Bulletin TI-76200M Installation, Operation, and Maintenance

Parker Compressed Air Dryer Manual

Parker Compressed Air Dryer

Technical
Information
Separator
Dryer Module

Prefilter

Figure 1 - Assembly Drawing

These instructions must be thoroughly read and understood before installing

and operating this product. Any modification of the unit will result in voiding
the warranty. If you have any questions or concerns, please call the Techni-
cal Services Department at 800-343-4048, 8AM to 5PM Eastern Time (North
America only). For other locations, please contact your local representative.
Email us at: balstontechsupport@parker.com.

General Description The Parker Compressed Air Dryer (see Figure 1) provides clean, dry, compressed
air from an existing compressed air supply through the use of state-of-the-art
membrane technology. The dryers are capable of delivering dry air with a
dewpoint of 35°F (2°C) or -40°F (-40°C), depending on compressed air delivery
pressure and flow rate. Flow capacities for the different models are compiled in the
Specifications section of this bulletin (page 4). No electrical supply is required to
use the Parker Compressed Air Dryer. Each dryer is equipped with a high capacity
condensate separator and a high efficiency coalescing prefilter to remove oil,
water, and particulate contamination to 0.01 micron. The Parker dryer is available
with an additional prefilter for added protection in contaminated air streams.

Installation and Operation

All installation, operation, and maintenance procedures for the Parker
Compressed Air Dryers should be performed by suitable personnel using
reasonable care.

Warning: Use PTFE tape on all threaded components. Use of pipe sealants
! other than PTFE tape may damage the membrane and void the warranty.

Assembly If your dryer system is unassembled, unpack the components and assemble as
pictured above (see Figure 1). Following the flow arrow on the compressed air
prefilter, attach the inlet of the membrane module to the outlet of the compressed
air filter. (Note: The compressed air filter and separator must be mounted verti-
cally, as shown.)

Mounting Mount the compressed air dryer to a vertical surface close to the point of use. All
mounting hardware should be adequately sized to support the weight of the
dryer in its mounted position.

Bulletin TI-76200M

1 Parker Hannifin Corporation

Filtration and Separation Division
Haverhill, MA • 1-800-343-4048
www.parker.com/balston
Bulletin TI-76200M Parker Compressed Air Dryer
Installation and Operation AD Series

Compressed Air
The compressed air supply pressure should be between
60 psig and 150 psig (4.1 barg and 10.3 barg) for proper
operation of the dryer. The compressed air temperature
should be no greater than 10°F (6°C) above the ambient
temperature and should not exceed 100°F (38°C) for optimal
operation of the compressed air dryer. Do not exceed
recommended inlet air temperatures or the performance
and life of the module may be adversely affected and the
warranty will be void. If the dryer is located far from the
receiver tank (D) or the air supply comes from an elevated
air line, a drip leg must be installed directly upstream from
the dryer. If the compressed air supply contains excess
water and/or oil, install an additional coalescing prefilter
(Grade DX) upstream from the compressed air dryer.
Flow control devices should be installed downstream from the
dryer, or should be integral to the equipment the dryer is
supplying. If the maximum flow rate of the dryer is exceeded,
the output air may not meet the published dewpoint specifica-
tion.
The compressed air dryers maintain a constant "sweep" flow
to carry water vapor laden air away from the membrane
module. This sweep flow may result in a constant "hiss" of
air from the inlet end of the module. The total compressed air
consumption of the dryer is the sum of the downstream
demand plus the "sweep" flow (see specifications section,
page 4). The compressed air supply should be adequately
sized to supply this volume.

40°F MIN. TO 100°F MAX.

60PSI MIN. TO 150 PSI MAX.

Figure 2 - Recommended Dryer Installation

A Compressor: Piston, screw, liquid ring*, or vane compressor. Max pressure at the dryer 150 psig, min 60 psi.
B Aftercooler: Sized to bring the air temperature below 100°F (38°C).
C Condensate Separators: Install the first centrifugal separator in line after the aftercooler. This separator removes excess
condensate from the cooling action of the aftercooler. Parker Hannifin recommends a second centrifugal separator after the
receiver tank to remove excess condensate that may occur during warmer weather. Separators must be equipped with
automatic drains.
D Receiver Tank: For vertical tanks, the air line should enter the tank in the lower 1/5th of the vessel, exit at the top 1/5th. For
horizontal tanks, the air line should enter through the side of the tank and exit from the top. In either case, install a timed
solenoid drain at base of tank.
E Pressure Regulator: Install to control line pressure and ensure that it does not exceed 150 psig at the dryer.
F Dryer System: Shown with three stages of filtration: Separator, DX grade (optional), BX grade. The DX grade may be
optional in installations far from the compressor. Air flow must be controlled downstream from the dryer to prevent overflow
operation.

