Introduction of TECHNIP PDF

PROGRAM OF THE DAY:
1) Introduction of TECHNIP (and myself)

2) Process related aspects in offshore
oil and gas
3) Specific lay-out aspects of offshore
platforms (piping / mechanical)
Lecture for Avans 2015, Baijan Savalan – Process technologist
Herman Hamhuis
 8 jaar werkzaam in Engineering

 Ervaring in Olie/Gas, Petrochemie, en Chemie
 Werkzaam bij TECHNIP-EPG
 Huidige functie: Lead process engineer (hiervoor Tebodin, Zeton)
 Bijzonderheden: Ook werkzaam geweest als project engineer en site
engineer
Introduction Technip
Technip Today
With engineering, technologies and project management, on land and at sea, we safely and
successfully deliver the best solutions for our clients in the energy business
Worldwide presence with 36,500 people in 48 countries
Industrial assets on all continents, a fleet of 34 vessels (of which 5 under construction)
2013 revenue: €9 billion (€15 billion backlog)
Energy is at the core of Technip

4 Technip Presentation
Three Business Segments, One Technip
Subsea Offshore Onshore

Design, manufacture and supply of Engineering and fabrication of fixed Gas treatment and liquefaction
deepwater flexible and rigid platforms for shallow waters (TPG (LNG), Gas-to-Liquids (GTL)
pipelines, umbilicals and riser 500, Unideck®) Oil refining (refining, hydrogen and
systems Engineering and fabrication of sulphur units)
Subsea construction, pipeline floating platforms for deep waters Onshore pipelines
installation services and Heavy Lift (Spar, semi-submersible Petrochemicals (ethylene,
Six state-of-the-art flexible pipe and / platforms, FPSO) aromatics, olefins, polymers,
or umbilical manufacturing plants Leadership in floatover technology fertilizers)
Five spoolbases for reeled pipeline Floating Liquefied Natural Gas Process technologies (proprietary or
assembly as well as four logistic (FLNG) through alliances)
bases Construction yard Biofuel and renewable energies
A constantly evolving fleet (including offshore wind)
strategically deployed in the world's Non-oil activities (principally in life
major offshore markets sciences, metals & mining,
construction)
The best solutions across the value chain

A Unique Worldwide Footprint
Subsea:
Worldwide Leading Integrated Player
Services Architecture Products
Deep water installation Flexible pipe

& construction (in house manufacturing)
Flexible/rigid pipelaying Rigid pipelines

(Reel, S-Lay & J-Lay)
Heavy Lift Operations
Vertical integration
In-house technologies
Umbilicals
Worldwide leadership (in-house manufacturing)
Inspection,
repair & maintenance First class assets
Offshore:
Expertise in High Added-value Technology
TPG 500 Unideck® TLP Semi-submersible Spar FPSO/FLNG Wind
Innovative capabilities
Heavy lift capabilities
Proprietary platform design
Proven track record in engineering & construction
8 Technip Slide Library
Technip Onshore Segment
 Refining & heavy oil Gas Processing Petrochemicals Others

 Clean fuels Gas treatment Ethylene Mining and metals
 Grassroots GTL Polyolefins Infrastructures
 Heavy oil upgraders LNG Aromatics Buildings
 Hydrogen Fertilizers Life sciences,…
Project management consultancy

Strong process engineering capabilities
Process technologies (Hydrogen, Ethylene, Refining, Petrochemical & GTL)
Solid reputation with NOCs & IOCs
Floating LNG Solutions
Cryogenic flexible pipe Processing system Subsea services FPSO

& product provider
Cryogenic pipe-in-pipe
A unique combination of technologies and know-how

from our 3 business segments
Technip in the Benelux
Technip in the Benelux
• Turnover, MM Euro : 160-170

