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Proceedings of the 2017 25th International Conference on Nuclear Engineering

ICONE25
July 2-6, 2017, Shanghai, China

ICONE25-67492

CONSIDERATIONS ON A VALIDATION MATRIX FOR SYSTEM ANALYSIS CODES


OF PEBBLE BED MODULAR HTRS

Feng GOU, Fubing CHEN, Yujie DONG


Institute of Nuclear and New Energy Technology, Tsinghua University, Collaborative Innovation Center
of Advanced Nuclear Energy Technology, Key Laboratory of Advanced Reactor Engineering and Safety,
Ministry of Education
Beijing, China

ABSTRACT countries over the past two decades. In China, this advanced
The modular High Temperature Reactor (HTR) reactor type now has two most representative cases, i.e., the 10
experienced substantial development over the past two decades MWth experimental reactor HTR-10 under operation[1] and the
in China. At present, the 10 MWth experimental reactor HTR- 200 MWe demonstration power plant HTR-PM at the
10 is under operation and the 200 MWe demonstration power commissioning stage[2], both of which are pebble bed HTRs
plant HTR-PM is in its commissioning phase. Both of the designed by the institute of nuclear and new energy technology
HTR-10 and the HTR-PM are pebble bed HTRs designed by (INET) of Tsinghua University.
the institute of nuclear and new energy technology (INET) of Regarding the safety-related properties of a modular HTR,
Tsinghua University. system analysis codes play an important role in predicting the
In the design and analysis of modular HTRs, system reactor behaviour under both normal operation and accident
analysis codes play an important role in predicting the reactor conditions. According to the nuclear safety regulations issued
behaviour under both normal operation and accident by China’s National Nuclear Safety Administration (NNSA),
conditions. According to China’s nuclear safety regulations, codes and models employed in the HTR system analysis must
codes and models employed in the HTR system analysis must be verified and validated; moreover, calculation uncertainties
be verified and validated in conformance with a specified must be qualified. Furthermore, NNSA drafted a specific
procedure. Thus, a flowchart is recommended in this paper for nuclear safety guide in 2013, which is related to the
the validation of system analysis codes. As the first step of the development, assessment, application and quality assurance of
flowchart, a phenomena identification and ranking table (PIRT) computer software used in the safety analysis of nuclear power
process has been performed on the subject of the HTR-PM plants. Previously, a regulatory guide focusing on the similar
thermal hydraulics and accident analysis. In this paper, the issues was also officially published by the U.S. Nuclear
PIRT process is introduced and the PIRT results are presented. Regulatory Commission (NRC) in 2005[3]. This regulatory
With the purpose of developing a validation matrix, test data guide provides principles to the developers of an NPP
have been collected mainly from the operation history and evaluation model that may include one or more computer
various tests of the HTR-10. On such basis, some programs, special models and all other information necessary
considerations on developing a validation matrix are discussed for the calculation of a specific event sequence. Meanwhile,
to benefit the code validation work. guidance provided to the NRC reviewers was further issued in
2007 as Section 15.0.2 of the Standard Review Plan (SRP)[4].
In addition, the American Society of Mechanical Engineers
1. INTRODUCTION (ASME) has established a specific committee to develop
The modular High Temperature Reactor (HTR) is internationally recognized standards for the verification and
characterized by its inherent safety features and passive safety validation (V&V) of software used to calculate the thermal–
means. Considered as a safe, efficient, economic and hydraulic behavior of advanced reactor designs, including
environment-friendly high temperature energy source for the modular HTRs[5]. The methodology recommended in the above
industrial cogeneration of electricity and process heat, the mentioned safety regulations and standards can be summarized
modular HTR experienced substantial development in several

