Components,

Systems and Service

for Lift Trucks.

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HYDAC Germany
HYDAC - your Professional
Partner for Lift Trucks.
With over 5,000 employees worldwide, HYDAC is one of the leading
suppliers of fluid technology, hydraulic and electronic equipment.

Our wide range of products, combined with our expertise

in development, manufacturing, sales and service enables the lift truck
industry worldwide to overcome the most diverse problems.
HYDAC USA

Our quality and environment certification to ISO 9001/2000

and ISO 14001 denote first class quality and
responsible management of our resources.

Global yet local.

With 40 overseas
subsidiaries and
over 500 distributors
HYDAC Korea

and service partners,

HYDAC is your reliable
partner worldwide.

System solutions.
One supplier.
One contact.
Wherever you need us,
we are there to help
HYDAC France

you find the most

effective solution -
for every application,
from components
to a complete system.

Worldwide
specifications
HYDAC Netherlands

and approvals.
HYDAC Italy

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HYDAC Switzerland

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 Accessories
for the completion
of hydraulic systems:
Standard ball valves
HYDAC in Lift Trucks. (high pressure)
Tamper-proof inductive
proximity switches
From the components to the system – (high pressure resistant)
whether hydraulic, electronic or mechanical – Fluid level sensors
providing you with the best solution is our Temperature switch TSE
challenge: Standard clamps 3015
Air/water reservoir
Higher level of comfort due clamping bands
to reduced vibration and noise Test point connections
Improved operability due to optimised design Quick release couplings
and combination of components
Increased the operational safety by reducing the
number of interfaces
Incorporating reliable electronic systems
and components
Cost optimisation by standardisation
and modular construction
Active co-operation
in a close development partnership
Worldwide commercial and technical support
through our global presence

Sensors, System Electronics

and Condition Monitoring 1 Accumulator Technology
Application-compatible sensors: Accumulators of all major types
IP 67 K for every application:
Vibration-resistant through Damping of pressure surges
use of potted components Weight compensation
All common connections available Energy storage
Pressure and temperature for emergency systems
Fluid level and flow rate Pilot oil supply
Measuring instruments
Pressure
Transmitters / Switches for acquiring operating data.
Application-specific control
and regulating electronics
e.g. proportional amplifier.
For preventive fluid servicing
and to enhance operational safety:
Signals to customised software
or external hand-held measuring units
Oil condition Diaphragm Accumulators
Electronic Control Units Particle contamination and moisture
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Temperature Switches ETS Fluid Level Sensors ENS Oil Condition Piston Accumulators
Sensors HYDACLab®
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2 Cooling Systems
To comply with legal requirements for noise,
emissions (EURO 4, TIER 3)
and fuel economy, high capacity
and easy-to-install cooling systems are available.
Integral thermally controlled bypass valves
Electrical / hydraulic fan drives available
with proportional speed control
Oil/air coolers Lift Mast Hydraulics 3
Multiple combined cooling systems
Tank-filter integration

OK-ELD 1.5
Pressure Filter 4

3 Gear Pump

Controlled Fan Drive

3 Sub-systems and Components

for the Hydraulic System
Cooling System 2
System control blocks for the lift mast with Fan Control
hydraulics, with and without load sensing,
for optimum utilization of power
when lifting and lowering.
Vehicle specific and reduced loss design,
individually equipped with valves, 4
filters, accumulators, sensor technology,
Charge Pressure Filter
test points.
Control blocks for supplying the pilot oil
circuit, using an electronically controlled
accumulator charging function, guarantee
system availability in the event of pump
failure.
Compact power units as complete systems
for best possible utilization of space
particularly in confined installation conditions,
equipped and tested as “Plug-and-play”
systems which are ready to install. 4
Electroproportional valves with well-adapted
performance characteristics guarantee
the coordination of all functions
for the specific application.

Valve Technology Module for Additional Module for Lift Mast Cylinder. Pilot Oil Unit
for Steering Circuit Functions.
and Braking Function.
 4 Tank and Filter Systems
A comprehensive range of hydraulic filters
and breather filters, made from high quality filter
element materials, providing a high level
of operational safety and long service life, e.g.:
1 Return line and suction boost filter RKM
Return line filter RFM
All sizes and also available as in-tank filter
Breather Filters
ELF, BF 10/30/7/72 Supply circuit filtration
Pressure filter MFM and HFM
Tank filter solutions from one company
Ready-to-install complete systems, optimised for
component protection, system cleanliness and venting

Customized Filter Elements

Return Line and Suction Return Line Filter RFM

Boost Filter RKM
Drive Brake Drive

Plastic Tank Solution

with patented, leak-free
connection between tank-top filter
and tank surface.
Possible to separate suction
and return line sides.

