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izing water heaters to provide sufficient hot water effi- Using a computer to perform the calculations makes it
ciently requires the designer to consider many aspects easier to double-check your results and to vary some of the
of the system, such as how much hot water is needed parameters to compare different usage scenarios. You can
and at what temperature, the fuel source, equipment space compare different thermal efficiencies or different balances
requirements, storage-type heaters vs. separate heat exchang- of storage and recovery rates to find the best solution for the
ers, and many other decisions. Many ways to size water heat- application.
ers are available, and the method that you select for a specific This article focuses on three of the methods commonly
application may depend on the type of occupancy, the loca- used for sizing water heaters:
tion, and other factors or even a combination of these factors. 1. Fixture demand method
While this one article cannot tell you everything you need 2. Population demand method
to know about water heaters, it presents three methods to 3. Hunter method
derive the amount of hot water needed and explores some The various types of water heaters, when to select one type
basic ways to meet those needs. It may be beneficial to use over another, how to control temperatures, and other such
more than one of the three methods described in this article details are not covered.
to determine a project’s requirements and then decide which As mentioned, many sizing methods are available, and
direction to take based on a comparison of the results. If you some of your clients, such as large corporations, restaurants,
use the same design criteria for multiple sizing methods and or hotel chains, may have their own standards that you are
get widely varying results, you may want to check the data required to follow. Figure 1 shows one example that a client
and calculations for inconsistencies. may use as their standard basis of design.
Even if a client requires you to use their method, you also Once you know what you need, it will be easier to find the
should perform calculations using one of the more familiar solution.
and standardized methods to see if you are comfortable with Let’s further refine each of these components of the design
the results. You then may be motivated to consult with the criteria.
client to recommend alternatives to their standard calcula-
tions. Of course, any time you deviate from an accepted stan- DEMAND
dard or prescribed method of engineering, you must realize What is demand? How do you measure and satisfy it?
that you may be taking additional responsibility for the Domestic Water Heating Design Manual defines demand
results. The consequences of such actions should always be as “a function of the anticipated hot water usage of the occu-
considered before making the final decision, and the owner pants of a particular building during the period being con-
needs to be consulted and made part of this decision. sidered. It is affected by the population of a project as well
as behavioral patterns of those occupants and the amenities
WHAT IS THE GOAL? offered them.”
Regardless of the type of building or system, water heater Some engineers say that demand (or load) sizing is an art
sizing has some basic, common, and recurring goals: form because it requires a blend of science and art. Demand
t Determine the probable demand load profiles vary for different types of occupancies, and they also
t Calculate the energy required to generate enough hot water to can vary in any particular building. As always, when deal-
meet this demand ing with plumbing, the accuracy of the results depends on
t Find a heater that is adequate to satisfy this demand in a safe the behavior of the end users. When calculating hot water
manner demand, you should follow established demand allowances
t Design an efficient system based on established procedures.
How do you do this? Where do you start?
STORAGE
THE BASIC CONCEPT The storage capacities indicated in the various sizing guides
You can simplify the process by reducing the steps to the and calculation methods are usually the net usable require-
basic concept (see Figure 2) and more clearly defining your ments. Assuming that 60 to 80 percent of the hot water in a
goals. As already stated, you first need to determine the storage tank is usable, the actual storage tank size should be
demand. Then you balance the storage with the recovery increased by 25 to 66 percent to compensate for unusable hot
(heating components) to determine the gallons per hour water. This is due to stratification. As hot water is used, it is
(gph) delivered. removed from the tank, and then cold water comes into the
tank to replace the water that was removed. The cold water is
denser and sinks to the bottom of the tank, pushing the hot
GALLONS water toward the top. Hopefully, you have piped the system
STORAGE
to take advantage of this phenomenon, but that is outside the
+
scope of this discussion.
GPH
DEMAND > > GPH
DELIVERED
This is not to say that the tank will never be 100 percent
filled with water that is at the design temperature—only that
GPH you cannot depend on it being hot when it is needed. 75
RECOVERY percent generally is accepted as an average figure to use for
this calculation.
