1 2 3 4 5 6

Revision History
Rev ECN # Approved Date Approved by Notes

N/A N/A N/A N/A N/A

A A

B B

C C

D D

Orderable: TIDA-00779 Designed for: Public Release Mod. Date: 1/12/2016

TID #: TIDA-00779 Project Title: High Efficiency and Cost Cometitive 3k5 PFC
Number: TIDA-00779 Rev: E1 Sheet Title:
Texas Instruments and/or its licensors do not warrant the accuracy or completeness of this specification or any information contained therein. Texas Instruments and/or its licensors do not SVN Rev: Version control disabled Assembly Variant: [No Variations] Sheet: 1 of 3
warrant that this design will meet the specifications, will be suitable for your application or fit for any particular purpose, or will operate in an implementation. Texas Instruments and/or its Drawn By: File: CoverSheet RevB.SchDoc Size: B http://www.ti.com
licensors do not warrant that the design is production worthy. You should completely validate and test your design implementation to confirm the system functionality for your application. Engineer: Jason Tao Contact: http://www.ti.com/support © Texas Instruments 2015
1 2 3 4 5 6
 1 2 3 4 5 6

VDCBUS

PIR3502 PIR3602
COR35
R35 COR36
R36
COHS1 221k 221k
HS1
PIR3501 PIR3601
PIR3402 PIR3702
COR34
R34 COR37
R37
A 221k 221k A
NOTES: Heatsink HS1 for BR1, PIR3401 PIR3701
LINE INPUT VOLTAGE: 156VRMS - 265VRMS, 47Hz - 63Hz 1
Q1,Q6,D1,D3 PIHS101
PEAK INPUT CURRENT: 30.0A 2
PIHS102
PGND
OUTPUT VOLTAGE: 390VDC nominal TBD
COD2
D2 Bleeder Resistor to discharge output
MAXIMUM OUTPUT POWER: 3500W
When unit is turned-off
PID202 PID201

1N5406 COD3
D3 FFH30S60S
PID302 PID301

COTP1
TP1 COTP3
TP3 COL1 COTP5
TP5
COL4
L4 L1 COD1
COP1
P1 COF1
F1 D1 FFH30S60S VDCBUS
PITP101 COBR1
BR1 1 PIL401
1 PITP301 PITP501
PIL4022 1PIL101 PIL1022
L PIP101 PIF102 PIF101 + PIBR101 PID102 PID101 PIP404
PIP403
PIP402
PIP401 1
30A
COR30
PIR30 2 PIR3202 COR32 029E1-001
COR28
COC21
C21 COP4
P4
PIRV102 R30 R32 R28
PIR2801 PIR2802 PIC2102 PIC2101
CORV1
RV1 PIC101 COL3
1PIL301L3
62k 62k COL2
1PIL201L2 2
2PIBR102 AC PIC301 300k
275V COC1
C1 PIL3022 PIC201 PIR30 1 PIR3201 PIL202 PIC2 01 COC22 COC3
C3 1000pF
COC2
C2 C22 390 VDC
PIC102 2.2μF 3PIBR103 AC PIC302 1µF
PIRV101 2.2μF PIC202 COR29 PIR2902 PIR3 02 COR33 4PIL204 PIC2 022.2μF 9 Amps max
4PIL304 PIL3033 PIL2033
2.5 mH
R29 R33
2.5 mH RTN PIC401 PIC501 PIC1801
COTP2
TP2 RLY-P RLY-N 62k 62k COTP7
TP7
PIQ102 COQ1 COTP4
TP4
PIQ602 COQ6 COC4
C4 COC5
C5 COC18
C18

2
PIR2901 PIR3 01 Q1 Q6
680 uFPIC402 680 uFPIC502 680 uFPIC1802

IPW60R099P6

IPW60R099P6
COP2 COR2
P2 R2
- PIBR1044
PITP201 PITP701 1 PITP401 1 PIR602
N PIP201 PIR201 PIR202 GBJ3508 PIR502 PIR402 PIR4502 PIR302 PIR2402 PIQ101 PIQ601
COR6
R6
COR24PIR101 PIR40 2 PIR4102 PIR4201
B B470N
PIC801 PIC901 PIC601 PIC701 PIC2301 PIC2601
COR5
R5 COR4
R4 COR45
R45 COR3
R3 R24
COR1 PIQ103 COR40 COR41 R42
COR42 PIQ603 PIR601
332k B

3
0.01 0.01 0.01 22 4.7 R1 R40 R41
COC8
C8 COC9
C9 COC6
C6 COC7
C7 COC23
C23 COC26
C26 PIR501 PIR401 PIR4501 PIR301 PIR2401 10.0k 22 4.7 10.0k COTP6
TP6
2.2nFPIC802 2.2nFPIC902 2.2nFPIC602 2.2nFPIC702 2.2nFPIC2302 2.2nFPIC2602 PIR102 PIR40 1 PIR4101 PIR4202
PID602 PID702 PITP601

