K. J.

Somaiya College of Engineering

(An Autonomous College Affiliated to University of Mumbai)
Department of Mechanical Engineering
Subject: Production Process-II Sem: IV(2019)

Name: ……………………………………………………………………………

Batch: ……… Roll No.: …………………… Assignment No: ………..

Grade: AA / AB / BB / BC / CC / CD /DD: ……………………..

Signature of Lab Teacher with date: ……………………………..

ASSIGNMENT NO: 1

CO1 Classify, select suitable forming process for the given application

1. Classify manufacturing processes. Differentiate between chip less and chip

forming processes.

2. Describe in brief with neat figure following forming processes

i) Thread rolling
ii) Hydrostatic extrusion
iii) Wire drawing machine
iv) Tube drawing machine

PP-II / Sem IV (PSY/L_M) / Jan – Apr. 2019

 K. J. Somaiya College of Engineering
(An Autonomous College Affiliated to University of Mumbai)
Department of Mechanical Engineering
Subject: Production Process-II Sem: IV(2019)

Name: ……………………………………………………………………………

Batch: ……… Roll No.: …………………… Assignment No: ………..

Grade: AA / AB / BB / BC / CC / CD /DD: ……………………..

Signature of Lab Teacher with date: ……………………………..

ASSIGNMENT NO: 2

CO2 Explain concept of metal cutting and tool engineering.

1) Explain mechanism of chip formation. What are various forces take part in chip
forming. What is significance of merchant circle

2) An orthogonal cutting of steel is done with 15° rake angle tool, with depth of cut
‘t’ (uncut chip thickness) 0.14 mm , width of cut (b) 5.5 mm. The cutting speed is
2. m/sec. The chip thickness (tc) 0.228 mm. The cutting force Fc is 540 N and
thrust force is 225 N. Calculate from Merchant’s theory, Shear angle, friction
angle, shear stress along the shear plane and power for cutting operation.

PP-II / Sem IV (PSY/L_M) / Jan – Apr. 2019

 K. J. Somaiya College of Engineering
(An Autonomous College Affiliated to University of Mumbai)
Department of Mechanical Engineering
Subject: Production Process-II Sem: IV(2019)

Name: ……………………………………………………………………………

Batch: ……… Roll No.: …………………… Assignment No: ………..

Grade: AA / AB / BB / BC / CC / CD /DD: ……………………..

Signature of Lab Teacher with date: ……………………………..

ASSIGNMENT NO: 3

CO 3 Measure tool forces and understand Economics of metal cutting and tool life.

1) Explain construction and working of any two types of dynamometers.

2) Describe in brief Effect of following factors on machinability.

a. Workpiece microstructure
b. Alloying elements
c. Cutting conditions like speed ,feed, depth of cut
d. Tool angles

PP-II / Sem IV (PSY/L_M) / Jan – Apr. 2019

 K. J. Somaiya College of Engineering
(An Autonomous College Affiliated to University of Mumbai)
Department of Mechanical Engineering
Subject: Production Process-II Sem: IV(2019)

Name: ……………………………………………………………………………

Batch: ……… Roll No.: …………………… Assignment No: ………..

Grade: AA / AB / BB / BC / CC / CD /DD: ……………………..

Signature of Lab Teacher with date: ……………………………..

ASSIGNMENT NO: 4

CO3 Measure tool forces and understand Economics of metal cutting and tool life

1) State and explain effect of following on tool life

a) Workpiece microstructure

b) Speed ,feed and depth of cut

c) Alloying elements in tool and workpiece

2) During machining of low carbon steel with HSS tool, following observations
were made:-

Cutting speed (m/min) 40 80

Tool life (min) 40 10

Derive V-T relationship.

Name: ……………………………………………………………………………
PP-II / Sem IV (PSY/L_M) / Jan – Apr. 2019
 K. J. Somaiya College of Engineering
(An Autonomous College Affiliated to University of Mumbai)
Department of Mechanical Engineering
Subject: Production Process-II Sem: IV(2019)

Batch: ……… Roll No.: …………………… Assignment No: ………..

Grade: AA / AB / BB / BC / CC / CD /DD: ……………………..

Signature of Lab Teacher with date: ……………………………..

ASSIGNMENT NO: 5

Design single point and multipoint cutting tools to get better surface finish and select
CO4
appropriate cutting tool material and coolant.

1) Write short notes on

a) Surface finish achieved by various machining processes.
b) Chip breakers

2) Design a Pull type of broach of the following details.

Material to be broached- Carbon Steel with BHN 180
Hole size to be broach finished = Ø 25H7
Length of the hole to be broached in the workpiece = 64 mm
Broach material = HSS
Max. Permissible stress for broach material = 250 N/ mm2

PP-II / Sem IV (PSY/L_M) / Jan – Apr. 2019