01 Process Indicator Controller Single Display UT-101 102 PDF

Model No.
: UT-102
z OPERATION MANUAL z
UNIVERSAL PROCESS INDICATOR / CONTROLLER

Model No. : UT-102
AL-2
AL-1
AL-4
AL-3
“Sure for service with hi-end Universal Technology”

Add.-503/504,Helix Complex , Opp. Surya Hotel, Sayajigunj, Vadodra-05. Gujrat. INDIA, PH-0265 6623551
Sales: +91 94273 01436 Website: www.unitechinstrument.com Email : Sales@unitechinstrument.com

Model No. : UT-102
UNIVERSAL INDICATOR/CONTROLLER
z CONTENTS z
F INTRODUCTION
F FRONT PANEL DESCRIPTION 1
F TECHNICAL SPECIFICATION 2
F INSTALLATION 3
F TERMINAL ARRANGEMENT 3
F PROGRAMMING FLOW CHART 4
F OPERATION 5
F ERROR MESSAGE AND TROUBLESHOOTING 8
F PANEL CUTOUT 9
F REGISTER ADDRESS FOR MODBUS 9
F CALIBRATION VALUES 9
z INTRODUCTION z
Unitech Instrument’s Universal Indicator is designed to
accept thermo-couple or RTD or Linear Input and displays the
process parameter through a 4 Digit Red LED Display.
The instrument is available in a panel mounted housing which

requires a cut out as per Panel cutout Dimensions given later .
A variety of power supply options are available for this. The
instrument has low drift precision components for long trouble
free operation. The instrument is a jumper less system. There are
different types of modes such as normal mode, operation mode,
configuration mode, setup mode, and change password mode.
4 keys provided can do any change in the mode.
The instrument can be configured for RTD or Thermocouple or

Linear input by making changes in configuration mode using 4
keys provided. This instrument can operate with full range for all
inputs.


Model No. : UT-102 PAGE : 1
z FRONT PANEL DESCRIPTION z

1
2
3
AL 1 0083 AL 2
4
5
0083
6
AL 3 AL 4 7
8
M 9
10
11
SR NO DISPLAY DESCRIPTION
1 8888 PV Seven Segment LED display
2 PV Actual Process Value
3 SV Set Value
4 AL1 Red LED will glow on Relay 1 activation.
SR NO KEY PARTICULAR DESCRIPTION

Press to access the programmable
8 M FUNCTION(M)
Parameter.
Press to change Set point - 1 in Normal
9 (UP) Mode and increase selected digit or value
in Programming Mode.
Press to change digit selection or selected
10 (PASS)
value in Programming Mode.
Press to change Set point - 2 in Normal
11 ENTER Mode and accept modified digit or value
in Programming Mode.


z TECHNICAL SPECIFICATION z
INPUT
TYPE RANGE TYPE RANGE
K-Type T/C -50 to 1200 ºC 4 to 20mA -1999 to 9999
J-Type T/C -50 to 750 ºC 0 to 20mA -1999 to 9999
R-Type T/C 0 to 1750 ºC 0.5 to 2.5V -1999 to 9999
S-Type T/C 0 to 1750 ºC 1 to 5V -1999 to 9999
T-Type T/C 0 to 400 ºC 0 to 10VDC -1999 to 9999
E-Type T/C -50 to 500 ºC SPECIAL -1999 to 9999
RTD PT-100 -50 to 400 ºC Cu 53 -50 to 250 ºC
Technical Specification
T/C
.. K, J, R, S, E, N, T
RTD
.. Pt100, Cu53 ( 2wire & 3 wire)
Currant .. 0 ~ 20mA dc , 4~20mA DC
Input Type
Voltage .. 0-5V/1-5V, 0.5 -2.5V/0- 10 V DC
Special on demand : 0-75/200 mV & 0-1/10V/100/300/V DC,0-75/
Input 200 mV 0-100/300V DC
.
Resistence . 0-500 Ω , 0-1/5/10 KΩ, 1MΩ
Transmitter power supply 24 V DC @ 30 mA max, isolated from I/p & O/P.
Cold junction comp. & Sensor break ind. Software base Automatic.
Range limits As per input range Table.
Accuracy + 0.1 % of span for Linear & RTD , + 0.25 % for T/C
Input impedance >330 KΩ for Voltage ,mV, and T/C, 100 Ω for current.
Indication 4 Digit 7 Segment display 0.56”
Indication
Status indication LEDs for Relay status & Communications
On Off control Relay / SSR

