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INTRODUCTION
In offshore drilling, the pressure of the drilling fluid and the relatively low seabed
temperature could provide suitable thermodynamic conditions for the formation of
hydrates in the event of a kick. This can cause serious well safety and control prob-
lems during the containment of the kick. Hydrate formation incidents during off-
shore drilling are rarely reported in the open literature, partly because they are not
recognized. However, two cases have been reported,1 where the losses in rig time
were 70 and 50 days, respectively.
A recent study2 showed that oil based drilling fluids inhibit hydrate formation by
2.7 to 5.5°C in a pressure range of 500 to 4,600 psig (lower inhibition at higher pres-
sures), but they adversely affect the required degree of subcooling for hydrate for-
mation, the rate of hydrate formation, and possibly the extent of hydrate formation.
These adverse effects, together with the cost and the environmental concerns in
using oil based drilling fluids, significantly affect the applicability of oil based drill-
ing fluids in offshore operations.
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412 ANNALS NEW YORK ACADEMY OF SCIENCES
The formation of gas hydrates in drilling fluids can cause problems in at least two
ways:3
1. Gas hydrates can form in the drill string, blow-out preventer (BOP) stack, choke,
and kill lines. This could result in potentially hazardous conditions—flow blockage,
hindrance to drill string movement, loss of circulation, and even abandonment of
the well.
2. Since gas hydrates consist of more than 85% water, their formation can remove
significant amounts of water from the drilling fluid, hence, changing the properties
of the fluid. This could result in salt precipitation, an increase in fluid weight, or the
formation of a solid plug, particularly for water based drilling fluids.
The hydrate formation conditions of a kick depend on the composition of the kick
fluid, as well as on the pressure and temperature of the system. For a typical natural
gas composition, it can be equivalent to 120 m of water at a seabed temperature of
4°C. Salts are generally added to avoid hydrate formation in drilling fluids. As a rule
of thumb, the inhibition effect of a saturated saline solution is not adequate for avoid-
ing hydrate formation in water depths of greater than 1,000 m.1 Therefore, a combi-
nation of salts and chemical inhibitors that can provide the required inhibition should
be used.
The experimental data on gas hydrate formation in drilling fluids are very limited
and in some cases inconsistent. The available predictive methods are generally em-
pirical correlations based on limited data and with limited application. In production,
transmission and processing of reservoir fluids, the available thermodynamic meth-
ods can predict hydrate formation temperature with an accuracy better than 1 K,4
whereas in predicting hydrate formation conditions in drilling fluids, the available
empirical methods have much lower accuracy (by almost one order of magnitude).
The error in predicting the hydrate free zone in drilling fluids can result in either
formation of hydrates or over-inhibited drilling fluids. The former could have serious
operational and safety consequences and the latter could increase the cost of opera-
tion, reduce the flexibility in preparing the drilling fluid, and increase the possibility
of salt precipitation and correlation. Recent studies showed that the economics and
safety of offshore drilling operations can be significantly enhanced by improving the
accuracy of predictive methods in estimating hydrate formation conditions in water
and oil based drilling fluids.
In this presentation, available experimental data on water freezing point depres-
sion of salts and chemical inhibitors, together with available vapor–liquid equilibri-
um (VLE) data, have been used to extend an in-house thermodynamic model to salts
and chemical inhibitors commonly used in drilling fluids. The predictions of the
resulting thermodynamic model are compared with experimental data and an empir-
ical correlation to demonstrate the reliability and superiority of the thermodynamic
model.
THERMODYNAMIC MODELING
The Heriot-Watt university hydrate model, HWHYD, uses the Valderrama modi-
fication of the Patel and Teja (VPT) equation of state (EoS) with a non-density de-
pendent (NDD) mixing rule to model all fluid phases. Ice is modelled as a subcooled
ØSTERGAARD et al.: OFFSHORE DRILLING 413
liquid. The hydrate phases are modelled by the solid solution theory of van der
Waals-Platteeuw, as implemented by Parrish and Prausnitz. The Kihara model
for spherical molecules is applied in order to calculate the potential function for
compounds forming the hydrate phases. The general multiphase flash routine, as
described by Cole and Goodwin, is adapted in the model.
Salts are modelled by combining the EoS with a modified Debye-Hückel electro-
static term with only one binary interaction parameter. Water vapor pressure depres-
sion data at 373.15 K and freezing point depression data of single electrolyte
solutions have been used to optimize water–salt interaction parameters, which have
been correlated with salt concentration and temperature. No binary interaction
parameters between salts and chemical inhibitors have been employed. A detailed
description of the numerical modelling approach is provided elsewhere.5
Binary interaction parameters (BIP) between each chemical inhibitor and water
have been optimized, using freezing point depression and VLE data. Where avail-
able, VLE data have been used to optimize BIP between chemical inhibitor and com-
ponents, which can be present in reservoir fluids at high concentrations (i.e.,
methane, ethane, propane, carbon dioxide, and nitrogen).
TABLE 1 lists the salts and chemical inhibitors available in the HWHYD model.
The list covers components common to sea and formation water, as well as inhibitors
frequently used in drilling and production. The hydrate inhibition effects of the
above compounds are compared in F IGURE 1. The figure presents the predicted
hydrate inhibition effect of 10 wt% aqueous solutions of the compounds listed in
FIGURE 1. Effect of 10 wt% of salt or chemical inhibitor on the hydrate free zone of
methane hydrates.
