Professional Documents
Culture Documents
FINAL DRIVE
SPECIAL TOOLS
NaTE: Order lools from your SERVICE-GARD catalog, unless otherwise indicated.
D-01045AA Bush ng, Bearing, and Seal Driver Sel Inslal bushings bearngs, bearing cups,
and oi seals
D-01173AA 17'y, Ton Puller Set Remove and rnstall beaflngs and bearng
cups
D-05029ST Bear ng Heater Oven Heat bearrngs and other press fl parts
for nsta lat on
JDT 32 Sea lnstaller Disk Install axlS housing rnner grease sea
Jack ng Tool, Axle Remove a,xle hous ng from axle shaJt. (See
Section 99 tor nstructions io rnake lool.)
OTHER MATERIALS
Name use
Carrer Reta ner-to-Ax e Shafl Cap Screw to Check ior Shim Pack Srze .. .. 271 N.m 200 ft.lbs)
Cdt'p qeta nar-to-A, a (ha.t Cop Scr.w rnat -orqJ6 786 N m {580 tt- bs)
Torque Wrench Sellng f usrng a D-05124ST Torque Multrplier (4 10t Ratio) .. .. 197 N m (145 tt-lbs)
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-c/ri.-. ro,-qre sp ec ,cat ton use of D ASI2tST
Iotque lJ!ltFier tnaf tre ,ecessa,1
P P Ppp
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a-Planel Pinion Caiiier Thrust rlvasher F-Planet Plnlon Carrief Fetainer J-Pl.nel Pinion Thrust washer
B-Planel Pinion Cadier Snap Fing G-aetaherIo.Axle shalt (6 used-2 each pinion)
C-Axle Shall-To-Fetainer Shimt Specl.l Cap screw
O-Arle Shatt-To-Fetainer Shim Thrusl washer (34 used on each shait)
E-Planet Pl.ion Carier L-Pranei Prnron (3 u3ed)
M-Planel Pinion Shatt (3 used)
1 . Inspect lhrust washer (A) lor wear and damage. New 5. Inspecl planei p n on shatt (l!l) for scoring and wear.
lhrckness is 0 20 lo 0 30 mrn (0.008 to 0.012 n.). O D. ol shalt is 78.11 lo 78.12 mnr (3.075 io 3.076 n.).
2 nspect lhrust washers (l) for wear and damage. 6 Repeat the above procedures for each p n on set
New th ckness is 0.91 mm 10.036 in ).
7. Inspect the splines on the ax e shail and the planet
3. Inspecl bearng rolers (l() ior wear and damage p nion carrier for pitrng and damage
Rep ace as a set. Ro erO D rs7.92to7.93mm(0.312
to 0.313 n.). 8. n s pect thrust washer (D) New th ckness is 0.91 mrn
(0.036 n.).
4. lnspect planet prn on (L)l,:elh lor wear and damage
Check .D. ol pinion for scorng and wear. .D. rs 87 50
lo 89.00 mm (3.445 to 3.504 n ).
l:":11
4. lnstallfetainer in cenler
ot carreras shown with stepped
srde facing end of ax e shalt.
,'#,'to
i
t
{i
n ar e housrng. ID. s 152.34-152.33 mm (5.999--€.000
l
.1 Inspect iina drve gear ior wear and damage. f gear
sfrows excessrve wear or damage remove irom axie
ho!s ng
q
F. . -1!
A-D-o1290 AA Puller
B-D-o1241 AA Iniernat Putter
C-Steel Tubing or Steel Ba.s \' - .rr.':
\__
438.73-438 83 mm
117.273-17.277 iti.)
,1850 . .. 438 73 438.83 mm
\17.213-17.277 in.)
I2. nspecl outer o I sea retainer (A) for wear and damage.
I necessary. remove reiainer by prying from axle housing.
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A-O-01290 AA Puller
A-O-01291 AA Puller
c-o-o1241 AA lnlerna Pull.f
O--Ooler Bear ng Clp
"k"
2 nstall nner bear ng cup. Br) sure cup rs tlght aga nst race
(B) Dnve cup n pace with a solt hanrmer and brass dfit.
NOTE. Use a large disk belween head ol jack and the axle
shaft lo avoid damage to shaft.
10. Loosen and remove cap screw and remove lhe planet
pin on carrier as inslructed n th s gfoup.
ad
L tho rn LJ.S.A. 50-80-14 TM 1258 (t!,lay-83)
11 Measure the thickness oi the lwo ead ba s. Measure
near the cenler of each ball. The average lhickness (tota
ol both divided by 2) is the requ red shim pack.
14. lnstall ock plate (B) so ea's are between lock lugs on t'
carrier. ll p aie ears will not lit between lock lugs, iighten cap
screw (A) slighily (S" maximun).
15. With lock plates Insta led propery, instal rubber O-r ng
over cap screw head to keet plate from ialing oul of