G Receiver Tank: For systems subject to rapid, cyclic air flow demand. The Receiver tank attenuates flow surges that could
damage the membrane. The receiver tank is not necessary for steady flow applications within membrane flow capacities.

Each drain line should be vented to atmosphere. Do not tie together. Assure that the ambient temperature does not exceed
100°F (38°C).
* In liquid ring compressors, steps should be made to eliminate sources of potential corrosion, such as chlorine from the compressor feedwater. The membrane
dryer contains aluminum components which may corrode. Failure to follow these guidelines will void the warranty.

2 Parker Hannifin Corporation

Filtration and Separation Division
Haverhill, MA • 1-800-343-4048
www.parker.com/balston
Bulletin TI-76200M Parker Compressed Air Dryer
Operation and Maintenance AD Series

Flow control devices should be installed downstream from the dryer, or should be integral to
the equipment the dryer is supplying. If the maximum flow rate of the dryer is exceeded, the
output air may not meet the published dewpoint specification.

The compressed air dryers maintain a constant "sweep" flow to carry water vapor laden air
away from the membrane module. This sweep flow may result in a constant "hiss" of air from
the inlet end of the module. The total compressed air consumption of the dryer is the sum of
the downstream demand plus the "sweep" flow (see Specifications section, page 4). The
compressed air supply should be adequately sized to supply this volume.

Drain Lines The high efficiency coalescing prefilter integral to the compressed air dryer is equipped with
an automatic drain. The drain will pass small quantities of water and compressor oil and
should be piped away to a suitable containment device or drain, depending on local waste
disposal requirements.

Operation To operate the compressed air dryer, simply open the shutoff valve (customer installed) on the
inlet air line, adjust the inlet air pressure using the (customer installed) pressure regulator, and
adjust the outlet flow using the (customer installed) flow control device.

Maintenance
Depressurize the dryer prior to performing any service.
! The only maintenance required by the compressed air dryer is the replacement of the
prefilter cartridges and separator cartridge (see Figure 1) every 12 months.*

Changing filter cartridges more frequently will translate into direct energy savings and
reduced operating costs. Annual electricity costs to operate a typical 100 HP compressor
can be as high as $50,000. Pressure drop in the system adds to this expense. A system
operating at 100 psig that is experiencing a 2 psig pressure drip through a filter, requires an
additional 1% in operating energy costs or approximately $500.00+ per year.

The filter cartridges in the prefilter assemblies are removed by loosening the collar from the
filter assembly or turning the bowl 90° counterclockwise, lowering the filter bowl away from the
filter head, and unscrewing the element retainer from the base of the cartridge. Insert the new
filter cartridge and reassemble the housing in reverse order. The time required to change the
prefilter cartridge on the compressed air dryer is approximately 5 minutes. The separator
cartridge can be accessed by unscrewing the collar and lowering the bowl away from the
housing.

Ordering Information For Assistance, call toll-free at 1-800-343-4048 8AM to 5PM Eastern Time

Model AD0010-35(-DX) AD0030-35 AD0080-35 AD0200-35 AD0400-35

Number AD0002-40(-DX) AD0008-40 AD0020-40 AD0050-40 AD0100-40

Replacement Prefilter Stage 1: PS403 PS702 PS702 PS802 PS802

Cartridges* Stage 2:** 4/050-05-DX 4/100-12-DX 4/100-12-DX 4/100-18-DX 4/100-18-DX
Stage 3: 4/050-05-BX 4/100-12-BX 4/100-12-BX 4/100-18-BX 4/100-18-BX

* To ensure consistent product performance and reliability use only genuine Balston replacement parts and filter cartridges.
** DX Grade for -DX Models only.

