BI012789-00-EN Manual de Parte MD5050T - SERIE DR911175 PDF

BI012789
Parts
Manual
MD5050T Hydra-Track Drill
DR911193
SAFETY.CAT.COM
BI012789
MD5050T (R20T) PARTS MANUAL - S/N DR911193- REVISION 1
NEW MODEL NUMBER CROSS REFERENCE GUIDE

Bucyrus to Caterpillar
This guide contains the most current information available regarding the conversion of Bucyrus products to the Cat and
Unit Rig brands. Final model names are subject to change. Check Mining.cat.com for the latest information.
SURFACEPRODUCTS
SURFACE DRILLS BUCYRUS MODEL CAT MODEL MINING TRUCKS BUCYRUS UNIT RIG
MODEL MODEL
Rotary Blasthole SKFX MD6240
SKF MD6290 ACTrucks MT3300AC MT3300
SKS MD6420 MT3700AC MT3700
SKL MD6540 MT4400AC MT4400
49HR MD6640 MT5500AC MT5500
59HR MD6750 MT6300AC MT6300
Hydraulic Track R20, R20C MD5050

R20T MD5050 T
R30C MD5075
345, 345S MD5090
SCH5000C/CL MD5125
SURFACE EX
TRAC
TION BUCYRUS MODEL CAT MODEL
Hydraulic Shovels RH40E 6015 FS

RH40E 6015
RH90C 6018 FS
RH90C 6018
RH120E 6030 FS
RH120E 6030
RH170B 6040 FS
RH170B 6040
RH200 6050 FS
RH200 6050
RH340B 6060 FS
RH340B 6060
RH400 6090 FS
Electric Rope Shovel 182M 7182

295HD 7295 HD
295HR 7295
395HR 7395
495HD 7495 HD
495HR2 7495
495HF2 7495 HF
Dragline W2000 8000

8200 8200
8750 8750
Highwall Miner SHM HW300
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MD5050T (R20T) PARTS MANUAL - S/N DR911193-REVISION 1

PARTS ORDERING AND PRODUCT SUPPORT
Use only genuine Cat ® parts in the maintenance, rebuild or repair of these machines. The manufacturer
shall have no liability for any machines or parts that have been improperly handled; that have not been
operated, maintained or repaired according to furnished manuals or other written instructions, and that
have been operated with other than genuine Cat parts or authorized OEM components.
IDENTIFICATION OF THE MACHINE

Always furnish the Model Number and Serial Number when ordering parts. This information is found
on the machine nameplate.
PART NUMBER AND DESCRIPTION

In addition to the Model and Serial Number, always give the part number and description of each part
ordered. If there is any doubt as to the correct part number and description, furnish a dimensional
sketch or return the part to be replaced, transportation charges prepaid. Your cooperation in furnishing
as much information as possible will assist us in filling your orders correctly and in the shortest possible
time.
SHIPMENT
Unless otherwise instructed, all shipments will be made via motor freight collect, freight forwarder or
UPS prepaid and charged on our invoice. Shipments cannot be made on open account until your credit
has been approved by our accounting department.
PARTS ORDERING
In North America Telephone +1 800.854.9020
or Telefax +1 800.582.6570
Telephone +1 903.786.6245
Telefax +1 903.786.6407
PRODUCT SERVICE AND WARRANTY

In North America Telephone +1 800.258.0009
Telephone +1 903.786.2981
Telefax +1 903.786.6408
Caterpillar Global Mining LLC

Mining Products Division
3501 S. FM Hwy 1417, Denison, TX 75020
Mining.cat.com
© 2012 Caterpillar All Rights Reserved. CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow,”
the “Power Edge” trade dress as well as corporate and product identity used herein, are trademarks of
Caterpillar and may not be used without permission.
Printed in U.S.A.
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DESCRIPTION ASSEMBLY NO. SECT-PAGE

---------------------------------------------------------------------
SECTION 0 - FILTER ELEMENTS & FINAL ASSEMBLY
---------------------------------------------------------------------
FILTERS / ELEMENTS & BELTS ------ 0-1
FINAL ASSEMBLY KIT 417214 0-2
NAMEPLATE INSTALLATION, ADVISORY 436625 0-3
DECAL INSTALLATION 4093861 0-4
KIT-NON CE 4293886 0-5
DECAL INSTALLATION, LABELS 4303211 0-6
---------------------------------------------------------------------
SECTION 1 - MAINFRAME / TRACK ASSEMBLY
---------------------------------------------------------------------
MAINFRAME, TRACK ASSEMBLY 436637 1-1
BELLY PAN INSTALLATION 418637 1-2
ENCLOSURE, INSTALLATION, REMOVEABLE 439621 1-3
ENCLOSURE, MODIFIED 439603 1-4
---------------------------------------------------------------------
SECTION 2 - POWER TRAIN/FUEL SYSTEM
---------------------------------------------------------------------
DRIVE TRAIN INSTALLATION - TIER 3 4302202 2-1
DRIVE TRAIN ASSEMBLY 4302201 2-2
PUMP DRIVE ASSEMBLY 1609092 2-3
ENGINE ADAPTER GROUP V007569 2-3A
HOUSING GROUP V007570 2-3B
PTO DRIVE ASSEMBLY V014752 2-3C
COMPRESSOR 412885 2-4
AIR INLET VALVE, COMPRESSOR V012571 2-5
AIR END, COMPRESSOR V007866 2-6
HOUSING V007872 2-7
PUMP, HYDRAULIC, PISTON, OILGEAR 426390 2-8
COOLER ASSEMBLY 436005 2-9
BELT GUARD INSTALLATION 4247243 2-9A
COOLER SHROUD INSTALLATION 439615 2-9B
HOSE KIT - SHUNT TANK - ENGINE 4118114 2-9C
AIR CLEANER INSTALLATION 436591 2-10
AIR CLEANER, ENGINE 1574558 2-10A
ENGINE EXHAUST INSTALLATION 436592 2-11
FUEL TANK INSTALLATION 438935 2-12
FUEL TANK ASSEMBLY 438130 2-13
HYDRAULIC FILL PUMP ASSEMBLY 326670 2-14
CHARGE AIR PIPING ASSEMBLY (TIER III) 4247173 2-15
---------------------------------------------------------------------
SECTION 3 - HYDRAULIC/ELECTRICAL SYSTEMS
---------------------------------------------------------------------
HOSE KIT, BASIC HYDRAULIC 441121 3-1
HOSE KIT, BOOM / FEED 1693844 3-2
RESERVOIR / VALVE INSTALLATION 1513479 3-3
HYDRAULIC RESERVOIR ASSEMBLY 1513480 3-4
VALVE TRAY ASSEMBLY 441385 3-5
MANIFOLD, HYDRAULIC, SMART DRILL 426706 3-6
MANIFOLD AUXILIARY 414946 3-6A
MANIFOLD AUXILIARY 414948 3-6B
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VALVE, PRESSURE REDUCING, PILOT OPERATED 416538 3-6C
FILTER ASSEMBLY, RETURN 413495 3-7
RETROFIT KIT - COMPRESSOR DUMP VALVE ASSEMBLY 1510023 3-7A
MANIFOLD, HYDRAULIC, AUXILIARY 414947 3-8
VALVE, SOLENOID - DIRECTIONAL - 3 WAY 414923 3-8A
VALVE CONTROL, DRILL/BOOM 413228 3-9
HYDRAULIC FILTER ASSEMBLY 440966 3-10
VALVE, PROPORTIONAL - 5 BANK 441126 3-10A
ELECTRICAL ASSEMBLY 1500858 3-11
CABLE - ELECTRICAL, CAB TO MAIN 439449 3-11A
CABLE, ELECTRICAL CAB TO ECM BOX 438095 3-11B
SWITCH KIT, SHUTDOWN, ROPE PULL 433573 3-12
HARNESS - MAIN TO REAR - MACHINE 439400 3-12A
AMPLIFIER, ASSEMBLY, FEED FORCE 416936 3-13
AMPLIFIER, ASSEMBLY, FEED FLOW 416935 3-14
HARNESS- ENGINE TO ECM ENCLOSURE 437946 3-14A
BATTERY CABLE INSTALLATION 436609 3-14B
ECM INSTALLATION 438478 3-14C
ENCLOSURE ASSEMBLY, ELECTRICAL, CAB 436615 3-15
CONNECTOR ASSEMBLY - UPPER PANEL 422305 3-16
HARNESS, REAR ELECTRICAL BOX 439823 3-17
CONNECTOR ASSEMBLY - JOYSTICK 421429 3-18
HARNESS, WIRE, RIGHT 427226 3-19
HARNESS, WIRE 418636 3-20
HARNESS, WIRE ANGLE INDICATOR 418714 3-21
HARNESS, WIRE, LEFT 418418 3-22
HARNESS, WIRE, WORK LIGHTS 418642 3-23
HARNESS, REAR MACHINE - ELECTRICAL BOX 439822 3-24
HARNESS, SMART DRILL KIT WIRING 421387 3-25
CABLE, ELECTRIC, CAB #3 TO MAIN 436611 3-26
HARNESS - COMPRESSOR LOADING VALVE 1510028 3-28
LIGHT INSTALLATION, DRILL 416721 3-29
DRILL LIGHT KIT 416999 3-30
KIT - SHUTDOWN SWITCH - ROPE PULL 437447 3-31
AUTO LUBE - DRILL - 14' CAROUSEL ROD CHANGER 4248684 3-32
ELECTRONIC LUBRICATOR ASSEMBLY 411847 3-33
VALVE BLOCK - DRILL HPR45/51 4146418 3-34
---------------------------------------------------------------------
SECTION 4 - AIR SYSTEM
---------------------------------------------------------------------
LUBRICATOR INSTALLATION 439104 4-1
LUBRICATOR, POWERED 337393 4-2
FILTER, REGULATOR, LUBRICATOR ASSEMBLY 337392 4-3
AIR VALVE 330617 4-4
AIR MANIFOLD INSTALLATION 416371 4-5
HOSE KIT, THREAD GREASER 426873 4-6
HOSE KIT, COMPRESSOR 439358 4-7
---------------------------------------------------------------------
SECTION 5 - BOOM ASSEMBLY / FEED MOUNTING KITS
---------------------------------------------------------------------
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HOSE BRACKET KIT, BOOM / FEED 417230 5-1
BOOM ASSEMBLY - PRESPLIT T104857 5-2
HYDRAULIC CYLINDER, BOOM LIFT 435344 5-3
CYLINDER, BOOM EXTEND 412918 5-4
HYDRAULIC CYLINDER, FEED DUMP 424982 5-5
TABLE ASSEMBLY, OFFSET 442380 5-6
HYDRAULIC CYLINDER, FEED SWING 411730 5-7
HYDRAULIC CYLINDER, FEED EXTEND 440323 5-8
---------------------------------------------------------------------
SECTION 6 - DRILL ASSEMBLY / DRILL SLIDE MOUNTING
ASSEMBLY
---------------------------------------------------------------------
DRILL CHARGE KIT 316120 6-1
ROCK DRILL-HPR4519 4271580 6-2
DRILL - HYDRAULIC - HPR4519 407596 6-2A
MOTOR, HYDRAULIC 420250 6-3
DRILL MOUNTING SLIDE ASSEMBLY 418561 6-4
---------------------------------------------------------------------
SECTION 7 - FEED ASSEMBLIES AND BOOM & FEED PIPING
---------------------------------------------------------------------
FEED ASSEMBLY, ROD CHANGER, COMPLETE 4433570 7-1
FEED ASSEMBLY, ROD CHANGER 439112 7-2
CENTRALIZER ASSEMBLY 425777 7-3
CYLINDER, HYDRAULIC 338211 7-4
PICKUP POT ASSEMBLY 412384 7-5
DRIVE ASSEMBLY 4432994 7-6A
GEAR REDUCER 337785 7-7
MOTOR, HYDRAULIC, FEED 409095 7-7A
ROD CHANGER ASSEMBLY 437523 7-8
ROD WRENCH INSTALLATION 439222 7-9
WRENCH ASSEMBLY, ROD CHANGER 436505 7-10
CYLINDER ASSEMBLY - SWING 436515 7-11
CYLINDER ASSEMBLY - CLAMP 436514 7-11A
CONVERSION KIT - CAROUSEL ROD CHANGER 441217 7-12
BULKHEAD ASSEMBLY - ROD CHANGER 437453 7-13
CONTROL KIT, CRC/SCR 439109 7-14
MANIFOLD, ROD CHANGER 417226 7-14A
HOSE REEL KIT 439111 7-15
BRACKET, BULKHEAD, INSTALLATION, DRILL 428532 7-16
HOSE REEL ASSEMBLY 432093 7-17
HUB ASSEMBLY - HOSE REEL 344198 7-18
---------------------------------------------------------------------
SECTION 8 - DUST CONTROL
---------------------------------------------------------------------
DUST COLLECTOR INSTALLATION 432658 8-1
DUST COLLECTOR ASSEMBLY 432655 8-2
DUST COLLECTOR 432656 8-3
TIMER, ELECTRIC 419051 8-4
PICKUP POT 419066 8-5
HYDRAULIC MOTOR ASSEMBLY 432201 8-6
AIR FILTER / PRESSURE REGULATOR 419067 8-7
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PRECLEANER ASSEMBLY 439101 8-8
PRECLEANER, DUST COLLECTOR 413254 8-9
DUST COLLECTOR PRECLEANER ASSEMBLY 437448 8-9A
ENCLOSURE, ELECTRICAL 440354 8-9B
DETERGENT TANK INSTALLATION 439060 8-10
HOSE KIT, DETERGENT SYSTEM 417048 8-11
ASSEMBLY - VALVE SOLENOID - DETERGENT 420075 8-12
---------------------------------------------------------------------
SECTION 9 - CAB GROUP
---------------------------------------------------------------------
CAB INSTALLATION 4259359 9-1
CAB ASSEMBLY 4264200 9-2
CAB, OPERATOR 4263579 9-2A
HEATER / AIR CONDITIONER V015610 9-3
AIR CONDITIONER KIT V014064 9-3A
HEATER / COOLER EVAPORATOR V014066 9-3B
REMOTE MOUNTED CONDENSER W / DRIER V014068 9-4
FILTER KIT, EXTERNAL A/C V014067 9-5
HARNESS, WIRING, UPPER PANEL 436598 9-6
PANEL ASSEMBLY, TOGGLE SWITCH 436599 9-7
HARNESS, WIRING, LOWER PANEL 439300 9-8
PANEL ASSEMBLY, GAUGE, PRESSURE 438497 9-9
OPERATOR SEAT ASSEMBLY 4259357 9-10
SEAT, OPERATOR 4259308 9-11
JOYSTICK ASSEMLBY 418687 9-12
HARNESS, WIRING, SEAT / JOYSTICK 421355 9-13
PANEL ASSEMBLY, TOGGLE SWITCH LOWER 439293 9-14
PLUMB INDICATOR KIT 419481 9-15
AIR CONDITIONER / HEATER INSTALLATION 4248269 9-16
HOSE KIT, A/C & HEATER 4248268 9-17
MIRROR INSTALLATION 418297 9-18
CONSOLE ASSEMLBY, SOUND SYSTEM 4271737 9-19
---------------------------------------------------------------------
REFERENCES
---------------------------------------------------------------------
LINER, CENTRALIZER 331535
LINER, CENTRALIZER 331536
SHANK-HPR45-HM45 412617
FIRE EXTINGUISHER, 423 20LBS U/L 340612
SCHEMATIC - ELECTRICAL 436616
SCHEMATIC - HYDRAULIC T441365
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SECTION 0 - FILTER ELEMENTS & FINAL ASSEMBLY

FILTERS / ELEMENTS & BELTS ------ 0-1
FINAL ASSEMBLY KIT 417214 0-2
NAMEPLATE INSTALLATION, ADVISORY 436625 0-3
DECAL INSTALLATION 4093861 0-4
KIT-NON CE 4293886 0-5
DECAL INSTALLATION, LABELS 4303211 0-6
0-0
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FILTERS / ELEMENTS & BELTS
QTY. PART NO. DESCRIPTION SECT-PAGE

***** SECTION 2 - POWER TRAIN / FUEL SYSTEM*****
*****ENGINE*****
1 V014796 OIL FILTER ELEMENT
1 V014798 FILTER ELEMENT
1 V014800 ELEMENT - FUEL FILTER
1 V014794 FAN BELT
1 418502 BELT 2-2
*****AIR CLEANER*****
1 4159536 ELEMENT, PRIMARY 2-10
1 4159537 ELEMENT, SECONDARY 2-10
1 4243444 ELEMENT, PRIMARY 2-10A
1 4243445 ELEMENT, SECONDARY 2-10A
*****COMPRESSOR***** 2-4
1 V010163 ELEMENT, THERMOSTAT
1 V007889 OIL FILTER, CARTRIDGE
1 V007896 OIL SEPARATOR
1 V007901 FILTER
***** FUEL SYSTEM *****

1 412324 ELEMENT - HYDRAULIC OIL FILL PUMP FILTER 2-13
***** SECTION 3 - HYDRAULIC / ELECTRICAL SYSTEM *****
1 413496 HYDRAULIC RETURN FILTER ELEMENT 3-7

1 337761 BREATHER 3-4
***** SECTION 4 - AIR SYSTEM *****
1 22390 ELEMENT - THREAD LUBRICATOR FILTER 4-3
***** SECTION 8 - DUST CONTROL *****
3 419053 FILTER ELEMENT 8-3

1 V002492 ELEMENT (40 MICRON) - AIR FILTER / PRESSURE REGULATOR 8-7
***** SECTION 9 - CAB *****
1 V014133 PRE-FILTER 9-5

3 4248688 BELT - A/C COMPRESSOR 9-16
0-1
SHEET 1
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FINAL ASSEMBLY KIT

ASSEMBLY 417214 REVISION D
ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE

417214 FINAL ASSEMBLY KIT
1 3 EA 309763 PAINT, PRIMER
2 10 GAL 426435 PAINT, FINISH COAT
4 1 EA 316120 KIT, CHARGE (1HPR781X) 6-1
5 80 GAL DIESEL FUEL, DIESEL
6 10 GAL 96086 ANTIFREEZE
7 10 LB 96082 GREASE, EXTREME PRESSURE
8 2 EA YPG55 TUBE GREASE
9 * GAL 96085 OIL, MOTOR - 15W40 (*5.5 GAL)
10 10 GAL 417270 OIL, COMPRESSOR, SYNTHETIC
11 6 GAL 96081 OIL, GEAR LUBE
12 2 LB 404768 OIL, LUBE, FINAL DRIVE
13 100 GAL 417269 OIL, HYDRAULIC
14 1 EA 413496 ELEMENT, FILTER, RETURN HYDRAULIC 0-1
15 1 EA 400411 HOLDER
16 1 EA 420498 COUPLER, BUTTON HEAD
0-2
SHEET 1
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NAMEPLATE INSTALLATION, ADVISORY

ASSEMBLY 436625 REVISION B
27
9
7
4
28
0-3
SHEET 1
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12 15
20 6
16
26
26 5
0-3
SHEET 2
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23
22
17
17 14
1
20 10 24
21
26 21
8
3 28 25
18
11 27 26
5 19
13 4
0-3
SHEET 3
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ITEM QTY. U/M PART NO. DESCRIPTION

436625 NAMEPLATE INSTALLATION, ADVISORY
1 1 EA 429116 NAMEPLATE, ELECTROCUTION HAZARD
2 2 EA 429082 NAMEPLATE, FLYING OBJECT HAZARD
3 1 EA 428892 NAMEPLATE, INSTRUCTIONS
4 2 EA 429141 NAMEPLATE, FLYING OBJECT AND SPRAY HAZARD
5 2 EA 429115 NAMEPLATE, ENTANGLEMENT HAZARD
6 1 EA 429106 NAMEPLATE, HYDRAULIC OIL
7 1 EA 428896 NAMEPLATE, EXPLOSION/BURN HAZARD
8 1 EA 429471 NAMEPLATE, FUEL TYPE
9 1 EA 428897 NAMEPLATE, BURN HAZARD - COOLANT
10 1 EA 429491 NAMEPLATE, INHALATION HAZARD - COMPRESSOR
11 1 EA 429405 NAMEPLATE, BURN HAZARD - COMPRESSOR
12 2 EA 429119 NAMEPLATE, FLYING OBJECT HAZARD
13 1 EA 436626 DECAL, MAINTENANCE SUMMARY
14 1 EA 409485 DECAL, WARNING - FEED
15 1 EA 429438 NAMEPLATE, CRUSH HAZARD - CENTRALIZER
16 1 EA 429084 NAMEPLATE, CRUSH HAZARD - FEED MAST SWING PIN
17 2 EA 429415 NAMEPLATE, FLYING OBJECT
18 1 EA 429087 NAMEPLATE, FALL HAZARD - OPERATOR
19 1 EA 429128 NAMEPLATE, NOTICE - BACK PRESSURE
20 2 EA 429548 NAMEPLATE, TRIP & FALL HAZARD
21 2 EA 429468 NAMEPLATE, CAUTION - HIGH PRESSURE
22 1 EA 429938 NAMEPLATE, CRUSH HAZARD - CENTRALIZER
23 1 EA 427967 DECAL, NOTICE - GREASE INSTRUCTIONS
24 1 EA 429493 NAMEPLATE, EXPLOSION HAZARD - COMPRESSOR
25 1 EA 429494 NAMEPLATE, EXPLOSION HAZARD - ENGINE
26 4 EA 428884 NAMEPLATE, CRUSH HAZARD
27 2 EA 428898 NAMEPLATE, INJECTION HAZARD
28 2 EA 429489 DECAL, NOTICE - DO NOT WELD
0-3
SHEET 4
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DECAL INSTALLATION, R20T

ASSEMBLY 4093861 - REVISION A
0-4
SHEET 1
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0-4
SHEET 2
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0-4
SHEET 3
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4093861 DECAL INSTALLATION
1 1 EA 4093718 DECAL, MD5050T - LH CAT FILM
2 1 EA 4093719 DECAL, MD5050T - RH CAT FILM
3 1 EA 4093810 DECAL, MD5050 - REAR CAT FILM
4 1 EA 4093811 DECAL, MD5050 - FRONT CAT FILM
0-4
SHEET 4
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KIT-NON CE
ASSEMBLY 4293886 REVISION 0
QTY. U/M PART NO. DESCRIPTION SECT-PAGE

4293886 KIT-NON CE
1 EA 1513479 RESERVOIR / VALVE INSTALLATION 3-3
1 EA 4303211 DECAL INSTALLATION - LABEL 0-6
1 EA 436625 NAMEPLATE INSTALLATION, ADVISORY 0-3
1 EA 340612 FIRE EXTINGUISHER
0-5
SHEET 1
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DECAL INSTALLATION - LABEL

ASSEMBLY 1481962 REVISION A
0-6
SHEET 1
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10
0-6
SHEET 2
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11
12
0-6
SHEET 3
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4303211 DECAL INSTALLATION - LABEL
1 1 EA 413233 DECAL, LEVEL, OIL, HYDRAULIC
2 1 EA 343410 1421355 - NAMEPLATE, MAIN CIRCUIT BREAKER
3 1 EA 416835 DECAL, TEGRA, ISO68, OIL
4 1 EA 319278 1156527 DECAL, BATTERY
5 1 EA 337481 NAMEPLATE, VISION, MADE IN USA
6 2 EA 4236000 PLATE - PIN
7 1 EA 334748 1414561 - NAMEPLATE ""DETERGENT METERING
8 1 EA 306211 JB7203500 - NAMEPLATE, DETERGENT TANK FILL
9 1 EA 418311 DECAL, TRACK BRAKE RELEASE
10 1 EA 418322 DECAL, AUXILLARY AIR
11 1 EA 431077 DECAL, CONTROL PANEL
12 1 EA 4236007 PLATE - SERIAL NUMBER
0-6
SHEET 4
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SECTION 1 - MAIN FRAME/TRACK ASSEMBLY

MAINFRAME, TRACK ASSEMBLY 436637 1-1
BELLY PAN INSTALLATION 418637 1-2
ENCLOSURE, INSTALLATION, REMOVEABLE 439621 1-3
ENCLOSURE, MODIFIED 439603 1-4
1-0
SHEET 1
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MAINFRAME TRACK ASSEMBLY

19
11
18
1
1-1
SHEET 1
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15 13 14
13 14
20
9
12
15
16
21
3 4
3 4
10
23
16
21 13 14
15 15
23
12
22
7 8 5 6
1-1
SHEET 2
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1 1 EA 436638 FRAME, MAIN - WELDMENT
418637 Bell Pan Installation 1-2
2 1 EA 277-7142 UNDERCARRIAGE *NOT AVAILABLE AT TIME OF
PRINTING*
3 13 EA 403076 CAPSCREW - HXHD
4 13 EA 55932 WASHER, FLAT
5 34 EA 424761 CAPSCREW, SOCKETHD
7 8 EA 5988 CAPSCREW, HXHEAD
9 1 EA 37827 ADAPTER STRAIGHT
10 1 EA 423735 MOUNTING, PLATE - SWING DRIVE
11 1 EA 426636 DOWEL
12 1 EA 18571 ADAPTER, STRAIGHT
14 2 EA 37425 ADAPTER, HYD
15 2 EA 18563 ADAPTER, 90 DEG
18 1 EA 424822 PLUG, LOW PRESSURE
19 1 EA 424823 PLUG, LOW PRESSURE
20 1 EA 426440 SWIVEL - BAR
21 1 EA 39478 ADAPTER, ELBOW
1-1
SHEET 3
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INSTALLATION, BELLY PAN

ASSEMBLY 418637 - REVISION B
1 2 6 7
3 4 8 9 5
1
2
6 7
8 9
1-2
SHEET 1
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INSTALLATION, BELLY PAN


418637 INSTALLATION, BELLY PAN
1 1 EA 418638 PAN, BELLY, RH
2 1 EA 415959 COVER, BELLY PAN, RH
3 1 EA 418639 PAN, BELLY, REAR
4 1 EA 418640 PAN, BELLY, CENTER
5 1 EA 418641 PAN, BELLY, FRONT
6 4 EA 354038 CAPSCREW, FLANGED
7 4 EA 350339 NUT, FLANGE
8 34 EA 42570 CAPSCREW, HEXHEAD
1-2
SHEET 2
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ENCLOSURE INSTALLATION, REMOVABLE

ASSEMBLY 439621 REVISION -
2 2
2
1 1
1-3
SHEET 1
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ENCLOSURE INSTALLATION, REMOVABLE


