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2. Theoretical Background
There is a significant effect on the characteristics of fluid flow caused by inertial and viscous forces, in which
the latter is dependent on the fluid’s viscosity, a measure of the fluid’s resistance to shear and angular
deformation [2]. When fluids move through a closed channel of any cross section, either of two distinct types of
flow can be observed. When the velocity of a fluid is quite high, an unstable pattern is observed, in which eddies
or small packets of fluid particles are present, moving in all directions and at all angles to the normal line of flow
[2]. Taking into consideration the effects of viscosity, the characteristics of fluid flow can be categorized into
three flow conditions, laminar, transition, and turbulent flows. What determines the kind of flow are four
parameters: (1) the equivalent diameter of the tube, (2) the viscosity, (3) the density of the fluid, and (4) average
linear velocity of the liquid [2]. These parameters directly affect the kind of fluid flow and they can be combined
together to form the dimensionless Reynolds number (NRe), which tells what kind of flow it is.
(1)
This dimensionless number is named after Osborne Reynolds, who first demonstrated the difference between
laminar and turbulent flows in an 1883 experiment of his. The equipment he used was comprised of a horizontal
glass immersed inside a tank filled with water where the flow of water is controlled by a valve [3]. Furthermore,
the relationship between the variables considered in the Reynold’s number: as NRe increases, the inertial forces
grow relatively larger and the flow gets destabilized into full-blown turbulence. Consequently, as the NRe
decreases, the viscous forces increase relatively, and the flow stabilized into a laminar flow [3]. In other words,
the Reynold’s number can be used to identify the conditions under which the flow changes from laminar to
turbulent.
For laminar flow, the adjacent layers of the fluid flow in parallel with each other, therefore encountering no
lateral mixing. Laminar flow occurs at low fluid velocities, and it is observed that laminar flow always occurs at
Reynolds numbers below 2100 [3][3]. Meanwhile, for turbulent flow, the adjacent layers of the fluid are in
contact with one another while they are moving. Turbulent flow consists of eddies at different sizes mixing with
the flowing stream [4]. Large eddies are continuously formed along the flow which subsequently break down
[2]
into smaller ones. Eddies are formed if there is a fraction of molecules that possesses a cross current component
of velocity that could move to regions in which flow velocity is different from the original velocity of the
migrant molecules [4]. At ordinary flow conditions, turbulent flow occurs at Reynolds numbers above 4000,
although a fully established turbulent flow may not occur until the Reynolds number is around 10,000 [2].
Finally, for a Reynolds number between 2100 and 4000, the fluid may either be laminar or turbulent depending
on the condition at the tube entrance, and this type of flow is described as a transition flow. In transition region,
NRe value of 2100 – 4000, the flow can be viscous or turbulent depending upon the apparatus details [4].
Generally, the pipe flow of fluids can be identified as laminar, transitional, or turbulent by the behavior of the
fluid flow which is characterized by being smooth or erratic. But to precisely identify its type of flow, several
variables are determined, and the corresponding Reynold’s number is calculated [4].