Control Mode
Dead Band controls High and Low Set point for level applications.
NO - C - NC Contacts , 5A@240 V AC Resistive
Relay Output
1 / 2 / 3 / 4 Relays / SSR output
Output
SSR Output 24VDC @ 20 mA ,12VDC @ 20 mA
Retransmition Current & Voltage outputs 0~20/ 4~20 mA,0~5V, 0~10V, 1~5V DC, fully 3 port isolated
Communication Protocol & mathode Modbus RTU RS- 485/RS- 232 communications.
Comunication Programeble parameter & Connectable number Baud rate , Node, Parity , nodeaddress , stop bit. & 0-256 unit.
Wireless comunication GSM/GPRS base mobile(sms) communications.
Setpoint / Hysteresis / High scale / Low scale Full range as per input selection.
Programmable F.S. High & Low alarm Deadband alarm.
Relay logic
Parameters
Display resolution -1.999 to 9999 fully configurable for linear input
Programming of parameters Through 4 tactile keys
(A) Dimensions (B) Panel cutout (C) Mounting (A) 96(H) x 96(W) x 100(D) (B) 92 x 92 (C) Panel mounted
Other
(A) Supply voltage (B) Power consumption (A) 110/230 V AC, 50/60 Hz (B) 4 watts maximum
Operating ambient temperature and humidity 0~50 °C Below 90%, non condensing


z INSTALLATION z
INPUT
OUTPUT 1 TEMP.(SELECTABLE) LINEAR 24 V DC
6 7 8 9
+ mA
+V
TPS
OUTPUT 2
+ 19 D 24 + COMMUNICATION
- 20 D 25 - (RS 485-232)
NC 21 UT-102 26 NC
RELAY-3 C 22 27 C RELAY-4
NO 23 28 NO
10 11 12 13 14 15 16 17 18
NO C NC NO C NC E N P
RELAY-2 RELAY-1 POWER SUPPLY
230/110V AC
z TERMINAL ARRANGEMENT z
POWER
POWER SELECTION POWER SUPPLY-AC POWER SUPPLY-DC
JUMPER SELECTION
FOR 230/110 VAC
16 17 18
16 17 18
230V 2&3 + 5&6 E

110V 1&2 + 3&4
1 : 115V (1) N 24 V DC -
1
2 2 : 0V (1)
3 3 : 115V (2) P 24 V DC +
4
5 4 : 0V (2)
6
5 : SPARE
6 : SPARE 230/110V AC 24/12V DC
INPUT
RTD PT-100 T/C INPUT LINEAR 2-WIRE TRANS.
6 8 9
TPS-
A
6 7
+ +
V TPS+
B T
DC +
mA
DC - mA +
B --
mA -
6-5 : mA DC
RTD PT-100 J/K/R/S/T/E 7-5 : V DC
OUTPUT
RELAY SSR RETRANSMITION RS - 484
NO
13
10
23
28
-
24 25
10 11
+ +
1 2
C 24 V
-485
OUTPUT
14
22
27
11
NC - +
15
12
21
26
Relay : 1 2 3 4


z PROGRAMMING FLOW CHART z

Mode Configuration Setup Calibration Change
Selection Mode Mode Mode Password Mode
PRESS M KEY
-
MODE -
MODE -
MODE -
MODE
COnf setp CAL CPAS
PASS PASS PASS oPAS
0000 0000 0000 0000
1NP ZERO CALZ nPAS
PT-1 0000 ---- 8888 *
TSP1 span CALS
L oN 1000 ----
*Any New Password
TSP2 SP1 CALL
Password Protected
L oN 0300 STRT
dp Hys1 CALH
0001 0002 STRT
DEAD SP2 CALA
no 0500 0032
CTYP HYS2
LEAN 0002
oFFS N
TMS1
0005 0050
NOTE :
CA1n
V N
TMS2
0006 0050 Default Password will be 0000
Protected Parameter Password will be 1111
nadd oFST
Password Protected
Password Protected
0001 0000
baUd oP-L
9600 0000
Pr1T oP-H
nonE 1000