• Employees : 600
• Project hrs / yr : 650,000+
Zoetermeer
Capelle a/d IJssel Bergen op Zoom ‘s-Hertogenbosch Zoetermeer
Rotterda
Rotterdam
's Hertogenbosch
Bergen op
Zoom
Antwerpen
Antwerpen
Technip Benelux B.V.
Technip-EPG B.V.
Technip Benelux N.V.
Technip Manpower in the Benelux
Staff Technip Benelux
160
140
120
100
Staff 80 TP Antwerp
60 TP EPG
TP Zoetermeer
40
20
Constructio…
Civil &…
Finance &…
0
HVAC
Execution
Others
Mechanical
Procurement
Process
E&I
Discipline
Technip Benelux - NL Headquarters
 Full EPC capabilities

 From pre-feasibility up to start-up
 Project Management
 Strong front-end engineering capabilities
and advisory services
 Procurement, Expediting, QA/QC
 Construction, Commissioning, Start-up
 Technology center for Ethylene,

Hydrogen and Syngas
Technip Benelux B.V. – Main Product Lines
Petrokemya, Saudi Arabia
Over 550 ethylene furnaces built
15 Technip Netherlands Presentation

Technip-EPG
Engineering Services
 Studies and Consultancy
 Engineering
 Basic Engineering
 Detail Engineering
 Scope definition and (cost) estimating
 Procurement
 Purchasing
 Inspection
 Expediting
 Construction
 Construction management
Engineering Services
 Engineering Procurement Construction (EPC)

 Revamp and Grass Root
 100 – 100.000 hours
 Contracts
 Lump Sum Turnkey
 Reimbursable
 Incentive
 High Value Technip centers
Process + HSE
 Process Study
 Flow Assurance
 Process Flow Diagrams PFD’s
 Piping Instrumentation Diagrams P&ID’s
 Equipment-specification
 Hazard & Operability studies (HAZOP)
 Validation processes
Electrical & Instrumentation
 High, mid and low voltage

 ATEX 95/137
 DCS/PLC-configuration
 Instrumentation
 Fieldbus; Foundation Fieldbus, Profibus
 Load-flow and motorstart calculations
 Short-circuit calculations
 NEN 3140-Inspection
 NEN 1010-Inspection
 SIL - Classification
Mechanical / piping
 3D-Design, new installation and modifications

 Plot study
 Pipe stress calculations
 Pipe specification-calculations
 Pressure vessel calculations
 PED-classification
G17d-AP
Technip-EPG
 Segment : Oil & Gas Offshore

 Client : GDF Suez E&P Nederland B.V.
 Project : G17d-AP Compression
 Scope : Integration of the Low Low
compression facilities
 Platform & Compressor modifications

 Hang-of module 10 x 7 x12,5 mtr
 Lifting weight 200 ton.
 Disciplines :
 Project management, Process, Piping and
Structural, Instrumentation and Electrical
 Execution: 2011 - present Technip is qualified to perform the works

with the highest HSSE standards
K2b-A
Technip-EPG
 Segment : Offshore
 Client : Gaz de France
 Project : K2bA Compression
 Detail engineering for compressor unit, to be
installed on existing platform
 Disciplines
 Project management
 Piping
 Pipestress
 Structural
 Execution: 2007-2008, 9.000 hrs
Vibration study & analysis

and coördination with TNO
were subject to this project
K5-A /K4-Z
Technip-EPG

 Client : Total E&P Nederland
 Project : K4-Z / Topside modifications K5-A
 Scope : Engineering & Procurement
 New equipment/facilities to be installed
 Water Treatment unit, Oil Absorption filters, Methanol and
KHI/CI Injection skids, Separator modifications, E&I room,
HPU, Fire walls.
 ESD valves, Choke valve and Electrical Heater are
installed in a new Hang off Module.
 Additional Weight
 Steel 50 Ton, Equipment 50 Ton (dry weight)
Piping and supports 25 Ton (dry weight)
 Disciplines
 Project management, HSE, Process, Mechanical, Piping &
Pipe Stress, Structural, Electrical & Instrumentation,
Procurement, Expediting and QA/QC.
 Execution: 2011/2012, 20.000 hrs
K4-BE
Technip-EPG