3. Experimental Set-Up
3.1 Actual Set-up
Figure 3.1 Actual Setup of the Tubular Heat Exchanger Figure 3.2 Actual Setup of the Tubular Heat Exchanger
(front view) (side view)
[3]
3.2 Engineering Drawing or Sketch
[4]
5. Data
A. Room Temperature
Table 5.1. Increasing Flow 27°C
Observed Trial 1 Trial 2 Trial 3
Flow Vol (mL) Time Vol (mL) Time Vol (mL) Time
Laminar 35 30.62 33 29.9 23 24.71
Flow
Laminar 29 18.56 36 19.14 30 15.75
Flow
Below Lower 31 8.3 43 11.04 39 10.33
Critical
Lower 33 5.56 42 6.7 40 6.53
Critical
Transition 42 5.06 50 5.49 49 5.07
Upper 41 3.35 50 3.74 50 3.79
Critical
Turbulent 56 2.81 37 7.86 47 2.22
Highly 48 1.49 57 1.84 43 1.46
Turbulent
[5]
B. Higher Temperature
Table 5.3. Increasing Flow at 52°C
Observed Trial 1 Trial 2 Trial 3
Flow Vol (mL) Time Vol (mL) Time Vol (mL) Time
Laminar 25 9.29 34 12.56 31 11.91
Flow
Laminar 23 11.62 21 10.46 21 9.81
Flow
Below Lower 24 6.87 25 7.2 23 6.7
Critical
Lower 35 4.84 34 4.67 31 4.2
Critical
Transition 35 3.24 38 3.3 34 3.06
Upper 40 2.43 43 3.48 44 2.49
Critical
Turbulent 43 1.95 47 1.96 41 1.82
Highly 43 3.24 53 2.24 53 1.84
Turbulent
To determine the starting and final parameters for a transition flow, the lower and upper critical values are
determined. Since only flowrates are determined from the initial data above, the velocities are calculated by
dividing the flowrate values to the circular area of the tube, which was calculated to be 1.14 cm 2 given an inner
diameter of 12 mm. The Reynold’s number was then calculated using Eq. 1, considering the different densities Commented [AP1]: Palagay ng eqn number from the
[6]
In theory, the lower critical value is the value at which laminar flow changes to a transition and upper critical
value is the value at which the transition flow ends and changes to a turbulent flow [5]. It is known that while
transition flow theoretically occurs if the Reynold’s number approximately ranges from 2100 to 4000, the
experimental values may not obey the said range of Reynold’s number in dealing with a real system.
For an increasing flow at 27°C, Table 6.1, the experimental lower and upper critical values did not reach the
range for the ideal transition state range despite the settings, having only a 5.40 and 11.44 cm/s velocity. Also,
for the start of a theoretically turbulent flow, the upper critical state of the system stays laminar. Aside from
system inefficiencies due to its not being ideal, friction and human errors during experiment, this may have been
due to the reason that this was the initial run of the system after start-up and the system’s engine has not yet
adapted to the process conditions, making it a less efficient trial compared to the rest of the trials. In Appendix
1.1 A, it can be seen that a turbulent state has only been visible at the highly turbulent condition while all were in
laminar state.
In Table 6.2, the second trial, a decreasing flow was observed starting from turbulent to laminar. The system
followed a transition range for both lower and upper critical values with a velocity of 15.45 and 20.63 cm/s
respectively. This suggests that the system had been adjusting to the process conditions despite the upper critical
value having only a 2900.95 Reynold’s number.
For Table 6.3, it can be seen that a laminar flow was again evident on the lower critical value, which may
been caused by the readjustment of temperature to a higher value, 52°C and also the inefficiency of the system.
Also, based from the readings and calculated values, the higher temperature, lesser the flowrate and velocity, yet
the higher the Reynold’s number. Such is also evident in Table 6.4, with a decreasing flowrate at the same
temperature. Results may indicate that the molecules of the fluid exhibit more chaotic changes in motion while
travelling along the tube [6].
[7]
Table 6.4. Decreasing Flow at 52°C
Flowrate (mL/s) Velocity (cm/s) Reynolds Number Range
Lower Critical 14.70 12.99 2907.77 Transition
Upper Critical 18.50 16.36 3661.14 Transition
Reynold’s number and flowrate were then plotted for all four trials as seen in Figure 6.1. It can be inferred
that the Reynold’s number increases not only with flowrate, but also with temperature. It can also be seen that
temperature plays a greater difference in a turbulent flow rather than laminar flow also due to the difference in
viscosity. Further, the plot indicates a linear relationship for all runs, and no evident fluctuations or changes in
trend can be seen to determine the change state.
For specifics, energy or pressure difference is the requirement for the motion of a liquid. Liquids do not
immediately flow, but first exhibit some resistance. Due to the fluid’s resistance to flow, energy is lost.
