Professional Documents
Culture Documents
Düsseldorf
October 19th – 21st 2011
Agenda
1. Introduction
2. Tendencies
6. Control System
7. Auxiliaries
3
Decoking System
5
Weight of Coke
6
History
• C i System:
Cutting S Arrangement off allll components
A
Hoists with gear, motor and brakes
with foundation, anchor bolts
safety
f d
devices
i (press
( roller,
ll slack
l k rope device)
d i )
Ropes / Wires
Pulley Blocks
with foundation, anchor bolts
Crosshead
with Free Fall Arrestor devices
Control System designed for remote/autom. op.
Pull Speed, design Time for complete lift from MIN to MAX position
- required ( Definition by licensor,
with
ith influence
i fl on cutting
tti time
ti )
• ISO14492-1
ISO14492 1 Power driven winches and hoists 2007-02
2007 02
Classification of Winch-Gear
Grooves required for safe rope spooling with ensuring of rope life time
acc. ISO 4301/1, EN 14492-1
acc. API RP 9B
d= 16 mm DT = 16 x 33 = 528 mm
d= 18 mm DT = 18 x 33 = 594 mm
15
Cutting equipment
Calculation D > 26ft D => 31ft
• Weight of Cutting Equipment RP RP ( >32
>32’))
DSD / Rotary Joint 1.670 kg 1.670 kg
CH / FFA 840 kg 840 kg
Rope, 18 mm 207 kg 259 kg
Tool 325 kg 325 kg
Summary 1 3.042 kg 3.094 kg
Drill Stem 7”OD, w water, 78+15 kg/m 3.720 kg
Drill Stem 8”OD, w water, 98+25 kg/m 5.535 kg
HP Hose filled with water
HP-Hose, 1.105
1 105 kg 1 383 kg
1.383
Weight of Cutting Equipment (CH) 7.876 kg 10.012 kg
16
Lifting System - Hoist
Calculation: Plant data and required Pull Force
• Rope
– D rope, D<26ft 16 mm 5/8”
– D rope, D>26ft 18 mm ¾”
–
• Pulley Blocks
– Diameter 600 mm 24”
– Grooved drum
– Pull force 5 t
– Triple brake system
– Slack rope device
– Full baseplate
– Safety cage
– Enlarged sidewall
– Pressroller
• Rope
– Measurement of
t
tension
i iin th
the rope
– Indication at the
operator panel
– Overload protection
– Hoist Control
– Power supply
Installation in safe or
hazardeous area
• Rope
– measurement of tension in the
rope
– indication at the operator panel
– avoiding of overload
• Rope
– measurement of
tension in the rope
– indication at the
operator panel
– avoiding of overload
• Variable Frequency
Converter VFC
– Installed in safe
area
• Devices to measure
– Load
– Position
– Speed
• Block OD 24”
• Full Protection Cap
– Pulley Block
– Gooseneck
– Standard version
( +40°C to -20°C)
– ( DT down to -50°C)
• Varible Frequency
Converter VFC
– At Cutting deck, or
– At safe area
RUHRPUMPEN Specialist for Pump Technology
27
Drill Stem
D < 20’ ( 6,0
, m),
), FF < 100’ ( 30 m )
• Diameter of Drill Stem 6”
• Threaded API,
• Welded
D > 30’ (9
(9,1m),
1m) FF < 145’ ( 45 m )
• Diameter of Drill Stem 8”
• Threaded API
• Welded (optional)
OD :
6”, 7”, 8”
• Standard tools
– high hydrodynamic efficiency
• Combination tools
– optimised hydrodynamic efficiency
– automatic switching while the pump is in
bypass
– manual switching override
• Switching devices
– Manual / Automated
– At the
th top
t off the
th tool
t l
• Valves
– Separate valve plates
– No seals, pressure operated
• Nozzles, cutting
– 0°
– 10° up both cutting nozzles
• N
Nozzles,
l drilling
d illi
– 1 strong centre nozzle
– 3 periphery nozzles
• Maintenance
– C t id /N
Cartridge/Nozzlel removable bl with
ith
Tool in place at drill stem
Functional test:
Unlimited switch cycles
Standard 50 cycles
Functional test:
Jet Pump
-Motor
-Lube
Lube oil system
-Decoking Control valve
-Cutting Tool
Example:
Capacity 272 m³/h
Head 2850 m
– Interactive P&ID
Extended Service
• Inspection of CH with FFA system at site
• Free Fall Test at site
– Recommended all 2-5 years
Ruhrpumpen Service
• Test and inspection of CH with
FFA system at site
– Frequent inspection and tests
• Recommended all 2-5 years
– Ruhrpumpen Certificate
ATTENTION