439621 ENCLOSURE INSTALLATION, REMOVABLE
1 1 EA 439603 MODIFIED ENCLOSURE 1-4
2 6 EA 416950 RETAINER, FASTER PIN
1-3
SHEET 2
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MODIFIED ENCLOSURE
4 2
4 3
1 1 2
1-4
SHEET 1
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MODIFIED ENCLOSURE
6 1
1-4
SHEET 2
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MODIFIED ENCLOSURE

439603 MODIFIED ENCLOSURE
1 1 EA 426110 ENCLOSURE, COMPLETE, REMOVABLE
2 1 EA 439609 TUBE, DETAIL
3 1 EA 439606 SHEET, DETAIL
4 6 EA 350446 SCREW, HEX WASHER
5 1 EA 439608 TUBE, AIR, ENCLOSURE
6 1 EA 439604 GRILL, COOLER, ENCLOSURE
7 1 EA 439605 STIFFENER, ENCLOSURE
1-4
SHEET 3
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SECTION 2 - POWER TRAIN/FUEL SYSTEM

DRIVE TRAIN INSTALLATION - TIER 3 4302202 2-1
DRIVE TRAIN ASSEMBLY 4302201 2-2
PUMP DRIVE ASSEMBLY 1609092 2-3
ENGINE ADAPTER GROUP V007569 2-3A
HOUSING GROUP V007570 2-3B
PTO DRIVE ASSEMBLY V014752 2-3C
COMPRESSOR 412885 2-4
AIR INLET VALVE, COMPRESSOR V012571 2-5
AIR END, COMPRESSOR V007866 2-6
HOUSING V007872 2-7
PUMP, HYDRAULIC, PISTON, OILGEAR 426390 2-8
COOLER ASSEMBLY 436005 2-9
BELT GUARD INSTALLATION 4247243 2-9A
COOLER SHROUD INSTALLATION 439615 2-9B
HOSE KIT - SHUNT TANK - ENGINE 4118114 2-9C
AIR CLEANER INSTALLATION 436591 2-10
AIR CLEANER, ENGINE 1574558 2-10A
ENGINE EXHAUST INSTALLATION 436592 2-11
FUEL TANK INSTALLATION 438935 2-12
FUEL TANK ASSEMBLY 438130 2-13
HYDRAULIC FILL PUMP ASSEMBLY 326670 2-14
CHARGE AIR PIPING ASSEMBLY (TIER III) 4247173 2-15
2-0
SHEET 1
BI012789
DRIVE TRAIN INSTALLATION, TIER 3

ASSEMBLY 4302202 REVISION C
25 26
22 23 24
50
50
25 26 29 31
29 31
51
27
27
28 29 30
2
28 29 30
57 14
55 12
20 21
15
13 56
2-1
SHEET 1
BI012789

43
42
17
16
17
41
39
40 37
42
16
17 19
18
17 41 38
2-1
SHEET 2
BI012789

54
28 29 33
9 9
35
36
34
28 29 32
2-1
SHEET 3
BI012789


4302202 DRIVE TRAIN INSTALLATION - TIER 3
1 1 EA 4302201 DRIVE TRAIN, ASSEMBLY - TIER 3 2-2
2 1 EA 436005 COOLER 2-9
3 2 EA 326271 CONDITIONER, COOLANT
5 1 EA 69173 ADAPTER, 90 DEGREES TUBE TURN
6 2 EA 37414 ADAPTER,RUN TEE
7 1 EA 38639 ADAPTER, STRAIGHT AERO O-RING
9 3 EA 31804 ADAPTER, ELBOW 90
11 1 EA 32820 VALVE, RADIATOR
12 1 EA 437538 GUARD, BELT, WELDMENT
13 1 EA 438177 GUARD, BELT, FRONT
14 1 EA 418699 GUARD, BELT, TOP
15 14 EA 354047 CAPSCREW, FLANGED GR5 - 5/16-18UNC
16 5 EA 1609187 MOUNT, ISOLATOR
17 10 EA 404622 WASHER, TAIL, ISOLATOR MOUNT
18 4 EA 325237 SHOCK ABSORBER
19 8 EA 335411 WASHER
20 4 EA 6092 SCREW, HEX, .5x1UNC, GR 5
22 2 EA 319096 BOLT, HOLD DOWN
23 2 EA 6166 NUT, WING
24 1 EA 415108 COVER, BATTERY
25 2 EA 6354 CAPSCREW, HEXHEAD GR5 - 5/16-18UNC
26 2 EA 42625-050 WASHER, FLAT
27 2 EA 414528 BRACE
28 8 EA 442-2128 NUT, LOCK GR5 - 3/8-16UNC
30 2 EA 4L-9337 BOLT
31 2 EA 4L-6454 BOLT
32 4 EA 20998 SCREW, HEX,.375x.75UNC, GR 5
34 1 EA 414587 TANK, SHUNT, RADIATOR
35 1 EA 415983 BRACKET, SHUNT TANK
36 1 EA 56604 GAUGE, WINDOW, SIGHT
37 4 EA 6755 CAPSCREW, HEXHEAD, GR5 - 1/2-13UNC
38 4 EA 319560 NUT, LOCK GR5 - 1/2-13UNC
41 5 EA 319562 NUT, LOCK GR5 - 3/4-10UNC
43 3 EA 7762 CAPSCREW, HEXHEAD, GR5 - 3/4-10UNC
44 4 EA 88564 CLAMP, T-BAR
47 1 EA 353943 BUSHING, PIPE
48 1 EA 8334 BUSHING, 0.750 X 0.500NPT
49 1 EA 8333 BUSHING, 0.750 X - 0.375NPT
50 1 EA 4247173 PIPING ASSEMBLY, CHARGE AIR 2-15
2-1
SHEET 4
BI012789


51 1 EA 4247243 GUARD, BELT-INSTL-R2 2-9A
52 * FT 4146291 HOSE, 2" FLEXIBLE LOW-PRESSURE (* 5.69)
54 1 EA 439615 SHROUD, INSTALLATION, COOLER 2-9B
55 1 EA 1609003 PAD, ISOLATOR
56 1 EA 1609004 GASKET, FRONT COVER
57 1 EA 1608958 GASKET, TOP COVER
58 2 EA 16891 CLAMP, HOSE 1 5/16 - 2 1/4
59 1 EA 302816 HOSE, 1" ID X 70 LG. LOW PRESSURE
60 1 EA 4118114 HOSE KIT, SHUNT TANK - ENGINE
2-1
SHEET 5
BI012789
DRIVE TRAIN, ASSEMBLY

4 5
6
7 56 57 59
30 29 35
20
29 79
10 32
68 81 18 19 1
23
59 60 61
9
3
62 82 8
22 21 18
2
24 1
1 29 30
68 81 8
33 34
23 4
14
80 29
4 22 9
51 22
59 60 61
3
3
46 47 62
28 29
21
33 34
30 29 35 28 29
32 52 53 54 55 2
15 16 17 82
20 21
10 24 25 26 27 29 71
11 12 13
29 30
2-2
SHEET 1
BI012789

23
64 65 37
25 63 64
36
20
63 64
5
40
38
7 39
51 44 48 49
39 37 22
43 44
45
44
39 42
41
2-2
SHEET 2
BI012789

64 65
39 42 64 65
66 67
63 64
33 34
64 65
75 76
72 73 74
2-2
SHEET 3
BI012789


4302201 DRIVE TRAIN, ASSEMBLY
1 1 EA 1527297 ENGINE, TIER III
V014798 element - prefuel filter (long)
V014800 element - main filter with water seperator (short)
V014796 oil filter
V014794 fan belt
2 1 EA 1609092 PUMP DRIVE ASSEMBLY - DOUBLE - W/PTO 2-3
3 1 EA 426390 PUMP, HYDRAULIC, PISTON, OILGEAR 2-8
4 1 EA 412885 COMPRESSOR 2-4
5 1 EA 437543 BRACKET, MOUNTING - COMPRESSOR - LH
6 1 EA 416602 DIPSTICK, COMPRESSOR
7 1 EA 437546 BRACKET, MOUNTING - COMPRESSOR - RH
8 1 EA 440418 SPACER, ENGINE - FAN - TIER 3
9 1 EA 438047 FAN, ISUZU TIER 3
10 2 EA 418669 ROD, ADJUSTING
11 1 EA 412936 BUSHING, TAPER LOCK
12 1 EA 439534 SPROCKET, POLYCHAIN
13 1 EA 56394 KEY, SQUARE
14 1 EA 418502 BELT
15 1 EA 414504 BUSHING, TAPER LOCK
16 1 EA 418500 SPROCKET, POLYCHAIN
17 1 EA 414544 KEY (8mm x 10mm x 38mm)
18 2 EA 437419 SPACER, ENGINE MOUNT
19 2 EA 437806 MOUNT, WELDMENT - ENGINE - FRONT
20 1 EA 437457 MOUNT, WELDMENT - ENGINE & COMPRESSOR -
REAR
21 1 EA 437579 MOUNT, WELDMENT - ENGINE - REAR
22 1 EA 437539 MOUNT, ENGINE AIR CLEANER
23 1 EA 437787 MOUNT, COMPRESSOR - AIR CLEANER
25 2 EA 56439 152195 - ADAPTER, HEX NUT CAP
26 1 EA 426400 ADAPTER, SUCTION
27 2 EA 337753 1417732 - CLAMP, T
28 2 EA 7799 105190-050 - CAPSCREW, HEX HEAD - GR5
(5/8-11UNC, 1.500L)
29 23 EA 49149 WASHER, FLAT (0.625, HARDENED)
(5/8-11UNC, 2.250L)
32 6 EA 5944 NUT, HEX - JAM (0.75,UNC)
33 20 EA 85048 CAPSCREW, HEX HEAD - METRIC (M10 X 1.5 X
25MM)
35 4 EA 319561 119483 - NUT, LOCK - GR5 ( 5/8-11UNC,
FLEXLOCK)
36 1 EA 1501241 SOLENOID VALVE
1 EA 1587682 repair kit
37 2 EA 84892 JB7200503 - ADAPTER, STRAIGHT - BULKHEAD
38 1 EA 347900 177150 - ADAPTER, TEE
39 4 EA 45302 ADAPTER, RUN TEE
2-2
SHEET 4
BI012789


41 1 EA 354199 88B40 - VALVE, PILOT
42 2 EA 421413 ADAPTER, ORIFICE
43 1 EA 33334 ADAPTER, ELBOW - 90DEG
44 4 EA 31804 ADAPTER, 90DEG
46 8 EA 88634 CAPSCREW, METRIC (M12-1.75 x 32 LG)
48 1 EA 49609 VALVE, BALL
49 1 EA 415058 GAUGE, PRESSURE
51 1 EA 415107 BRACKET, VALVE - PILOT
52 2 EA 33477-050 FLANGE, SPLIT - 2 1/2 HALVES
53 1 EA 16379 O RING
(1/2-13UNC, 1.50L)
55 4 EA 150-5311 LOCKWASHER
56 2 EA 321024 1400235 - ADAPTER, SPLIT FLANGE KIT
57 8 EA 347584 1755146 - CAPSCREW, HEX HEAD - METRIC (M10
40MM)
58 2 EA 54406 1403126 - ADAPTER, 90DEG
60 1 EA 75339 5829948 - ADAPTER, 90DEG
61 1 EA 56256 1051830 - ADAPTER, RUN TEE
62 1 EA 36085 JB7200817 - ADAPTER, 90DEG
64 8 EA 435449 SEAL, BRITISH BONDED
66 1 EA 416870 SEAL, BONDED
68 1 EA 8304 COUPLING
71 8 EA 435881 CAPSCREW, HEX HEAD - METRIC (M16 X 2 X 110
MM)
72 4 EA 440591 CAPSCREW, HEX HEAD - METRIC (M8 - 1.25 x
115L)
73 4 EA 6002-050 121070 - WASHER, LOCK (5/16, SPRING)
74 4 EA 354296 95U2 - WASHER, FLAT (0.313, HARDENED)
75 8 EA 414546 CAPSCREW, SOCKET - METRIC (M-10 x 1.5 x
25mm)
76 8 EA 347066 168194 - WASHER, LOCK (7/16, HI COLLAR)
77 1 EA 4302200 NAMEPLATE, EMISSIONS INFO
79 4 EA 6634 CAPSCREW, HEX HEAD
81 1 EA 8358 NIPPLE, PIPE
82 1 EA 4245044 MOUNT,WELDMENT-ENGINE-FRONT
2-2
SHEET 5
BI012789
PUMP DRIVE ASSEMBLY

5
3 6
1
7
8
2
4
2-3
SHEET 1
BI012789
PUMP DRIVE ASSEMBLY

2-3
SHEET 2
BI012789
PUMP DRIVE ASSEMBLY


1609092 PUMP DRIVE ASSEMBLY
1 1 EA 4204039 DRIVE PLATE ASSEMBLY
2 1 EA 4204070 DRIVE SHAFT
3 1 EA V007569 ENGINE ADAPTER GROUP 2-3A
1514503 flywheel housing cover
1 EA 1514504 oil seal (viton)
4 1 EA V014737 FASTENER GROUP (NOT SHOWN)
4 EA 437692 capscrew
5 1 EA V007570 HOUSING GROUP 2-3B
6 1 EA V014739 GEAR GROUP (includes, input, driven gears and
bearing)
1 EA V014740 input gear
2 EA V014741 driven gear
6 EA 21453 bearing (2 per gear)
7 ------- PUMP ADAPTER GROUP
1 EA V014742 PUMP ADAPTER GROUP SAE C
1 EA V014743 pump adapter plate
1 EA 30169 o-ring
4 EA V014745 fastener
1 EA V014746 PUMP ADAPTER GROUP SAE D
1 EA 346488 pump adapter plate
1 EA V014748 o-ring
2 EA V014749 stud (top)
2 EA V014750 stud (bottom
4 EA V014751 nut
9 1 EA V014752 PTO DRIVE ASSEMBLY (NOT SHOWN) 2-3C
2-3
SHEET 3
BI012789
ENGINE ADAPTER GROUP

ASSEMBLY V007569 - REVISION -
2-3A
SHEET 1
BI012789
ENGINE ADAPTER GROUP


V007569 ENGINE ADAPTER GROUP
1 1 EA V007572 OIL SEAL
2-3A
SHEET 2
BI012789
HOUSING GROUP
11
10
6
7 8
3
2-3B
SHEET 1
BI012789
HOUSING GROUP

V007570 HOUSING GROUP
1 1 EA V007575 HOUSING DOUBLE PUMP
2 1 EA 99030 PLUG, MAGNETIC
3 3 EA 99435 PLUG, PIPE
4 2 EA V007577 PLUG, PIPE
5 1 EA V005177 BUSH, REDUCER
6 1 EA 66093 BREATHER
7 1 EA V007578 PLATE IDENTIFICATION
8 2 EA V009704 SCREW, DRIVE
10 1 EA V004039 TUBE DIPSTICK
11 1 EA V004040 DIPSTICK GAUGE
2-3B
SHEET 2
BI012789
PTO DRIVE ASSEMBLY

ASSEMBLY V014752 REVISION -
8
1 7
4
6
3
9
5 2
2-3C
SHEET 1
BI012789
PTO DRIVE ASSEMBLY


V014752 PTO DRIVE ASSEMBLY
1 1 EA V014753 PTO HOUSING
2 1 EA V014754 SHAFT, PTO 2" KEYED
3 1 EA V014755 BEARING RETAINER
4 2 EA V014756 BEARING, SPHERICAL ROLLER
5 2 EA V014757 OIL SEAL
6 8 EA 1514505 HEX BOLT
7 1 EA 1514506 BUSHING, REDUCER
8 1 EA 1514507 BREATHER
9 3 EA 1514508 PLUG, PIPE
2-3C
SHEET 2
BI012789
COMPRESSOR
ASSEMBLY 412885 - REVISION C
26
1 4 5
2
27
28
29
22
30 31 23
13 32
24 25
35 33
34
6 39
8
40
41 16
42
11
36 38 13
37 12
46 9 18
51 13
10 19
43
15 20
14
45 17
44 52
21
48
7 53
47 39 50
49
40 50
13
16
2-4
SHEET 1
BI012789
COMPRESSOR

412885 COMPRESSOR
1 1 EA V007869 COVER
2 2 EA V007870 STUD
4 1 EA V007871 PARTS KIT ASSEMBLY
5 1 EA V007872 HOUSING 2-7
6 1 EA V007873 TANK (CYCLONE)
7 1 EA V007874 FRAME
8 1 EA V007875 HOUSING, THERMOSTAT
9 1 EA V007876 COVER
10 1 EA V007877 DUCT, AIR
11 1 EA V010163 ELEMENT, THERMOSTAT
12 1 EA V007879 SPRING
13 5 EA V007880 GASKET
14 1 EA V007881 O-RING
15 1 EA V007882 TUBE, SUCTION
16 1 EA V007883 PLUG
17 1 EA V007884 ROD, MEASURING
18 1 EA V007885 O-RING
19 1 KIT V014176 SIGHT GLASS, OIL CHECKING
(KIT INCLUDES GASKET FOR INSTALLATION)
1 EA V014177 TOOL FOR REPLACING ABOVE SIGHT GLASS
20 1 EA V007887 RING, RETAINING
21 2 EA V007888 O-RING
22 1 EA V007889 OIL FILTER 0-1
23 1 EA V007890 O-RING
24 2 EA V007891 WASHER, SPRING
25 2 EA V007892 SCREW, HEX SOCKET
27 1 EA V007894 O-RING
28 1 EA V007895 PLUG, HEX SOCKET
29 2 EA V007896 SEPARATOR, OIL
30 1 EA V007897 VALVE, SAFETY
32 1 EA V007899 SCREW, BANJO
33 1 EA V007900 CONNECTOR
34 1 EA V007901 FILTER
35 1 EA V007902 CONNECTOR
36 1 EA V007903 PIPE, PLASTIC
37 1 EA V007904 ORIFICE
38 1 EA V007905 ELBOW
40 2 EA V007907 PLUG, HEX SOCKET
41 EA V007908 PLUG, HEX SOCKET
42 1 EA V007909 O-RING
43 1 EA V007910 O-RING
45 1 EA V007912 O-RING
46 1 EA V007913 TANK (CYCLONE) TUBE
2-4
SHEET 2
BI012789
COMPRESSOR

51 1 EA V007918 VALVE, NON-RETURN
52 1 EA V007919 O-RING
53 1 EA V007920 TUBE, OIL
1 EA V012571 VALVE, AIR INLET (NOT SHOWN IN THIS VIEW) 2-5
1 EA V007866 AIR END, COMPRESSOR 2-6
2-4
SHEET 3
BI012789
AIR INLET VALVE, COMPRESSOR

24
3 16
15
5
17
4
10
2
2
18
9
1
14 12
11
13
19
7
20
8
6
21
6
22
23
2-5
SHEET 1
BI012789
AIR INLET VALVE, COMPRESSOR


V012571 AIR INLET VALVE, COMPRESSOR
1 1 EA ------ O-RING
2 2 EA ------ O-RING
3 1 EA ------ O-RING
4 1 EA ------ BAND, SLIDING
5 1 EA ------ GASKET, PISTON
6 2 EA ------ O-RING
7 1 EA ------ GASKET, PLATE
8 1 EA ------ RING, RETAINING
9 1 EA ------ COVER
10 1 EA ------ SPRING
11 1 EA ------ SPRING
12 1 EA ------ BEARING
13 1 EA ------ BEARING
14 1 EA ------ RING, LOCK
15 1 EA ------ BUSHING
16 1 EA ------ NUT
17 1 EA ------ PISTON
18 1 EA ------ ROD, PISTON
19 1 EA ------ PLATE
20 1 EA ------ RING, SUPPORT
22 1 EA ------ FLANGE
23 4 EA ------ SCREW, HEX SOCKET
24 1 EA ------ FRAME
V012572 KIT, SEAL (Includes Items 1-8)
V012573 KIT, REPAIR (Includes Items 1-15)
2-5
SHEET 2
BI012789
AIR END, COMPRESSOR

19 20 21 22 23 24 25
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
2-6
SHEET 1
BI012789
AIR END, COMPRESSOR


V007866 AIR END, COMPRESSOR
2 3 EA ------ COVER, SEAL
3 1 EA ------ GASKET
4 1 EA ------ RETAINER, DUST
5 1 EA ------ RING, BEARING INNER
6 1 EA ------ SEAL, SHAFT
7 1 EA ------ BEARING, ROLLER
8 1 EA ------ CASING, ROTOR
10 1 EA ------ ROTOR PAIR
11 2 EA ------ PIN, SPRING
12 1 EA ------ O-RING
13 1 EA ------ COVER, DISCHARGE
15 1 EA ------ BEARING, BALL
16 1 EA ------ GASKET
17 1 EA ------ NUT, LOCK
18 1 EA ------ COVER, OUTLET
19 2 EA ------ O-RING
22 1 EA ------ BEARING, BALL
23 1 EA ------ NUT, LOCK
1 EA V007867 REPAIR KIT INCLUDES BEARINGS AND SEALING

1 EA V007868 REPAIR SET FOR THE SHAFT SEAL
Repair Set Includes Items 3, 4, 5, and 6
1 EA V007943 COMPLETE TOOL SET INCLUDES THE FOLLOWING:
1 EA BEARING INNER RACE MOUNTING TOOLS:

1 EA V008004 Inlet end, male rotor roller bearing
1 EA V008005 Inlet end, female rotor roller bearing
1 EA V008006 Discharge end, male rotor bearings
1 EA V008007 Discharge end, female rotor bearings
1 EA BEARING MOUNTING TOOLS TO BODY:

1 EA V008008 Inlet end, male rotor roller bearing
1 EA V008009 Inlet end, female rotor roller bearing
1 EA BEARING MOUNTING TOOLS TO PRESSURE FLANGE:

1 EA V008010 Male rotor roller bearing
1 EA V008011 Female rotor roller beaing
1 EA V008012 Special tool for locking rotors
1 EA V008013 Drift for pins
1 EA LOCK NUT WRENCH:
2-6
SHEET 2
BI012789
AIR END, COMPRESSOR


1 EA V008014 Male rotor
1 EA V008015 Female rotor
1 EA V008016 Mounting tool for shaft seal inner ring
1 EA V008018 Shaft seal mounting tool
2-6
SHEET 3
BI012789
HOUSING, COMPRESSOR
9 13
16
2
3
19
15 7
4
14
5
10
8
18
6
17
20
11
12
2-7
SHEET 1
BI012789
HOUSING, COMPRESSOR

V007872 HOUSING, COMPRESSOR
1 1 EA V007872 HOUSING
V007871 KIT, PART (Includes Items 2-20)
V007838 KIT, SEAL (Includes Items 2, 4-6 & 8)
V007839 KIT, REPAIR (Includes Items 2 & 4-14)
2 1 EA ------ O-RING
3 1 EA ------ O-RING
4 1 EA ------ SEAL, PISTON
5 1 EA ------ RING, SLIDE
6 1 EA ------ GASKET, PLATE
7 1 EA ------ SPRING
8 1 EA ------ SPRING
9 1 EA ------ RING, RETAINING
10 1 EA ------ BUSHING, BEARING
11 1 EA ------ GASKET
12 1 EA ------ NUT
13 1 EA ------ NUT
14 1 EA ------ PISTON
15 1 EA ------ SCREW
16 1 EA ------ COVER
17 1 EA ------ THRUSTING
18 1 EA ------ PLATE
19 1 EA ------ TUBE
2-7
SHEET 2
BI012789
PUMP, HYDRAULIC, PISTON, OILGEAR

301 306 007 205 008 003 401 502 503 505
309
308
307
304 305 302 404 406 409 403

005
407 410
203 206
006 201 208 001 411
207
102
004 010 207

204 202 104 103 105 101
2-8
SHEET 1
BI012789

401 205
502
202
503
505 208
307
309 102
308 104
103
105
101
309
206
301B 203
305
304 006 404
306 003
302
007 008
005
204
307
308 406
001 409 403
408
010 505
004 503
204
005 207
201
411
002
011
407
410
401A 502
2-8
SHEET 2
BI012789


426390 PUMP, HYDRAULIC, PISTON, OILGEAR
1 EA V012455 HOUSING KIT (Includes Items 001, 002, 003, 004, 005, 006,
007, 008, 010, 011 & 207)
001 1 EA ------ HOUSING, PUMP
002 1 EA ------ PLUG
003 1 EA ------ NAMEPLATE, IDENTIFICATION
004 1 EA ------ PLUG
005 1 EA ------ PIN, ROLL
006 2 EA ------ PIN, ROLL
007 2 EA ------ SEAL, SHAFT
008 1 EA ------ SCREW
010 1 EA ------ SEAL, O-RING
011 1 EA ------ SEAL, O-RING
207 ------ PIN, ROLL
V012462 SHOE RETAINER AND FULCRUM BALL KIT (Includes Items 103 &
104)
1 EA V012460 ROTARY ASSEMBLY GROUP (Includes Items 101, 102, 103, 104, &
105)
101 1 EA ------ BARREL, CYLINDER
102 9 EA V012461 PISTON AND SHOE SUB-ASSEMBLY
103 1 EA ------ BALL, FULCRUM
104 1 EA ------ RETAINER, SHOE
105 1 EA ------ SPRING, SHOE RETAINER
1 EA V012456 SWASHBLOCK ASSEMBLY GROUP (Includes Item 201)
201 1 EA ------ SWASHBLOCK
1 EA V012457 GUIDE PLATE ASSEMBLY ( Includes Items 203 & 206)
203 1 EA ------ PLATE, GUIDE
206 2 EA ------ SCREW
1 EA V012457 SADDLE BEARING ASSEMBLY (Includes Item 204)
204 1 EA ------ BEARING, SADDLE
1 EA V012459 HYDRODYNAMIC BEARING KIT (Includes Items 202 & 205)
202 1 EA ------ BEARING, CYLINDER
205 2 EA ------ PIN, ROLL
2 EA PIN, ROLL
208 1 EA ------ RING, RETAINER
1 EA V012477 DRIVE SHAFT ASSEMBLY GROUP (Includes Items 301, 302, 304,
305 & 306)
301 1 EA ------ DRIVE SHAFT
302 1 EA ------ RETAINER, SEAL SIDE
304 1 EA ------ RING, RETAINER, EXTERNAL
305 1 EA ------ RING, RETAINER, INTERNAL
306 1 EA ------ BEARING, FRONT
1 EA V012464 COVER PLATE KIT (Includes Items 307, 308, 309, 502, 503 & 505)
(some items may not be used in this assembly)
1 EA V012465 REAR SHAFT COVER KIT (Includes Items 307, 308 & 309)
307 1 EA ------ BUSHING
308 1 EA ------ SCREW
309 1 EA ------ PIN, ROLL
2-8
SHEET 3
BI012789