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as follows if it is applied for the validation of existing codes HTR-10. Besides, it is also planned to get data by literature
adopted by modular HTRs: review. Though the methodology of code validation for
1) Identification of important phenomena relevant to the modular HTRs could be the same as that used for light water
normal operation and accident conditions of modular HTRs. reactors (LWRs), the maturity of the methodology for these two
2) Characterization of phenomena, in terms of a short reactor types is very different. Therefore, there should be some
description of each phenomenon, its relevance to reactor safety considerations in the process of developing the validation
and existing experimental data base. In addition to these points, matrix for software used in modular HTRs so that a solid basis
the present state of knowledge and the predictive capability of for the code validation could be formed.
the codes are included in the characterization of each
phenomenon.
3) Development of a test matrix suitable for the assessment 2. PIRT OF THE HTR-PM
of system analysis codes, by selecting individual tests from the Originating from the CSAU methodology, the PIRT
selected facilities relevant to each phenomenon. process was widely applied to various accidents of light water
4) Performing the validation process carried out by reactors (LWRs), e.g., loss of coolant accident, main steam line
comparing code predictions with experimental measurements break and rod ejection accident. Through the further
or measurements from a reactor if available. development, PIRT has become a powerful tool to establish
phenomena-based modeling requirements for safety analysis
Scenario identification computer codes and to define test data needs for the validation
(normal operation and
accident conditions) of such analytical tools. All PIRTs have a common goal:
understanding the plant behavior in the context of identifying
significant phenomena, processes, parameters and so on. A
Phenomena identification
and ranking tables generic PIRT procedure was conceptually illustrated by Wilson
(PIRT) and Boyack, and its typical application was also described in
detail[6]. However, the details of each PIRT study may vary
depending on the specific problem to be resolved, bringing
NO
Adequate data
available for Collect new data
some modifications to the basic PIRT approach. For example, a
validation? nine-step PIRT process was developed by NRC to conduct the
PIRT work for the next generation nuclear plant (NGNP)[7],
YES which is a very high temperature reactor (VHTR) under
concept design. Containing the main elements recommended by
Code has
capability for
NO Further development of the generic PIRT procedure, this process has been successfully
codes and models
simulating key applied in different research fields of the NGNP. Because of
phenomena?
this, the nine-step PIRT process was utilized by the INET
YES experts as a standard procedure to perform the HTR-PM PIRT.
Code can be applied to The application of the PIRT steps is illustrated in Fig. 2.
accident analysis
reliably
Scenarios considered by the PIRT experts are: 1) normal
operation (NO); 2) pressurized loss of forced cooling
Fig. 1 Flowchart for code validation (PLOFC); 3) depressurized loss of forced cooling (DLOFC); 4)
air ingress following the DLOFC; 5) anticipated transients
In conformance with the above-mentioned safety without scram (ATWS); 6) steam/water ingress. Using the nine-
regulations and safety standards, a flowchart is recommended step process, the PIRT expert panel established tables for these
for the validation of system analysis codes used in the design scenarios. The PIRT experts identified all the plausible
and analysis of modular HTRs in China, as shown in Fig. 1. As phenomena for each scenario. Before the identification, the
the first step of the flowchart, a phenomena identification and term “phenomena” was expanded by the expert panel. In this
ranking table (PIRT) process has been conducted on the subject way, the HTR-PM PIRT process focused on not only
of the HTR-PM thermal hydraulics and accident analysis. phenomena but also processes, parameters, factors and
Issues addressed by the PIRT are the importance of different characteristics that may influence the plant response to the
phenomena in representative accident scenarios and the postulated initiating events and their subsequent event
prediction capability for these phenomena based on existing sequences. Through the key phenomena listed by the experts, a
analysis techniques and test data. comparison can be made between the phenomenological
requirements imposed on analytical tools used to simulate
The PIRT results provide the basis for evaluating the accident scenarios and existing analysis capabilities in INET.
adequacy of test data used for the code validation. With the These two aspects point out the direction of code development
purpose of developing a validation matrix, test data have been and assessment, and also determine the data needs which
collected mainly from the operation history and tests of the support the validation activities including both code-to-code

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and code-to-test benchmarks. Detailed information of the HTR- types for the scenarios identified by the PIRT, i.e., normal
PM PIRT can be referred to elsewhere[8]. operation, PLOFC, DLOFC, air ingress, ATWS and water
ingress.
1 PIRT issue

2 PIRT objectives

3 Hardware and scenarios 4. TESTS OF THE HTR-10


4 Evaluation criteria As China’s first HTR, the HTR-10 stepped into the
5 Knowledge base
commissioning phase in April, 2000, attained the first criticality
6 Phenomena identification
in December, 2000 and achieved its full power operation in
January, 2003. Up to now, the HTR-10 has been successfully
7 Importance ranking
operated for more than ten years with different power levels.
8 Knowledge level
During the relatively long period of commissioning and
9 PIRT documentation operation, various kinds of tests were carried out on this
Fig. 2 Nine PIRT procedure for the HTR-PM accident analysis reactor. Main operational parameters as well as the
corresponding design values of the HTR-10 are listed in Table
1, which shows that the basic technical specifications meet the
3. CONSIDERATIONS ON THE VALIDATION MATRIX design requirements very well.
The construction of the PIRT guides the creation of the
validation matrix. The ensemble of key phenomena forms the Table 1 Design parameters of the HTR-10
basis for the validation matrix. The process identified in Fig. 1 Uni Design Operational
Parameter
will be used to define and prioritize the tests and experiments t Value Value
which are needed to adequately address phenomena which have Reactor thermal power MW 10 10.3
a high impact upon safety (important) or for which knowledge Primary helium inlet o
is lacking. In the past, the construction of validation matrices C 250/700 236/700
/outlet temperature
was sponsored by the OECD/NEA for thermal-hydraulic codes Primary helium
used in the transient and LOCA analysis for LWRs[9]. MPa 3.0 2.94
pressure
Following the approach from the OECD/NEA, the Secondary water inlet
construction of a validation matrix for modular HTRs should at /steam outlet o
C 104/440 99/430
least consider information on the test facility, test procedure, temperature
instrumentation (measuring devices), and major results. The Feed water mass flow
matrix shall include experiments already conducted, under kg/s 3.49 3.56
rate
construction, and to be designed. Since the application of the Steam outlet pressure MPa 4.0 3.45
validation matrix in modular HTRs is not as mature as that in
LWRs, the matrix needs not be a comprehensive list of all of At the commissioning stage, a large number of
the experiments that are needed to fully understand the commissioning tests were performed[10], including:
phenomena and validate computer simulations. Instead, the z Loss of forced cooling (LOFC) test,
list might only include those experiments that are needed to z Loss of offsite power test,
capture phenomena of significant licensing concerns that z Load rejection test,
cannot be bounded by reasonably conservative analyses or z Dynamic characteristic test,
known design features. z Scram characteristic test,
In the cross-reference matrix the important physical z Power raising test,
phenomena which are believed to occur during a certain z Steady-state full power operation test.
scenario, the test facilities suitable for reproducing these After the commissioning phase of the HTR-10, safety
effects, and the test types of interest should be listed. The demonstration tests were performed to simulate the HTR-10
relationship of the phenomena, the test facilities and the test extreme accident conditions, e.g., anticipated transient without
types are listed as follows. scram (ATWS)[11][12]. The accomplished tests are:
1) Phenomenon versus test type indicates which z LOFC ATWS test,
phenomena are occurring in which test types; z Reactivity insertion ATWS test.
2) Test facility versus phenomenon indicates the suitability During a specific test, key parameters were monitored and
of the test facilities for benchmarking the code capability of the recorded mainly by the nuclear measurement system and the
different phenomena; thermal measurement system. There are a number of
3) Test type versus test facility indicates which test types thermocouples installed in the ceramic internals of the HTR-10,
are performed in which test facilities. such as the top, the side, and the bottom reflectors, the bottom
For the HTR-PM, the validation matrix should contain the carbon brick and the fuel discharging tube[13]. Accordingly,
information of important phenomena, test facilities and test transient test data of the reactor core and other components can