Figure 2 The basic concept Any tank more than 119 gallons must be ASME certified,
which requires an ASME-certified technician to sign off on
The next step in the simplification process naturally leads the construction by stamping the vessel. Certified tanks tend
you to consider the four basic steps to sizing a water heater: to cost more than non-certified tanks, so you can pick a 120-
1. Determine the gph demand gallon tank (or less), which is always actually 119 gallons per
2. Divide the demand between storage and recovery the manufacturers, to avoid this issue. However, some clients
3. Determine the storage capacity and applications require all water heaters and hot water stor-
4. Subtract the storage from the demand to get the recov- age tanks to be ASME rated, so this may be a moot point for
ery capacity required specific projects.
+
Let’s look at some examples using our three methods.
> GPH
DELIVERED
200
GPH
RECOVERY
100
GALLONS
STORAGE +
100
GPH
RECOVERY
= GPH
DELIVERED
=
Figure 5 Results of Example 1A
GPH GPH
DELIVERED DEMAND
METHOD 1: FIXTURE DEMAND METHOD
The steps in the fixture demand method are:
1. Determine the demand in gallons per hour for each
Figure 3 How to satisfy demand
fixture type
Example 1 2. Determine the quantity of each type of fixture
If the demand for an application is 200 gph, is a 100-gallon 3. Multiply the quantity of each fixture by the gph value
tank big enough to meet the demand? of each
1. Divide the load between storage and recovery. Start This reveals the total gallon-per-hour demand.
with a 50/50 split for storage and recovery, or 100 gal- Demand is measured in different ways. When dealing with
lons storage and 100 gph recovery. hot water, the demand rates are measured as:
2. Determine the actual hot water storage capacity. t Gallons per minute (gpm)
Remember that only 75 percent might be hot, so mul- t Gallons per hour (gph)
tiply 100 by 0.75 to get the actual gallons stored hot, t Gallons per day (gpd)
which in this case is 75 gallons. Thus, the 100-gallon
tank is not capable of meeting the 100-gallon storage BUILDING TYPES VS. LOADS
capacity. Different occupancies have different use patterns; thus,
3. Subtract the storage from the demand to get the recov- different criteria are used to evaluate the demand based
ery capacity required, or 200 gph demand – 75 gallons on these occupancies. Basic building types include office
storage = 125 gph recovery (see Figure 4). buildings, hotels, schools, apartment buildings, and res-
taurants. The various ways of calculating the hot water
demand rates of these different occupancy types include:
200
75
GALLONS
STORAGE +
125
GPH
RECOVERY
= GPH
DELIVERED
t
t
t
Gallons per hour per fixture
Gallons per hour per person
Gallons per hour per bed
t Gallons per hour per unit, apartment, or hotel room
Figure 4 Results of Example 1 t Gallons per hour per meal
How do you determine the demand in gph per fixture? TABLE 2 FIXTURE DEMAND FOR SOCIAL CLUB EXAMPLE
This information can be found in charts and tables published Fixture Demand Quantity Total Demand
by industry associations and manufacturers (see Table 1). Basin, private lavatory 2 5 10
Basin, public lavatory 6 9 54
Example 2
Let’s look at an example that would be considered a social Dishwasher 50 1 50
club. Assume the fixtures as indicated in Table 2 to calcu- Kitchen sink 20 1 20
late the loads. Laundry, stationary tub 28 2 56
According to the table, the total demand for this project is Pantry sink 10 3 30
240 gph. The next step is to divide the demand between stor- Service sink 20 1 20
age and recovery.
Total 240
Using the example procedure from above, start by dividing
the demand (load) between storage and recovery. Start with
a 50/50 split for storage and recovery, or 120 gallons storage
240
=
and 120 gph recovery. If the storage capacity requirement is
+
90 150 GPH
120 gallons, does that mean you need a 120-gallon tank? GALLONS GPH
RECOVERY
DELIVERED
Not exactly. Only 75 percent of the water in the tank may be STORAGE
=
water, divide 120 by 0.75, which results in a 160-gallon tank.