1 EA V012463 VALVE PLATE ASSEMBLY GROUP (Includes Items 401, 403, 404,
405,
406, 407, 408, 409,410 & 411)
401 1 EA ------ VALVE PLATE WITH BEARING
403 4 EA ------ CAPSCREW, HEXHEAD
404 1 EA ------ SEAL, O-RING
405 1 EA ------ SEAL, O-RING
406 1 EA ------ SEAL, O-RING
407 1 EA ------ SEAL, O-RING
408 1 EA ------ PLUG #2
409 1 EA ------ PLUG #3
410 1 EA ------ PLUG #4
411 1 EA ------ GASKET, VALVE PLATE
1 EA V012466 BASIC SEAL KIT (Includes Items 007, 010, 011, 404, 405, 406, 407,
411, control items 330 & 313)
1 EA V012467 SEAL KIT FOR OPTIONS (Includes Item 505)
1 EA V012468 SEAL, SHAFT
2-8
SHEET 4
BI012789
COOLER ASSEMBLY
17
19
12 13
14
6
14
20
7 3 14 2 1 4
14 14
12
8 9 11
10
22
9 11
5 15
9 11 21
14 14 18 16 14 12 13
2-9
SHEET 1
BI012789
COOLER ASSEMBLY

436005 COOLER ASSEMBLY
1 1 EA V014771 COOLER - COMPRESSOR OIL
2 1 EA V014772 RADIATOR
3 1 EA V014773 COOLER - HYD OIL
4 1 EA V014774 COOLER - CHG AIR
5 1 EA V014775 COOLER - FUEL
6 1 EA V014776 WELDMENT SHROUD
7 1 EA 401327 VALVE - THERMOSTAT
8 28 EA V014777 NUT - FLG HD
9 48 EA V014778 FLG HD BOLT
10 4 EA V014779 FLG HD CAPSCREW
11 76 EA V014780 WASHER - FLAT
12 2 EA V014781 PLASTIC PLUG
17 1 EA V014786 PLUG - HHD
18 1 EA V014787 PLUG - HHD
19 1 EA V014788 LABEL - AKG COOLER
20 1 EA V014789 GUARD - FAN
21 1 EA V014790 FORMED BRACKET
22 1 EA V014791 FORMED BRACKET
2-9
SHEET 2
BI012789
BELT GUARD INSTALLATION

7
6 5 4
5 6
2-9A
SHEET 1
BI012789
BELT GUARD INSTALLATION


4247243 BELT GUARD INSTALLATION
1 1 EA 4246290 BELT GUARD, SIDE
2 1 EA 4246254 BELT GUARD, TOP ALTERNATOR SIDE
3 1 EA 4246281 BELT GUARD, COMPRESSOR
4 1 EA 438135 BELT GUARD, TOP TAB
7 6 EA 354042 CAPSCREW, WHIZ - LOCK - FLANGED
2-9A
SHEET 2
BI012789
COOLER SHROUD INSTALLATION

2-9B
SHEET 1
BI012789

6 9 10 12 5 9 10 10 9 7
12
4
1
2
11
8
12
3 12
2
1 11
5 9 10
6 9 10
2-9B
SHEET 2
BI012789


439615 COOLER SHROUD INSTALLATION
1 1 EA 439616 SHROUD, COOLER - REAR
2 1 EA 439617 SHROUD, COOLER - FRONT
3 1 EA 439618 SHROUD, COOLER - BOTTOM
4 1 EA 439619 SHROUD, COOLER - TOP
5 3 EA 6881 CAPSCREW,HEX HEAD GR5 - 3/8-16UNC, 3.00L)
8 3 EA 354049 75LM52 - CAPSCREW, FLANGED - GR5 (3/8-16UNC, 0.825L)
10 9 EA 350339 50AW5 - NUT, FLANGE - GR5 (3/8- 16UNC,WHIZLOCK)
11 * FT 400293 SEAL, DOOR (MIN30FT) (*Specify Length 14.88)
2-9B
SHEET 3
BI012789
HOSE KIT - SHUNT TANK - ENGINE

2-9C
SHEET 1
BI012789
HOSE KIT - SHUNT TANK - ENGINE


4118114 HOSE KIT - SHUNT TANK - ENGINE
1 2 EA 4118131 HOSE ASSEMBLY - JCBM3K-04-34
2-9C
SHEET 2
BI012789
AIR CLEANER INSTALLATION

ASSEMBLY 436591 REVISION I
27 32
27 32 28
1
31
37
30 38
8
47
50 40 23 24 9
20 21 49
30 38
27 32 46
11 12 29
27 32 28
20 21 48
39
44 45
25 26
2-10
SHEET 1
BI012789

51
14
51 37
18 20 21 14
38
16 20 21
51 40
8
13 51
38
13
42
17 19 36
39
22
34 35
31
15
41 50
30
40
24
32 23 9
30
43
33
17 19 36
3 4 5
2 4 5
52 4 5
10 11 12
6 7 1
2-10
SHEET 2
BI012789


436591 AIR CLEANER INSTALLATION
1 1 EA 437528 BRACKET, FUEL PUMP
2 2 EA 5997 SCREW, HEX, .438x1.75UNC, GR5
4 5 EA 42644-050 NUT, LOCK 7/16-14UNC
7 4 EA 5975 WASHER, LOCK
8 2 FT 416454 HOSE, AIR, INTAKE
9 * FT 416149 HOSE, AIR, INTAKE (*1.5)
11 6 EA 6293 NUT, LOCK
12 10 EA 42624-050 WASHER, FLAT
15 1 EA 437798 TUBE, AIR
16 2 EA 438535 CAPSCREW, HEXHEAD GR5 3/8-16UNC
17 2 EA 321096 INDICATOR
21 8 EA 7972 NUT, HEX, LOCK
22 1 EA 438492 HOSE, REDUCER 2 1/2" ID X 3" ID X 3" LG
23 1 EA 415267 CLEANER, AIR
24 2 EA 73727 BAND, MOUNTING
26 4 EA 350337 NUT, FLANGE GR5 - 5/16- 18UNC
27 2 EA 40058 ELBOW, MOULDED
28 1 EA 438532 TUBE, EXTENSION
30 2 EA 337755 T-CLAMP, BAND
31 1 EA 414698 HOOD, INLET
32 5 EA 88081 CLAMP, AIR LINE
33 1 EA 61765 ADAPTER, HUMP
35 1 EA 88563 CLAMP, TUBE
36 4 EA 8258-050 ELBOW, PIPE 90 DEG
37 1 EA 302479 HOOD
39 1 EA 1574558 AIR CLEANER, ENGINE 2-10A
40 1 EA 4159536 ELEMENT, PRIMARY
41 1 EA 439443 REDUCER, INSERT
42 2 EA 416792 HOSE ASSEMBLY, JCBF310-12-65
43 1 EA 337588 T-CLAMP, BAND
45 4 EA 350339 NUT, FLANGE GR5 - 3/8- 16UNC
46 1 EA 440408 PLATE, DETAIL
47 1 EA 439815 FUEL COOLER, ELECTRIC
2-10
SHEET 3
BI012789


50 1 EA 4159537 ELEMENT, SAFETY
51 4 EA 16200 O-RING
2-10
SHEET 4
BI012789
AIR CLEANER, ENGINE

6 2 3 5 4
2-10A
SHEET 1
BI012789
AIR CLEANER, ENGINE


1574558 AIR CLEANER, ENGINE
1 1 EA 4243441 VALVE - VACUATOR
2 1 EA 4243444 ELEMENT ASSEMBLY - (PRIMARY)
3 1 EA 4243445 ELEMENT ASSEMBLY (SECONDARY)
4 1 EA 4243446 COVER ASSEMBLY
5 2 EA 4243447 BAND, MOUNTING
6 1 EA 4243448 CAP
2-10A
SHEET 2
BI012789
EXHAUST INSTALLATION
7 6 4
1
2
2 1
7
7 5
4
9 8
7
7 11
12
3 7
11
3
10
10
13 14
15
13 14
2-11
SHEET 1
BI012789
EXHAUST INSTALLATION

436592 EXHAUST INSTALLATION
1 1 EA 412330 MUFFLER, EXHAUST, ENGINE
2 2 EA 415109 PT200, STRAP, HOLD DOWN, MUFFLER
3 1 EA 30863 CLAMP, MUFFLER
4 1 EA 1157984 ELBOW, EXHAUST
5 1 EA 414223 ELBOW, PIPE, EXHAUST
6 1 EA 125065 CAP, RAIN
9 4 EA 50AW5 NUT, FLANGE
10 1 EA 438090 MANIFOLD, EXHAUST
11 1 EA 438050 CONNECTOR, EXHAUST
12 1 EA 439601 TUBE, FLEX, EXHAUST
13 4 EA 349842 NUT
15 1 EA 431517 TAPE, FIBERGLASS, EXHAUST
2-11
SHEET 2
BI012789
FUEL TANK INSTALLATION

15 16 6 7
7 6 16 19
14
11 10
13
2-12
SHEET 1
BI012789

13 7 6
1
3 5
4
2
7 6
12 6 7 16 17 18
12
8 7 18 17 18
1
11
2-12
SHEET 2
BI012789


438935 FUEL TANK INSTALLATION
1 1 FT 438130 TANK ASSEMBLY, FUEL, 80 GAL 2-13
3 4 EA 42831 BOLT, STUD
4 4 EA 319560 119481 - NUT, LOCK
7 14 EA 349428 CLAMP, HOSE
8 77 IN 15145 HOSE, FUEL
17 2 EA 74391 ADAPTER, STRAIGHT - LONG
18 2 EA 77849 ADAPTER, 90 DEG - SWVL
2-12
SHEET 3
BI012789
FUEL TANK ASSEMBLY

13 14 15
11
35
2
6
7
27
22
10
14
13
15 27 22 10 8
4 30
32 1
24
5 35 8 9
2-13
SHEET 1
BI012789
FUEL TANK ASSEMBLY

33
44 38
26 4 30
31 32
17
19
28
25
21 23 17
20
19
16
42
36
37
30 18
41
39
29
34 37 40
30 18
43
12
3
35
2-13
SHEET 2
BI012789
FUEL TANK ASSEMBLY


438130 FUEL TANK ASSEMBLY
1 1 EA 414494 TANK, FUEL, 80 GAL
2 1 EA 414588 SENDER
3 1 EA 76087 1050011 ADAPTER, STRAIGHT
4 2 EA 6093 105132 CAPSCREW, HEXHEAD GR5 - 5/16-18UNC
5 1 EA 34857-050 142635 ADAPTER, ELBOW AERO 90 DEG
6 5 EA 350905 SCREW, MACHINE, ROUND HEAD SLOT
(10-32UNF, 1.00L)
8 2 EA 354180 86E60 ADAPTER, ELBOW
9 * IN 325272 1403490 TUBING, NYLON, (*26.5)
10 1 EA 412214 CAP ASSEMBLY, FILLER
11 1 EA 34856-050 119436 ADAPTER, ELBOW AERO 90 DEG
12 1 EA 67052 180113 ADAPTER, ELBO 90 DEG O-RING
13 1 EA 337761 1417738 BREATHER, TANK
14 1 EA 320167 COUPLING, PIPE
15 1 EA 319597 119552 NIPPLE, PIPE
16 1 EA 39870 154987 ADAPTER, HEX CAP NUT
17 2 EA 83740 174027 ADAPTER, STRAIGHT AERO
20 1 EA 8335 122312 BUSHING
21 4 EA 42818 SCREW, HEX - .375x.625,UNC,GR5
22 1 EA 319636 119611 NIPPLE, PIPE
24 1 EA 326670 1405632 PUMP ASSEMBLY, FILL 2-14
25 2 EA 326826 1405756 BRACKET, MOUNTING
26 1 EA 44389 166823 ADAPTER, TEE AERO
27 1 EA 422396 ELBOW, PIPE
28 1 EA 6719 122286 PLUG, SQUARE HEAD
29 1 EA 37407 137195 ADAPTER, PLUG STRAIGHT
31 1 EA 70050 ADAPTER, HYDRAULIC
32 1 EA 412324 FILTER, ELEMENT 0-1
34 1 EA 39869 154986 ADAPTER, NUT HEX CAP NUT
35 1 EA 415885 MANIFOLD, RETURN
36 1 EA 38686 JB7200074 ADAPTER, 90
37 2 EA 37675 203686 ADAPTER, STRAIGHT O-RING
38 1 EA 305861 JB7200176 VALVE, CHECK
39 1 EA 343492 1421375 ADAPTER, PLUG STRAIGHT
40 1 EA 30077 166971 ADPTER 45
42 1 EA 36083 ADAPTER, ELBOW AERO 45 DEG O-RING
43 1 EA 38113-050 167764 ADAPTER, ELBOW AERO 90 DEG O-RING
2-13
SHEET 3
BI012789
HYDRAULIC FILL PUMP ASSEMBLY

21 12 18
19 20
10
1
25
3
8
17
5
6 13
7 14 22
9
2 23
26 29 28
27
11
2-14
SHEET 1
BI012789
HYDRAULIC FILL PUMP ASSEMBLY


326670 HYDRAULIC FILL PUMP ASSEMBLY
1 1 EA. ------- BODY
2 1 EA. ------- LINER, BODY
3 1 EA. ------- PISTON & SHAFT ASSEMBLY
4 2 EA. ------- RING, PISTON
5 4 EA. ------- VALVE ASSEMBLY
6 4 EA. ------- HOLDER, SPRING (Included in Valve Assembly)
7 1 EA. ------- GASKET, COVER
8 1 EA. ------- COVER
9 8 EA. ------- SCREW
10 1 EA. ------- PACKING (2 rings per set)
11 1 EA. ------- SCREEN
12 1 EA. ------- NUT, BEARING
13 2 EA. V000351 LINK
14 2 EA. V000352 PIN, CLEVIS (LINK)
17 1 EA. V000353 PIN, CLEVIS (SHAFT)
18 1 EA. V000354 HANDLE ASSEMBLY
19 1 EA. V000355 LINK, LOCKING
20 2 EA. ------- RIVET
21 1 EA. V000358 WASHER, TENSION
22 3 EA. ------- PIN, COTTER
23 1 EA. ------- BUNG, BARREL
25 1 EA. ------- BREAKER, VACUUM
26 1 EA. V000356 NOZZLE
27 1 EA. V000357 HOSE, 8 FT.
28 1 EA. ------- SUCTION PIPE, TELESCOPING
1 EA. 22328 REPAIR KIT (Not Shown)
2-14
SHEET 2
BI012789
CHARGE AIR PIPING ASSEMBLY (HT20 - TIER III)

9
6
5
8
13 9
7 8 3 1
4
8
2-15
SHEET 1
BI012789

12 10
11
2-15
SHEET 2
BI012789


4247173 CHARGE AIR PIPING ASSEMBLY (TIER III)
1 1 EA 4245513 TUBE, CHARGE AIR-HOT
2 1 EA 437990 TUBE, CHARGE AIR-COLD
3 1 EA 437991 REDUCER, CHARGE AIR (2 1/2" TO 2" X 5" LG)
4 1 EA 437992 HOSE, STRAIGHT - CHARGE AIR (2 1/2" ID X 6" LG)
5 1 EA 437993 REDUCER, CHARGE AIR (3 1/4" TO 2 1/2" X 3" LG)
6 1 EA 438126 HOSE, STRAIGHT - CHARGE AIR (3 1/4" ID X 6" LG)
7 1 EA 438129 T - CLAMP (2.25 DIA)
8 4 EA 337753 T - CLAMP (3.06 DIA)
9 3 EA 359487 T - CLAMP (3.75 DIA)
10 1 EA 4245512 BRACKET, CHARGE AIR
11 2 EA 354042 CAPSCREW, FLANGED - GR5 (3/8-16UNC 0.625)
13 REF 431517 TAPE, FIBERGLASS - EXHAUST
2-15
SHEET 3
BI012789
SECTION 3 - HYDRAULIC/ELECTRICAL SYSTEMS

HOSE KIT, BASIC HYDRAULIC 441121 3-1
HOSE KIT, BOOM / FEED 1693844 3-2
RESERVOIR / VALVE INSTALLATION 1513479 3-3
HYDRAULIC RESERVOIR ASSEMBLY 1513480 3-4
VALVE TRAY ASSEMBLY 441385 3-5
MANIFOLD, HYDRAULIC, SMART DRILL 426706 3-6
MANIFOLD AUXILIARY 414946 3-6A
MANIFOLD AUXILIARY 414948 3-6B
VALVE, PRESSURE REDUCING, PILOT OPERATED 416538 3-6C
FILTER ASSEMBLY, RETURN 413495 3-7
RETROFIT KIT - COMPRESSOR DUMP VALVE ASSEMBLY 1510023 3-7A
MANIFOLD, HYDRAULIC, AUXILIARY 414947 3-8
VALVE, SOLENOID - DIRECTIONAL - 3 WAY 414923 3-8A
VALVE CONTROL, DRILL/BOOM 413228 3-9
HYDRAULIC FILTER ASSEMBLY 440966 3-10
VALVE, PROPORTIONAL - 5 BANK 441126 3-10A
ELECTRICAL ASSEMBLY 1500858 3-11
CABLE - ELECTRICAL, CAB TO MAIN 439449 3-11A
CABLE, ELECTRICAL CAB TO ECM BOX 438095 3-11B
SWITCH KIT, SHUTDOWN, ROPE PULL 433573 3-12
HARNESS - MAIN TO REAR - MACHINE 439400 3-12A
AMPLIFIER, ASSEMBLY, FEED FORCE 416936 3-13
AMPLIFIER, ASSEMBLY, FEED FLOW 416935 3-14
HARNESS- ENGINE TO ECM ENCLOSURE 437946 3-14A
BATTERY CABLE INSTALLATION 436609 3-14B
ECM INSTALLATION 438478 3-14C
ENCLOSURE ASSEMBLY, ELECTRICAL, CAB 436615 3-15
CONNECTOR ASSEMBLY - UPPER PANEL 422305 3-16
HARNESS, REAR ELECTRICAL BOX 439823 3-17
CONNECTOR ASSEMBLY - JOYSTICK 421429 3-18
HARNESS, WIRE, RIGHT 427226 3-19
HARNESS, WIRE 418636 3-20
HARNESS, WIRE ANGLE INDICATOR 418714 3-21
HARNESS, WIRE, LEFT 418418 3-22
HARNESS, WIRE, WORK LIGHTS 418642 3-23
HARNESS, REAR MACHINE - ELECTRICAL BOX 439822 3-24
HARNESS, SMART DRILL KIT WIRING 421387 3-25
HARNESS - COMPRESSOR LOADING VALVE 1510028 3-28
LIGHT INSTALLATION, DRILL 416721 3-29
DRILL LIGHT KIT 416999 3-30
KIT - SHUTDOWN SWITCH - ROPE PULL 437447 3-31
AUTO LUBE - DRILL - 14' CAROUSEL ROD CHANGER 4248684 3-32
VALVE BLOCK - DRILL HPR45/51 4146418 3-34
3-0
SHEET 1
BI012789
HOSE KIT - BASIC HYDRAULIC PIPING

ASSEMBLY 441121 - REVISION F
3-1
SHEET 1
BI012789

3-1
SHEET 2
BI012789


441121 HOSE KIT, BASIC HYDRAULIC PIPING
1 2 EA 441121-001 HOSE ASSY, JCBM3K-04-155
2 2 EA 441121-002 HOSE ASSY, JCCM3K-04-155
3 1 EA 441121-003 HOSE ASSY, JCAM3K-12-144
7 1 EA 441121-007 HOSE ASM, JCAM34-12-42
8 2 EA 441121-008 HOSE ASSY, JCDM3K-12-193
18 1 EA 441121-018 HOSE ASSY. JCDM3K-16-55
26 1 EA 441121-026 HOSE ASSY, JCBM3K-06-48"
52 2 EA 441121-052 HOSE ASSY, JCAG1H-24-38
3-1
SHEET 3
BI012789


59 1 EA 4430369 HOSE ASSY, JCAM3K-12-18
62 1 EA 441121-062 HOSE ASSY, JCBG1H-24-28
67 1 EA 441121-067 HOSE ASSY, GMV-48-70
78 1 EA 4309632 HOSE ASSY, JCAM3K-08-48
3-1
SHEET 4
BI012789
HOSE KIT - BOOM/FEED - 16UFH CAROUSEL ROD CHANGER

3-2
SHEET 1
BI012789

3-2
SHEET 2
BI012789

3-2
SHEET 3
BI012789

3-2
SHEET 4
BI012789

3-2
SHEET 5
BI012789


1693844 HOSE KIT - BOOM/FEED - 16UFH CAROUSEL ROD CHANGER
1 1 EA 1067813 HOSE ASSEMBLY - JCDM3K-12-8 1/2"
2 1 EA 4136081 HOSE ASSEMBLY - JCAC12M-16-177
3 2 EA 1067814 HOSE ASSEMBLY - JCAM3K-12-31
4 1 EA 1067815 HOSE ASSEMBLY - JCAG1-16-50
5 4 EA 4102770 HOSE ASSEMBLY - JCAC12M-12-177
6 2 EA 1003778 HOSE ASSEMBLY - JCAM3K-06-171"
9 1 EA 4136092 HOSE ASSEMBLY - JCBM3K-06-7 1/2
15 1 EA 1067825 HOSE ASSEMBLY - JCCM3K-12-13
18 1 EA 4200617 HOSE ASSEMBLY - JCDM3K-04-68
21 1 EA 4136095 HOSE ASSEMBLY - JCBM3K-06-5 1/4
22 1 EA 4136096 HOSE ASSEMBLY - JCCM3K-16-194
29 1 EA 4136105 HOSE ASSEMBLY - JCDM3K-12-8
30 1 EA 4200618 HOSE ASSEMBLY - JCAM3K-12-11 1/2
35 6 EA 1003807 HOSE ASSEMBLY - JCAM3K-06-100"
43 1 EA 4200619 HOSE ASSEMBLY - JCAM3K-12-11 1/4
3-2
SHEET 6
BI012789
RESERVOIR / VALVE INSTALLATION

17 18
43 46
38
40
39
41
3-3
SHEET 1
BI012789

3 30
17 18
27 7
28
54
26 27
34
13 10 31
9 53 55 34 57 56 10
34
33 26
34
11
11
34 15 26 53
47
4
34 10 57 55
15 32 29 56
58 18 49
62 70
65
59
52
60 60
43 66
51 66
63 71 51 64
67 68 69
48
3-3
SHEET 2
BI012789

44 42 5 21
22
50
21
35
11 12
11 14
14
11
21
25
42 45
16 23
19 20
16 19
16 19
8 37
2 43 46
36
3-3
SHEET 3
BI012789


1513479 RESERVOIR / VALVE INSTALLATION
1 1 EA 1513480 HYDRAULIC RESERVOIR ASSEMBLY - 100 GAL 3-4
2 2 EA 42578 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 2.250L)
3 1 EA 413228 VALVE, CONTROL, 6 BANK 3-9
4 1 EA 441126 VALVE, PROPORTIONAL - 5 BANK 3-10A
5 1 EA 333017 1412986 - MANIFOLD, HYDRALIC
6 1 EA 401426 MANIFOLD, HYDRAULIC - DRAIN
7 1 EA 301913 AT4439 - VALVE, SHUTTLE
10 3 EA 46402-050 ADAPTER, RUN TEE
11 5 EA 37827 167670 - ADAPTER, STRAIGHT
13 1 EA 39479 ADAPTER, REDUCER
15 2 EA 77848 AT5582 - ADAPTER, ELBOW
17 4 EA 317801 105133 CAPSCREW, HEX HEAD - GR5
(5/16-18UNC, 7/8L)
18 8 EA 42625-050 WASHER, FLAT (0.313, TYPE A)
19 3 EA 18571 121532 - ADAPTER STRAIGHT
20 1 EA 39869 ADAPTER, NUT HEX CAP
21 2 EA 37407 137195 - ADAPTER, PLUG, STRAIGHT
22 1 EA 36085 JB7200817 - ADAPTER 90DEG
23 1 EA 62102 151872 - ADAPTER, NUT HEX CAP NUT
28 1 EA 84892 JB7200503 - ADAPTER, STRAIGHT
29 1 EA 87641 ADAPETR, ORIFICE
30 12 EA 34883 123985- ADAPTER, STRAIGHT
31 1 EA 37821 144445 - ADAPTER, ELBOW - 45DEG
35 1 EA 47025 189546 - ADAPTER, RUN TEE
36 1 EA 39465 167778 - ADAPTER, PLUG - STRAIGHT
37 1 EA 403404 VALVE, COUNTERBALANCE
38 4 EA 42831-050 BOLT, STUD - GR5
39 4 EA 319560 119481 NUT, LOCK - GR5 ( 1/2-13UNC,FLEXLOCK)
40 4 EA 42627 WASHER, FLAT - 1/2"
42 4 EA 16083 WASHER, FLAT (0.375)
43 3 EA 43989 JB7200256 - ADAPTER, SWIVEL
47 3 EA 45301 ADAPTER, 90DEG - SWIVEL
48 1 EA 441198 VALVE, HYDRAULIC FLOW CONTROL
50 3 EA 38686 JB7200074 - ADAPTER, 90DEG
3-3
SHEET 4
BI012789


51 2 EA 18563 140956 - ADAPTER, 90 DEG
52 1 EA 47546 JB7163837 - ADAPTER, ELBOW - 90DEG
54 1 EA 38684 203693 ADAPTER, ELBOW - 45DEG
57 2 EA 57728 JB7200515 - ADAPTER, REDUCER
62 1 EA 441199 VALVE, BYPASS - PILOT OPERATED
64 1 EA 440966 HYDRAULIC FILTER ASSEMBLY 3-10
65 1 EA 441766 PLATE, MOUNT - FLOW CONTROL
66 2 EA 36380 JB7204268 - ADAPTER, 90DEG
67 4 EA 42556 CAPSCREW, HEX HEAD - GR5 -(1/4-20UNC, 3.500L)
68 4 EA 6293 NUT, LOCK (1/4-20UNC, ELASTIC COLLAR)
69 4 EA 354293 95U1 - WASHER, FLAT (0.250, HARDENED)
70 2 EA 354054 75LM97 - CAPSCREW, FLANGED - GR5
(5/16-16UNC, 1.00)
3-3
SHEET 5
BI012789
HYDRAULIC RESERVOIR ASSEMBLY - 100 GAL