TABLE 1. As shown in the figure, the inhibition effect ranges from about 1 K for
10 wt% TEG to almost 6.5 K for 10 wt% MgCl2.
Below, the predictions of the developed thermodynamic model (HWHYD) are
compared with experimental data and available correlations. The objective is to eval-
uate the accuracy and reliability of the thermodynamic model in predicting the
hydrate-free zone in the presence of salts and chemical inhibitors commonly used in
offshore drilling.
FIGURE 2. Experimental and predicted hydrate free zone of methane in the presence
of potassium formate.
FIGURE 3. Experimental and predicted hydrate free zone of methane in the presence
of glycerol.
FIGURE 4. Experimental and predicted hydrate free zone of a natural gas in the pres-
ence of saline water.
ØSTERGAARD et al.: OFFSHORE DRILLING 417
work (HWHYD) and the correlation proposed by Yousif and Young have been used
to predict the hydrate free zone. The predictions from the correlation are in good
agreement with the experimental data for the 15 wt% CaCl2 solution, whereas sig-
nificant deviations are observed for the 23 wt% CaCl2 solution (about 5 K). The
HWHYD predictions are in good agreement with the experimental data for all con-
centrations, demonstrating the reliability of the thermodynamic model.
FIGURE 5 presents the experimental and predicted hydrate-free zone for a gas
mixture in the presence of 2.5 wt% NaCl and 10, 35 and 60 wt% glycerol. The
HWHYD thermodynamic model predicts the hydrate free zone consistently and with
a maximum deviation of about 1 K. The predictions from the correlation are incon-
sistent and show a deviation of about 5.5 K at 2.5 wt% NaCl and 35 wt% glycerol,
whereas they are in good agreement with the experimental data at 2.5 wt% NaCl and
10 and 60 wt% glycerol. The latter concentration of inhibitor, however, is well above
the concentrations used to develop the correlation.
The error in prediction of the hydrate free zone in drilling fluids could result in
either over-inhibited drilling fluids (FIG . 4) or formation of gas hydrates (F IG . 5). The
latter could have serious operational and safety consequences, and the former could
increase the cost of operation, reduce the flexibility in preparing the drilling fluid
(e.g., low density mud), and increase the possibility of salt precipitation and corro-
sion. FIGURE 6 shows examples of estimated quantities of salt or chemical inhibitor
required to compensate for the inaccurate predictions in the hydrate free zone, per
100 barrels of water in drilling fluid. For example, in the case of 5.5 K deviation in
FIGURE 5. Experimental and predicted hydrate free zone of a gas mixture in the pres-
ence of NaCl/glycerol solutions.
418 ANNALS NEW YORK ACADEMY OF SCIENCES
FIGURE 5, an extra 4,000 kg of glycerol per 100 barrel of water is required to com-
pensate for the error.
The correlation due to Yousif and Young11 is based on thermodynamic principles.
It is believed that some of the discrepancies observed between the correlation pre-
dictions and the experimental data at some salt/chemical inhibitor concentrations are
partly due to inaccurate experimental data. Recently, a number of publications13–15
have recommended experimental techniques that could improve the reliability of
experimental data, particularly hydrate phase free zone measurements in the pres-
ence of salts and chemical inhibitors.
CONCLUSIONS
The predictions of the thermodynamic model have also been compared with a
correlation designed to predict hydrate point suppression in drilling fluids. The com-
parison demonstrated the superiority of the comprehensive thermodynamic
approach over the empirical correlation. However, it is likely that the correlation has
been partly based on inconsistent experimental hydrate data.
Improved accuracy in predictive techniques could reduce the cost and improve
the safety of drilling operation for deep water applications.
REFERENCES
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operation. J. Petrol. Technol. 41(3): 297–301.
2. G RIGG, R.B. & G.L. L YNES. 1992. Oil-based drilling mud as a gas-hydrates inhibitor.
SPE Drilling Engineering March, 32–38.
3. O UAR, H., S.B. C HA, T.R. W ILDEMAN & E.D. S LOAN. 1992. The formation of natural
gas hydrates in water-based drilling fluids. Trans. IChemE 70(A): 48–54.
4. T OHIDI, B., A. D ANESH & A.C. T ODD. 1997. Predicting pipeline hydrate formation.
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7. V ERMA, V.K. 1974. Gas Hydrates from Liquid Hydrocarbon-Water Systems. Ph.D.
Thesis, University of Michigan, Ann Arbor. (See also Ref. 16.)
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10. N G, H.-J. & D.B. R OBINSON. 1994. New developments in the measurement and predic-
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suppression in drilling fluids. SPE/IADC 25705. SPE/IADC Drilling Conference,
February 23–25, Amsterdam, the Netherlands.
12. H AMMESCHMIDT, E.G. 1934. Gas hydrate formation. Gas 15(5): 30–34, 94.
13. T OHIDI, B., R.W. B URGASS, A. D ANESH & A.C. T ODD. 1994. Experimental study on
the causes of disagreements in methane hydrate dissociation data. Ann. N.Y. Acad.
Sci. 715: 532–534.
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New York.