 Client : Total E&P Nederland
 Project : K4-BE
 Scope : Engineering & procurement services
 New equipment to be installed
 Skimmer tank (3 phase separation)
 Disciplines
 Project management, Process, Piping, Mechanical,
 Structural, Instrumentation, Electrical,
 Procurement services (Expediting QA/QC)
 Execution: 2011, 2000 hrs
Why Technip is an excellent choice
 Broad experience in the industry
 Flexible set-up of project team
 State-of-the-Art tools
 Located close to the client, therefore able to

immediately respond to requests
 Committed to a code of business ethics
 Full access to resources and technologies

of TECHNIP GROUP, ranking top 5 major
players in engineering and construction
services worldwide
Our knowledge and experience contribute

to the success of our clients
Process related aspects in
offshore oil and gas
Table of contents
1. General
2. Process Flow Diagram (In satellite and central processing platforms)
3. Gas / Liquid separation
4. Water / Condensate Separation
5. Chemical Injection
6. Compression
7. Dehydration
8. Export Pipeline
9. Pigging
28 Technip EPG
Table of contents
1. General
2. Process Flow Diagram(In satellite and central processing platforms)
6. Compression
7. Dehydration
8. Export Pipeline
9. Pigging
29 Technip EPG
1. General
Gas Reservoir
Sea water
Gas
Condensate
Water
Water
30 Technip EPG
1. General
Exploration
 Seismic survey
31 Technip EPG
1. General
“Nederlands plat”
•Government sells clusters to O&G operators
32 Technip EPG
1. General
“Nederlands plat”
33 Technip EPG
Het Nederlands plat
Olieveld Gasveld Gaz de France
Wintershall Bloknummer
Nederlandse
Aardolie
Maatschappij
Clyde
Nu Wintershall
1. General
Gas Field Layout
Satellites
Central
Processing
1. General
Satellite Platform
 Well fluid gathering manifold
 Bulk water separation
 Chemical injection
 Pig launcher
...
1. General
Satellite Platform
Gas Metering
Wellheads Bulk Separation
Gas Export
Pumping/Metering
Crude Export
Produced Water Overboard
Flare/Vent Sea Water
Diesel Closed, Haz Drains
Diesel Power Gen Crane
Chemical Injection
Pig Launcher
1. General
Central Processing Platform
 Gathering manifold of all the

connected satellites
Fine tuned water separation
 Dehydration
 Compresssion
 Chemical injection
 Pig launcher / Receiever
...
1. General
Central Processing Platform
Dehydration Export Compression
Flash Gas Gas Metering

Satellites Bulk Separation
Compression Gas Export
Wellheads Final Separation Pumping/Metering

Crude Export
Produced Water Overboard
Flare/Vent Fuel Gas Cooling Medium Sea Water Non-Haz Drains
DCS Diesel Water Injection Closed, Haz Drains Accommodation
Gas Turbine Power Gen Instrument Air Pig Launcher / Receiver
Fire Water Potable Water Chemical Injection

Table of contents
1. General
6. Compression
7. Dehydration
8. Export Pipeline
9. Pigging
40 Technip EPG
MEG-CI Injection
2. Process Flow Diagram

Satellite Platform
Gas + Cond. To
Central Processing
Platform
Gas/Liq
Separator
Degassing
Wat / Cond. Drum
Separator
MeOH or
MEG Injection
Water Overboard
Skimmer
2. Process Flow Diagram
Central Processing Platform DEG
Metering
KO Gas/Liq
Drum HP
Separator
Gas/Liq
LP
Separator
Degassing
Drum
Degassing
Drum
Export Gas
To Pipeline
Cond. Storage
Skimmer Water Overboard drum
HP LP
Table of contents
1. General
6. Compression
7. Dehydration
8. Export Pipeline
9. Pigging
43 Technip EPG
3. Gas/Liq. Separation
 Purpose
 Removal of water and condensate from gas
44 Technip EPG
Gas Outlet
Two-Phase Separator
Gas / Liq. Inlet
Liq. (Cond. + Water) Outlet

Two-Phase Separator
Two-Phase Separator
Table of contents
1. General
6. Compression
7. Dehydration
8. Export Pipeline
9. Pigging
48 Technip EPG
4. Water /Condensate Separation
 Purpose
 Separate water from condensate
 Separate remaining condensate from water to make the water

ready for overboard conditions
49 Technip EPG
MEG-CI Injection
4. Water /Condensate Separation