4
18 19 51
9 22
3 49 50 52
1
27
54 60 52
59
50 61
33 60 51
49
34 2 19 18
3
1 48
35
44 43
8 39 41 5
26
26 38 29
6 42 45 24
25 4
12 11
7 31
24
10 13 14 32 32
3-4
SHEET 1
BI012789

10
30 9
37
14 13
22 9
24
4 46 47
20 23
21 15 16
17 17
17 16
21 17
15
20
3-4
SHEET 2
BI012789


1513480 HYDRAULIC RESERVOIR ASSEMBLY - 100 GAL
1 1 EA 438964 RESERVOIR, WELDMENT
2 1 EA 413495 FILTER ASSEMBLY, RETURN 3-7
3 1 EA 346336 149677 - FITTING, FLANGE ANCHOR
4 1 EA 441385 VALVE TRAY ASSEMBLY 3-5
5 1 EA 1510023 COMPRESSOR DUMP VALVE ASSEMBLY - 3-7A
RETROFIT KIT
6 1 EA 414947 MANIFOLD AUXILIARY 3-8
7 1 EA 353125 5829326 - VALVE, HYDRAULIC FLOW CONTROL
8 1 EA 414923 VALVE, SOLENOID - DIRECTIONAL - 3 WAY 3-8A
10 1 EA 414916 SCREEN, SUCTION
13 2 EA 337754 1417733 CLAMP, T
14 1 EA 404352 NIPPLE, HOSE KIT
15 2 EA 438635 ADAPTER, BULKHEAD - STRAIGHT
17 4 EA 33375 FITTING, REUSEABLE - BRASS
20 2 EA 301370 AT2229 - VALVE
22 1 EA 57958 GAUGE, OIL LEVEL - SIGHT
23 2 EA 319467 118513 - CLAMP, HOSE
30 2 EA 8318 120082 - ELBOW, PIPE STREET - 90DEG
32 1 EA 321039 1400275 - PLUG, MAGNETIC
33 1 EA 337761 1417738 - BREATHER, TANK,
35 1 EA 319592 119543 - NIPPLE, PIPE
37 2 EA 319595 119547 - NIPPLE, PIPE
39 2 EA 42543 123699 - CAPSCREW, HEX HEAD - GR5
(1/4-20UNC, 1.500L)
41 2 EA 42624-050 W2 - WASHER, FLAT (0.250, TYPE A)
42 4 EA 42722-050 CAPSCREW, HEX HEAD - GR8 (5/16-18UNC, 3.750L)
43 2 EA 354047 75LM50 - CAPSCREW, FLANGED - GR5
(5/16-18UNC, 0.750L)
44 2 EA 350337 50AW4 - NUT, FLANGE - GR5 (5/16- 18UNC,
WHIZLOCK)
45 4 EA 42625 WASHER, FLAT (0.312)
(1/2-13UNC, 1.00L)
3-4
SHEET 3
BI012789


48 1 EA 30347 gasket, cover
49 4 EA 417225 CAPSCREW, SOCKET HEAD - GR12.9 (M12 x 1.75 x
50)
51 4 EA 88634 CAPSCREW, METRIC (M12-1.75 X 32 LG)
52 1 EA 8295 122289 - PLUG, SQUARE HEAD
54 1 EA 7972 NUT, HEX - LOCK (3/8-16UNC)
61 4 EA 42836 WASHER, FLAT( 0.375, TYPE SAE)
3-4
SHEET 4
BI012789
VALVE TRAY ASSEMBLY

21
26 12
13
32
56
32
42
17
12 6
30 49 52 53 54
3-5
SHEET 1
BI012789
VALVE TRAY ASSEMBLY

45
7 8 6 39 22 5
39 38 17 39 38
11 18
36 5 6 9 35 2
44 40
7
20 42
12 32
18 11 1
31
12 13 17
20 42 4 37 39 5
12 13 19
5 15 32
21 30
55 49 48 47 46 22
13
14
43 44 3
3 26 29 10
51
50
4
3
23 21 27 41
3-5
SHEET 2
BI012789
VALVE TRAY ASSEMBLY


426705 VALVE TRAY ASSEMBLY
1 1 EA 426706 MANIFOLD, HYDRAULIC, SMART DRILL 3-6A
2 1 EA 414946 MANIFOLD, HYDRAULIC, AUXILLARY 1-20 3-6B
3 1 EA 414948 MANIFOLD, HYDRAULIC, AUXILLARY 3-20 3-6C
4 1 EA 416538 VALVE, PRESSURE REDUCING, PILOT OPERATED 3-6D
5 1 EA 414922 PLATE, VALVE TRAY
6 1 EA 414951 BRACKET, MANIFOLD, SMARTDRILL
7 1 EA 414949 BRACKET, MANIFOLD, SMARTDRILL
8 4 EA 414950 SPACER, MANIFOLD, SMARTDRILL
9 1 EA 421385 SWITCH, HYDRAULIC, PRESSURE
10 1 EA 36084 ADAPTER, STRAIGHT AERO, O-RING
11 2 EA 36669 ADAPTER, HYDRAULIC
13 5 EA 56439 ADAPTER, NUT, HEX CAP
17 3 EA 35475 ADAPTER, ELBOW AERO, 90 DEG, O-RING
18 2 EA 65540 ADAPTER, TEE AERO
20 2 EA 46402 ADAPTER, TEE RUN
21 3 EA 18564 ADAPTER, STRAIGHT, O-RING
22 4 EA 37406 ADAPTER, PLUG STRAIGHT, O-RING
26 2 EA 407362 ADAPTER, TEE
27 1 EA 61057 ADAPTER, TEE, O-RING
30 2 EA 31804 ADAPTER, ELBOW AERO, 90 DEG, O-RING
36 1 EA 415221 TUBE ASSEMBLY, SMART DRILL - 200
52 1 EA 301913 VALVE, SHUTTLE, HYDRAULIC
55 1 EA 306238 ADAPTER, PLUG, HEX, EXTERNAL PIPE
3-5
SHEET 3
BI012789
VALVE TRAY ASSEMBLY


56 1 EA 30069 PLUG, O-RING
3-5
SHEET 4
BI012789
MANIFOLD, HYDRAULIC, SMART DRILL

ASSEMBLY 426706 - REVISION -
19 14 9
15 12
13 17 7
18
10
8 21
1 3 6
4 11
5
10
20
19
2
3-6A
SHEET 1
BI012789

19 1
19
14
2
13
4 3
10
11
7 12
9
8
21
3-6A
SHEET 2
BI012789


426706 MANIFOLD, HYDRAULIC, SMART DRILL
1 1 EA V007948 PILOT, 3-WAY
2 1 EA V007949 VALVE, CHECK
3 1 EA V007950 PRESSURE REDUCER
5 1 EA 413324 PILOT TO CLOSE CHECK
8 1 EA 421383 VALVE
9 1 EA V007540 VALVE, SEQUENCE
12 1 EA V007540 VALVE, SEQUENCE
13 1 EA V007953 FITTING (RESTRICTOR)
14 1 EA V007954 REDUCER, REMOTE PRESSURE
15 1 EA ------- PLUG, O-RING, FLUSH HEAD
16 12 EA ------- PLUG, PERMANENT
19 2 EA ------- PLUG W/ORIFICE
20 1 EA V007955 BODY, VALVE
21 1 EA 421384 COIL, 24V
3-6A
SHEET 3
BI012789
MANIFOLD AUXILIARY 1
2 2 2
4
5
4 4
4 4
6 3 3 3
4
4 5
4 2
7
3 3 3 5
3
7
4 4
4
5
2 2
3-6B
SHEET 1
BI012789

414946 MANIFOLD AUXILIARY
1 1 EA. V007543 VALVE BODY
2 18 EA. FLUSH PLUG
3 3 EA. V007544 REGULATOR, PRESSURE COMPENSATED
4 3 EA. V007545 SPOOL, 4-WAY 3-POSITION, CLOSED CENTER
6 EA. V009060 COIL - 2 FOR EACH OF ABLVE SPOOL
5 1 EA. V007546 CARTRIDGE, 3-WAY 2-POSITION
1 EA. V009061 COIL
6 1 EA. V007547 PRESSURE REDUCING/DIRECT ACTING SPOOL
7 2 EA. FLUSH PLUG
3-6B
SHEET 2
BI012789
2
2 2 5
2
4 5
2
5
4
2
6
6
3
6
5
3
4 6
5
2
3 6
3-6C
SHEET 1
BI012789
3-6C
SHEET 2
BI012789

414948 MANIFOLD AUXILIARY
2 12 EA. FLUSH PLUG
3 1 EA. V007538 SPOOL, 3-WAY
1 EA. V009063 COIL
4 1 EA. V009465 SPOOL, 3-WAY
5 1 EA. V007541 PROPORTIONAL FLOW CONTROL CARTRIDGE
1 EA. V009062 COIL
6 1 EA. V007542 PROPORTIONAL ELECTRIC RELIEF VALVE
1 EA. V009060 COIL
3-6C
SHEET 3
BI012789
VALVE - PRESSURE - REDUCER

3-6D
SHEET 1
BI012789

3-6D
SHEET 2
BI012789

QTY. PART NO. DESCRIPTION

416538 VALVE - PRESSURE - REDUCER
1 V007521 CARTRIDGE- VALVE REDUCER
1 V012291 SEAL KIT
3-6D
SHEET 3
BI012789
HYDRAULIC RETURN FILTER ASSEMBLY

10 3
4 5
7
1
9
3-7
SHEET 1
BI012789
HYDRAULIC RETURN FILTER ASSEMBLY


413495 HYDRAULIC RETURN FILTER ASSEMBLY
1 1 EA 413496 FILTER ELEMENT
2 ------ FILTER BOWL
3 ------ FILTER COVER
4 ------ FILTER HEAD
5 1 EA V008624 O-RING
6 1 EA V008625 O-RING
7 1 EA V008626 O-RING
8 1 EA V008627 O-RING
9 1 EA V008628 O-RING
10 1 EA V008629 INDICATOR, CLOGGING AT M1
3-7
SHEET 2
BI012789
COMPRESSOR DUMP VALVE ASSEMBLY - RETROFIT KIT

2
1
3 4
3
4
3-7A
SHEET 1
BI012789
COMPRESSOR DUMP VALVE ASSEMBLY - RETROFIT KIT


1510023 COMPRESSOR DUMP VALVE ASSEMBLY - RETROFIT KIT
1 1 EA 1501241 SOLENOID VALVE ASSEMBLY
1 EA 1587682 repair kit
2 1 EA 1509556 BRACKET, VALVE SOLENOID - WELDMENT
3 1 EA 1511107 HARNESS, CONNECTOR - LIGHTED
4 1 EA 1039514 JB7203973 - ADAPTER, 90DEG
3-7A
SHEET 2
BI012789
3 5 3
5
4
3
3
2
5
5 4
4 3
2 2
3 5
4
5
3-8
SHEET 1
BI012789

414947 MANIFOLD AUXILIARY 2
2 5 EA. ------- FLUSH PLUG
3 8 EA. ------- FLUSH PLUG
4 1 EA. V007343 PRESSURE REDUCING/RELIEVING VALVE
5 2 EA. V007344 SPOOL, 3-WAY DIRECTIONAL VALVE
2 EA. V009060 COIL
3-8
SHEET 2
BI012789
VALVE - SOLENOID - DIRECTIONAL - 3-WAY

3-8A
SHEET 1
BI012789

3-8A
SHEET 2
BI012789

3-8A
SHEET 3
BI012789

QTY. U/M PART NO. DESCRIPTION

414923 VALVE - SOLENOID - DIRECTIONAL - 3-WAY
1 EA V012423 CARTRIDGE
1 EA V012424 VALVE BODY
1 EA V012425 COIL
1 EA V012426 SEAL KIT
3-8A
SHEET 4
BI012789
VALVE, CONTROL, 6 BANK

5 7 7 7 8 8
10
3-9
SHEET 1
BI012789

5 7 7 7 8 8
4 6 6 11 6 11
3-9
SHEET 2
BI012789


413228 VALVE, CONTROL, 6 BANK
1 1 EA V009314 MODULE, INLET
2 6 EA V009305 ACTUATOR, MECHANICAL
3 6 EA V009315 MODULE, BASIC
4 1 EA V009316 SPOOL
5 1 EA V009302 SOLENOID/COIL
6 3 EA V009317 SPOOL
9 1 EA V009312 END PLATE
10 1 EA V009319 BOLT/SEAL KIT
11 2 EA V009320 SPOOL
6 EA V011582 SEAL, COIL
6 EA V011583 SEAL, LEVER (ACTUATOR)
3-9
SHEET 3
BI012789
HYDRAULIC FILTER ASSEMBLY


440966 HYDRAULIC FILTER ASSEMBLY
1 1 EA V015142 FILTER ELEMENT
2 1 EA V015461 INDICATOR/GAUGE
3 1 EA V015462 HEAD
4 1 EA V015463 POPPET VALVE - 3PSI BYPASS ASSEMBLY
3-10
SHEET 1
BI012789
VALVE, PROPORTIONAL - 5 BANK

2 4 5
1 3 6
10
9
3-10A
SHEET 1
BI012789

3-10A
SHEET 2
BI012789


441126 VALVE, PROPORTIONAL - 5 BANK
****** HAMMER ******
1 1 EA V009303 WORK SECTION
1 EA V009304 SPOOL
1 EA V012625 COIL ASSEMBLY
****** LEFT TRACK ******
1 EA 4138303 SPOOL
2 EA 4138309 ANTI CAVITY CHECKS
3 1 EA V009309 MID INLET
****** RIGHT TRACK ******
1 EA 4138303 SPOOL
2 EA 4138309 ANTI CAVITY CHECKS
****** FEED FORCE ******
1 EA 4138308 SPOOL
****** ROTATION ******
1 EA V009310 SPOOL
7 5 EA V009305 HANDLE
8 2 EA V009312 END COVER
9 1 EA V009311 TIE BOLT KIT
10 1 EA V009301 END COVER
3-10A
SHEET 3
BI012789
ELECTRICAL ASSEMBLY

1500858 ELECTRICAL ASSEMBLY
1 2 EA 414203 BATTERY, 12V. 800 CC
2 1 EA 327669 1407043 - SWITCH, BATTERY
3 1 EA 414899 BRACKET
4 1 EA 427611 BRACE, ELECTRICAL BOX
5 1 EA 439449 CABLE, ELECTRICAL CAB - #2 TO MAIN 3-11A
6 1 EA 438095 CABLE, ELECTRICAL CAB - #5 TO ECM BOX 3-11B
9 1 EA 65627 SWITCH, SHUTDOWN
11 1 EA 433573 KIT - SHUTDOWN SWITCH - ROPE PULL 3-12
12 1 EA 414447 SWITCH, PRESSURE
19 1 EA 439400 HARNESS, MAIN TO REAR
20 2 EA 418365 BRACKET, OUTLET - ELECTRICAL
21 2 EA 416630 OUTLET, ELECTRICAL
22 1 EA 418333 LIGHT, WORK - 12VDC - 55W
23 1 EA 416936 AMPLIFIER, ASSEMBLY, FEED FORCE 3-13
24 1 EA 416935 AMPLIFIER, ASSEMBLY, FEED FLOW 3-14
25 1 EA 436615 ELECTRICAL ENCLOSURE ASSEMBLY 3-15
26 1 EA 415812 CLAMP
27 1 EA 436608 CABLE, ELECTRICAL
28 1 EA 416943 VALVE, BALL
29 1 EA 437946 HARNESS, ENGINE TO ECM ENCLOSURE
30 1 EA 436609 BATTERY CABLE INSTALLATION - TIER 3 3-14B
31 1 EA 416942 ALARM, BACK UP
32 1 EA 419405 HARNESS, WIRING, BACK LIGHTS
33 1 EA 319153 1155175 - TRANSMITTER, TEMPERATURE
35 1 EA 438478 ECM INSTALLATION 3-14C
38 1 EA 436611 CABLE, ELECTRICAL, CAB #3 TO MAIN 3-26
39 1 EA 436612 ELECTRICAL, CABLE, CAB #4 TO MAIN 3-27
40 1 EA 436616 SCHEMATIC, ELECTRICAL
41 1 EA 436617 DIAGRAM, ELECTRICAL
43 2 EA 439317 BRACKET, VALVE - AIR
44 1 EA 1500780 LEVER, LOCKOUT KIT
45 1 EA 1510028 HARNESS, COMPRESSOR LOADING VALVE
46 2 EA 4201210 PAD, BATTERY
3-11
SHEET 1
BI012789
CABLE - ELECTRICAL, CAB TO MAIN

ASSEMBLY 439449 - REVSION D
28 29 30
26 27 31
25 24 23
23 24 25
3-11A
SHEET 1
BI012789
CABLE - ELECTRICAL, CAB TO MAIN

ASSEMBLY 439449 - REVSION D

23 2 EA 416643 CONNECTOR, ELECTRICAL - PLUG-HD
24 32 EA 416650 CONTACT, ELECTRICAL - GOLD PLATED
26 1 EA 437050 CONNECTOR - ELEC - PLUG - 2 WAY
27 1 EA 437051 CONNECTOR - ELEC - RECEPT - 2 WAY
28 2 EA 416859 CONNECTOR, ELECTRICAL - PLUG - 2 PIN
29 2 EA 416867 CONNECTOR, ELECTRICAL WEDGELOCK
3-11A
SHEET 2
BI012789
CABLE, ELECTRICAL CAB TO ECM BOX

1 31
32 35 33 34
3-11B
SHEET 1
BI012789
CABLE, ELECTRICAL CAB TO ECM BOX


438095 CABLE, ELECTRICAL CAB TO ECM BOX
1 * FT 416888-021 WIRE, 18GA.-THHN BLUE/ONE (*13.01 FT)
2 * FT 416888-022 WIRE, 18GA.-THHN BLUE/TWO (*13.01 FT)
3 * FT 416888-023 WIRE, 18GA.-THHN BLUE/THREE (*13.01 FT)
4 * FT 416888-024 WIRE, 18GA.-THHN BLUE/FOUR (*13.01 FT)
5 * FT 416888-025 WIRE, 18GA.-THHN BLUE/FIVE (*13.01 FT)
6 * FT 416888-026 WIRE, 18GA.-THHN BLUE/SIX (*13.01 FT)
7 * FT 416888-027 WIRE, 18GA.-THHN BLUE/SEVEN (*13.01 FT)
8 * FT 416888-028 WIRE, 18GA.-THHN BLUE/EIGHT (*13.01 FT)
9 * FT 416888-029 WIRE, 18GA.-THHN BLUE/NINE (*13.01 FT)
10 * FT 416888-020 WIRE, 18GA.-THHN BLUE/ZERO (*13.01 FT)
11 * FT 416888-011 WIRE, 18GA.-THHN YELLOW/ONE (*13.01 FT)
12 * FT 416888-012 WIRE, 18GA.-THHN YELLOW/TWO (*13.01 FT)
13 * FT 416888-013 WIRE, 18GA.-THHN YELLOW/THREE (*13.01 FT)
14 * FT 416888-014 WIRE, 18GA.-THHN YELLOW/FOUR (*13.01 FT)
15 * FT 416888-015 WIRE, 18GA.-THHN YELLOW/FIVE (*13.01 FT)
16 * FT 416888-016 WIRE, 18GA.-THHN YELLOW/SIX (*13.01 FT)
17 * FT 416888-017 WIRE, 18GA.-THHN YELLOW/SEVEN (*13.01 FT)
18 * FT 416888-018 WIRE, 18GA.-THHN YELLOW/EIGHT (*13.01 FT)
19 * FT 416888-019 WIRE, 18GA.-THHN YELLOW/NINE (*13.01 FT)
20 * FT 416888-010 WIRE, 18GA.-THHN YELLOW/ZERO (*13.01 FT)
21 * FT 416888-031 WIRE, 18GA.-THHN WHITE/ONE (*13.01 FT)
22 * FT 416888-032 WIRE, 18GA.-THHN WHITE/TWO (*13.01 FT)
23 * FT 416888-033 WIRE, 18GA.-THHN WHITE/THREE (*13.01 FT)
24 * FT 416888-034 WIRE, 18GA.-THHN WHITE/FOUR (*13.01 FT)
25 * FT 416888-035 WIRE, 18GA.-THHN WHITE/FIVE (*13.01 FT)
26 * FT 416888-036 WIRE, 18GA.-THHN WHITE/SIX (*13.01 FT)
27 * FT 416888-037 WIRE, 18GA.-THHN WHITE/SEVEN (*13.01 FT)
28 * FT 416888-038 WIRE, 18GA.-THHN WHITE/EIGHT (*13.01 FT)
29 * FT 416888-039 WIRE, 18GA.-THHN WHITE/NINE (*13.01 FT)
30 * FT 416888-030 WIRE, 18GA.-THHN WHITE/ZERO (*13.01 FT)
31 * FT 416888-000 WIRE, 18GA-THHN BLACK/ZERO (*13.01 FT)
32 31 EA 416651 CONTACT, ELECTRICAL- GOLD PLAT
33 31 EA 416650 CONTACT, ELECTRICAL- GOLD PLAT
34 1 EA 416638 CONNECTOR, ELECTRICAL- PLUG-HD
35 1 EA 416633 CONNECTOR, ELECTRICAL- PLUG-HD
3-11B
SHEET 2
BI012789
SHUTDOWN SWITCH KIT, ROPE PULL

9 10
1 7 8
6
7
8
7 8
5
9 10
7 8
2 4
1 3 6
2
3-12
SHEET 1
BI012789

3-12
SHEET 2
BI012789


433573 SHUTDOWN SWITCH KIT, ROPE PULL
2 1 EA 411185 TENSIONER KIT, SAFETY SWITCH
3 3 FT 411187 ROPE, SAFETY SWITCH, RED
4 1 EA 411188 EYEBOLT
5 1 EA 433572 MOUNT, SHUTDOWN SWITCH
6 1 EA 413438 BRACKET, EYE
7 4 EA 75LM52 CAPSCREW, FLANGED
9 4 EA T104335 CAPSCREW, SOCKET HEAD SST - (10-24UNC, 1.00l)
3-12
SHEET 3
BI012789
HARNESS - MACHINE - MAIN TO REAR

20 21 22 20 21 22
20 21 22
26
22 21 20
28 20 1
27
23 24 25
20 21 22
20 21 22
3-12A
SHEET 1
BI012789
HARNESS - MACHINE - MAIN TO REAR


439400 HARNESS - MACHINE - MAIN TO REAR
1 1 EA 416643 CONNECTOR, ELECTRICAL- RECEPTACLE
2 * FT 416888-093 WIRE, 18GA .- TFFN - GREEN/3 (*Specify Length 15.75)
6 * FT 416888-060 WIRE, 18GA .- TFFN - GRAY/0 (*Specify Length 5.08)
7 * FT 416888-000 WIRE, 18GA .- TFFN - BLACK/0 (*Specify Length 5.08)
14 * FT 416888-073 WIRE, 18GA .- TFFN - PINK/3 (*Specify Length 8.33)
15 * FT 416888-010 WIRE, 18GA .- TFFN - YELLOW/0 (*Specify Length 10.83)
16 * FT 416888-011 WIRE, 18GA .- TFFN - YELLOW/1 (*Specify Length 10.83)
17 * FT 416888-037 WIRE, 18GA .- TFFN - WHITE/7 (*Specify Length 9.92)
18 * FT 17824 WIRE, 18GA .- TFFN - RED (*Specify Length 12.08)
19 * FT 416890-029 WIRE, 12GA. - THHN - RED/NINE (*Specify Length 12.08)
20 30 EA 416650 CONTACT, ELECTRICAL - GOLD PLATED - 16 PIN
21 6 EA 416858 CONNECTOR, ELECTRICAL - RECEPTACLE
22 6 EA 416860 CONNECTOR, ELECTRICAL - WEDGELOCK- 2 PIN
23 4 EA 416651 CONTACT, ELECTRICAL - GOLD PLATED - 16 SOCKET
24 1 EA 416867 CONNECTOR, ELECTRICAL RECEPTACLE - PLUG
25 1 EA 416868 CONNECTOR, ELECTRICAL - WEDGELOCK - SOCKET
26 1 EA 334550 TERMINAL, RING #10-22/16
27 2 EA 45252 TERMINAL, RING-12/10AWG - 1/4 STUD
3-12A
SHEET 2
BI012789
ASSEMBLY, AMPLIFIER, CORD FEED FORCE

2 3 4
3-13
SHEET 1
BI012789
ASSEMBLY, AMPLIFIER, CORD FEED FORCE


416936 ASSEMBLY, AMPLIFIER, CORD FEED FORCE
1 1 EA 415257 CONTROLLER / AMPLIFIER VALVE, PROPORTIONAL
2 1 EA 416868 CONNECTOR, ELECTRICAL, SOCKET
3 1 EA 416867 CONNECTOR, ELECTRICAL, 4 PIN
4 4 EA 416651 CONTACT, ELECTRICAL, 16 SOCKET
3-13
SHEET 2
BI012789
ASSEMBLY, AMPLIFIER, CORD FEED FLOW

2 3 4
3-14
SHEET 1
BI012789
ASSEMBLY, AMPLIFIER, CORD FEED FLOW


416935 ASSEMBLY, AMPLIFIER, CORD FEED FLOW
1 1 EA 415257 CONTROLLER / AMPLIFIER VALVE, PROPORTIONAL
2 1 EA 416864 CONNECTOR, ELECTRICAL
3 1 EA 416863 CONNECTOR, ELECTRICAL, 3 PIN
4 3 EA 416651 CONTACT, ELECTRICAL, 16 SOCKET
3-14
SHEET 2
BI012789
HARNESS- ENGINE TO ECM ENCLOSURE