CGRM4007-G

CGRM4007-G
PIP504
PIP503
PIP502
PIP501 1
COP3
P3

E PIP301
COD7
VCC PID1 02 PID120 COP5
P5
COD6
D6 D7 PGND COU2
U2 COC28
C28 COD11
D11
COD12
PIR702 PGND
PID601 PID701 1
PIU201 ENA 6 PIC2802 PIC2801
VDD PIU206
PID1 01
MMDL914-TP
COR44
D12 NOTES:
For UCC27531D Configuration:
COR7
R7
332k
GNDE
PIR1 01 2
PIU202 INA
7
OUTA PIU207
1μF PIR4401
R44
PIR4402
PID1201 Populate R44=0 Ohm PIR701
COR11
R11 0
221 4 5 For UCC27524A Configuration
PIU204 INB OUTB PIU205
PIR1 02 PIC2701 Do not populate R44
COC27
C27PIU208
8
ENB
3
GND PIU203
PIR802
PIC2702 220pF COR8
R8
UCC27531D 340k
PGND PIR801
PGND
PIR20 2 Vsense
RLY-N RLY-P PIR2502 COR20
R20
COK1
K1 COR25
R25 332k
4 3
PIK104 PIK103
PFC_ON
340k PIR20 1 COU1
U1
PIR2501 PIR2101 8 PIR4301COR43
R43 COTP9
TP9
BIAS

COR21 1
1 2
PIR2601 R21 Vsense PIU101 GND GATE PIU108 PIR4302
PIK101 PIK102 COR26
R26 332k 100
PID10 2 340k PPIIRR2210022 2
PIU102 ICOMP
7
VCC PIU107
PITP901 VCC
COTP8
TP8
COQ2
Q2
C PIR1301 HF105F-1/12DT-1HS COD10
D10
PIR2602 COR22
R22 3 6 PITP801 MMBT3906 COR18
R18 C
COR13
R13 PIR3801 PIU103 ISENSE VSENSE PIU106 POBIAS
BIAS PIQ202 PIQ203
PIR1801 PIR1802 POVCC
VCC
PID10 1 BAT54 340k
PIQ403COQ4
BC847CLT1G

COD5 COR38 15.4

3

10 D5 R38
PIR1302 21.0k ACsense PIR2 01 4
PIU104 FREQ
5
VCOMP PIU105 PIQ201
PID501 PID502
PIR3901 PIR3802 1
PIQ401
Q4
COR15
PIC1901 COC19
C19
PIR2301 PIR10 1 R15
1N4148W-7-F
PIQ503 COR39
R39 COD9
D9
COR23
PIQ402 PID401 PIC1501 PIC10 1 PIR1202
UCC28180D
45kHz COR10 PIR1501 PIR1502
PIC1902
10uF
3

R23 R10
BAT54

20k BZX384-C12,115 10.0k

COD4 COC15 COC10 COR12 PIR902
2

10.0k D4 C15 C10 R12 10.0k

PIC1701 1 PIR3902 PIR2302 PIC1502 PIC10 2 3300pF 47.0k PIR10 2 PIC1 01 COS1 PIR1602
PIC1702
COC17
C17
COQ5
Q5 PIQ501 PID902 PID901

PIR2702 PIC20 1 PID802 PIR1401 PID402 2.7nF

PIR1201 PIC1601 PIC1201 PIC1301 COC11
C11
COR9
R9
13.0k 1
PIS101
S1
PIS102
2 COR16
R16
1uF 2N7002-7-F
PIQ502 PIR3102 PIC2501 COC20
C20 COR14
R14 COC16
C16 COC12
C12 COC13
C13 PIC1 02 820pF PIR901 KCD3-101N 6.8k
2

COR27
R27
COR31
R31 COC25
C25
221k
PIC20 2 10uF COD8
D8 13.7k PIC1602 0.1μF PIC1202 1μF PIC1401 PIC1302 0.39μF PIR1601
PIQ30 PGND
47.5k PIC2502 10uF
PIR2701 PID801 BAT54 PIR1402 COTP10
TP10 COC14
C14 PFC_ON
COR19
PIR3101 PIC1402 8.2μF PIR1901
R19
PIR1902 PIQ301
COQ3
Q3
PITP10 1 10.0k 2N7002-7-F