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be obtained for validation of the codes and models employed in [5] E. Harvego, R. Schultz, R Crane. Development of a
the HTR design process and accident analysis. consensus standard for verification and validation of
Through the comparison of the PIRT and the HTR-10 tests, nuclear system thermal-fluids software. Nuclear
the scenarios of modular HTRs, e.g., normal operation, PLOFC Engineering and Design, 2011, 241: 4691-4696.
and ATWS, could be reflected by the existing HTR-10 tests. So [6] G. Wilson, B. Boyack. The role of the PIRT process in
the HTR-10 provided a good platform for collecting test data to experiments, code development and code applications
address the phenomena of these scenarios. For other scenarios, associated with reactor safety analysis. Nuclear
i.e., DLOFC, air ingress and water ingress, test data still need Engineering and Design, 1998, 186(1-2): 23-27.
to be collected from other experimental reactors or test [7] U.S. Nuclear Regulatory Commission. Next Generation
facilities, including the AVR, the VELUNA facility, the Nuclear Plant Phenomena Identification and Ranking
NACOCK facility, and so on, through the way of literature Tables (PIRTs), NUREG CR-6944. Washington DC: U.S.
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Identification and Ranking Tables Related to the HTR-PM
5. CONCLUSIONS Accident Analysis. Proceedings of 7th International
System analysis codes play an important role in predicting Topical Meeting on High Temperature Reactor
the modular HTR behaviour under both normal operation and Technology (HTR2014). Oct. 27-31, 2014, Weihai, China.
accident conditions. A flowchart is established and [9] K. WOLFERT and I. BRITTAIN. CSNI Validation Matrix
recommended for the validation of system analysis codes used for PWR and BWR Thermal-Hydraulic System Codes.
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the flowchart, a phenomena identification and ranking table [10] S. Hu, R. Wang. Power operation commissioning tests of
(PIRT) process has been conducted on the subject of the HTR- HTR-10. Proceedings of 2nd International Topical
PM thermal hydraulics and accident analysis. For the HTR-PM, Meeting on High Temperature Reactor Technology
the validation matrix should contain the information of (HTR2004). September 22-24, 2004, Beijing, China.
important phenomena, test facilities and test types for the [11] S. Hu, R. Wang, Z. Gao. Safety demonstration tests on
scenarios identified by the PIRT, i.e., normal operation, HTR-10. Proceedings of 2nd International Topical
PLOFC, DLOFC, air ingress, ATWS and water ingress. At Meeting on High Temperature Reactor Technology
present, the HTR-10 could provide test data reflecting the (HTR2004). September 22-24, 2004, Beijing, China.
scenarios of normal operation, PLOFC and ATWS. [12] S. Hu, X. Liang, L. Wei. Commissioning and operation
Additionally, test data addressed phenomena in DLOFC, air experience and safety experiments on HTR-10.
ingress and water ingress should be collected from other Proceedings of 3rd International Topical Meeting on High
experimental reactors or test facilities through the way of Temperature Reactor Technology (HTR2006). October 1-
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[13] M. Zha, S. Zhong, R. Chen, et al. Temperature measuring
system of the in-core components for Chinese 10 MW
ACKNOWLEDGMENTS High Temperature Gas-cooled Reactor. Journal of Nuclear
This work has been supported by the Chinese National Science and Technology, 2002, 39(10): 1086-1093.
S&T Major Project (Grant No. ZX069).

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