3-14A
SHEET 1
BI012789
HARNESS- ENGINE TO ECM ENCLOSURE


437946 HARNESS- ENGINE TO ECM ENCLOSURE
1 1 EA ------- CONNECTOR
2 1 EA ------- WEDGE LOCK
3 47 EA ------- TERMINAL, SOCKET - SIZE 20 (18-20GA.)
6 1 EA ------- PLUG, SEALING - SIZE 20
7 6 EA ------- SPLICE
8 1 EA ------- CONNECTOR - 2 POSITION
9 1 EA ------- PLUG, SEALING - SIZE 16
10 1 EA ------- TERMINAL, 1/4" RING - YELLOW
11 1 EA ------- TERMINAL, 3/8" RING - RED
12 3 EA ------- TERMINAL, 3/8" RING - YELLOW
13 2 EA ------- FUSE HOLDER
14 2 EA ------- FUSE COVER
15 8 EA ------- TERMINAL, SOCKET - (10-12GA.)
16 2 EA ------- FUSE, 25 AMP
17 2 EA ------- SEAL
18 2 EA ------- SEAL
19 4 EA ------- TERMINAL, PACKARD, RELAY
20 2 EA ------- RELAY SOCKET, PACKARD
21 2 EA ------- RELAY, 24V, 50A
22 1 EA ------- CONNECTOR KIT, 20 POS,
28 1 EA ------- CONNECTOR KIT, PACKARD, 2 POS,
29 1 EA ------- CONNECTOR, AMP, 3 POS
30 1 EA ------- WEDGE LOCK
31 2 EA ------- TERMINAL, PACKARD, SOCKET )16-18GA)
32 2 EA ------- CABLE, SEAL - AMP - YELLOW
33 3 EA ------- TERMINAL, AMP - SOCKET (16-10GA)
34 1 EA ------- CONNECTOR SEAL - AMP - YELLOW
35 1 EA ------- DIODE
3-14A
SHEET 2
BI012789
BATTERY CABLE INSTALLATION - TIER 3

1
2
3-14B
SHEET 1
BI012789
BATTERY CABLE INSTALLATION - TIER 3


436609 BATTERY CABLE INSTALLATION - TIER 3
1 1 EA 439386 CABLE, BATTERY - POSITIVE (45" LONG)
2 1 EA 419012 CABLE, BATTERY - NEGATIVE (23" LONG)
4 1 EA 439385 CABLE, BATTERY - POSITIVE (32 1/2" LONG
3-14B
SHEET 2
BI012789
ECM - INSTALLATION
15 14
3
1
10 11 12
5
8 9
3-14C
SHEET 1
BI012789
ECM - INSTALLATION
13
1
6 7
5
4
9 8
3-14C
SHEET 2
BI012789
ECM - INSTALLATION

438478 ECM - INSTALLATION
1 1 EA 437945 ECM - ENCLOSURE
2 1 EA 438006 BRACKET - ECM - WELDMENT - RT
3 1 EA 438005 PLATE - DETAIL
4 1 EA 438326 ANGLE - DETAIL
5 1 EA 438327 BRACKET - ECM - WELDMENT
9 4 EA 83151 CAPSCREW, HEX
11 2 EA 319557 NUT, LOCK
13 4 EA 405082 CAPSCREW (METRIC)
15 2 EA 319878 CAPSCREW, SKTHEAD
3-14C
SHEET 3
BI012789
ELECTRICAL ENCLOSURE ASSEMBLY

ASSEMBLY 436615 - REVISION D
15
16 15 6 15 8
6 42 43
6 16
22
34
33
21
9 37
5 36 35
28 29
7
16
17 6
23
16 15
6 24 25
19 18
18 15
20
3-15
SHEET 1
BI012789

40 1
39
41
32
38
3-15
SHEET 2
BI012789

13 14
10 11
11 11
2
3
3
2
3
3
2 12
12
2 3
3
4 4 4
3-15
SHEET 3
BI012789


436615 ELECTRICAL ENCLOSURE ASSEMBLY
1 1 EA 414029 ELECTRICAL ENCLOSURE ASSEMBLY
2 20 EA 415048 BLOCK, TERMINAL - 4 COND. CENTER
3 84 EA 415049 BLOCK, TERMINAL - 4 COND. CENTER
4 3 EA 415050 BLOCK, TERMINAL - 2 COND. END
5 1 EA 414449 CARD, RELAY
6 2 EA 414453 DUCT, WIRING
7 1 EA 422305 CONNECTOR ASSEMBLY - ELECTRICAL
8 1 EA 439823 HARNESS, ELECTRIC BOX - REAR
10 1 EA 415046 CARD, MARKER
11 3 EA 415051 PLATE, END-W/FIXING FLANGE
12 14 EA 415047 BAR, JUMPER
13 1 EA 416223 CARD - MARKER
14 1 EA 416222 CARD - MARKER
15 * FT 328238 COVER, WIRE DUCT (*7.15 FT)
16 6 EA 417013 PAD, MOISTURE
17 1 EA 419645 CONVERTER ASSEMBLY - ELECTRICAL
18 4 EA 417029 RELAY - 1 CHANGEOVER CONTACT
19 1 EA 417031 TERMINAL BLOCK - PLUGGABLE MODULE
20 1 EA 417030 RELAY, LATCHING
21 1 EA 349255 JUMPER
22 1 EA 403689 RELAY - 24VDC
23 1 EA 418646 RAIL, CARRIER
25 4 EA 410563 NUT - COUPLING
26 4 EA 404002 DIODE - MOLDED
27 4 EA 403987 PLUG - DIODE
28 4 EA 306062 SCREW, MACHINE
32 1 EA 418418 HARNESS, WIRE - LEFT 3-22
34 1 EA 421387 HARNESS, WIRING 3-25
35 8 EA 350906 SCREW, MACH, RD HD
36 4 EA 419673 COUPLING, NUT
37 1 EA 439822 CONNECTOR, ASSEMBLY ELECTRICAL 3-24
38 1 EA 418642 HARNESS, WIRE - WORK LIGHTS 3-23
39 1 EA 418636 HARNESS, WIRE - A/C 3-20
40 1 EA 427226 HARNESS, WIRE - RIGHT 3-19
41 1 EA 418714 HARNESS, WIRE ANGLE INDICATOR 3-21
42 1 EA 335061 CIRCUIT BKR PB RESET
43 4 EA 350905 SCREW, MACH, RD HD
3-15
SHEET 4
BI012789
CONNECTOR ASSEMBLY - UPPER PANEL

22 23
1 21
22
24
3-16
SHEET 1
BI012789
CONNECTOR ASSEMBLY - UPPER PANEL


422305 CONNECTOR ASSEMBLY - UPPER PANEL
1 6 FT 416888-090 WIRE, 18GA. - TFFN - GREEN/0
2 6 FT 416888-060 WIRE, 18GA. - TFFN - GRAY/0
4 6 FT 416890-030 WIRE, 12GA. - THHN - BLUE/0
5 6 FT 416890-020 WIRE, 12GA. - THHN - RED/ZERO
7 6 FT 416890-001 WIRE, 12GA. - THHN - GREEN/ONE
8 6 FT 99361-050 WIRE, 16GA - SXL - TAN 50V
9 6 FT 416888-082 WIRE, 18GA. - TFFN - TAN/2
12 6 FT 416888-086 WIRE, 18GA. - TFFN - TFFN TAN/6
13 6 FT 416888-089 WIRE, 18GA. - TFFN - TFFN TAN/9
14 6 FT 416888-069 WIRE, 18GA. - TFFN - TFFN GRAY/9
15 6 FT 416888-078 WIRE, 18GA. - TFFN - TFFN PINK/8
16 6 FT 416888-000 WIRE, 18GA. - TFFN - BLACK/0
17 6 FT 416888-010 WIRE, 18GA. - TFFN - YELLOW/0
19 6 FT 416888-022 WIRE, 18GA. - TFFN - BLUE/2
23 1 EA 416988 NUT, PANEL
24 1 EA 416990 LOCKWASHER, PANEL
26 3 EA 416652 CONTACT, ELECTRICAL GOLD PLATED - 12 PIN
3-16
SHEET 2
BI012789
HARNESS, REAR ELECTRICAL BOX

23 22 21 20 1 2 19
3-17
SHEET 1
BI012789
HARNESS, REAR ELECTRICAL BOX


439823 HARNESS, REAR ELECTRICAL BOX
1 1 EA 416642 CONNECTOR, ELECTRICAL- RECEPTACLE-HD34-2
2 * FT 416888-093 WIRE, 18GA.-TFFN GREEN/3 (*Specify Length 3.01)
6 * FT 416888-060 WIRE, 18GA.-TFFN GRAY/0 (*Specify Length 3.01)
7 * FT 416888-000 WIRE, 18GA.-TFFN BLACK/0 (*Specify Length 3.01)
14 * FT 416888-073 WIRE, 18GA.-TFFN PINK/3 (*Specify Length 3.01)
15 * FT 416888-010 WIRE, 18GA.-TFFN YELLOW/0 (*Specify Length 3.01)
16 * FT 416888-011 WIRE, 18GA.-TFFN YELLOW/1 (*Specify Length 3.01)
17 * FT 416888-037 WIRE, 18GA.-TFFN WHITE/7 (*Specify Length 3.01)
18 * FT 17824 WIRE, 10GA.-THHN RED (*Specify Length 3.01)
19 * FT 416890-029 WIRE, 12GA.-THHN RED/NINE (*Specify Length 3.01)
20 16 EA 416651 CONTACT, ELECTRICAL- GOLD PLATED-16 SOCK
21 2 EA 416660 CONTACT, ELEC., GOLD PLATED-12 SOCKET
22 1 EA 416988 NUT, PANEL 1 11/16-24
3-17
SHEET 2
BI012789
CONNECTOR ASSEMBLY - JOYSTICK

27 25
24
1 23
26
3-18
SHEET 1
BI012789
CONNECTOR ASSEMBLY - JOYSTICK


421429 CONNECTOR ASSEMBLY - JOYSTICK
1 3 FT 416888-052 WIRE, 18GA. - TFFN - ORANGE/2
19 12 FT 416888-000 WIRE, 18GA. - TFFN - BLACK/0
22 6 FT 416888-039 WIRE, 18GA. - TFFN - WHITE/9
23 6 FT 416888-069 WIRE, 18GA. - TFFN - GRAY/9
3-18
SHEET 2
BI012789
HARNESS - WIRE - RIGHT

24
23
22 22 22 22 22 22 22
21
20
19
18
17
16
15
14 14
13
12
11
10
4 4
3-19
SHEET 1
BI012789

48
47 36
52
36 34
39
34 32 52
37
32 50 51
33 46 36 27
27 36 34 26
26 34
52 32 25
25 52
32
45 45
44
45 37 37
37
37 33 33
36
36 29 31
33
33 28 30
32
32 27 27
38
40 40 40 40 40 41 42 42 42 42 43
33
3-19
SHEET 2
BI012789


427226 HARNESS - WIRE - RIGHT
1 * FT 416888-000 WIRE, BLACK / #0 (*17.50 FT)
2 * FT 416888-108 WIRE, RED / #8 (*17.50 FT)
3 17 FT 416888-000 WIRE, BLACK / #0
4 8 FT 416888-038 WIRE, WHITE / #8
5 17 FT 416888-108 WIRE, RED / #8
6 23 FT 416888-022 WIRE, BLUE / #2
10 * FT 416888-077 WIRE, PINK / #7 (*21.50 FT)
11 * FT 416888-076 WIRE, PINK / #6 (*21.50 FT)
12 * FT 416888-075 WIRE, PINK / #5 (*20.50 FT)
13 * FT 416888-074 WIRE, PINK / #4 (*20.50 FT)
14 9 FT 416888-039 WIRE, WHITE / #9
15 * FT 416888-072 WIRE, PINK / #2 (*17.50 FT)
16 17 FT 416888-070 WIRE, PINK / #0
17 17 FT 416888-071 WIRE, PINK / #1
18 * FT 416888-079 WIRE, PINK / #9 (*16.50 FT)
19 * FT 416888-091 WIRE, GREEN / #1 (*16.50 FT)
20 * FT 416888-051 WIRE, ORANGE / #1 (*17.50 FT)
21 * FT 416888-050 WIRE, ORANGE / #0 (*17.50 FT)
22 * FT 416888-004 WIRE, BLACK / #4 (*83.50 FT)
23 * FT 416888-004 WIRE, BLACK / #4 (*17.50 FT)
24 * FT 416888-078 WIRE, PINK / #8 (*17.50 FT)
25 3 EA 416858 CONNECTOR - ELECTRICAL - RECEPTACLE
26 3 EA 416860 CONNECTOR - ELECTRICAL
27 13 EA 416650 CONTACT - ELECTRICAL - GOLD PLATED
32 8 EA 98241 CONNECTOR
33 6 EA 418424 FITTING - CONDUIT - TEE
34 6 EA 418423 FITTING - CONDUIT - TEE
35 1 EA 418427 ELBOW - 90 DEGREE CONDUIT
36 8 EA 418425 ADAPTER - CONDUIT - THREADED
37 6 EA 418428 REDUCER - CONDUIT
38 * FT 418422 CONDUIT - FLEX (*10.17 FT)
39 5 FT 418421 CONDUIT - FLEX
40 * FT 418422 CONDUIT - FLEX (*.83 FT)
51 5 FT 418421 CONDUIT - FLEX
52 5 EA 418586 CAP - END - CONDUIT
3-19
SHEET 3
BI012789
HARNESS, WIRE, A/C

10 1
2
3
4
5
11
11
7 5 6 12 14 15 16
9
8
3 4 12 13
1 2 12 14 15 16
3-20
SHEET 1
BI012789
HARNESS, WIRE, A/C


418636 HARNESS, WIRE, A/C
1 * FT 17818 WIRE, BLACK (*21.75 FT)
2 * FT 17816 WIRE, WHITE (*21.75 FT)
3 * FT 88016 WIRE, YELLOW / WHITE STRIPE (*21.75 FT)
4 * FT 44092 WIRE, YELLOW WITH / BLUE STRIPE (*21.75 FT)
5 * FT 99337 WIRE, ELECTRICAL, BLUE / TAN (*21.75 FT)
6 * FT 99330 WIRE, ELECTRICAL, BLACK / PINK (*21.75 FT)
7 * FT 418421 CONDUIT, FLEX (*22.25 FT)
10 1 EA 418635 CONNECTOR, CONDUIT, 90 DEG
11 2 EA 418423 FITTING, CONDUIT, TEE
12 3 EA 418586 CAP, END, CONDUIT
13 2 EA 69496 CONNECTOR, WIRE FULLY INSULATED
14 2 EA 416858 CONNECTOR, ELECTRICAL, RECEPTACLE
16 4 EA 416650 CONTACT, ELECTRICAL, GOLD PLATED
3-20
SHEET 2
BI012789
HARNESS - WIRE - ANGLE INDICATOR

8 1
2
3
4
5
6
2
3
9 4
7
5 6
3-21
SHEET 1
BI012789
HARNESS - WIRE - ANGLE INDICATOR


418714 HARNESS - WIRE - ANGLE INDICATOR
1 * FT 416888-082 WIRE, TAN / #2 (*50.67 FT)
2 * FT 416888-084 WIRE, TAN / #4 (*50.67 FT)
3 * FT 416888-085 WIRE, TAN / #5 (*50.67 FT)
4 * FT 416888-089 WIRE, TAN / #9 (*50.67 FT)
5 * FT 416888-041 WIRE, PURPLE / #1 (*50.67 FT)
6 * FT 416888-012 WIRE, YELLOW / #2 (*50.67 FT)
8 1 EA 418635 CONNECTOR, CONDUIT - 90 DEG
9 1 EA 418423 FITTING, CONDUIT - TEE
3-21
SHEET 2
BI012789
HARNESS, WIRE, LEFT

24
23
22 22 22 14 14 14 14
21 15 15 15
20 20
19 19
18 18 18
17 17 17
16 16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
23
3-22
SHEET 1
BI012789
HARNESS, WIRE, LEFT

36
31
30
39 28
31 24 37
30
31 38
28
30 31 38
24
28 30 30
24 28 29
24 31 24
26
24 27 30
25 33 33 33 33 33 33 33 33 33 30 30
3-22
SHEET 2
BI012789
HARNESS, WIRE, LEFT


418418 HARNESS, WIRE, LEFT
1 * FT 416888-021 WIRE - BLUE / #1 (*18.50 FT)
2 * FT 416888-020 WIRE - BLUE / #0 (*18.50 FT)
3 18 FT 416888-017 WIRE - YELLOW / #7
4 14 FT 416888-047 WIRE - PURPLE / #7
5 18 FT 416888-019 WIRE - YELLOW / #9
6 * FT 416888-029 WIRE - BLUE / #9 (*15.50 FT)
7 15 FT 416888-028 WIRE - BLUE / #8
8 * FT 416888-027 WIRE - BLUE / #7 (*16.50 FT)
9 17 FT 416888-036 WIRE - WHITE / #6
10 * FT 416888-035 WIRE - WHITE / #5 (*17.50 FT)
11 16 FT 416888-034 WIRE - WHITE / #4
12 * FT 416888-033 WIRE - WHITE / #3 (*16.50 FT)
13 * FT 416888-018 WIRE - YELLOW / #8 (*18.50 FT)
14 * FT 416888-000 WIRE - BLACK / #0 (*25.50 FT)
15 * FT 416888-001 WIRE - BLACK / #1 (*23.50 FT)
16 * FT 416888-002 WIRE - BLACK / #2 (*20.50 FT)
17 22 FT 416888-100 WIRE - RED / #0
18 21 FT 416888-108 WIRE - RED / #8
19 * FT 416888-105 WIRE - RED / #5 (*19.50 FT)
20 * FT 416888-103 WIRE - RED / #3 (*19.50 FT)
21 16 FT 416888-025 WIRE - BLUE / #5
22 23 FT 416888-004 WIRE - BLACK / #4
23 18 FT 416888-016 WIRE - YELLOW / #6
25 1 EA 418427 ELBOW, CONDUIT, 90 DEG
30 14 EA 418425 ADAPTER, CONDUIT, THREADED
31 11 EA 418428 REDUCER, CONDUIT
33 9 FT 418422 CONDUIT, FLEX
3-22
SHEET 3
BI012789
HARNESS, WIRE, WORK LIGHTS

1
5
2
3
4
9
3 4 10 11
7
1 2 10 11
3-23
SHEET 1
BI012789
HARNESS, WIRE, WORK LIGHTS


418642 HARNESS, WIRE, WORK LIGHTS
1 * FT 99313 WIRE, RED / WHITE STRIPE (*12.67 FT)
2 * FT 17818 WIRE, BLACK (*12.67 FT)
3 * FT 99316 WIRE, RED / YELLOW STRIPE (*5.92 FT)
4 * FT 17818 WIRE, BLACK (*5.92 FT)
10 2 EA 418586 CAP, END, CONDUIT
11 4 EA 69496 CONNECTOR, WIRE FULLY INSULATED
3-23
SHEET 2
BI012789
CONNECTOR, ASSEMBLY - ELECTRICAL BOX

18 22 21 19
1 17
20
3-24
SHEET 1
BI012789
CONNECTOR, ASSEMBLY - ELECTRICAL BOX


439822 CONNECTOR, ASSEMBLY - ELECTRICAL BOX
1 * FT 416888-000 WIRE, 18GA - THHN BLACK/ZERO (*3.01 FT)
2 * FT 416890-026 WIRE, 12GA. - THHN RED/SIX (*3.01 FT)
3 * FT 416888-060 WIRE, 18GA. - THHN GRAY/ZERO (*3.01 FT)
4 * FT 416890-025 WIRE, 12GA. - THHN RED/FIVE (*3.01 FT)
5 * FT 416888-061 WIRE, 18GA. - THHN GRAY/ONE (*3.01 FT)
6 * EA 416888-091 WIRE, 18GA. - THHN GREEN/ONE (*3.01 FT)
7 * FT 416888-039 WIRE, 18GA. - THHN WHITE/NINE (*3.01 FT)
8 * FT 416888-093 WIRE, 18GA. - THHN GREEN/THREE (*3.01 FT)
9 * FT 416888-095 WIRE, 18GA. - THHN GREEN/FIVE (*3.01 FT)
10 * FT 416888-097 WIRE, 18GA. - THHN GREEN/SEVEN (*3.01 FT)
11 * FT 416888-098 WIRE, 18GA. - THHN GREEN/EIGHT (*3.01 FT)
12 * FT 416888-099 WIRE, 18GA. - THHN GREEN/NINE (*3.01 FT)
13 * FT 416888-010 WIRE, 18GA. - THHN YELLOW/ZERO (*3.01 FT)
14 * FT 416888-086 WIRE, 18GA. - THHN TAN/SIX (*3.01 FT)
15 * FT 416888-086 WIRE, 18GA. - THHN TAN/SIX (*3.01 FT)
16 * FT 44090 WIRE, 16 GA COLOR - ORANGE (*3.01 FT)
17 * FT 17818 WIRE, 16 GA COLOR - BELDEN BLACK (*3.01 FT)
3-24
SHEET 2
BI012789
HARNESS, WIRING, SMART DRILL KIT

6
1 3
2 2
4 5 4
7
1 3 6
3-25
SHEET 1
BI012789
HARNESS, WIRING, SMART DRILL KIT


421387 HARNESS, WIRING, SMART DRILL KIT
1 * FT 416888-000 WIRE, BLACK / #0 (*11.50 FT)
2 * FT 416888-079 WIRE, PINK / #9 (*11.50 FT)
3 * FT 416888-110 WIRE, BROWN / #0 (*2.17 FT)
3-25
SHEET 2
BI012789
CABLE, ELECTRICAL, CAB #3 TO MAIN

1
2
3-26
SHEET 1
BI012789
CABLE, ELECTRICAL, CAB #3 TO MAIN


436611 CABLE, ELECTRICAL, CAB #3 TO MAIN
1 8 FT 416888-031 WIRE 18 GA. THHN
2 8 FT 416888-032 WIRE 18 GA. THHN
3 8 FT 416888-033 WIRE 18 GA. THHN
4 8 FT 416888-034 WIRE 18 GA. THHN
5 8 FT 416888-035 WIRE 18 GA. THHN
6 8 FT 416888-036 WIRE 18 GA. THHN
7 8 FT 416888-037 WIRE 18 GA. THHN
8 8 FT 416888-038 WIRE 18 GA. THHN
9 8 FT 416888-039 WIRE 18 GA. THHN
10 8 FT 416888-030 WIRE 18 GA. THHN
11 8 FT 416888-021 WIRE 18 GA. THHN
12 8 FT 416888-022 WIRE 18 GA. THHN
13 8 FT 416888-023 WIRE 18 GA. THHN
14 8 FT 416888-024 WIRE 18 GA. THHN
15 8 FT 416888-025 WIRE 18 GA. THHN
16 8 FT 416888-026 WIRE 18 GA. THHN
17 8 FT 416888-027 WIRE 18 GA. THHN
18 8 FT 416888-028 WIRE 18 GA. THHN
19 8 FT 416888-029 WIRE 18 GA. THHN
20 8 FT 416888-030 WIRE 18 GA. THHN
21 8 FT 416888-011 WIRE 18 GA. THHN
22 8 FT 416888-012 WIRE 18 GA. THHN
23 8 FT 416888-013 WIRE 18 GA. THHN
24 8 FT 416888-014 WIRE 18 GA. THHN
25 8 FT 416888-015 WIRE 18 GA. THHN
26 8 FT 416888-016 WIRE 18 GA. THHN
27 8 FT 416888-017 WIRE 18 GA. THHN
28 8 FT 416888-018 WIRE 18 GA. THHN
29 8 FT 416888-019 WIRE 18 GA. THHN
30 8 FT 416888-010 WIRE 18 GA. THHN
31 8 FT 416888-000 WIRE 18 GA. THHN
32 62 EA 416651 CONTACT
3-26
SHEET 2
BI012789
ELECTRICAL, CABLE, CAB #4 TO MAIN

19 20 21 19 20 21
1 18
3-27
SHEET 1
BI012789
ELECTRICAL, CABLE, CAB #4 TO MAIN


436612 ELECTRICAL, CABLE, CAB #4 TO MAIN
1 8 EA 416888-091 WIRE, 18GA-THHN
2 8 FT 416888-092 WIRE, 18GA-THHN
3 8 FT 416888-093 WIRE, 18GA-THHN
4 8 FT 416888-094 WIRE, 18GA-THHN
5 8 FT 416888-095 WIRE, 18GA-THHN
6 8 FT 416888-096 WIRE, 18GA-THHN
7 8 FT 416888-097 WIRE, 18GA-THHN
8 8 FT 416888-098 WIRE, 18GA-THHN
9 8 FT 416888-099 WIRE, 18GA-THHN
10 8 FT 416888-090 WIRE, 18GA-THHN
11 8 FT 416888-041 WIRE, 18GA-THHN
12 8 FT 416888-042 WIRE, 18GA-THHN
13 8 FT 416888-043 WIRE, 18GA-THHN
14 8 FT 416888-044 WIRE, 18GA-THHN
15 8 FT 416888-045 WIRE, 18GA-THHN
16 8 FT 416888-046 WIRE, 18GA-THHN
17 8 FT 416888-047 WIRE, 18GA-THHN
18 8 FT 416888-048 WIRE, 18GA-THHN
19 8 FT 416888-049 WIRE, 18GA-THHN
20 8 FT 416888-040 WIRE, 18GA-THHN
21 8 FT 416888-071 WIRE, 18GA-THHN
22 8 FT 416888-072 WIRE, 18GA-THHN
23 8 FT 416888-073 WIRE, 18GA-THHN
24 8 FT 416888-074 WIRE, 18GA-THHN
25 8 FT 416888-075 WIRE, 18GA-THHN
26 8 FT 416888-076 WIRE, 18GA-THHN
27 8 FT 416888-077 WIRE, 18GA-THHN
28 8 FT 416888-078 WIRE, 18GA-THHN
29 8 FT 416888-079 WIRE, 18GA-THHN
30 8 FT 416888-070 WIRE, 18GA-THHN
31 83 FT 416888-000 WIRE, 18GA-THHN
32 62 EA 416650 CONTACT
3-27
SHEET 2
BI012789
HARNESS - COMPRESSOR LOADING VALVE

3
4
1
2
3-28
SHEET 1
BI012789

5
2
3-28
SHEET 2
BI012789


1510028 HARNESS - COMPRESSOR LOADING VALVE
1 1 EA 1511107 HARNESS, CONNECTOR - LIGHTED
2 1 EA 1510912 HARNESS, ECM TO SOLENOID VALVE
3 1 EA 405880 CONNECTOR, BUTT SPLICE & SEAL
4 1 EA 405881 CONNECTOR, BUTT SPLICE & SEAL
5 1 EA 323194 CONDUIT, CONNECTOR - CORD
3-28
SHEET 3
BI012789
LIGHT INSTALLATION, DRILL

3-29
SHEET 1
BI012789
LIGHT INSTALLATION, DRILL


413721 LIGHT INSTALLATION, DRILL
1 2 EA 416999 KIT, DRILL LIGHT 3-30
2 2 EA 75321 LAMP, FLOOD, HALOGEN, 24V
3-29
SHEET 2
BI012789
DRILL LIGHT KIT

