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IDFIX
IDFIX
ID: Connection for identifier, which has a unique ID number that can be read by the system.
I.. Safety inputs (24 VDC) that are individually secure. This means that complete safety can be achieved with
only one input if Jokab Safety dynamic safety components are used.
Otherwise two inputs are required for each safety function.
IQ.. I/O that can be used for safety inputs or signal outputs, e.g. to indicate or control functions that are not
safety-related. For IQ.. as safety inputs, refer to I..
Q0, Q1: Failsafe relay outputs that are individually failsafe and individually programmable.
Q2, Q3: Failsafe transistor outputs (-24 VDC) that are individually failsafe and individually programmable. Intended
for electro-mechanical components such as contactors and valves.
Q4, Q5 Failsafe relay outputs that are individually failsafe and individually programmable.
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Input connection 1
The system offers solutions for both single and two-channel safety devices. In order to monitor wiring
short-circuits it is possible to use up to three different dynamic signals and static voltage (+24 V) to
supply the inputs. The inputs are then programmed to only accept one of the signal types.
In a two-channel system both channels will be measured, using two different signals. The system will 2
thereby be able to detect a short-circuit between the channels.
In a single channel system the dynamic signal is modified at each sensor. A short-circuit between the input
and the output of the sensor will be detected at the Pluto input. Category 4 can thus be achieved by using
only one channel and one input. 3
Emergency
4
stop with Eden sensor
Tina
Spot light
beam
Emergency
5
stop with
Tina
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Two-channel system Single channel dynamic system, category 4
Reset button that uses the combined input and output facility
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Resetting with a lamp
input/output
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A1 X4
(Current monitoring)
24VDC
Type: BT50 10
Both a lamp and a pushbutton can be connected to the same terminal. This function Examples of connector expan-
is for resetting safety devices and to reduce the number of I/Os used. sion 11
The Pluto A20 has a current monitoring function. IQ16 and17 can monitor that a lamp
is intact. The lamp is only considered to be intact if sufficient current is being drawn from
the output.. One application is muting lamps (safety device bypass). However, according
to EN 61496-1:2004 there is no longer a requirement to monitor muting lamps.
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Technical data - general Pluto databus
Max number of Pluto units on 32
Manufacturer: JOKAB SAFETY AB, Sweden the databus: CAN
Databus type: 100, 125, 200, 250, 400, 500,
Colour: Black and beige
Databus speeds: 800, 1000 kb/s
Operating voltage: 24V DC ±15% Up to 600 m
Databus cable length: 150 m at 400 kb/s
Installation: 35 mm DIN rail
Electrical insulation: Category II in accordance with AS-i databus
IEC 61010-1 Master profile: M2
Number of slave units: 31/62
Safety category: Cat. 4 in accordance with Databus operation: Master
EN 954-1 Safety monitor
SIL 3 in accordance with Safety monitor & slave
EN 61508/EN 62061
Temperature
Failsafe inputs I & IQ Ambient temperature: –10˚C to +50˚C
Type: +24 V (for PNP sensors), IQ Storage and transport: –25˚C to +55˚C
also configurable as non-failsafe
outputs Response times
Current at 24 V 5.1 mA Dyn. A or static input to relay
Max. overvoltage 27 V continuous output: <20.5 ms + program exec. time
Dyn. A or static input to
Failsafe transistor outputs Q transistor output: <16.5 ms + program exec. time
Output voltage: –24 VDC Dyn. B or Dyn. C input to
Output voltage tolerance: Supply voltage - 1.5 V at 800 mA relay output: <23 ms + program exec. time
Max. current: 800 mA Dyn. B or Dyn. C input to
Failsafe relay outputs Q transistor output: <19 ms + program exec. time
Max. voltage 250 V AC
Max current 1.5 A Software setting "NoFilt". 5 ms shorter response time on
I & IQ inputs
Non-failsafe outputs Q
Type: Transistor +24V, PNP "open AS-i databus to relay output: <33 ms + program exec. time
collector" also configurable as AS-i databus to transistor output: <29 ms + program exec. time
failsafe inputs
Max. current/output: 800 mA Additional Response times
Databus between Pluto units 10 ms
Indication Databus between Pluto units 10–40 ms
input/output LED 1 per I/O (green) on error
Display: 7-segments, 2 characters
Enclosure classification
Enclosure: IP 40, IEC 60 529
Connection terminals: IP 20, IEC 60 529
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The terminal blocks are detachable without needing to disconnect the wiring.