Gas + Cond. To
Central Processing
Platform
Gas/Liq
Separator
Degassing
Wat / Cond. Drum
Separator
MeOH or
MEG Injection
Water Overboard
Skimmer
4. Water/Condensate Separation
51 Technip EPG
MEG-CI Injection
Gas + Cond. To
Central Processing
Platform
Gas/Liq
Separator
Degassing
Wat / Cond. Drum
Separator
MeOH or
MEG Injection
Water Overboard
Skimmer
53 Technip EPG
Table of contents
1. General
6. Compression
7. Dehydration
8. Export Pipeline
9. Pigging
54 Technip EPG
 Purpose
 Prevent piping and pipeline from rupture
 Prevent hydrate/wax formation and blocking of piping / pipeline
55 Technip EPG
Hydrate Inhibitor (MeoH / MEG)
 Hydrate (Ice that burns)
Crystalline compounds of water and light hydrocarbon molecules

 Ice-like solid crystals
 Cages of water molecules surrounding hydrocarbon molecules
 Can form in gas, gas-condensate and black oil systems
 Forms at temperatures higher than 32ºF (up to 80°F) at high pressure
 Transient operations are very susceptible to hydrate blockages
 Blockages can occur very rapidly
56 Technip EPG
Corrosion Inhibitor (CI)
Pipeline corrosion can be inhibited

by several means.
Choice of corrosion-resistant
metals, alloys
Injection of corrosion inhibitors
Cathodic protection
External and/or internal

protective coatings
57 Technip EPG
Wax Inhibitor
58 Technip EPG
Foam injection
 Purpose
 Prevention of killing the well in order to explore the “latest” gas
59 Technip EPG
Table of contents
1. General
6. Compression
7. Dehydration
8. Export Pipeline
9. Pigging
60 Technip EPG
6. Compression
 Purpose
 Boost the gas to the conditions (higher pressure) of delivery
for export gas
61 Technip EPG
6. Compression
DEG
Metering
KO Gas/Liq
Drum HP
Separator
Gas/Liq
LP
Separator
Degassing
Drum
Degassing
Drum
Export Gas
To Pipeline
Cond. Storage
HP LP
6. Compression
Centrifugal Compressor
63 Technip EPG
6. Compression
Axial Compressor
64 Technip EPG
6. Compression
Rotary Compressor
65 Technip EPG
6. Compression
Recip. Compressor
66 Technip EPG
Table of contents
1. General
6. Compression
7. Dehydration
8. Export Pipeline
9. Pigging
67 Technip EPG
7. Dehydration
 Purpose
 Dry gas to avoid gas hydrate formation as well as to reduce

corrosion
 Meet delivery specifications (dew point e.g -8°C @ 72 barg)
68 Technip EPG
7. Dehydration
DEG
Metering
KO Gas/Liq
Drum HP
Separator
Gas/Liq
LP
Separator
Degassing
Drum
Degassing
Drum
Export Gas
To Pipeline
Cond. Storage
HP LP
7. Dehydration
Dry Gas
Wet Gas
Glycol
Rich
70 Technip EPG
7. Dehydration
71 Technip EPG
7. Dehydration
72 Technip EPG
Table of contents
1. General
6. Compression
7. Dehydration
8. Export Pipeline
9. Pigging
73 Technip EPG
8. Export Pipeline
74 Technip EPG
8. Export Pipeline
75 Technip EPG
Table of contents
1. General
6. Compression
7. Dehydration
8. Export Pipeline
9. Pigging
76 Technip EPG
9. Pigging
 Purpose
 Check wall thickness and find damaged sections of lines
(intelligent pigging / imposed by SODM)
 Remove debris such as dirt and wax from lines
 Provide a known volume for calibrating flow meters
 Coat inner pipe walls with inhibitors
 Remove condensed hydrocarbon liquids and water in two phase
pipelines
77 Technip EPG
9. Pigging
78 Technip EPG
9. Pigging
Large amounts of liquid can collect in front of the pig
79 Technip EPG
3) Specific lay-out aspects of
offshore platforms (piping /
mechanical)
De bovenbouw ”TOPSIDE”
De configuratie wordt bepaald door:
Samenstelling van het gas.
• De productiecapaciteit
• Permanente of tijdelijke boortoren
• Accommodatiefaciliteit
• Helikopterdek
• Opslagcapaciteit
• Brugverbindingen met andere platforms
• Hijskraanfaciliteit
• Utiliteitsystemen
Onderbouw ”JACKET”
TOPSIDE
0
50
100 JACKET
150
200
Afhankelijk van de waterdiepte worden verschillende jackets toegepast