3 Parker Hannifin Corporation

Filtration and Separation Division
Haverhill, MA • 1-800-343-4048
www.parker.com/balston
Bulletin TI-76200M Parker Compressed Air Dryer
Specifications and Ordering AD Series

Principal Specifications
Model
Number
Min/Max Inlet Air Temp.(2)
Min/Max Ambient Temp.
Min/Max Inlet Pressure
Compressed Air
Requirement
Max. Pressure Drop(3)
Wall Mountable
Mechanical Separator
(included) (4)
Coalescing Prefilter(4)
Inlet/Outlet Port Size
Electrical Requirements
Dimensions
Shipping Weight
AD0010-35 AD0030-35 AD0080-35 AD0200-35 AD0400-35
AD0002-40 AD0008-40 AD0020-40 AD0050-40 AD0100-40
40°F/100°F (4°C/38°C) 40°F/100°F (4°C/38°C) 40°F/100°F (4°C/38°C) 40°F/100°F (4°C/38°C) 40°F/100°F (4°C/38°C)
40°F/100°F (4°C/38°C) 40°F/100°F (4°C/38°C) 40°F/100°F (4°C/38°C) 40°F/100°F (4°C/38°C) 40°F/100°F (4°C/38°C)
60 psig/150 psig 60 psig/150 psig 60 psig/150 psig 60 psig/150 psig 60 psig/150 psig
(4.1 barg/10 barg) (4.1 barg/10 barg) (4.1 barg/10 barg) (4.1 barg/10 barg) (4.1 barg/10 barg)
Total Air Consumption: Regeneration Flow + Outlet Flow Requirements (see tables below)
3 psid 3 psid 3 psid 5 psid 5 psid
Yes Yes Yes Yes Yes
F14F17B F06F18B F06F18B F07F38B F07F38B
8A02N-0B2-BX 8002N-1A1-BX 8002N-1A1-BX 8104N-1A1-BX 8104N-1A1-BX
1/4" NPT (female) 1/4" NPT (female) 1/4" NPT (female) 1/2" NPT (female) 1/2" NPT (female)
None None None None None
18.8"l x 2.3"w x 5.4" 22.1"l x 3"w x 9.4"h(9) 27.5"l x 4"w x 9.4"h(9) 28.5"l x 4"w x 12.4"h(5,9) 44.5"l x 5.4"w x 12.4"h(7,9)
(48cm x 5.8cm x 13.7cm) (56cm x 7.6cm x 24cm) (70cm x 10cm x 24cm) (72cm x 10cm x 31.4cm) (113cm x 13.7cm x 31.4cm)
31.5"l x 5.5"w x 12.4"h(6)
(80cm x 14cm x 31.4cm)
4 lbs. (2 kg) 5 lbs. (2 kg) 5 lbs. (2 kg) 5 lbs.(5) (2kg) 10 lbs.(6) (5kg)
10 lbs.(6) (5kg) 18 lbs.(7) (81kg)

Flow Rates 35°F (2°C) Pressure Dewpoint (1)

Model Number AD0010-35 AD0030-35 AD0080-35 AD0200-35 AD0400-35

Product Flow at 100 psig
Inlet Pressure (scfm) 1 3 8 20 40
Regeneration Flow
at 100 psig (scfm) 0.25 0.5 1.5 3.5 7

Flow Rates -40°F (-40°C) Atmospheric Dewpoint (1)

Model Number AD0002-40 AD0008-40 AD0020-40 AD0050-40 AD0100-40
Product Flow at 100 psig 0.25 0.8 2 5 10
(scfm)
Regeneration Flow
at 100 psig (scfm) 0.25 0.2 0.5 2 2.5

Notes:
1 Dewpoint specified for saturated
inlet air at 70°F (21°C) and 100 psig
(6.9 barg). Outlet flows will vary
slightly for other inlet conditions.
2 Inlet compressed air dewpoint must
not exceed the ambient air temperature
by more than 10°F (6°C).
3 Total Air Consumption = Regenera-
tion Flow + Outlet Flow.
4 If compressed air is extremely 5 Model AD0200-35
contaminated, a Grade DX prefilter 6 Model AD0050-40
should be installed directly upstream
from the membrane dryer. Add-DX 7 Model AD0400-35
suffix to Model number. Example: 8 Add 2.2" in length for DX Assemblies.
AD0010-35-DX and 8A02N-QBD-DX
9 Add 3.5" in length for DX Assemblies.

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Parker Hannifin Corporation (800) 343-4048
YCLABL

Filtration and Separation Division

242 Neck Road, P.O. Box 8223 or
Haverhill, MA 01835-0723 4 Visit our website Parker Hannifin Corporation
Tel: 978-858-0505 Fax: 978-556-7501 www.parker.com/balston ©Parker Hannifin Corporation 1997, 2007
Filtration and Separation Division Printed in U.S.A.
email: balstontechsupport@parker.com Haverhill, MA • 1-800-343-4048 Bulletin TI-76200M
www.parker.com/balston