2 3 4
3-30
SHEET 1
BI012789
DRILL LIGHT KIT


416999 DRILL LIGHT KIT
1 1 EA 75321 LIGHT DRILL KIT
1 EA 97876 REPLACEMENT BULB 24 VOLTS
2 1 EA 416859 CONNECTOR, ELECTIRCAL PLUG
3 1 EA 416861 CONNECTOR, ELECTRICAL WEDGE LOCK
4 2 EA 416651 CONTACT, ELECTICAL - 16 SOCKET
3-30
SHEET 2
BI012789
KIT, SHUTDOWN SWITCH - ROPE PULL

14
14
13
10 11 12
12
5
4
8 9
6 7
3-31
SHEET 1
BI012789

14
13
12
8 9 2
3-31
SHEET 2
BI012789


437447 KIT, SHUTDOWN SWITCH - ROPE PULL
1 1 EA 437443 MOUNT, SAFETY SWITCH
3 2 EA 438974 THIMBLE, WIRE ROPE
4 2 EA 438963 CLAMP, 1/8 - WIRE ROPE
5 ? FT 411187 ROPE, SAFETY SWITCH - RED (*specify length 7.17 ft)
8 4 EA 9208 NUT, LOCK (10-24UNC, ELASTIC COLLAR)
9 4 EA 319878 CAPSCREW, SOCKET HEAD - GR8 -(10-24UNC, 1.000L)
12 1 EA 440317 DAMPER, VIBRATION
13 1 EA 411188 EYEBOLT, SWITCH
3-31
SHEET 3
BI012789
AUTO LUBE - DRILL - 14' CAROUSEL ROD CHANGER

38
39
39
37
3-32
SHEET 1
BI012789

6 7 8 6 7 9
6 7 10 6 7 8
20
4
5
24
21
23
22
3-32
SHEET 2
BI012789

35
34
36
30 31 32
2
19
3-32
SHEET 3
BI012789

3
13 14 15
40
26
27
25
29
13 14 15
1 28
16 17 18
26
4
27
25
11 3
3-32
SHEET 4
BI012789

12 33
11
1
12
12
3-32
SHEET 5
BI012789


4248684 AUTO LUBE - DRILL - 14' CAROUSEL ROD CHANGER
1 1 EA 411847 ELECTRONIC LUBRICATOR ASSEMBLY 3-33
2 1 EA 4146418 INLET SECTION, DIVIDER VALVE 3-34
3 1 EA 424763 BRACKET, LUBRICATOR
4 2 EA 98241 CONNECTOR, DIN
6 4 EA 351359 LAMP, 24V
7 4 EA 351363 LAMP BASE, INDICATING DIAL
8 2 EA 351364 LIGHT, LAMP - LENS - RED GLASS DIAL
9 1 EA 351365 LIGHT, LAMP - LENS - GREEN GLASS
10 1 EA 351366 LIGHT, LENS - AMBER GLASS - DIAL
12 50 FT 323364 WIRE, CABLE
13 2 EA 6755 CAPSCREW, HEX HEAD - GR5
14 2 EA 55185 WASHER, FLAT -HARDENED
15 2 EA 6291 NUT,LOCK 1/2-13UNC, ELASTIC COLLAR
16 3 EA 6000 SCR,HEX,.312x1.25,UNC,GR 5,CP
18 3 EA 6292 NUT, HEX - LOCK
19 4 EA 323194 CONDUIT, CONNECTOR - CORD
20 1 EA 419444 NAMEPLATE - AUTO DRILL
21 1 EA 438635 ADAPTER, BULKHEAD - STRAIGHT
28 1 EA 319005 FITTING, GREASE
31 4 EA 6293 NUT, LOCK - ELASTIC COLLAR
32 4 EA 42548 CAPSCREW, HEX HEAD - GR5
33 1 EA 403689 RELAY, 24VDC - SPDT W/DIODE - 10A -
MOUNTABLE
37 1 EA 440962 TUBE, TENSIONER
38 2 EA 416752 NUT, LOCK - BULKHEAD
39 2 EA 39479 ADAPTER, STRAIGHT - REDUCER
40 1 EA 4171363 DECAL - USE PG55 ONLY
41 1 EA 4248685 HOSE KIT -AUTO LUBE - DRILL - 14' CRC 3-35
3-32
SHEET 6
BI012789
ELECTRONIC LUBRICATOR ASSEMBLY

42
43
1
13
14
18
19 15
20 17
16
2
21
44
35
17 36
22 46
45 34
4 37
5 28
6
47
7
23
26 27
8
29 41 39
7
40
9 10 38
30
11
10 25
12
5
32 20
19
24 31 33
1 35
37
18
33
22 25
3-33
SHEET 1
BI012789


411847 ELECTRONIC LUBRICATOR ASSEMBLY
1 1 EA V008735 RESERVOIR
2 1 EA V008737 HOSE
3 1 EA V008736 STIRRING PADDLE
4 1 EA WASHER (Part of C)
5 2 EA BEARING RING (Part of C)
6 1 EA BEARING (Part of C)
7 2 EA V008721 O-RING
8 1 EA V008722 INTERMEDIATE PLATE
9 1 EA SHIM (Part of C)
10 2 EA SNAP RING (Part of C)
11 1 EA INNER RING (Part of C)
12 1 EA V008724 ELECTRIC CAM
13 3 EA SCREW (Part of D & E)
14 3 EA WASHER (Part of D)
15 3 EA O-RING (Part of D)
16 1 EA V008723 PUMP HOUSING
17 2 EA V008719 CLOSURE PLUG
18 1 EA SOCKET WITH CORD (Part of A)
19 1 EA FLAT PACKING (Part of A, B, F, & G)
20 4 EA SCREWS (Part of F & G)
21 1 EA PLUG (Part of F & G)
22 1 EA V008720 SEALING PLUG
23 1 EA V008742 NIPPLE
24 1 EA V008743 SCREW
25 1 EA V008714 GREASE FITTING
26 1 EA V008717 PRINTED CIRCUIT BOARD
27 1 EA WOODRUFF KEY (Part of D)
28 1 EA RADIAL SEAL (Part of D & E)
29 1 EA 24 VOLT MOTOR (Part of D)
30 1 EA V008718 HOUSING COVER
32 PLUG (Part of G)
33 1 EA SOCKET WITH CORD (Part of B)
34 1 EA CHECK VALVE (Part of H)
35 1 EA PUMP ELEMENT (Part of H)
36 1 EA GASKET (Part of H)
37 1 EA V008716 PRESSURE RELIEF ASSEMBLY
38 1 EA PLUG FOR MOTOR (Part of D)
39 1 EA V008715 GREASE CAP
40 1 EA V008713 GREASE FITTING
41 1 EA V008725 ADAPTER - RELIEF ASSEMBLY
42 1 EA V008734 LID
43 1 EA V008733 FIXED PADDLE
44 1 EA V008738 O-RING
45 1 EA V008739 ADAPTER
46 1 EA V008741 O-RING
47 1 EA V008745 SEAL
A 1 KIT V008726 POWER CORD KIT - Includes Items
18 & 19
3-33
SHEET 2
BI012789


B V008727 MANUAL LUBE CORD SET - Includes
Items 19 & 33
C 1 KIT V008728 BEARING & SEAL KIT
Includes Items 4, 5, 6, 9, 10, & 11
D 1 KIT V008729 24 VOLT MOTOR KIT - Includes Items
13, 14, 15, 27, 28, 29, & 38
E V008730 HOUSING SEAL KIT - Includes Items
15 & 28
F 1 KIT V008731 POWER PLUG KIT - Includes Items
19, 20, & 21
G 1 EA V008732 MANUAL LUBE PLUG SET - Includes
Items 19, 20, 32
H V011797 PUMP ELEMENT ASSEMBLY- Includes
items 34, 35 and 36
3-33
SHEET 3
BI012789
VALVE BLOCK - DRILL HPR45/51

11
11
10 1 10 1
6
8 9 3
6
9 8
4 3
4
8
8 3
5
5
2
2
7 7
7
3-34
SHEET 1
BI012789
VALVE BLOCK - DRILL HPR45/51


4146418 VALVE BLOCK - DRILL HPR45/51
1 1 EA 1649531 INLET SECTION, DIVIDER VALVE
2 1 EA 1649487 BASE PLATE, DIVIDER VALVES
3 3 EA 1649532 INTERMIDIATE SECTION, DIVERTER VALVE
4 1 EA 4035465 VALVE, DIVIDER - SINGLE
5 1 EA 4031134 VALVE, DIVIDER - TWIN
6 1 EA 4146417 VALVE, DIVIDER SINGLE
7 3 EA 1649488 TIE ROD KIT, DIVIDER VALVE
9 2 EA 47641 PLUG, SOCKET HEAD
11 1 EA 77848 ADAPTER, 45 DEG - SWIVEL
3-34
SHEET 2
BI012789
HOSE KIT - AUTO LUBE - DRILL

2 9 8
3 7
5
1
4
3-35
SHEET 1
BI012789
HOSE KIT - AUTO LUBE - DRILL


4248685 HOSE KIT - AUTO LUBE - DRILL
1 1 EA 4150608 HOSE ASM - JCDM2T-08-07
2 1 EA 4150609 HOSE ASM - JCBM2T-04-53
3 1 EA 4150680 HOSE ASM - JCBM2T-04-35
4 1 EA 4150681 HOSE ASM - JCBM2T-04-40
5 1 EA 4150682 HOSE ASM - JCBM2T-04-38
6 1 EA 4157529 HOSE ASM - JCAM2T-08-240
7 1 EA 4152190 HOSE ASM - JCAM2T-08-175
8 1 EA 4157528 HOSE ASM - JCBM2T-08-198
9 1 EA 4248770 HOSE ASM - JCAM2T-08-196
3-35
SHEET 2
BI012789
SECTION 4 - AIR SYSTEM

LUBRICATOR INSTALLATION 439104 4-1
LUBRICATOR, POWERED 337393 4-2
FILTER, REGULATOR, LUBRICATOR ASSEMBLY 337392 4-3
AIR VALVE 330617 4-4
AIR MANIFOLD INSTALLATION 416371 4-5
HOSE KIT, THREAD GREASER 426873 4-6
HOSE KIT, COMPRESSOR 439358 4-7
4-0
SHEET 1
BI012789
LUBRICATOR INSTALLATION
1 4
9
2
8 7
4-1
SHEET 1
BI012789
7 3 6
16
10
11
12
13 14 15
4-1
SHEET 2
BI012789

439104 LUBRICATOR INSTALLATION
1 1 EA 337393 1417103 - LUBRICATOR ASSEMBLY (DRILL STEM 4-2
THREAD)
2 1 EA 337392 1417102 - FILTER / REGULATOR / LUBRICATOR 4-3
ASSEMBLY
3 1 EA 330617 1410758 - VALVE, AIR 4-4
4 1 EA 336672 1416254 COUPLING, GREASE
5 1 EA 57728 JB7200515 - ADAPTER, SWIVEL
6 2 EA 9179 SCREW, MACHINE, RD HD SLOT (10-24UNC,
2.000L)
7 2 EA 347074 168479 -ADAPTER, TEE
8 2 EA 34856-050 119436- ADAPTER, ELBOW - 90 DEG
9 2 EA 31829 119435 - ADAPTER, ELBOW - 90DEG
10 1 EA 439671 GREASER/CHAIN KEEPER
11 4 EA 329925 1410357-T2 - SHIM
12 2 EA 326287 1405155 - PAD, WEAR
(1/2-13UNC, 200L)
14 8 EA 5975 121073 - WASHER, LOCK (1/2, SPRING)
15 8 EA 5973 120293 - NUT, HEX - GR5 (1/2-13UNC)
4-1
SHEET 3
BI012789
LUBRICATOR ASSEMBLY (DRILL STEM THREAD)

2
19
18
17
5
16
5
6 15
14
7 13
12
9
11
8
10
4-2
SHEET 1
BI012789
LUBRICATOR ASSEMBLY (DRILL STEM THREAD)


337393 LUBRICATOR ASSEMBLY (DRILL STEM THREAD)
1 1 EA 96941 NUT, COVER
2 1 EA 96942 COVER, TOP
3 1 EA 96943 CONTROL VALVE (NOT SHOWN)
4 96944 SWIVEL (NOT SHOWN)
5 2 EA 96945 ADAPTER
6 1 EA 96946 NIPPLE
7 96947 HOSE
8 4 EA ------- BOLT AND NUT, STOVE
9 4 EA ------- WASHER
10 1 EA 96948 FOLLOWER ASSEMBLY
11 1 EA 96949 COVER, DRUM
12 1 EA 96950 BUTTON, SNAP
13 4 EA ------- BOLT
14 3 EA 96951 SCREW, THUMB
15 1 EA 96952 COVER, BOTTOM
16 1 EA 96953 HANDLE
17 1 EA 96954 NIPPLE, AIR COUPLER
18 1 EA 96955 COUPLER, AIR
19 1 EA 96956 BASIC PUMP ASSEMBLY
4-2
SHEET 2
BI012789
FILTER / REGULATOR / LUBRICATOR ASSEMBLY

4-3
SHEET 1
BI012789

4-3
SHEET 2
BI012789

4-3
SHEET 3
BI012789

ITEM QTY. PART NO. DESCRIPTION

337392 FILTER / REGULATOR / LUBRICATOR ASSEMBLY
1 1 96937 FILTER ASSEMBLY
1 22390 KIT, FILTER ELEMENT (Includes Element & Bowl O-Ring)
2 1 96938 REGULATOR ASSEMBLY
1 V004464 KIT, REPAIR (Includes Diaphragm, Valve Stem & O-Rings)
1 96940 GAUGE (0 to 160 PSIG [not shown] used on Regulator Assembly)
3 1 96939 LUBRICATOR ASSEMBLY
1 22425 KIT, O-RING REPAIR (Includes Bowl, Fill Plug, Adjusting Screw & Sight
Dome O-Rings)
1 V004463 KIT, REPLACEMENT BOWL GUARD
1 V004465 BOWL, REPLACEMENT PLASTIC
4-3
SHEET 4
BI012789
AIR VALVE
1
4
2
12
10
11
13
4-4
SHEET 1
BI012789
AIR VALVE
1
2
12
13
14 6
7
15
7
20
17 6
10
16 18
9
8
19
5
14 13 12
19
4-4
SHEET 2
BI012789
AIR VALVE
10 5
11 4
6
7
9
12
1
13
2
14
15
3
4-4
SHEET 3
BI012789
AIR VALVE

330617 AIR VALVE - Maintenance
1 2 EA. ------- RETAINING RING
2 2 EA. ------- PLUG
3 EA. ------- SEAT
4 2 EA. ------- O RING
5 EA. ------- O RING
6 1 EA. ------- SPRING
7 1 EA. ------- POPPET
8 EA. RETAINER
9 2 EA. ------- SEAL
10 1 EA. ------- PISTON
11 1 EA. ------- PUSHROD
12 1 EA. ------- O RING (APPLY LIGHT COAT OF SILICONE BASE GREASE - DOW
CORNING 44 OR EQUIVALENT)
13 1 EA. ------- BODY
14 EA. ------- OPERATOR/VALVE GASKET (NOT SHOWN)
15 22485 SERVICE KIT INCLUDES ITEMS 4, 5, 9, 12 & 14
21 EA. ------- SCREW
22 EA. ------- LOCKWASHER
23 EA. ------- GASKET, TOP (-01 THRU -10 TIMERS. 2 REQ'D FOR -22 TIMER)
24 EA. ------- GASKET, TOP (-22, -23 & -24 TIMERS. 2 REQ,D FOR -22 TIMER)
25 EA. ------- GASKET, BOTTOM (PART OF OPERATOR)
26 EA. ------- VALVE, CHECK (POSITION B)
27 EA. ------- PACKING (POSITION B)
28 EA. ------- NUT, LOCK
29 EA. ------- SCREW, ADJUSTMENT
30 EA. ------- O RING (APPLY LIGHT COAT OF SILICONE BASE GREASE - DOW
31 EA. ------- BODY (0-5 SECOND TIMERS)
32 EA. ------- SNAP RING
33 EA. ------- PLUG
35 EA. ------- PISTON (NORMALLY CLOSED) -03 THRU -05, -22 & -24 TIMERS
36 EA. ------- PISTON (NORMALLY OPEN) -09, -10, -22 & -23 TIMERS
39 EA. ------- PLUG, PIPE
40 EA. ------- BODY (0-60 SECOND TIMERS)
41
42 22486 SERVICE KIT INCLUDES ITEMS 23, 24, 25, 27, 30, 34, 37, 38
51 4 EA. -------- SCREW
52 4 EA. -------- LOCK WASHER
53 1 EA. V004477 GASKET
54 1 EA. V004476 CONNECTOR - Standard Cable Grip W/O
Indicator Light (All Voltages) Item 54 Includes Items 55 & 56
55 1 EA. -------- SCREW
56 1 EA. -------- GASKET
4-4
SHEET 4
BI012789
AIR VALVE

57 1 EA. V004474 COIL - 24VDC
58 1 EA. V004475 SOLENOID BASE - Standard nonlocking
59 2 EA. -------- SCREW
60 1 EA. V004773 DIFFUSER
61 1 EA. V004472 COIL RETAINING CLIP
62 1 EA. -------- O RING - LARGE
63 1 EA. -------- O RING - SMALL
64 1 EA. -------- PIPE PLUG
65 1 EA. -------- BASE
4-4
SHEET 5
BI012789
AIR MANIFOLD INSTALLATION

2 3
9
10
11
7
1 6
4-5
SHEET 1
BI012789
AIR MANIFOLD INSTALLATION


416371 AIR MANIFOLD INSTALLATION
1 1 EA 414959 AIR MANIFOLD
8 1 EA 32149 ADAPTER, 45 DEG.
10 1 EA 5950 PLUG
4-5
SHEET 2
BI012789
HOSE KIT, THREAD GREASER

1
2
3
5
7
4-6
SHEET 1
BI012789

4-6
SHEET 2
BI012789


426873 HOSE KIT, THREAD GREASER
1 1 EA 4430902 HOSE ASSEMBLY
2 1 EA 426873-002 HOSE ASSEMBLY
4-6
SHEET 3
BI012789
HOSE KIT, COMPRESSOR

16
12 7
13 9
16
11
11
19
14
10
4 3
8
2
1
4-7
SHEET 1
BI012789
HOSE KIT, COMPRESSOR


439358 HOSE KIT, COMPRESSOR
1 1 439358-001 HOSE ASSEMBLY
4-7
SHEET 2
BI012789
SECTION 5 - BOOM ASSEMBLY / FEED MOUNTING KITS

HOSE BRACKET KIT, BOOM / FEED 417230 5-1
BOOM ASSEMBLY - PRESPLIT T104857 5-2
HYDRAULIC CYLINDER, BOOM LIFT 435344 5-3
CYLINDER, BOOM EXTEND 412918 5-4
HYDRAULIC CYLINDER, FEED DUMP 424982 5-5
TABLE ASSEMBLY, OFFSET 442380 5-6
HYDRAULIC CYLINDER, FEED SWING 411730 5-7
HYDRAULIC CYLINDER, FEED EXTEND 440323 5-8
5-0
SHEET 1
BI012789
HOSE BRACKET KIT, BOOM / FEED

6 7 8
1 2 3
2 3
4 9
4 9 1 2 3
4 9
5-1
SHEET 1
BI012789
HOSE BRACKET KIT, BOOM / FEED


417230 HOSE BRACKET KIT, BOOM / FEED
1 50 FT 331827 WRAP, HOSE PROTECTOR
2 3 FT 19750 CHAIN, PROOF COIL
3 3 EA 5991 NUT, HEX
5 1 EA 320406 CLAMP, HOSE AERO
7 1 EA 319560 NUT, LOCK
9 3 FT 401656 HOSE, WATER, HEATER
5-1
SHEET 2
BI012789
BOOM ASSEMBLY, PRESPLIT

ASSEMBLY T104857 REVISION B
29
16 62
19 10 14
11 8 11 9
64
76 70 69 67 47 20
2 59 71 19 11 60 12
48
58 1 44
53 38
17
27 56 22 63
49 11 26 55 6 21 11
84 60 10 5 4 1 4 14 10
60
11 50 2 3
61 51
52 23
28
17
18
41 25 13
45 15 11
60
5-2
SHEET 1
BI012789

76 75
72 59 72 70 77 73
13 69 24 47 24 67
79
30
80
1 74 83 91 71 11
82
84
57
49
50 50
61 11 11 61 78
5
78
48
1
5-2
SHEET 2
BI012789

33 41 46 40 39
33
36 42
66
39 40
2 31 37 1
31
33 33
32 32 35
5-2
SHEET 3
BI012789

6 34 68
2
34
6
7
68 34
2
1 6 7
34 6
4 2 1
35 33
4 4
37
4
35
37
37
37
35
35
4
5-2
SHEET 4
BI012789


1 1 EA 412921 BOOM - WELDMENT - OUTER
2 1 EA T104851 BOOM - WELDMENT - INNER
3 1 EA 342473 PIVOT - BOOM
4 4 EA 401810 PAD - WEAR
5 2 EA 327661 BUSHING
6 3 EA 401811 PAD - WEAR
7 1 EA 401812 PAD - WEAR
8 1 EA 339900 CLEVIS
10 3 EA 7813 CAPSCREW - HEXHEAD
11 8 EA 319562 NUT - LOCK 3/4
13 1 EA 312103 RING, RETAINER
14 3 EA 319003 FITTING - GREASE - STR
16 1 EA 407578 PIN
17 2 EA 6291 NUT - ELASTIC STOP
20 1 EA 7972 NUT - ELASTIC STOP
21 2 EA 327647 BUSHING - STEEL
22 1 EA 407599 PIN (BOOM PIVOT)
23 1 EA 407577 PIN ( LIFT CYL - ROD END)
25 1 EA 407575 PIN (LIFT CYL - PISTON END)
27 1 EA 340148 WASHER - SUPPORT
30 1 EA 339955 PIN, CLEVIS (SWING CYL - ROD END)
31 1 EA 340199 PLATE - RETAINER
32 1 EA 409323 WIPER - RUBBER
33 4 EA 339229 RETAINER - WEAR - PAD
34 8 EA 340857 SHIM
35 8 EA 341004 SETSCREW
36 2 EA 5975 WASHER - CUT LOCK
37 8 EA 45477 NUT - HEX - JAM
40 12 EA 55185 WASHER - HARDENED
41 4 EA 36669 ADAPTER, ELBOW - 90 DEG.
43 2 EA 99596 PIN - ROLL
45 1 EA 435344 CYLINDER - BOOM LIFT 5-3
46 1 EA 412918 CYLINDER - HYD - EXTENSION 5-4
47 1 EA 424824 ARM - STABILIZER
48 1 EA 424982 CYLINDER - HYD - FEED DUMP 5-5
49 1 EA 339036 POSITIONER
50 2 EA 327657 BUSHING - STEEL
5-2
SHEET 5
BI012789


52 1 EA 340159 PIN - CLEVIS
53 1 EA 339962 PIN - CLEVIS
54 2 EA 340160 PIN
56 8 EA 7441 CAPSCREW
57 1 EA 411784 BUSHING - PIVOT - SHAFT
59 1 EA 427195 BAR - DETAIL
60 11 EA 319002 FITTING - GREASE - STRAIGHT
62 1 EA 407597 PIN - SWING CYLINDER TO MAIN FRAME
63 1 EA 407579 PIN - BOOM TO MAIN FRAME
64 1 EA 99427 PIN - OUTER EXT. CYLINDER
65 1 EA 99428 PIN - INNER EXT. CYLINDER
66 1 EA 99432 STAND OFF - EXT. CYLINDER
68 2 EA 408583 SHIM
69 1 EA 340149 WASHER, FLAT - SUPPORT
70 1 EA 416252 BRACKET - BULKHEAD - BOOM
71 1 EA 416251 BULKHEAD - BOOM
75 6 EA 350335 NUT
76 2 EA 350339 NUT
83 1 EA 62102 CAP
84 1 EA 422740 BUSHING / FLANGE - PIVOT FEED TABLE
5-2
SHEET 6
BI012789
CYLINDER, BOOM LIFT

17
4 5
18 7
8 21 20
14 23 22 19 3
15
6 9
2
12
13
16
11
5-3
SHEET 1
BI012789
CYLINDER, BOOM LIFT


435344 CYLINDER, BOOM LIFT
1 1 EA V009558 WIPER
2 1 EA V009557 SEAL
3 1 EA V011807 O-RING
4 1 EA V011809 SEAL
5 1 EA V011810 BACK-UP
6 1 EA V012182 O-RING
7 12 EA V011811 O-RING
8 4 EA V011812 WEAR RING
10 2 EA V003506 SEAL KIT (consists of items 1 thru 9)
11 1 EA V003610 WASHER SEAL
12 1 EA V012984 LOCKNUT
13 2 EA V006449 SPHERICAL BUSHING
15 2 EA V007070 PORT PLUG
16 2 EA V003613 BLEEDER PLUG
17 2 EA 402352 COUNTERBALANCE VALVE
18 1 EA V003508 TUBE ASSEMBLY
19 1 EA V003509 ROD ASSEMBLY
20 1 EA V014260 HEAD
21 1 EA V003510 PISTON
22 1 EA V014259 SPACER
5-3
SHEET 2
BI012789
CYLINDER, BOOM EXTEND

3
18 15
12 7 16
9 20 4
19 5
17
8
1
2 14
11
5-4
SHEET 1
BI012789
CYLINDER, BOOM EXTEND


412918 CYLINDER, BOOM EXTEND
2 1 EA V006456 SEAL
3 1 EA V009759 O-RING
4 1 EA V009758 BACK-UP
5 1 EA V009757 O-RING
6 1 EA V009556 O-RING
7 1 EA V009756 SEAL
10 1 EA V003638 SEAL KIT
11 4 EA V003610 WASHER SEAL
14 4 EA V003613 BLEEDER PLUG
15 2 EA V003507 COUNTERBALANCE VALVE
17 1 EA V012015 ROD, TUBE ASSEMBLY
18 1 EA V011967 HEAD
5-4
SHEET 2
BI012789
HYDRAULIC, FEED DUMP CYLINDER