Jackets zijn globaal te verdelen in
• Een stalen buizen frame
• Betonnen structuren
•Tension Leg Platform

Een stalen buizen frame.
Een stalen buizen frame
Een stalen buizen frame.
Het frame wordt met heipalen in de zeebodem bevestigd.
JACKET
Heiblok
Heipaal
geleider
Onderbouw “jacket”
Betonnen structuren
Onderbouw “jacket”
Tension Leg Platform
Installatie van een platform op de Noordzee
Het platform en de jacket worden met een kraanschip

naar de lokatie gebracht.
Platform
Jacket wordt vast geheid in de zee bodem.
JACKET
Heiblok
Topside
De topside wordt op het jacket geplaatst
JACKET
De topside wordt op het jacket geplaatst
Topside
JACKET
Het platform wordt door een transportleiding met het hoofdplatform verbonden.
Aanvoer transportleiding
Pijpenlegger
De Solitaire 1
Bevoorrading pijpenlegger op zee

Lassen van de transportleiding op de pijpenlegger

Voorbereiding voor aansluiten transport leiding op hoofdeiland

Als laatste wordt de definitieve put geboord

De FPSO
 Voor olie en gaswinning op grote diepte en kleine velden worden FPSO’s

toegepast.
 FPSO is Floating Production Storage and Offloading vessel
 Boven het scheepsdek worden alle productie faciliteiten voor de olie en gas
behandeling geplaatst.
 De productie unit is modulair opgebouwd.
Equipment layout
Een offshore platform is uit de volgende dekken opgebouwd
 helicopter deck (heli deck)

 main deck (upper deck)
 intermediate deck (mezzanine deck)
 cellar deck
 sub-cellar deck
Equipment layout
Heli deck
Main deck
intermediate
deck
Cellar deck
Sub Cellar
deck
Equipment layout
Helicopterdeck (heli deck)

 Bevindt zich boven het living quarter.
 Vrij van obstakels
 Afmetingen worden bepaald door het type helicopter wat in het veld
gebruikt wordt.
Equipment layout
Equipment layout
Equipment layout
main deck (upper deck)

 Utility equipment
 Generatoren
 Gascompressoren
 Koelerbanken
 Hijskraan
 Toegangsluiken voor onderhoud
 Toegangsluiken van de putten
 Container opslag
 Wire line unit
Equipment layout
Wire line unit

Equipment layout
main deck (upper deck)
Equipment layout
intermediate deck (mezzanine deck)

 instrumentation/ switchgear/ battery and transformer room
 Instrument air vessel
 Methanol injection pumps
Equipment layout
Intermediate deck (Mezzanine deck)
Equipment layout
Cellar deck
Hazardous area
 Wellheads
 Separatoren
 Test & production manifold
 Vent knock-out drum
 Condensate injection pumps
 Methanol injection pumps
 Inhibitor injection pumps
Equipment layout
Cellar deck
Non hazardous area

 Deluge skid
 Koelwater pompen
 Brandbestrijdingspompen
 Personeelsaccomodatie (living quarter)
 Evacuatieplaatsen
Equipment layout
Celllar deck
Equipment layout
Sub-cellar deck
 noodafsluiters (emergency shut down valves)

in de in en uitgaande export leidingen.
 de pig launchers/ receivers.
 de closed en open drain tanks inclusief pompen.
 skimmer tank.
Equipment layout
Sub-Celllar deck
Platform oriëntatie
Bepaald door
 Stromingsrichting van het zeewater
 Meest voorkomende windrichting (prevailing wind)
 Plaats van de risers die langs het jacket naar de zeebodem lopen
 De plaats van de aanlanding (boat-landing) voor bevoorrading