1. CONFIGURATION MODE
This Mode is used to change Input , Relay and Communication Operation
Configuration
CONFIGURATION MODE PARAMETER CONF
Parameter Description Range Default Value
PASS Password for Parameter Setting

Scroll the digit by key, increase by key. Values between 0000 to 9999 0000
0000
Password for Configuration Parameter
J. TC : ‘J’ Type Thermo-Couple
1NP Input Type
Down the type by key or Up by key.
4 . TC :
R. TC :
‘K’ Type Thermo-Couple
‘R’ Type Thermo-Couple
pt-1 S. TC :
T. TC :
‘S’ Type Thermo-Couple
‘T’ Type Thermo-Couple
Pt-1
(As per Reqd.)
4-20 : Linear 4-20 mA DC
Selection of input of the Instrument. 0-20 : Linear 0-20 mA DC
2.5v : Linear 0.5-2.5 V DC
1-5v : Linear 1-5 V DC
10v : Linear 0-10 V DC
spCL : Special Input (RH etc.)
pt-1 : PT-100 (RTD)
CU53 : CU-53 COPPER SENSOR
E. TC : ‘E’ Type Thermo-Couple
Alarm 1 Relay Action.
TSP1 Change the type by
ON
or key. L oN : Active in Low
L oN
L oN L ON : OFF
ON
SV SV+Hyst
PV
H oN : Active in High
H ON : OFF
SV-Hyst
PV
SV
TSP2 Alarm 2 Relay Action. L oN : Active in Low

L oN
L oN Change the type by or key.
H oN : Active in High
Active same as above
DP Decimal Point Selection 0000

0001
:
:
No decimal(1234)
One decimal(123.4)
0001
0001 Increase digit by key, decrease by key 0002 : Two decimal(12.34)
0003 : Three decimal(1.234)
dEAd Dead Band YES : Selected

no
no Change the type by or key.
Only one relay get operated in this parameter, relay
no : Not Selected
get active on set point 1 value and deactive in set

point - 2 value. Used for Level & Fan control.
CTYP Display Calculation Lean : Linear Type

Lean Change the type by or key. sqrt : Square Root Type
LeaN
Note : Factory set value
offs Offset Factory set Value. 0005
Ca1n Gain Factory set Value

v 0006


nAdd Node Address

0001 Increase digit by key, decrease by key Values between 0000 to 0127 0001
Device address for Communication
baud Baud Rate 4800 : Baud rate 4800

9600 : Baud rate 9600 9600
9600 192K : Baud rate 19200
Change the Rate by or key.
pr1t Parity EvEn : Even Parity

odd : Odd Parity none
nonE Change the type by or key. nonE : None
Parity check for Communication
2. SETUP MODE
This Mode is used to Setting the instrument Parameter. To set zero span
value, alarm set points with hysteresis, offset etc.
SETUP MODE PARAMETER sETP
SETP Password for Parameter Setting

0000
Password for Setup Parameter
zero Zero or Low Display Value.

Values between 4999 to 9999 0000
0000 Scroll the digit by key, increase by key.
Display value at low Calibration point.
span Span or High Diaplay Value.

Values between 4999 to 9999 0100
Display value at high Calibration point.
SP1 Set Point # 1 Values from 000.0 to 999.9 030.0

0300 Increase digit by key, decrease by key
Activation value for Relay - 1
Hys1 Hysteresis # 1 Values from 000.0 to 999.9 000.2

Value Difference between Activation and De-
activation of Relay - 1
SP2 Set Point # 2 Values from 000.0 to 999.9 050.0
Activation value for Relay - 2


Hys1 Hysteresis # 2
Values from 000.0 to 999.9 000.2
tms1 Time Set Point Relay 1

Values from 000.0 to 999.9 005.0
in seconds
Relay activation will get delayed till this time
tms2 Time Set Point Relay 2

Values from 000.0 to 999.9 005.0
in Seconds.
ofst Offset to Process Value.