11
22
12 21
13
8 7 1
16 20
14
18
18
5 6
8 24
2 23 3 26
25 27
5-5
SHEET 1
BI012789
HYDRAULIC, FEED DUMP CYLINDER


424982 HYDRAULIC, FEED DUMP CYLINDER
2 1 EA V011809 SEAL
3 1 EA V011810 BACKUP
4 1 EA V012182 O-RING
5 1 EA V012181 O-RING
6 1 EA V011811 O-RING
7 1 EA V012180 SEAL
8 2 EA V011812 RING, WEAR
9 3 EA V010677 RING, WEAR
10 1 EA V004975 KIT, SEAL (includes items 1-9)
11 2 EA V012183 O-RING
12 1 EA V012984 NUT, LOCK
13 4 EA V012185 CAPSCREW
14 3 EA V010063 FITTING, LUBE
15 1 EA V010305 BUSHING, SPHERICAL
16 4 EA V012985 WASHER
17 2 EA V005381 PLUG, PORT
18 4 EA V005380 PLUG, PORT
19 2 EA V009438 VALVE, COUNTERBALANCE
20 2 EA V012186 ADAPTER, TUBE
21 2 EA V012187 ACCUMULATOR, PISTON
22 2 EA V012188 CLAMP ASSEMBLY
26 1 EA V012191 HEAD
27 2 EA V006928 BUSHING
5-5
SHEET 2
BI012789
TABLE ASSEMBLY - OFFSET

31 42 44
42 43 43 42
42 10
5
17 18 15 41 14 44 42
42 44
2
20
23
2 41
33 19 45
5-6
SHEET 1
BI012789

29 9
7 8 25
24
48
12 11 6
39 38 37
40
46 44 38 43 42
34
20 23
43 42
42 44 36 40
13 30 9 4 37 38 39
5-6
SHEET 2
BI012789


442380 TABLE ASSEMBLY - OFFSET
1 1 EA 442330 FEED TABLE WELDMENT - OFFSET
2 1 EA 411730 CYLINDER, HYDRAULIC - FEED SWING 5-7
3 1 EA 339136 CAP, RETAINING
4 1 BAG 339207 SET, SHIM (2 THCK/2 THN)
5 1 EA 439011 CLEVIS, OFFSET
6 2 EA 421221 CAP/RETAINER-PIVOT - FEED TABLE
7 1 EA 349589 PIN-NOTCHED (ONE END)
8 1 EA 349658 BAR, WITH HOLES
10 6 EA 6635 CAPSCREW, HEX HEAD - GR5 (5/8-11UNC 3.00L)
11 8 EA 347067 WASHER, LOCK (1/2, HI COLLAR)
12 8 EA 42823 CAPSCREW, SOCKET HEAD - GR8 (1/2-13UNC,
1.25L)
13 6 EA 317490 WASHER, SPRING
14 1 EA 440323 HYDRAULIC CYLINDER, FEED EXTEND 5-8
15 1 EA 323562 PIN, RING - RETAINED
17 2 EA 340224 WASHER, FLAT (0.090, SUPPORT)
18 2 EA 79855 RING, RETAINING - EXTERNAL
19 1 EA 405574 PIN, SWING CYLINDER - FEED TABLE
20 1 EA 405575 PIN, FEED - SWING CYLINDER TO POSITIONER
23 2 EA 319560 119481 - NUT, LOCK - GR5 (1/2-13UNC,FLEXLOC)
25 1 EA 37423 ADAPTER, 90DEG.
30 6 EA 43037-050 CAPSCREW, HEX HEAD - GR8 (3/4-10UNC, 4.25L)
31 6 EA 320472 WASHER, BEVEL (0.625)
36 4 EA 342490 PAD, WEAR
37 8 EA 335166 SHIM
38 4 EA 335165 SHIM
39 4 EA 335164 SHIM
40 4 EA 335167 PAD, WEAR
44 18 EA 319561 NUT, LOCK - GR5 (5/8-11UNC, FLEXLOC)
45 2 EA 424344 BUSHING, STEEL
48 1 EA 411817 HOSE ASSEMBLY
5-6
SHEET 3
BI012789
CYLINDER, HYDRAULIC, FEED SWING

20
19 6 7 18 17 3 4
12
10
8 2 1
16
13
15
5-7
SHEET 1
BI012789
CYLINDER, HYDRAULIC, FEED SWING


411730 CYLINDER, HYDRAULIC, FEED SWING
1 1 EA. ------ WIPER
2 1 EA. ------ SEAL
3 1 EA. ------ O-RING
4 1 EA. ------ BACKUP
5 1 EA. ------ O-RING
6 1 EA. ------ SEAL
7 2 EA. ------ RING, WEAR
8 2 EA. ------ RING, WEAR
10 1 EA. V002361 NUT, LOCK
11 1 EA. V004340 SCREW, SET
12 2 EA. ------ FITTING, LUBE
13 2 EA. V004994 BUSHING, SPHERICAL
14 2 EA. ------ PLUG, PORT
15 2 EA. ------ PLUG, PORT, STEEL
16 2 EA. V004984 CARTRIDGE, VALVE
17 1 EA. V004995 TUBE ASSEMBLY
18 1 EA. V004996 ROD ASSEMBLY
19 1 EA. V004997 PISTON
20 1 EA. ------ HEAD
1 EA. V004998 KIT, SEAL (Includes Items 1, 2, 3,
4, 5, 6, 7 & 8)
5-7
SHEET 2
BI012789
HYDRAULIC CYLINDER ASSEMBLY, FEED EXTEND

20
19 5 8 18 17 3 4 6
9 2
7 1
11
16
15
12
14 13
5-8
SHEET 1
BI012789
HYDRAULIC CYLINDER ASSEMBLY, FEED EXTEND


440323 HYDRAULIC CYLINDER ASSEMBLY, FEED EXTEND
1 1 EA ------ WIPER
2 1 EA ------ SEAL
3 1 EA ------ O-RING
4 1 EA ------ BACK-UP RING
5 1 EA ------ SEAL
6 1 EA ------ O-RING
7 1 EA ------ O-RING
8 2 EA ------ WEAR RING
9 2 EA ------ WEAR RING
10 1 EA V004985 SEAL KIT (includes items 1 thru 9)
12 2 EA V005013 LUBE FITTING
16 2 EA V002089 COUNTERBALANCE VALVE
17 1 EA ------ TUBE ASSEMBLY
20 1 EA V005391 HEAD
5-8
SHEET 2
BI012789
SECTION 6 - DRILL ASSEMBLY / DRILL SLIDE MOUNTING ASSEMBLY

DRILL CHARGE KIT 316120 6-1
ROCK DRILL-HPR4519 4271580 6-2
DRILL - HYDRAULIC - HPR4519 407596 6-2A
MOTOR, HYDRAULIC 420250 6-3
DRILL MOUNTING SLIDE ASSEMBLY 418561 6-4
6-0
SHEET 1
BI012789
DRILL CHARGE KIT (1HPR781X)

9 11
5
8 13
5
9 12
5
8
6-1
SHEET 1
BI012789
DRILL CHARGE KIT (1HPR781X)


316120 DRILL CHARGE KIT (1HPR781X)
1 1 EA. 318150 1053152 - FILLER, FOAM
2 1 EA. 318148 1053069 - CASE, KIT
3 1 EA. 318147 1053068 - INSTRUCTION SHEET
4 1 EA. 317961 1052134 - ASSEMBLY, HOSE
5 3 EA. 317959 1052121 - CONNECTOR, SWIVEL
6 2 EA. 317958 1052120 - VALVE, BLEEDER
7 2 EA. 317947 1052059 - VALVE ASSEMBLY, TANK
8 2 EA. 317943 1052049 - ADAPTER, SPECIAL
9 2 EA. 353906 63C1 - NIPPLE, PIPE
10 ? EA. 317846 1051606 - BOTTLE, NITROGEN (*SEE NOTE)
11 1 EA. 317845 1051605 - GAUGE, PRESSURE, 0-300 PSI
12 1 EA. 317844 1051604 - GAUGE, PRESSURE, 0-2000 PSI
13 1 EA. 317783 1051169 - REGULATOR, PRESSURE
*ITEM 10 IS NOT INCLUDED IN THIS KIT
6-1
SHEET 2
BI012789
ROCK DRILL-HPR4519-(45 STEEL)

ASSEMBLY 4271580 REVISION 0
PART NO. DESCRIPTION SECT-PAGE

4271580 ROCK DRILL-HPR4519-(45 STEEL)
407596 DRILL-HYDRAULIC-HPR4519 6-2A
412617 SHANK-HPR45-HM45
331536 CENTRALIZER, LINER
331535 CENTRALIZER, LINER
441217 CONVERSION KIT-CRC-45MM
6-2
SHEET 1
BI012789
HYDRAULIC ROCK DRILL, HPR45

ASSEMBLY 407596 - REVISION L
33 41 41 58
33 31 20 7 44 42 40 39 40 39 57
32 20
19 47 38 59 27
45 46 21 68 55
3 1 62
36 35 33
35 33
21 20
77 63 47 54 23
33 31
44 62 44 32 33 37 36 43 42 68
57 58
77 7 44 21 20 22 64 78
6 45 45 6
63
1
44 44 44 68 23 35 33
27
33 31
69 70 64
1 32 33
48 32 33 34 57
57 58
54 58
76
47
6-2A
SHEET 1
BI012789

2 1 6 15 17 16 46 17 7
22
45
24
23 26
27
47
71
69 70 64
47 8 9 13 10 11 13 12 14 48 47 25
5 29
5 5 30
29 28
4
18 28
23
58 57 52 53 56 57 58
39 59 66 58
55 60 51 49 50 61 67 54
6-2A
SHEET 2
BI012789

23 27
42
35 33
64 78 22
46
6
45
64 70 69
20 19
63 77
57 58
1 54
3
40 41
36 38 39
34 33 32
44
31 33 32
44
6-2A
SHEET 3
BI012789

21 20
64 78 22
29
44 46 7
33 31
8
77 63 1 5
17
3
16
17 32
4
33
15 35 33
5
2
27
71 18
30
5
64 70 69
44
13 14
12 28
11 52
60 23
26
58 57
10
55
64 70 69
59 39
9
62 61
13
49
24 51
67
20 19 6 45 50
25 53 66 58
56
32 33 34 54
29
57 58
68
37
36
43
38 39
42
40 41
6-2A
SHEET 4
BI012789


407596 HYDRAULIC ROCK DRILL, HPR45
1 1 EA 406787 HOUSING, WATER SWIVEL
2 1 EA 406789 BUSHING, FRONT END
3 2 EA 42977 PIN, ROLL
4 1 EA 309597 O-RING
5 4 EA 326401 SEAL, U CUP PACKING
6 1 EA 406760 COVER, CHUCK END
7 1 EA 406697 HOUSING, ROTATION
8 1 EA 406818 PLATE, THRUST
9 1 EA 406758 CHUCK
10 1 EA 406711 CHUCK DRIVER
11 1 EA 406759 WASHER, THRUST
12 1 EA 406755 BUSHING, SHANK
13 2 EA 406710 BUSHING, CHUCK DRIVER
14 1 EA 406756 PLATE, BEARING
15 1 EA 406718 PLATE, WEAR
16 1 EA 406713 PINION, ROTATION HOUSING
17 2 EA 317933 BEARING, CYLINDRICAL
18 1 EA 326707 O-RING
21 4 EA 42935 CAPSCREW, SOCKETHEAD
22 1 EA 420250 HYDRAULIC MOTOR ASSEMBLY W/STANDARD 6-3
MOUNT
(Symetrical bolt pattern - set one in each
corner of mounting plate.) INTERCHANGEABLE
WITH 414271
22A 414271 HYDRAULIC MOTOR ASSEMBLY W/MAGNETO 6-3A
MOUNT
(Non-symetrical bolt pattern -
Offset on either side of mounting plate.)
INTERCHANGEABLE WITH 420250
23 1 EA 406621 CYLINDER
24 1 EA 406862 HAMMER
24A 419656 HAMMER, SHORT STROKE
(Available as an option to above Hammer)
25 1 EA 414965 BUSHING, CYLINDER, FRONT
26 1 EA 414966 BUSHING, CYLINDER, REAR
27 1 EA 406538 BACKHEAD
28 2 EA 407594 O-RING
32 10 EA 333037 NUT, LOCK
36 2 EA 335698 ACCUMULATOR BASE
37 2 EA 309606 O-RING
6-2A
SHEET 5
BI012789


42 2 EA 332249 ACCUMULATOR COVER
43 2 EA 439369 DIAPHRAGM
45 1 EA 320573 FITTING
47 5 EA 320411 PLUG, PIPE, HEXHEAD SOCKET
48 1 EA 333584 PLUG
49 1 EA 407610 HOUSING, VALVE
50 1 EA 407611 SEAT, VALVE
51 1 EA 423533 VALVE, AUTOMATIC
52 1 EA 335705 RETAINING RING
54 1 EA 407624 CAP
55 1 EA 407625 CAP
56 1 EA 407626 PLUG, VALVE
60 1 EA 407633 O-RING
61 1 EA 309610 O-RING
62 2 EA 346964 PIN, DOWEL
64 4 EA 39870 ADAPTER, NUT HEX CAP NUT
67 1 EA 407920 O-RING
68 2 EA 317653 VALVE, HIGH PRESSURE
70 2 EA 61982 ADAPTER REDUCER
71 1 EA 326404 WIPER, ROD
72 0 EA 408766 HPR45/51 MOUNTING SPECS
73 0 EA 410096 TOOL KIT
74 0 KIT 409398 KIT , SOFT GOODS, HPR45 (Includes Items 4, 5,
18,29, 30, 37, 43, 60, 61, 65, 67 & 71)
75 0 EA 320206 FITTING, PIPE, SQUARE HEAD PLUG
76 1 EA 404227 PLUG
77 1 EA 39871 ADAPTER, NUT HEX CAP NUT
79 0 EA 414271 MOTOR, HYDRAULIC
80 0 EA 419656 HAMMER, SHORT STROKE
6-2A
SHEET 6
BI012789
MOTOR, HYDRAULIC, CHARLYNN

420250 - REVISION -
11
2
10
12 20
4
5 9
1
8 16
7 17
14
13 21
2
6 18 19
3
15
2
6-3
SHEET 1
BI012789

420250 - REVISION -

1 EA 420250 MOTOR, HYDRAULIC, CHARLYNN
1 1 KIT V008918 KIT, SHAFT & BEARING
2 4 EA V011474 SEAL
3 1 EA V008920 SEAL, EXCLUSION
4 1 EA V008921 SEAL, SHAFT
5 1 EA V008922 RING, BACKUP
6 1 EA V010324 HOUSING, BEARING (w/Standard Mount)
V008923 HOUSING, BEARING (w/Magneto Mount)
7 1 EA V011475 SEAL, SHAFT FACE
9 1 EA V008930 DRIVE, MAIN
10 1 EA V008931 GEROLER
13 1 EA V008924 VALVE
14 1 EA V008925 RING, BALANCE
15 2 EA V008926 PIN, BALANCE RING
16 2 EA V008927 SPRING, COMPRESSION
17 1 EA V011476 SEAL, INNER FACE
18 1 EA V011477 SEAL, OUTER FACE
19 1 EA V008928 HOUSING, VALVE
20 1 EA V008929 PLUG ASSEMBLY
21 4 EA V008932 SCREW, CAP
1 KIT V008919 KIT, SEAL (Includes Items 2, 3, 4, 5, 7, 17, 18, & 20)
6-3
SHEET 2
BI012789

414271 - REVISION A
11
2
10
12 20
4
5 9
1
8 16
17
7 14
13 21
6 18 19
2
3 15
2
6-3A
SHEET 1
BI012789

414271 - REVISION A

1 EA 414271 MOTOR, HYDRAULIC, CHARLYNN
1 1 KIT V008918 KIT, SHAFT AND BEARING
1 KIT V008919 KIT, SEAL (Includes Items 2, 3, 4, 5, 7, 17, 18, & 20)
2 4 EA ------ SEAL
3 1 EA V008920 SEAL, EXCLUSION
4 1 EA V008921 SEAL, SHAFT
5 1 EA V008922 RING, BACKUP
6 1 EA V008923 HOUSING, BEARING
7 1 EA ------ SEAL, SHAFT FACE
9 1 EA V008930 DRIVE, MAIN
10 1 EA V008931 GEROLER
11 1 EA ------ PLATE, VALVE
12 1 EA ------ DRIVE, VALVE
13 1 EA V008924 VALVE
14 1 EA V008925 RING, BALANCE
15 2 EA V008926 PIN, BALANCE RING
16 2 EA V008927 SPRING, COMPRESSION
17 1 EA ------ SEAL, INNER FACE
18 1 EA ------ SEAL, OUTER FACE
19 1 EA V008928 HOUSING, VALVE
20 1 EA V008929 PLUG ASSEMBLY
21 4 EA V008932 SCREW, CAP
6-3A
SHEET 2
BI012789
DRILL SLIDE MOUNTING ASSEMBLY

16 15
14 16
3 7 8
3 7 8
5 6 9
4 1 4 6 9 17
12 13 10
1
1
10 11 11 12 13
6-4
SHEET 1
BI012789
DRILL SLIDE MOUNTING ASSEMBLY


418561 DRILL SLIDE MOUNTING ASSEMBLY
1 1 EA 418777 SLIDE, MOUNTING
2 4 EA 342491 PAD, WEAR
3 4 EA 329924 SHIM
4 4 EA 326287 PAD, WEAR, INNER
7 12 EA 329925 SHIM
8 8 EA 329923 SHIM
9 16 EA 317511 NUT, LOCK
10 2 EA 418776 RETAINER, FORK
11 2 EA 418775 FORK
6-4
SHEET 2
BI012789
SECTION 7 - FEED ASSEMBLIES AND BOOM & FEED PIPING

FEED ASSEMBLY, ROD CHANGER, COMPLETE 4433570 7-1
FEED ASSEMBLY, ROD CHANGER 439112 7-2
CENTRALIZER ASSEMBLY 425777 7-3
PICKUP POT ASSEMBLY 412384 7-5
DRIVE ASSEMBLY 4432994 7-6A
GEAR REDUCER 337785 7-7
MOTOR, HYDRAULIC, FEED 409095 7-7A
ROD CHANGER ASSEMBLY 437523 7-8
ROD WRENCH INSTALLATION 439222 7-9
WRENCH ASSEMBLY, ROD CHANGER 436505 7-10
CYLINDER ASSEMBLY - SWING 436515 7-11
CYLINDER ASSEMBLY - CLAMP 436514 7-11A
CONVERSION KIT - CAROUSEL ROD CHANGER 441217 7-12
BULKHEAD ASSEMBLY - ROD CHANGER 437453 7-13
CONTROL KIT, CRC/SCR 439109 7-14
MANIFOLD, ROD CHANGER 417226 7-14A
HOSE REEL KIT 439111 7-15
BRACKET, BULKHEAD, INSTALLATION, DRILL 428532 7-16
HOSE REEL ASSEMBLY 432093 7-17
HUB ASSEMBLY - HOSE REEL 344198 7-18
7-0
SHEET 1
BI012789
FEED ASSEMBLY - CAROUSEL ROD CHANGER COMPLETE

2
3 1
14
2 5
1
4
7 16 12 11
13
12 11 10 6
15
9
8
7-1
SHEET 1
BI012789
FEED ASSEMBLY - CAROUSEL ROD CHANGER COMPLETE


4433570 FEED ASSEMBLY - CAROUSEL ROD CHANGER
COMPLETE
1 1 EA 439112 FEED ASSEMBLY - CAROUSEL ROD CHANGER
2 1 EA 425777 CENTRALIZER ASSEMBLY
3 1 EA 412384 PICK UP POT - POWER OPERATED
4 1 EA 4432994 DRIVE ASSEMBLY 7-6A
5 1 EA 442289 CHAIN ASSEMBLY, ROLLER
7 2 EA 18563 140956 - ADAPTER, 90DEG
9 1 EA 39465 PLUG - O RING
11 4 EA 7972 NUT, HEX - LOCK (0.375, UNC)
12 4 EA 16083 WASHER, FLAT (0.375)
13 1 EA 421586 VALVE-COUNTERBALANCE
15 2 EA 36669-050 ADAPTER, ELBOW, 9DEG
16 2 EA 6250 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC. 3.500L)
7-1
SHEET 2
BI012789
FEED ASSEMBLY - CAROUSEL ROD CHANGER

3 1 6 2 12 11 12 10
6 7 8 9
3 19 5
18 18 6
14 15
17 17 14 15
4
16 16 4
14 15
6 14 15
17 17
18 18
5 13 2
7-2
SHEET 1
BI012789
FEED ASSEMBLY - CAROUSEL ROD CHANGER


439112 FEED ASSEMBLY - CAROUSEL ROD CHANGER
1 1 EA 438997 FEED, WELDMENT
2 1 EA 329948 CLEVIS (UPPER)
3 1 EA 329952 CLEVIS (LOWER)
4 2 EA 329946 SPROCKET
5 2 EA 329969 PIN
6 2 EA 305109 ROLL, PIN
7 4 EA 6643 CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 2.500 LG)
9 4 EA 5978 NUT, HEX - GR5 (5/8-11UNC)
10 1 EA 330387 CAPSCREW, HEX HEAD - GR5 (1/8UNC, 10.00 SPL)
11 1 EA 6645 NUT, HEX
12 2 EA 45477 NUT, JAM
14 4 EA 329890 ROLLER BEARING
15 4 EA 329889 INNER RACE
16 2 EA 329978 SPACER, TUBE
7-2
SHEET 2
BI012789
CENTRALIZER ASSEMBLY
9 9
8 8
2 2
15 12 13 14 3 3
10 10
6 7 6 7
19
16 18 17 18
5
1 19 5
11 4 11
7-3
SHEET 1
BI012789
CENTRALIZER ASSEMBLY

425777 CENTRALIZER ASSEMBLY
1 1 EA 425720 FRAME, CENTRALIZER, WELDMENT
2 2 EA 425778 ARM, CENTRALIZER
3 2 EA 331552 PIN
4 1 EA 338211 CYLINDER, HYDRAULIC 7-4
5 2 EA 331553 PIN WELDMENT
9 8 EA 317490 WASHER, SPRING BELLEVILLE
14 8 EA 6371 NUT, HEX
15 4 EA 425782 BUSHING, CENTRALIZER ARM
16 1 EA 425776 INDICATOR
17 1 EA 425774 BAR, ROUND
18 2 EA 5973 NUT, HEX
7-3
SHEET 2
BI012789
HYDRAULIC CYLINDER, CENTRALIZER

4
13 11
3
15
7
12
1 2 6
10
14 8 5
9
7-4
SHEET 1
BI012789
HYDRAULIC CYLINDER, CENTRALIZER


338211 HYDRAULIC CYLINDER, CENTRALIZER
1 1 EA. ------ TUBE ASSEMBLY
2 1 EA. ------ ROD ASSEMBLY
3 1 EA. ------ PISTON ASSEMBLY
4 1 EA. ------ HEAD
5 2 EA. Y30084 BUSHING, SPHERICAL
6 2 EA. Y30241 FITTING, LUBE
7 1 EA. Y20008 NUT, LOCK
8 1 EA. ------ WIPER
9 1 EA. ------ U-CUP
10 2 EA. ------ RING, WEAR
11 1 EA. ------ RING, BACKUP
12 1 EA. ------ O-RING
13 2 EA. ------ U-CUP
14 1 EA. ------ O-RING
15 1 EA. ------ O-RING
1 EA. Y13820 KIT, SEAL (Includes Items 8, 9, 10, 11,
12, 13, 14 & 15)
7-4
SHEET 2
BI012789
PICKUP POT ASSEMBLY - POWER OPERATED

3 12
5 2
12
1
12
4
7
11
6
9
10
8
5
4 8
10 9 1
6
11
9 8
7-5
SHEET 1
BI012789
PICKUP POT ASSEMBLY - POWER OPERATED


412384 PICKUP POT ASSEMBLY - POWER OPERATED
1 1 EA. V008576 POT, PICKUP, 5 IN (with seal)
V008578 POT, PICKUP, 5 IN (without seal)
V004692 SEAL, PICKUP POT
2 1 EA. 338978 CYLINDER, HYDRAULIC 7-6
3 1411290 PIN (Ref Only)
4 2 EA. 1410356 PAD, WEAR, OUTER
5 1418535 STINGER (Ref Only)
6 2 EA. 1410357-T1 SHIM (16 GA)
7 8 EA. 6368 CAPSCREW, HEXHEAD
8 8 EA. 95U5 WASHER, FLAT
9 8 EA. 1048225 NUT, LOCK
10 4 EA. 1410357-T2 SHIM (10 GA)
11 2 EA. 1405155 PAD, WEAR, INNER
12 2 EA. 30136 ADAPTER, STRAIGHT
7-5
SHEET 2
BI012789
HYDRAULIC CYLINDER
13 12 10 9
4
14
15
8
17
5
16
3
1 7
8
7-6
SHEET 1
BI012789
HYDRAULIC CYLINDER

338978 HYDRAULIC CYLINDER
1 1 EA. ------ NUT, LOCK
2 1 EA. ------ O-RING
3 1 EA. ------ O-RING
4 1 EA. ------ SEAL
5 1 EA. ------ O-RING
6 1 EA. ------ BACKUP
7 1 EA. ------ U CUP (LOADED)
8 1 EA. ------ WIPER / SCRAPER
9 1 EA. V000272 CLEVIS, ROD
10 1 EA. V000273 SCREW, SET
2 EA. PLUG, PORT (not shown)
12 2 EA. V000274 PIN, CLEVIS
13 2 EA. V000275 CLIP, PIN
14 1 EA. ------ HEAD
15 1 EA. ------ PISTON
16 1 EA. ------ ROD
17 1 EA. ------ TUBE
1 EA. Y13883 KIT, SEAL
7-6
SHEET 2
BI012789
DRIVE ASSEMBLY
15 14 9 19
10
32 33 35 34 39 40 41
21
5 26
18
24 12 11
27
28 29 26 5
1
16
25
11
18 14
34 35 33 32 21 15
17
23 37 36
26 5
18
26
4 5
28 5
20
31 66 5
2 38 2
22
8 6
7-6A
SHEET 1
BI012789
DRIVE ASSEMBLY

4432994 DRIVE ASSEMBLY
1 1 EA 329869 BOX, CHAIN DRIVE
2 1 EA 337785 REDUCER, GEAR 7-7
3 1 EA 409095 HYD MOTOR - FEED 7-7A
8 9 EA 362681 NUT, LOCK
10 1 EA 329944 SHAFT (DOUBLE SPKT)
11 4 EA 329890 BEARING, ROLLER
12 2 EA 329973 PACKING, FELT
13 1 EA 329976 SPACER
17 1 EA 329947 SHAFT
18 4 EA 329889 RACE, INNER
20 1 EA 329945 RETAINER
22 2 EA 349674 BAR W/HOLES
23 1 EA 329963 COVER
24 2 EA 329977 SPACER
25 1 EA 329978 SPACER
27 1 EA 439918 GUARD, DRIVE CHAIN
28 1 EA 327896 CHAIN ASSEMBLY HD FEED
29 1 EA 303235 LINK, CONNECTING
34 6 EA 319561 NUT, LOCK
35 6 EA 320472 WASHER, BEVELED
40 2 EA 320473 WASHER, BEVELED
41 2 EA 7972 NUT - NYLON INSERT
7-6A
SHEET 2
BI012789
GEAR REDUCER
1E
1G 1F
2 4
1J 1
6
1C
1D
1A 10
1B 9
3
11
1H 12
1I
5
3D 3C 13
3G
3E
3B
3F
3A
7-7
SHEET 1
BI012789
GEAR REDUCER