Resistance to flow is called head loss due to friction [7] and to take friction into account, 16 divided by
Reynold’s number is used for Laminar flow and Blasius equation is used for turbulent flow and is given by the
equation below:
To take into account the Head loss, Darcy-Weisbach Equation is used and given by:
[8]
Figure 6.2. Head Loss vs. Flowrate
The head loss against flow rate is plotted and exhibited an increasing trend—head loss increases as flowrate
increases, despite the minimal deviations in decreasing flows at both temperatures which may have been caused
by system inefficiency and/or human errors. Also, the head losses were relatively small and nearly constant at
laminar/low flowrates. At turbulent flows, a pike in head loss is observed and thus, more significant and should
be considered.
7. Individual Observations
[9]
It helps in understanding the principles we
learn in the classroom as we see it here.
San Pedro, Anna B. With increasing temperature, the
Reynold’s number also increases – more
significantly with a turbulent flow. Also, at
turbulent flows, head loss is more
significant.
Soriano, Elijah Jeremie D. The transition from laminar to turbulent
becomes visually apparent as the flow rate
increases. In addition, the time taken to
collect the water took longer in the
laminar flow than in the turbulent flow.
The determination of the Reynolds number was made possible by knowing the flow rates of the fluid at
different temperature levels. As expected, Reynolds number exhibited higher values at higher flow rates. This is
because flow rate directly affects the fluid velocity, which in turn is directly proportional with the Reynolds
number. Similarly, increasing flow rate resulted in increasing head loss, primarily because of the increased fluid
friction present.
Although successful, the experiment still has some variations from the theoretical concepts. This is evident
for the calculation of the upper and lower critical limits, since some values weren’t within the transition flow
range. This deviation is caused by the process startup and process change. During these times, fluctuations from
the steady-state values are obtained, causing variations in gathered data. Hence, the experimenters recommend
that data shall be collected at adequate time after the startup processes.
9. Industrial Applications
Reynolds number is computed to be the ratio of inertial and viscous forces, which determines whether the
flow is either laminar or turbulent. At laminar flow, the viscous forces are greater, causing the fluid particles to
be more streamline, whereas turbulent flow has irregular fluid motion [8]. Determination of Reynolds number is
important to analyze the type of flow a fluid is undergoing. Analysis of aerodynamic properties of different
surfaces can be conducted by applying specific wind flows. Computation of the Reynolds number is also applied
when the aircraft wind lift is tested, especially when high aircraft speed causes the increase of the surrounding
air’s density [9].
REFERENCES
[1] Olaño Jr., S. Reynold’s Number Experiments in Chemical Engineering, 2nd ed.
[2] Geankoplis, C.J.2003.Principles of Transport Processes and Separation Processes. Pearson Education
South Asia Pte Ltd.
[3] Available online at https://www.academia.edu/31580118/Experiment_4_REYNOLDS_NUMBER
[10]
[4] Available online at https://studylib.net/doc/8239671/experiment-11-reynolds-number-and-transitional-
flow
[5] NPTEL. (n.d.). Application of fluid mechanics in mines. Retrieved March 24, 2019 from
https://nptel.ac.in/courses/123106002/MODULE%20-%20IV/Lecture%201.pdf
[6] Meridian International Research. (2003). Observation of the application of chaos theory to fluid
mechanics. Retrieved March 24, 2019 from http://www.meridian-int-res.com/Aeronautics/Chaos.pdf
[7] Pentair plc. (2019). Retrieved from https://www.pentair.com/pentair-hydromatic.html
[8] Nuclear Power. (n.d.). Reynolds number. Retrieved from https://www.nuclear-power.net/nuclear-
engineering/fluid-dynamics/reynolds-number/
[9] Vispute, S. (2019). What is Reynolds number and what are its applications? Retrieved from
https://sciencestruck.com/what-is-reynolds-number-what-are-its-applications
APPENDICES
Appendix 1.1
A. Increasing Flow: 27 C
B. Decreasing Flow: 27 C
Appendix 1.2
A. Increasing Flow: 52 C
[11]
B. Decreasing Flow: 52 C
Sample Calculations
Refer to Appendix 1.1 A
1. Friction Loss
Laminar Flow:
2. Head Loss
Laminar Flow:
h= 0.012147 (100cm2)(0.93652cm2/s2) / [2(981cm/s 2)(1.2cm)] = 0.00452
[12]