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General Information
All maintenance procedures listed for previous intervals must also be performed.

For your convenience, listed below are the section numbers that contain specific
instructions for performing the maintenance.

Maintenance Procedures at Daily Interval (Section 3)

• Lubricating Oil Level - Check
• Coolant Level - Check
• Low Temperature Aftercooler Coolant Level - Check
• Fan, Cooling - Check
• Drive Belts - Check
• Crankcase Breather Tube - Check
• Governor Oil - Check

Maintenance Procedures at 250 Hours or 1 Year (Section 4)

• Overhead Set - Adjust1
• Intake Air System Piping - Check
• Engine Lubricating Oil and Filters - Change
• Low Temperature Aftercooler Water Pump - Check
• Water Pump - Check
• Air Cleaner Restriction - Check
• Air/Fuel Mixer - Check3

Maintenance Procedures at 750 Hours or 1 Year (Section 5)

• Spark Plugs (Standard) - Change
• Supplemental Coolant Additive (SCA) and Antifreeze Concentration - Check2
• Cooling Fan Belt Tensioner - Check
• Coolant Filter - Change
 • Exhaust Restriction - Check

Maintenance Procedures at 1500 Hours or 1 Year (Section 6)

• Overhead Set - Adjust
• Engine Hoses - Check
• Engine Support Bracket, Front - Check
• Engine Mounts - Check
• Air Cleaner Element - Check
• Engine Coolant Heater - Check
• Engine Oil Heater - Check
• Batteries - Check
• Battery Cables and Connections - Check
• Ignition Timing - Check
• Ignition Coils - Check
• Gas Filter - Check
• Air/Fuel Mixer - Check
• Fuel Restriction - Check
• Alternator Drive Belt - Check
• Spark Plug Wire - Check
• Engine Steam Cleaning - Clean
• Ignition Generator - Check
• Ignition Coupling - Check
• Governor or Auxiliary Drive - Check

Maintenance Procedures at 6000 Hours or 2 Years (Section 7)

• Ignition Coupling - Replace
• Cooling System - Flush
• Fan Hub, Belt Driven - Check
• Turbocharger - Inspect for Reuse
• Vibration Damper, Viscous - Check
• Engine Compression - Check
• Air/Fuel Mixer - Inspect for Reuse

1. Adjust the overhead at the first oil change period of 250 operating hours, and
then at the interval of every 1500 hours or 1 year, whichever occurs first.
2. Check the coolant additive concentration every 6 months unless the
concentration is over 3.0 units. Then, check at every oil change interval until the
concentration is below 3.0 units.
 3. Check the O2 content and emissions, if applicable, at the first 250 operating
hours, and then at the interval of every 1500 hours or 1 year, whichever comes
first.

Coolant Drain Interval

Maintenance Intervals for Cooling System up to 568 liters [150 gal]
System Size in liters [gal]
79-144 117-189 193-284 288-378 382-568
[21-30] [31-50] [51-75] [76-100] [101-150]
Hours Units of SCA
751-1000 25 50 80 75 150
501-750 20 35 60 100 110
251-500 15 25 40 50 75
0-250 10 15 20 25 40
Maintenance Intervals for Cooling Systems up to 1514 liters [400 gal]
System Size in liters [gal]
113 132
950-
572- 761- 9- 9-
113
757 946 132 151
5
[151 [201 5 4
[251
- - [301 [351
-
200] 250] - -
300]
350] 400]
Hou
Units of SCA
rs
751-
100 200 250 300 350 400
0
751-
100 150 190 225 260 300
0
251-
100 125 150 175 200
500
 Maintenance Intervals for Cooling Systems up to 1514 liters [400 gal]
System Size in liters [gal]
0-25
50 65 75 90 100
0
Notes:

A. Consult the vehicle equipment manufacturer's maintenance information for total

cooling system capacity.
B. When draining and replacing the coolant, always pre-charge the cooling system
to a SCA level of 1.5 units per gallon. This concentration level must not be
allowed to go below 1.2 units and must be controlled when the level is greater
than 3 units. Action needed when the level goes below 1.2 is a filter and liquid
pre-charge; from 1.2 to 3.0 units, filter only; above 3.0, test at every oil change
until the level falls to 3.0 or below.
C. Use the following procedure for coolant filter part numbers and SCA capacity.
Refer to Procedure 018-024 in Section V.
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D. Change coolant filters at each oil change to protect the cooling system. Consult
the coolant capacity chart to determine the correct coolant filter for a given
cooling system capacity and oil drain interval.

Last Modified: 07-Oct-2013