Bepaald door
Bepaald door
 Toekomstige putboringen
 De helicopter moet in alle windrichtingen kunnen landen en opstijgen.
 Plaats van de fakkel en vent leidingen.
 De hoogte van het sub-cellar deck wordt bepaald door de 100 jarige golf
plus de air gap van 1 meter.
Platform elevatie
Bepaald door
 De hoogte van het sub-cellar deck wordt bepaald door de 100 jarige golf
plus de air gap van 1 meter.
Platform elevatie
Design criteria voor equipment location plan
 Equipment op een logische plaats
 Economische equipment opstelling
 Veiligheidsvoorschriften raadplegen
 Toegankelijkheid voor het plegen van onderhoud en bedienbaarheid

Design criteria voor equipment location plan
 Voldoende onderlinge ruimte
 Hazardous en non-hazardous.
 Fire-wall (brandbescherming) of een blast-wall.
 Vluchtwegen aangeven 1200 mm breed 2300mm hoog
 Onderhoud en inspectie 800 mm breed
 Lay-down area aangeven

Escape routes/fire-fighting layouts
 Vluchtwegen naar de evacuatie plaatsen

 Reddingsboten (escape capsules of free fall boats)
 Locatie van brandblusmiddelen

Thank you
www.technip.com

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Introduction of TECHNIP PDF

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PROGRAM OF THE DAY:

1) Introduction of TECHNIP (and myself)

 8 jaar werkzaam in Engineering

Energy is at the core of Technip

Subsea Offshore Onshore

The best solutions across the value chain

Deep water installation Flexible pipe

Flexible/rigid pipelaying Rigid pipelines

TPG 500 Unideck® TLP Semi-submersible Spar FPSO/FLNG Wind

 Refining & heavy oil Gas Processing Petrochemicals Others

Project management consultancy

Cryogenic flexible pipe Processing system Subsea services FPSO

A unique combination of technologies and know-how

• Turnover, MM Euro : 160-170

Capelle a/d IJssel Bergen op Zoom ‘s-Hertogenbosch Zoetermeer

Staff Technip Benelux

 Full EPC capabilities

 Technology center for Ethylene,

Over 550 ethylene furnaces built

15 Technip Netherlands Presentation

 Studies and Consultancy

 Engineering Procurement Construction (EPC)

 High Value Technip centers

 High, mid and low voltage

 3D-Design, new installation and modifications

 Segment : Oil & Gas Offshore

 Platform & Compressor modifications

 Execution: 2011 - present Technip is qualified to perform the works

Vibration study & analysis

 Segment : Oil & Gas Offshore

 Segment : Oil & Gas Offshore

 Execution: 2011, 2000 hrs

 Broad experience in the industry

 Flexible set-up of project team

 Located close to the client, therefore able to

 Committed to a code of business ethics

 Full access to resources and technologies

Our knowledge and experience contribute

2. Process Flow Diagram (In satellite and central processing platforms)

3. Gas / Liquid separation

4. Water / Condensate Separation

2. Process Flow Diagram(In satellite and central processing platforms)

3. Gas / Liquid separation

4. Water / Condensate Separation

•Government sells clusters to O&G operators

 Well fluid gathering manifold

 Bulk water separation

Produced Water Overboard

Flare/Vent Sea Water

Diesel Closed, Haz Drains

Diesel Power Gen Crane

 Gathering manifold of all the

Fine tuned water separation

 Pig launcher / Receiever

Dehydration Export Compression

Flash Gas Gas Metering

Wellheads Final Separation Pumping/Metering

Produced Water Overboard

Flare/Vent Fuel Gas Cooling Medium Sea Water Non-Haz Drains

DCS Diesel Water Injection Closed, Haz Drains Accommodation

Gas Turbine Power Gen Instrument Air Pig Launcher / Receiver

Fire Water Potable Water Chemical Injection

2. Process Flow Diagram(In satellite and central processing platforms)