+
120 120 GPH
To determine the recovery capacity required, subtract the GALLONS GPH
RECOVERY
DELIVERED
storage from the demand (see Figure 6). STORAGE
[ ( 1lb/°F
Btuh (gph) (∆T) (8.33) ÷ Efficiency
q = gph
Btu
) ( 8.33
gal ) (T) ]
lb
119,000 = 120 100 8.33 0.84
106,340 = 120 100 8.33 0.94
{ q = mh [ ( 4.188
kg/K ) ( m
kJ
) ]}
999.6 kg (T)
3
102,000 = 120 100 8.33 0.98
3
Example 4 Note that for steps 2 and 3 above, it does not matter if you
For this example, the project is a 600-room hotel with an start with the storage factor or the recovery factor. The inter-
expectation of using the higher end of the range of hot section of the graph will be at the same point.
water indicated in Table 4. Figure 7 shows the relationships between recovery and
t Maximum daily requirement = 600 x 40 = 24,000 gallons storage capacity for various building categories. Any combi-
t Maximum hourly demand factor = 24,000 gallons x 1/7 = nation of storage and recovery rates that falls on the proper
3,452 gph curve will satisfy the building requirements.
t Duration of peak load = Four hours
t Water required for four-hour peak = 4 x 3,452 = 13,728 gallons TIP
If four 1,000-gallon tanks are used and 75 percent of the Using the minimum recovery rate and the maximum stor-
water in the tanks is hot, the available hot water is 4,000 x 75 age capacity on the curves yields the smallest hot water
percent = 3,000 gallons. capacity capable of satisfying the building requirement.
t Water to be heated in four hours = 13,728 – 3,000 = 10,728 With a higher recovery rate, you get greater 24-hour heating
gallons capacity and smaller required storage capacity.
t Heating capacity per hour = 10,728 ÷ 4 = 2,862 gph
(Note that depending on how some numbers are STORAGE CAPACITIES
rounded when you are performing these calculations, even The storage capacities shown are net usable requirements,
with a calculator or spreadsheet, some minor discrepan- as previously mentioned. Assuming that 75 percent of the
cies may be reflected in your calculations. These minor hot water in a storage tank is usable, the actual storage tank
discrepancies will have no detectable effect on your system size should be increased by 33 percent to compensate for
performance.) unusable hot water.
Using this method, the water heater for this hotel would
include: Example 5
t Four 1,000-gallon storage tanks = 4,000 gallons A high school has 1,000 students, and the demand is 3 gal-
t Heating capacity = 2,862,000 Btuh lons of storage per student. Locate 3 gph on the bottom of
A. DORMITORIES B. MOTELS
the high school chart in Figure 7h, follow up to the curve, ity required. When more is stored, you can draw that down
and then follow left to find the required recovery at 0.15 gph when the demand exceeds the recovery. When less is stored,
per student. you don’t have that extra cushion, and you need to recover
t 1,000 x 3 = 3,000 gallons storage at a rate closer to the demand rate. The total maximum gph
t 1,000 x 0.15 = 150 gph recovery delivered may not be the same because Example 5 provides a
t If electric, 150 ÷ 4.1 = 36.6 kW greater reserve storage buffer, whereas Example 5A does not.
However, Example 5A has a greater recovery capacity and
Example 5A may be more efficient, depending on the particular usage
For the same high school, the demand is 1 gallon of storage parameters of the individual project. Then again, maybe you
per student. Find 1 gph on the bottom of the high school do not have a large enough electrical service available for the
chart in Figure 7h, follow up to the curve, and then follow second scenario.
left to find the required recovery at 0.5 gph per student.
t 1,000 x 1 = 1,000 gallons storage SUMMARY
t 1,000 x 0.5 = 500 gph recovery The mission of this article was to provide three distinct
t If electric, 500 ÷ 4.1 = 122 kW methods of evaluating domestic hot water demand loads and
Example 5 provides 3,150 gph, while Example 5A provides to demonstrate some methods of satisfying that demand.
1,500 gph. Which is correct? While enough information was provided to do that, you
They both are. The apparent discrepancy is in the fact that should know that some thought is required beyond pure
this method relies on curves, so the relationships between calculations. This is where the engineer takes precedence.
storage and recovery are not linear. The hot water storage The computer can only take it so far—the engineer needs to
capacity provides a buffer that reduces the recovery capac- make the final selection. Be the engineer!
David E. DeBord, CPD, LEED AP, ARCSA AP, is a plumbing engineer and senior associate at Environmental Systems Design in Chicago and has more than 30 years in the
consulting business. He currently serves as the Legislative Vice President of ASPE. He is also an Adjunct Assistant Professor at Illinois Institute of Technology, is a member of
the American Solar Energy Society, American Rainwater Catchment Systems Association, Geothermal Heat Pump Consortium, and USGBC, and serves on ICC and IAPMO
code committees. For more information or to comment on this article, e-mail articles@psdmagazine.org.
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for more information.