Tank and Filter System

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System Control Block for Mast Hydraulics. Hydraulic Unit with Integral Gear Pump Compact Power Unit
and Filter. for Lifting Hydraulics.
Optimized for confined installation conditions. 5
Electro-hydraulic Components and Systems Solutions for:
Electric, Diesel and LPG Forklifts
Control blocks for the lifting hydraulics: to control the:
Lifting, tilting, pushing and additional cylinders;
Valves for retarder function
Filter systems: return line filters, pressure filters
and breather filters
Sensors and system electronics: pressure, temperature
and contamination, load control;
Standard and customised system electronics
Accumulators: parking brake, pilot oil reservoir
Cooling systems: oil coolers with hydraulic fan drive
Accessories: for the completion of the system
Stock Trucks
Control blocks for the lifting hydraulics: to control the:
Lifting, tilting, pushing and additional cylinders
Compact power units for the lifting hydraulics
Filter systems: return line filters, pressure filters
and breather filters
Sensors and system electronics: pressure,
temperature and contamination, load control;
Standard and customised system electronics
Accumulators: parking brake, pilot oil reservoir
Accessories: for the completion of the system
Electric Forklift Trucks
Control blocks for the lifting hydraulics: to control the:
Lifting, tilting, pushing and additional cylinders
Compact power units as plug-and-play complete
systems for the lifting hydraulics
Filter systems: return line filters, pressure filters
and breather filters
Sensors and system electronics: pressure,
temperature and contamination, load control;
Standard and customised system electronics
Accumulators: pilot oil reservoir,
pressure surge minimization
Accessories: for the completion of the system
Transportable Forklifts
Control blocks for the lifting hydraulics: to control the:
Lifting, tilting, pushing and additional cylinders;
Control blocks for steering, traction drive and braking
Filter systems: return line filters, pressure filters
and breather filters
Sensors and system electronics: pressure,
temperature and contamination, load control;
Standard and customised system electronics
Accumulators: parking brake, pilot oil reservoir
Cooling systems: oil coolers with hydraulic fan drive
Accessories: for the completion of the system
Sideloaders
Control blocks for the lifting hydraulics: to control the:
Lifting, tilting, pushing and additional cylinders
Filter systems: return line filters, pressure filters
and breather filters
Sensors and system electronics: pressure,
temperature and contamination, load control;
Standard and customised system electronics
Accumulators: parking brake, pilot oil reservoir
Accessories: for the completion of the system
Reachstackers
Control blocks for supplying pilot oil:
With electronically controlled accumulator
charging function
Filter systems: return line filters, pressure filters
and breather filters
Sensors and system electronics: pressure,
temperature and contamination, load control;
Standard and customised system electronics
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Cooling systems: oil coolers with hydraulic fan drive
Accessories: for the completion of the system
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 Systems and
Service – Worldwide
Service, Commissioning, Analysis and Diagnostics.

70 - 80 % of all breakdowns in hydraulic and lubrication systems are due

to excess contamination of the fluids and components used.
In practice, this is often not sufficiently recognized.
HYDAC offers a comprehensive range of easy-to-use measurement
and analysis equipment to monitor fluid and component cleanliness.
Fluid laboratory vehicles are at your service worldwide.

Condition Monitoring, Remote Data Transfer.

Customer ANALYSIS SENSORS

(Option)
Pressure:
- HDA 4700
- Initial Startup
- Customer Service
- HYDAC Service
Oil Condition:
- HYDACLab® MASTER
Communication

Controller
HMG 3000
Satellite
Mobile (SMS)
CAN

Internet Contamination:
- CS 1000

VISION
Controller
GSM Modem GPS Joysticks Displays Keyboards Data Storage

Constantly growing demands for operational availability, the reduction

of downtimes, detailed load and service management (economy, wear & tear,
service, warranty) require innovative collective monitoring,
service and control concepts.
A variety of sensors provides the ideal basis for the construction
of such system solutions.
Oil condition / oil ageing via temperature, moisture, viscosity,
dielectric constant (HYDACLab® ), water content (AS), temperature (ETS)
Particle contamination (CS)
Pressure (HDA)
Flow rate (EVS)
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Fluid level (ENS)

When used in conjunction with the Portable Data Recorders of the HMG series,
this data can be displayed and analysed, to supplement the electronics
of the machine (servicing).
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Bro.: Accumulators DEF 3.000
Global presence.
Local expertise.
www.hydac.com
Broschure: Accessories DEF 6.100 Bro.: Compact Hydraulics DEF 5.300 Bro.: Syst. Fluid Service DEF 7.929 Br.: Filt. for Indust. Proc. DEF 7.700 Bro.: Filtration Range DEF 7.000

HYDAC Headquarters
HYDAC Companies
HYDACDistributors and Service Partners

Head Office Industriegebiet

HYDAC INTERNATIONAL 66280 Sulzbach/Saar
Broschure: Electronics 18.000

GMBH Germany
Phone:
+49 6897 509-01
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Fax:
+49 6897 509-577
Internet: www.hydac.com
E-Mail: mobile@hydac.com
Bro.: Cooling Systems DEF 5.700