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Pluto S20 Pluto B46-6 Pluto S46-6 Pluto AS-i
20 I/O
Non-Pluto databus
20-070-05
46 I/O
20-070-15
46 I/O
Non-Pluto databus
20-070-16
AS-i databus
20-070-10
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8 (I0..I7) 24 (I0..I7, I30..37, I40..I47) 24 (I0..I7, I30..37, I40..I47) 4 (I0..I3)
8 (IQ10..IQ17) 8 (IQ10..IQ17) 8 (IQ10..IQ17) 4 (IQ10..IQ13)
Max total load 2.5 A Max total load 2 A
8 (IQ20..IQ27)
Max total load 2 A
Max total load 2 A
8 (IQ20..IQ27)
Max total load 2 A
Max total load 2 A
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1 (I5) 0..27V 3 (I5) 0..27 V 3 (I5) 0..27 V 4 (IQ10..IQ13) 0..27 V
2 (Q0..Q1) 4 (Q0..Q1 & Q4..Q5) 4 (Q0..Q1 & Q4..Q5) 2 (Q0..Q1)
2 (Q2..Q3)
–
2 (Q2..Q3)
–
2 (Q2..Q3)
–
2 (Q2..Q3)
– 11
– –
• •
– – –
•
100 mA 150 mA 150 mA 100 mA 12
6A 10A 10A 6A
45 x 84 x 118 mm 90 x 84 x 118 mm 90 x 84 x 118 mm 45 x 84 x 118 mm
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PLUTO ACCESSORIES
Name Article no. Explanation
Gate-P1 20-070-70 Gateway for two-way communication between Pluto databus
Pluto Gateway and Profibus.
Profibus
Operator's panel 20-070-25 HMI display 4x20 LCD Graphic. UNIOP (Exor)
20-070-28 HMI software Designer 6
20-070-29 HMI programming cable
Pluto Manager 20-070-40 Programming tool for Pluto including function blocks.
Can be downloaded from www.jokabsafety.com
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Pluto Manager
Programming a project
Step 1
Step 2
Step 3
Step by step
Step 1
I/O configuration
The inputs and outputs are configured depending on what they are connected to, static or dynamic signals,
inputs and/or outputs, etc.
Step 2
Defining variables
The variables in the system are: inputs (I), outputs (Q), auxiliary memories (M), global auxiliary memories for
databus communication (GM) and registers (R). The names of the variables can be changed as required
instead of the default variable names used in the PLC program.
Step 3
Ladder programming
The programming language used in Pluto contains function blocks, certified by TÜV Rheinland, with solutions
for the most common safety functions. The function blocks can be used in conjunction with standard ladder
instructions. The programming language has a full instruction repertoire, similar to standard PLCs on the
market, including timers, arithmetic functions, sequential programming set, etc.
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List of standards and special function blocks for Pluto Manager 1
The safety designer has complete freedom to program the safety functions or to use TÜV-approved pre-defined safety
function blocks.
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Internet support - Pluto
Our web site has a section dedicated to Pluto custom-
ers, offering continuously updated product support. The
Pluto customer site offers: 10
• E-mail support directly linked to our Pluto specialists
• Hardware manuals
• The Safety Manual, with the most important safety
requirements
• Programming manual
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• Gateway manual
• Function block descriptions
• Common questions and answers
• Pluto Manager installation file, programming tools
• Pluto OS, files to update system software
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• Confirmation of compliance
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