Values from 000.0 to 999.9 000.0
This value Increase OR Decrease the Display PV
oP-L Output Low

0000 Increase digit by key, decrease by key Values from 000.0 to 999.9 000.0
Process Value at 4 mA signal output.
oP-H Output High

key Values from 000.0 to 999.9 100.0
1000 Increase digit by key, decrease by
Process Value at 20 mA Signal output.
3. CALIBRATION MODE
This Mode is used to Calibration of the Instrument.
CALIBRATION MODE PARAMETER CAL
CAL Password for Parameter Setting

0000
Password for Calibration Parameter
CALZ Calibration Zero.

---- Apply low signal (from input table) input According to Input type. ----
and press key.
CALs Calibration Span.

---- Apply High signal (from input table) input According to Input type. ----
and press key.


PASSWORD PROTECTED PARAMETER

CALL Calibration Output Low.

According to output. ----
Strt Set the output by and key, Press key
to fix the desired output.
CALH Calibration Output High.

Strt According to Output. ----
Set the output by and key, Press key
to fix the desired output.
CALA Calibration Ambient.

0032 According to Output. ----
Set the Ambient by and key, Press
key to fix the ambient temp.
4. CHANGE PASSWORD MODE

CHANGE PASSWORD PARAMETER CPAS
oPAS Old Password.

0000
Existing Password
nPAS New Password.

Scroll the digit by key, increase by key. Values between 0000 to 9999 ----
0000
As reqd.
New Desired Password
z ERROR MESSAGE AND TROUBLESHOOTING z

Symptom Probable Solution
OPEn
-Sensor break error -Replace sensor
-Sensor not connected -Check the sensor is connected correctly
Keypad no -Keypads are locked -Check Keypad continuity?

function -Keypads defective -Replace keypads
All LED’s -No power to controller -Check power lines connection

and display
-Control circuit failure -Check Control Supply Voltages.
not light


z PANEL CUTOUT z
AL1 AL2
AL3 AL4
PANEL CUTOUT
Model A B C D E
UT - 96 x 96 96 96 10 80 92 92 +0.5 92 +0.5 120 96
z REGISTER ADDRESS FOR MODBUS RTU PROTOCOL z

SR NO ANALOG PARAMETERS ABSOLUTE ADDRES ACCESS TYPE
1 PROCESS VALUE 40001 READ ONLY
2 DECIMAL POINT 40002 READ ONLY
3 SETPOINT - 1 40003 READ/WRITE
4 SETPOINT - 2 40004 READ/WRITE
5 RELAY 1 STATUS 40005 READ ONLY
6 RELAY 2 STATUS 40006 READ ONLY
z CALIBRATION VALUES z
INPUT ZERO-VALUE SPAN VALUE
J - T/C 0100-0600 7400-7800
K - T/C 0800-1000 7400-7800
R - T/C 0800-1000 7400-7800
S - T/C 0800-1000 7400-7800
T - T/C 0800-1000 7400-7800
4 - 20 mA 0100-0600 7400-8000
0 - 20 mA 0100-1000 7400-8000
1 - 5 VDC 0100-1000 7000-8000
10 V DC 0100-1000 7000-8000
PT-100 900-1500 2000-3000 *
E - T/C 0800-1000 7000-8000
* Span Calibration at 100ºC


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Process automaton (PLCs ,HMI , SCADA,servo,drives)
Sure for service with hi-end universal technology Instruments calibration ( ARC/AMC/validation )
Manufacturers of process Controls Instruments
UNITECH
FLOW RATE-122.65
TOT- 12345678.25
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UNITECH
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TOT- 12345678.25
AL-1
AL-2
AL-1 AL-2 AL-3 AL-4 COM
COM
TEMP. PRES. SF/RF