PGND PGND PGND PGND PGND PGND PGND PGND PIQ302

PGND
COC24
PIC2401 PIR1702
CURRENT LIMIT RESISTOR BYPASS CIRCUIT Switch ON delay 0.2s BOOST FOLLOWER CONTROL CIRCUIT C24 COR17
R17
0.47μF PIC2402 6.8k
COJ3
J3
VP 1 NOTES: PIR1701
PIJ301
12-15 VDC VN 2
PIJ302
For MOSFET Configuration:
3 Bias Power input by 12 VDC
BIAS PIJ303 PGND PGND
4
PIJ304
5
PIJ305
For IGBT Configuration:
6
PIJ306
Bias Power input by 15 VDC PFC SHUTDOWN CIRCUIT
NOTES: PGND PFC_ON
For Boost Follower Configuration: PEC06SAAN
D POPFC0ON
PFC_ON D
Populate R14 and Q4 and set R9 = 21.5k
Populate R5 = 0.2 Ohm ACsense

For Fixed Output Boost PFC configuration

Do not populate R14 and Q4 and Set R9 = 13k
Do not populate R5 Recommended to use TIDA-00473 Design for Bias Supply Needs
Orderable: TIDA-00779 Designed for: Public Release Mod. Date: 1/9/2016
TID #: TIDA-00779 Project Title: High Efficiency and Cost Cometitive 3k5 PFC
Number: TIDA-00779 Rev: E1 Sheet Title:
Texas Instruments and/or its licensors do not warrant the accuracy or completeness of this specification or any information contained therein. Texas Instruments and/or its licensors do not SVN Rev: Version control disabled Assembly Variant: [No Variations] Sheet: 2 of 3
warrant that this design will meet the specifications, will be suitable for your application or fit for any particular purpose, or will operate in an implementation. Texas Instruments and/or its Drawn By: File: TIDA-00779-RevB01.SchDoc Size: B http://www.ti.com
licensors do not warrant that the design is production worthy. You should completely validate and test your design implementation to confirm the system functionality for your application. Engineer: Jason Tao Contact: http://www.ti.com/support ? Texas Instruments 2015
1 2 3 4 5 6
 1 2 3 4 5 6

COH1
H1 COH2
H2 COH3
H3 COH4
H4
1
PIH101 1
PIH201 1
PIH301 1
PIH401

NY PMS 440 0025 PH NY PMS 440 0025 PH NY PMS 440 0025 PH NY PMS 440 0025 PH

COH5
H5 COH6
H6 COH7
H7 COH8
H8

A A

1902C 1902C 1902C 1902C

COH9
H9 COH10
H10 COH11
H11 COH12
H12

SJ-5303 (CLEAR) SJ-5303 (CLEAR) SJ-5303 (CLEAR) SJ-5303 (CLEAR)

You should delete the nylon screws/standoffs and/or the

bumpons as needed for your design (or substitute other parts
from Hardware.IntLib). Bumpons are cheaper, but provide less
clearance.
COFID1
FID1 COFID2
FID2 COFID3
FID3
Deleting anything else from this page may result in your EVM
submission being rejected (until you add them back).
COLogo2
Update the Label Text in the Label Table as needed for each
PCB Number: TIDA-00779 PCB Assembly Variant.
PCB Rev: E1 LOGO
Pb-Free Symbol
CO!PCB You can delete this note too.

B B

Label Table
Variant Label Text

001 TIDA-00779 Rev A

002 TIDA-00779 Rev B

C COZZ2
ZZ2 C
Assembly Note
These assemblies are ESD sensitive, ESD precautions shall be observed.

COZZ3
ZZ3
Assembly Note
These assemblies must be clean and free from flux and all contaminants. Use of no clean flux is not acceptable.

COZZ4
ZZ4
Assembly Note
These assemblies must comply with workmanship standards IPC-A-610 Class 2, unless otherwise specified.

D D

Orderable: TIDA-00779 Designed for: Public Release Mod. Date: 12/24/2015

TID #: TIDA-00779 Project Title: High Efficiency and Cost Cometitive 3k5 PFC
Number: TIDA-00779 Rev: E1 Sheet Title:
Texas Instruments and/or its licensors do not warrant the accuracy or completeness of this specification or any information contained therein. Texas Instruments and/or its licensors do not SVN Rev: Version control disabled Assembly Variant: [No Variations] Sheet: 3 of 3
warrant that this design will meet the specifications, will be suitable for your application or fit for any particular purpose, or will operate in an implementation. Texas Instruments and/or its Drawn By: File: TID_Hardware RevB.SchDoc Size: B http://www.ti.com
licensors do not warrant that the design is production worthy. You should completely validate and test your design implementation to confirm the system functionality for your application. Engineer: Jason Tao Contact: http://www.ti.com/support © Texas Instruments 2015
1 2 3 4 5 6
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