY LINE
MANIFOLD GP PUMP GP S3 DRAIN / RETURN LINE
GENERATOR PsM2
PILOT CONTROL P1 N ACCUMULATOR AS
B 273-1393
T
BRAKE CHARGE (EAME) STEERING CONTROL CIRCUIT
B
136-8899 M4 GRAPPLE OR BUCKET CYLINDER CONTROL CIRCUIT
255-8546 A4
MEDIUM POWER SHIFT CONTROL CIRCUIT
TRAVEL T5 S1 PRESS Dr2 GENERATOR CIRCUIT (EAME)
MOTOR VALVE GP DR1
CONTROL SWITCH AS P STABILIIZER CYLINDER CONTROL CIRCUIT
TRAVEL
BRAKE OIL ACCUMULATOR BRAKE CONTROL CROSS DrM
Z M PILOT SENSING TRAVEL MOTOR CONTROL CIRCUIT
PRESSURE 249-5527
A6 MA6 A5 MA5 T1/2 SP PST T1/1 FILTER GP SWITCH AS SWING MOTOR CONTROL CIRCUIT
252-6677 GEN PUMP M3
PILOT HYD. BOOM CYLINDER CONTROL CIRCUIT
VALVE GP 145-7750 PRESSURE PSm1
ACCUMULATOR GP 131-9203 STICK CYLINDER CONTROL CIRCUIT
COOLER BYPASS S4
PILOT 173-4672 FILTER GP Ps1 TRANSMISSION CLUTCH CONTROL CIRUIT
8U-6159 CASE DRAIN ACTUATOR POWER GENERATOR CIRCUIT (NACD)
C 126-2075 SHIFT PRV STEERING PILOT PUMP OUTPUT
VALVE GP
GRAPPLE TRANSMISSION OIL CIRCULATION PUMP
B
FLOW VALVE GP G HYDRUALIC CAB RISER & GRAPPLE ROTATE SUPPLY CIRCUIT
CONTROL HEAVY LIFT LD BRAKE CYLINDER CONTROL CIRCUIT
168-0712 A1 MM SOLENOID A
121-6303 PUMP Pn1
D E F CONTROL
A2 MOTOR GP A1
HYD GEN
(NACD)
P T
251-8483 M1 Pi
VALVE GP LINE PATTERNS
B1 A3 G1 Pm STEERING
FILTER GP 235-0772 Pressure Line
GG SENSOR AS
B2 RETURN OIL DRIVE PUMP
188-4140 Pilot / Load Sensing Pressure
P PRESSURE
221-8859
P A Drain / Return Lines
T NN
Component Group
T
Attachment
DR Air Line
A A
VALVE GP CALLOUTS
OUT IN SWITCH AS
GRAPPLE NEGATIVE FLOW
PILOT PRESSURE CONTROL SOL YY Taps (Pressure, Sampling,Sensor) by letter
167-3466 171-0188
52 Components by number

SCM
THIS SCHEMATIC IS FOR THE M325D MATERIAL HANDLER
PART #: 294-9973 (V) CH02
Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

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