TEMP. PRES. S.F./R.F.
t.com
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CH-1
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TEMPRETURE+RH FLOW
Temp. Sensor and temp.2 wire transmitter Flow Metering Systems(volume / mass) Flow : Rate/Totlizer/Comuper/Batch
Single channel universal indicator controller
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Multy channel temp indicator(4,8,12,16,20) Steam Flow meter Flow indicator & Totalizers (universal-i/p)
PID and PROFILE controller Natural gas & standard gas Flow meter Batch indicator cum controller
Temp. Scanner with software (4,,8,12,16,20) Thermel Dispenser Air Flow Meter Natural Gas flow computer (as per AGA3)
data logger with pc software (4,8,12,16,20) Magnetic Flow Meter (water) - On line temp.& Pressure compensation)
Temp.+Rh transmitter (sensor) Ultrasonic Flow Meter Steam flow computer (saturated &superheated)
Temp.+Rh indicator cum controller Low cost ½”& 1” Air/Gas Flow meter - On line temp.& Pressure compensation)
Humidity sensor/ indicator/ controller SCADA software (Online and Offline Report / Trend / part lading ) for flow analysis
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This software gives you access to real time process Temp. & pressure & vacuum & magnehelic gauge Diffrancial pressure swich and sensor
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Unitech Instruments
503/504 Helix Complex.Opp-Surya Hotel,Sayajigunj,
Vadodra-390005,Gujarat ,India
Phone.: 0265-6623551/6553555/2361241 Fax.:265-6623551
E-mail :salse@unitechinstrument.com,kuntal_unitech@yahoo.com
URL :www.unitechinstrument.com, cell no :094273 01436

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Model No.

UNIVERSAL PROCESS INDICATOR / CONTROLLER

“Sure for service with hi-end Universal Technology”

Sales: +91 94273 01436 Website: www.unitechinstrument.com Email : Sales@unitechinstrument.com

The instrument is available in a panel mounted housing which

The instrument can be configured for RTD or Thermocouple or

“Sure for service with hi-end Universal Technology”

Sales: +91 94273 01436 Website: www.unitechinstrument.com Email : Sales@unitechinstrument.com

z FRONT PANEL DESCRIPTION z

SR NO KEY PARTICULAR DESCRIPTION

“Sure for service with hi-end Universal Technology”

Sales: +91 94273 01436 Website: www.unitechinstrument.com Email : Sales@unitechinstrument.com

On Off control Relay / SSR

“Sure for service with hi-end Universal Technology”

Sales: +91 94273 01436 Website: www.unitechinstrument.com Email : Sales@unitechinstrument.com

230V 2&3 + 5&6 E

“Sure for service with hi-end Universal Technology”

Sales: +91 94273 01436 Website: www.unitechinstrument.com Email : Sales@unitechinstrument.com

z PROGRAMMING FLOW CHART z

“Sure for service with hi-end Universal Technology”

Sales: +91 94273 01436 Website: www.unitechinstrument.com Email : Sales@unitechinstrument.com

PASS Password for Parameter Setting

TSP2 Alarm 2 Relay Action. L oN : Active in Low

DP Decimal Point Selection 0000

dEAd Dead Band YES : Selected

get active on set point 1 value and deactive in set

CTYP Display Calculation Lean : Linear Type

offs Offset Factory set Value. 0005

Ca1n Gain Factory set Value

“Sure for service with hi-end Universal Technology”

Sales: +91 94273 01436 Website: www.unitechinstrument.com Email : Sales@unitechinstrument.com

Parameter Description Range Default Value

nAdd Node Address

baud Baud Rate 4800 : Baud rate 4800

pr1t Parity EvEn : Even Parity

SETP Password for Parameter Setting

zero Zero or Low Display Value.

span Span or High Diaplay Value.

SP1 Set Point # 1 Values from 000.0 to 999.9 030.0

Hys1 Hysteresis # 1 Values from 000.0 to 999.9 000.2

“Sure for service with hi-end Universal Technology”

Sales: +91 94273 01436 Website: www.unitechinstrument.com Email : Sales@unitechinstrument.com

Parameter Description Range Default Value

tms1 Time Set Point Relay 1

tms2 Time Set Point Relay 2

ofst Offset to Process Value.

oP-L Output Low

oP-H Output High

CAL Password for Parameter Setting

CALZ Calibration Zero.

and press key.

CALs Calibration Span.

“Sure for service with hi-end Universal Technology”

Sales: +91 94273 01436 Website: www.unitechinstrument.com Email : Sales@unitechinstrument.com

PASSWORD PROTECTED PARAMETER

CALL Calibration Output Low.

CALH Calibration Output High.

CALA Calibration Ambient.

4. CHANGE PASSWORD MODE

oPAS Old Password.

nPAS New Password.

z ERROR MESSAGE AND TROUBLESHOOTING z

-Sensor not connected -Check the sensor is connected correctly