337785 GEAR REDUCER
2 1 EA. 98682 GEAR, INTERNAL
4 1 EA. 98685 GEAR, RING
5 2 EA. 98686 O-RING
6 1 EA. ------ COVER, INPUT
7 1 EA. ------ GEAR, SUN
10 1 EA. 98690 WASHER, THRUST
11 2 EA. 88988 WASHER, THRUST
12 8 EA. ------ BOLT, HEX
13 4 EA. ------ BOLT, SHOULDER
20 1 EA. 88996 PIPE PLUG
24 1 EA. ------ PLATE, ID
25 4 EA. ------ SCREW, DRIVE
1A 1 EA. 98674 SHAFT, OUTPUT
1B 1 EA. 98675 SEAL, LIP
1C 1 EA. 98676 BEARING, TAPERED, CUP
1D 1 EA. 98677 BEARING, TAPERED, CONE
1E 1 EA. 98678 BEARING, TAPERED, CUP
1F 1 EA. 98679 BEARING, TAPERED, CONE
1G 1 EA. 98680 HOUSING
1H 1 EA. 98681 WASHER, THRUST
1I 1 EA. 88974 RETAINING, RING EXTERNAL
1J 2 EA. ------ PIPE PLUG
3A 1 EA. 88983 CARRIER
3B 6 EA. 88979 WASHER, THRUST TAN
3C 96 EA. 88980 BEARING, NEEDLE
3D 3 EA. 88981 SPACER, THRUST
3E 3 EA. 88978 SHAFT, PLANET
3F 3 EA. 98684 GEAR, CLUSTER
3G 3 EA. 70768 PIN, ROLL
7-7
SHEET 2
BI012789
HYDRAULIC MOTOR, FEED


409095 HYDRAULIC MOTOR, FEED
1 1 EA. 4589298 ROTARY GROUP ASSEMBLY 7-7B
2 1 EA. 4589302 PORT BLOCK ASSEMBLY 7-7D
5 1 EA 4589311 HOUSING ASSEMBLY
10 1 EA. 1031479 O-RING
11 1 EA. 4565767 LOCKING SCREW
7-7A
SHEET 1
BI012789
ROTARY GROUP

4589298 ROTARY GROUP
1 1 EA 4589312 ROTARY GROUP-HYDRAULIC SECTION 7-7C
2 1 EA 4589313 CONTROL PLATE
14 1 EA 4589314 DRIVE SHAFT
17 1 EA 4589315 SLIPPER DISC
31 1 EA 4589316 PLAIN ROLLER BEARING
38 1 4565769 SHAFT SEAL RING
7-7B
SHEET 1
BI012789
ROTARY GROUP-HYDRAULIC SECTION


4589312 ROTARY GROUP-HYDRAULIC SECTION
1 1 4589321 CYLINDER WITH BUSHING
2 9 4589322 PISTON-SLIPPER PAD
11 1 4589323 CUP-SPRING STACK
20 1 4589324 SHIM
20A 1 4589325 SHIM
20B 1 4589326 SHIM
20C 1 4589327 SHIM
24 1 4589328 RETAINING PLATE
25 1 4589329 RETAINING BALL
27 2 4589330 WASHER
29 1 4589332 PRESSURE SPRING
41 1 4589333 RETAINING RING
7-7C
SHEET 1
BI012789
PORT PLATE WITH ACCESSORIES


4589302 PORT PLATE WITH ACCESSORIES
1 1 EA 4589336 PORT PLATE
2 1 EA 4589337 DOWEL PIN
5 4 EA 4589338 SOCKET HEAD SCREW
6 1 EA 4589339 PLAIN ROLLER BEARING
7 2 EA 4589340 CYLINDER PIN
8 1 EA 120-4394 DOUBLE BREAK -OFF PLUG
7-7D
SHEET 1
BI012789
CAROUSEL ROD CHANGER ASSEMBLY

ASSEMBLY 437523 REVISION J
19 17 20 19 17 20
20 46
2 1
51
4 3
3
7-8
SHEET 1
BI012789

2
30
57 24
8 54
12
48
44
51 46
44
53
29 32
58 55
2
33 34 21 57
7
35
24
52
7-8
SHEET 2
BI012789

14
56 9
56
56
52
24
25 24
2 36
38
39
43 22
7-8
SHEET 3
BI012789

14 11 10
9 20 57
56 16
56
1
21 57
62
61
39
7
38
6
39
3
31
23 60
15 27 28
49 50 12 13
19 17 45 11
40 18 41
53
43 22
18 42
37 47 26
7-8
SHEET 4
BI012789


437523 CAROUSEL ROD CHANGER ASSEMBLY
1 1 EA 437519 MOUNT, LOWER - WELDMENT - CAROUSEL CHANGER
2 1 EA 437518 MOUNT, UPPER - WELDMENT - CAROUSEL ROD CHANGER
3 2 EA 437520 DRIVE LINE, WELDMENT - CAROUSEL ROD CHANGER
4 1 EA 437521 DRIVE LINE, WELDMENT
5 1 EA 437516 DRIVER, CAROUSEL ROD CHANGER
6 1 EA 437517 PLATE, DRIVEN - CAROUSEL ROD CHANGER
7 1 EA 437514 COVER, LOWER - CAROUSEL ROD CHANGER
8 4 EA 437513 WEARSTRIP, CAROUSEL ROD CHANGER
9 3 EA 437077 BEARING, THRUST - SINGLE ROD CHANGER
10 1 EA 4375816 PLATE, HUB
11 5 EA 437512 PLATE, WEAR - CAROUSEL ROD CHANGER
12 1 EA 437510 ADAPTER, PLATE
13 1 EA 1543811 HYDRAULIC MOTOR
14 2 EA 4375567 BEARING, SWIVEL
15 1 EA 437515 CAM FOLLOWER
16 1 EA 4375565 BUSHING - KEYLESS
18 6 EA 1566670 WASHER, NORD LOCK
19 14 EA 319558 119479 NUT, LOCK - GR5 (3/8-16UNC, FLEXLOC)
22 8 EA 1566669 WASHER, NORD LOCK
26 1 EA 5973 NUT, HEX
27 1 EA 309103 NJF7 - NUT, JAM - GR5 (7/16-20UNF)
30 6 EA 44927 CAPSCREW, FLAT HEAD - GR8 (3/8-16UNC, 0.75L)
31 1 EA 79572 107835 - RING, SNAP
35 1 EA 442276 COVER, UPPER - SIDE - CAROUSEL ROD CHANGER
36 1 EA 437480 COVER, UPPER - CAROUSEL ROD CHANGER
37 1 EA 6092 HHCS5 - 1/2 - 13 X 1.00
38 2 EA 437471 ARM, POSITIONER, WELDMENT
39 2 EA 4407363 TRANTORQUE, BUSHING - KEYLESS
40 3 EA 320472 WASHER, BEVEL (0.625)
41 3 EA 5978 119483 - NUT, LOCK - GR5 (5/8-11UNC,FLEXLOC)
42 3 EA 6634 105193-050 - CAPSCREW, HEX HEAD - GR5 (5/8-11UNC, 2.25L)
43 8 EA 5972 105167-050 CAPSCREW, HEX HEAD - GR5 (1/2-13UNC, 1.50L)
44 4 EA 36669 167153 - ADAPTER, 9DEG
46 3 EA 319783 ELBOW, PIPE - STRAIGHT
47 1 EA 438683 WASHER - NORD - LOCK
49 4 EA 9135 120553 - CAPSCREW, SOCKET HEAD - GR8 (3/8-16UNC, 1.00L)
7-8
SHEET 5
BI012789


51 2 EA 7972 NUT, HEX - LOCK (0.375, UNC)
52 1 EA 442186 WORKLIGHT, LED
54 1 EA 4407818 ADAPTER, ORIFICE - STRAIGHT
55 1 EA 4407368 120266 - ADAPTER, STRAIGHT - BULKHEAD
56 6 EA 327929 CAPSCREW, FLATHEAD
57 17 EA 1025389 WASHER, NORD - LOCK
59 1 EA 439222 ROD WRENCH - HOSE CLAMPS - ROD CATCHER ( NOT SHOWN
SEE DRAWING 439222)
7-8
SHEET 6
BI012789
ROD WRENCH INSTALLATION

5 4
6 4
16 15 5 4
1
6 4
2 2
13 1 3 1
7-9
SHEET 1
BI012789

1 1
6 4
6 4
6 4
2 2
2
11
11
14 14
12 11
17 11
18 20
19 18
5 4
5 4
7-9
SHEET 2
BI012789

4 5
7 10 9
15 16 3 15 16
13
7-9
SHEET 3
BI012789

3
1
1
2 2 2
7 1 2 1
2 2
13
1 1
3
7-9
SHEET 4
BI012789


439222 ROD WRENCH INSTALLATION
1 2 EA 436505 ROD WRENCH ASSEMBLY 7-10
2 3 EA 439808 CLAMP, HOSE - ROD CHANGER
3 1 EA 437254 WELDMENT, ROD CATCHER
7 1 EA 439686 CLAMP, HOSE - ROD CHANGER
8 2 EA 440282 SHIM PACK
9 1 EA 319483 118699 - CLAMP, HOSE
10 1 EA 7972 NUT, HEX, LOCK (0.375,UNC)
11 4 EA 36669-050 167153 - ADAPTER, 90DEG
13 1 EA 439729 INDICATOR, DRILL ROD HEIGHT
14 2 EA 67780 167751 - ADAPTER, TEE
15 6 EA 20998 CAPSCREW, HEX HEAD - GR5 3/8-16UNC, 0.750L)
19 1 EA 1498486 SETSCREW, SOCKET HEAD - (3/8-16UNC, W/.047
ORIFICE)
20 1 EA 1498487 SETSCREW, SOCKET HEAD - (3/8-16UNC, W/.062
ORIFICE)
7-9
SHEET 5
BI012789
ROD WRENCH ASSEMBLY

14
25
1
22 2 3
17
19
1
3
5 4 4
5
15
8 7
9
6
25
20 11 9 7 8 8 7
4 6 9 6 1
10
7-10
SHEET 1
BI012789
ROD WRENCH ASSEMBLY

24 19
6 9 4 1
1 13 25 1 12 23 1 21
23 12
15
18 24
4 13 16
7-10
SHEET 2
BI012789
ROD WRENCH ASSEMBLY


436505 ROD WRENCH ASSEMBLY
1 1 EA 436512 MOUNT - ROD WRENCH
2 1 EA 436509 PIN JAW - ROD WRENCH
3 1 EA 436498 JAW, WRENCH
4 1 EA 436502 ARM, POSITIONER - WELD
5 1 EA 436515 CYLINDER - HYDRAULIC SWING 7-11
6 1 EA 436667 GATE ARM - ROD WRENCH
8 2 EA 319867 NUT, JAM
9 2 EA 437081 WEARSTRIP, ADJUSTER
10 1 EA 5944 NUT, JAM
11 1 EA 439127 SCREW, SHOULDER - SOCKET HEAD
14 1 EA 4391437 PIN PIVOT - ROD WRENCH
15 1 EA 436514 CYLINDER - HYDRAULIC CLAMP 7-11A
16 1 EA 18518-050 NUT,LOCK - ELASTIC COLLAR
17 1 EA 4374976 PIN BASE, GRIPPER CYLINDER - ROD WRENCH
18 1 EA 1490580 PIN GRIPPER CYLINDER - ROD WRENCH
19 1 EA 1490611 PIN GRIPPER, PIVOT - ROD WRENCH
20 1 EA 437509 BEARING, SELF LUBRICATING
21 1 EA 510074 RETAINER RING, EXTERNAL
22 1 EA 79414 RETAINER RING, INTERNAL
23 2 EA 440610 SCREW, ADJUSTING - ROD WRENCH
24 2 EA 42968 NUT, LOCK GR5 (1 1/4-UNS- THIN - NYLOCK)
25 2 EA 78435 CAPSCREW, SKTHEAD
26 4 EA 346874 DOWEL, PIN
27 1 EA 405744 CAPSCREW - SOCKET HD
29 2 EA 333767 CAPSCREW, SKTHD
30 2 EA 4365412 ADJUSTMENT NUT PIVIOT
33 2 EA 4391436 BEARING - FLANGE SELF- LUBRICATING
35 2 EA 438681 WASHER - NORD LOCK
7-10
SHEET 3
BI012789
CYLINDER ASSEMBLY
9 6
4 5 15
7 16 13 14 10
11
2 1
12
7-11
SHEET 1
BI012789
CYLINDER ASSEMBLY

436515 CYLINDER ASSEMBLY
1 1 EA ------- WIPER
2 1 EA ------- SEAL
3 1 EA ------- O-RING
4 1 EA ------- O-RING
5 1 EA ------- BACK-UP
6 1 EA ------- SEAL
7 1 EA ------- RING, WEAR
8 1 EA V015456 SEAL KIT, CYLINDER (Includes items 1 thru 7)
9 1 EA ------- LOCKNUT
10 1 EA ------- RETAINING RING
11 2 EA V007070 PLUG, PORT (STEEL)
13 1 EA ------- TUBE ASSEMBLY
14 1 EA V015457 ROD, ASSEMBLY
15 1 EA ------- HEAD
16 1 EA ------- PISTON
7-11
SHEET 2
BI012789
CYLINDER ASSEMBLY
11
15
6 14
12 5
7 4
10
13
9 2 1
7-11A
SHEET 1
BI012789
CYLINDER ASSEMBLY

436514 CYLINDER ASSEMBLY
1 1 EA ------- WIPER
2 1 EA ------- SEAL
3 1 EA ------- O-RING
4 1 EA ------- O-RING
5 1 EA ------- BACK-UP
6 1 EA ------- SEAL
7 1 EA ------- RING, WEAR
8 1 EA V015459 SEAL KIT, CYLINDER (Includes items 1 thru 7)
9 1 EA ------- LOCKNUT
11 2 EA V007070 PLUG, PORT (STEEL)
12 1 EA ------- TUBE ASSEMBLY
13 1 EA V015460 ROD, ASSEMBLY
14 1 EA ------- HEAD
15 1 EA ------- PISTON
7-11A
SHEET 2
BI012789
CONVERSION KIT - CAROUSEL ROD CHANGER - 45MM

12
13 11 10
9 8 7
7-12
SHEET 1
BI012789

13 11 10
9 8 7
1
12
7-12
SHEET 2
BI012789

4 5 6
7-12
SHEET 3
BI012789


441217 CONVERSION KIT - CAROUSEL ROD CHANGER - 45MM
1 1 EA 437487 ADAPTER, INSERT - UPPER
2 1 EA 438575 ADAPTER, INSERT- LOWER
3 8 EA 346874 163547 - PIN,DOWEL (3/8) .750
4 4 EA 78435 AT773 - CAPSCREW, SOCKET HEAD - GR8 (3/8-24UNF, 1.00L)
5 4 EA 436694 INSERT, 45MM - ROD WRENCH
7 12 EA 7972 NUT, HEX - LOCK (3/8-16UNC)
9 12 EA 5989 WASHER, LOCK (3/8, SPRING)
12 4 EA 1518131 RETAINER, 45MM - CAROUSEL ROD CHANGER
13 1 EA 4488462 SEAL - PICKUP POT - 45MM
7-12
SHEET 4
BI012789
BULKHEAD ASSEMBLY - ROD CHANGER

7 6
1
1
9 10 11
5
2 4
7-13
SHEET 1
BI012789

6 7
4 4 9 10 11
7-13
SHEET 2
BI012789


437453 BULKHEAD ASSEMBLY - ROD CHANGER
1 1 EA 437278 BRACKET, MOUNTING - BULKHEAD
2 7 EA 34860 120268 - ADAPTER, STRAIGHT - BULKHEAD
4 4 EA 41004-050 120266 - ADAPTER, STRAIGHT - BULKHEAD
9 1 EA 300287 ATH126330 - SWIVEL HOOK
10 4 FT 401656 HOSE, WATER HEATER
11 5 FT 19750 CHAIN, (1/4"- PROOF COIL)
7-13
SHEET 3
BI012789
CONTROL KIT, CRC/SCR

9 8
6
3 4 10
10 4 2 1
7-14
SHEET 1
BI012789
CONTROL KIT, CRC/SCR


439109 CONTROL KIT, CRC/SCR
1 1 EA 417226 MANIFOLD, ROD CHANGER
2 1 EA 7727-050 152895 - CAPSCREW, HEX HEAD - GR5 (5/16-18UNC, 5.00L)
4 3 EA 319557 119478 - NUT, LOCK - GR5 (5/16- 18UNC, FLEXLOC)
7 1 EA 418419 HARNESS, WIRE - LINEAR ROD CHANGER
10 6 EA 42625-050 WASHER, FLAT (0.313, TYPE A)
7-14
SHEET 2
BI012789
MANIFOLD, ROD CHANGER

3
8
3
7
4
9
5
6
10 5
2
7-14A
SHEET 1
BI012789

1
1
7-14A
SHEET 2
BI012789


417226 MANIFOLD, ROD CHANGER
1 16 EA ------- PLUG
2 1 EA ------- PLUG
3 4 EA V008582 REGULATOR, FLOW
4 3 EA V008583 SOLONOID VALVE - 4-WAY
7 EA. V009060 COIL - used with Item 4 (2-each) & 9 (1-each)
7 1 EA V008586 VALVE, PRESSURE RELIEF
8 1 EA V008587 VALVE, PRESSURE RELIEF
9 1 EA V008588 VALVE, SOLENOID
10 1 EA V008589 VALVE, PRESSURE
11 2 EA ------- PLUG
7-14A
SHEET 3
BI012789
HOSE REEL KIT


439111 HOSE REEL KIT
1 1 EA 428532 BRACKET, BULKHEAD, INSTALLATION, DRILL 7-16
2 1 EA 432093 HOSE REEL ASSEMBLY 7-17
7-15
SHEET 1
BI012789
BRACKET, BULKHEAD, INSTALLATION, DRILL

2
3
3
3
3
7-16
SHEET 1
BI012789
BRACKET, BULKHEAD, INSTALLATION, DRILL


428532 BRACKET, BULKHEAD, INSTALLATION, DRILL
1 1 EA 428307 BRACKET, MOUNTING, BULKHEAD
2 1 EA 38486 ADAPTER, STRAIGHT AERO
7-16
SHEET 2
BI012789
HOSE REEL ASSEMBLY

14
1 3 11 23 3 12
4 3 11 23 3 12 18
5 14 24
6
1 11
7-17
SHEET 1
BI012789
HOSE REEL ASSEMBLY

17 2 16 17 20
5 21 21
22
6 26
25
14 28 9 8 7
7 8 9
15 14 13 13 14 15
10 10 19
9 8 7 7 8 9
27 27
15 14 13 13 14 15
7-17
SHEET 2
BI012789
HOSE REEL ASSEMBLY


432093 HOSE REEL ASSEMBLY
1 1 EA 428211 SLIDE, MOUNTING, HOSE REEL
3 4 EA 331914 SPRING SHAFT HOLDER WELDMENT
4 1 EA 413717 REEL, HOSE
5 1 EA 344198 HUB, HOSE REEL 7-18
6 1 EA 344296 SPINDLE WELDMENT
7 4 EA 329924 SHIM, 16 GA
8 4 EA 329925 SHIM,10 GA
9 8 EA 329923 SHIM, 24 GA
10 2 EA 412278 PAD, WEAR, OUTER
11 4 EA 331880 SPRING, COMPRESSION LEE SPRING
12 2 EA 331917 STOP SHAFT
15 16 EA 323629 NUT, LOCK
16 1 EA 336159 PLATE, RETAINER
17 2 EA 346518 BEARING,THRUST
19 2 EA 346981 BEARING, JOURNAL
20 1 EA 336339 SHAFT
21 2 EA 336160 SPACER
24 4 EA 349939 INSERT, THREAD
25 1 EA 342493 WEAR PAD
26 1 EA 342491 WEAR PAD
27 2 EA 414492 WEAR PAD
7-17
SHEET 3
BI012789
HUB ASSEMBLY - HOSE REEL

6 3
7
2
5
8 9
4
7-18
SHEET 1
BI012789
HUB ASSEMBLY - HOSE REEL


344198 HUB ASSEMBLY - HOSE REEL
1 5 EA V000359 BOLT
2 5 EA V000360 NUT
3 1 EA V000361 CAP
4 1 EA 97995 SEAL
5 1 EA V000362 HUB
6 1 EA 97996 BEARING CONE
7 1 EA 97997 BEARING CUP
8 1 EA 97998 BEARING CONE
9 1 EA 97999 BEARING CUP
7-18
SHEET 2
BI012789
SECTION 8 - DUST CONTROL

DUST COLLECTOR INSTALLATION 432658 8-1
DUST COLLECTOR ASSEMBLY 432655 8-2
DUST COLLECTOR 432656 8-3
TIMER, ELECTRIC 419051 8-4
PICKUP POT 419066 8-5
HYDRAULIC MOTOR ASSEMBLY 432201 8-6
AIR FILTER / PRESSURE REGULATOR 419067 8-7
PRECLEANER ASSEMBLY 439101 8-8
PRECLEANER, DUST COLLECTOR 413254 8-9
DUST COLLECTOR PRECLEANER ASSEMBLY 437448 8-9A
ENCLOSURE, ELECTRICAL 440354 8-9B
DETERGENT TANK INSTALLATION 439060 8-10
HOSE KIT, DETERGENT SYSTEM 417048 8-11
ASSEMBLY - VALVE SOLENOID - DETERGENT 420075 8-12
8-0
SHEET 1
BI012789
DUST COLLECTOR INSTALLATION

ASSEMBLY 432658 - REVISION G
30
27
30
1 7 23 27 18
9 18 17 17
37
7 7
1
31
1
6 5 6
31
2 40 41
2
41 40
39
39
8-1
SHEET 1
BI012789

1
12
11
13 25 26 10
28 14
9
33 34 38 15
33 34 38 28 14
36
16 33 34 8
9
35
19
21 20
22
31
4
32 29 3
8-1
SHEET 2
BI012789


432658 DUST COLLECTOR INSTALLATION
1 1 EA 432655 DUST COLLECTOR 8-2
2 1 EA 419061 SPOUT, OUTLET
3 3 FT 418760 HOSE, LOW PRESSURE
4 1 EA 34850 ADAPTER, STR
5 1 EA 336425 HOSE, DUST COLLECTOR
6 2 EA 336644 CLAMP, SPIRAL WIRE
7 1 EA 433723 GUARD, MOTOR
8 1 EA 416406 VALVE, CHECK - ANTI - CAVITATION
11 1 EA 57728 ADAPTER, SWIVEL
12 1 EA 56439 ADAPTER, NUT HEX CAP
13 7 EA 319561 NUT, LOCK
15 1 EA 36669 ADAPTER - HYD
17 12 FT 51703 CHAIN, WELDED
18 2 EA 300287 SWIVEL SNAP
20 1 EA 31805 ADAPTER - HYD
22 1 EA 34727 VALVE, SHUT OFF
30 2 EA 319558 NUT, LOCK
32 1 EA 32961 FITTING - HOSE
34 8 EA 319556 NUT, LOCK
35 1 EA 417247 CURTAIN, DUST COLLECTOR
36 1 EA 417248 BAR, BOLTING - DUST CURTAIN
39 1 EA 435490 CURTAIN, DUST
40 2 EA 419055 BAR, LONG
8-1
SHEET 3
BI012789
DUST COLLECTOR ASSEMBLY

8-2
SHEET 1
BI012789
DUST COLLECTOR ASSEMBLY


432655 DUST COLLECTOR ASSEMBLY
1 1 EA 432656 DUST COLLECTOR 8-3
2 1 EA 419053 FILTER (REFERENCE)
3 1 EA 419051 TIMER (REFERENCE)
4 1 EA 432201 MOTOR, HYDRAULIC 8-6
5 1 EA 419066 PICKUP POT 8-5
6 1 EA 1418535 STINGER
7 1 EA 419067 AIR FILTER REGULATOR 8-7
Items 5, 6 & 7 not shown on Drawing
8-2
SHEET 2
BI012789
DUST COLLECTOR
38
10 27 34 35 36 37
28 30 31 32 33
23 22 26
39
3
6
2
44 7
8
10
4
16
29 9
22 40 41 42
23
1 11
20 13 14
19 12 18
15
17 25
43
5
24 21
8-3
SHEET 1
BI012789
DUST COLLECTOR

432656 DUST COLLECTOR
1 1 EA 419032 HOUSING, MAIN
2 1 EA 432657 HOUSING, FAN
3 1 EA 432649 COVER, FAN
4 1 EA 419044 PIPE, INLET
5 1 EA 419045 HOPPER
6 1 EA 432201 MOTOR, DUST COLLECTOR 8-6
7 1 EA 432650 FAN
8 1 EA 419051 TIMER, ELECTRONIC-1-6 STATION, 24V 8-4
9 3 EA 419058 VALVE, PURGING
10 1 EA 419052 MANIFOLD, AIR
11 3 EA 419053 FILTER, CARTRIDGE
12 3 EA 419054 RETAINER CPT, FILTER 8.25 DIA
13 2 EA 419055 BAR, LONG
14 1 EA 419056 BAR, SHORT
15 1 EA 419059 FLAP
16 1 EA 432651 BUSHING, TAPER LOCK, FAN
18 * FT 426587 STRIP, RUBBER, SPONGE (9.25 FT)
26 1 EA 419063 RESERVOIR, AIR
27 * FT 419164 HOSE, AIR (0.66 FT)
28 * FT 419162 HOSE, 3/8", BOSTON (2.01 FT)
29 3 EA 419118 COIL, VALVE, PURGE
30 4 EA BDN5 NIPPLE
31 2 EA 8312 ELBOW, PIPE STREET
32 4 EA 29B35 CLAMP, HOSE (1.06 DIA)
33 1 EA 17729 TEE, PIPE
34 4 EA 29B31 CLAMP, HOSE (1.5 DIA)
35 1 EA 8371 TEE, PIPE
36 2 EA 8318 ELBOW, PIPE STREET
37 4 EA SHCBDN12 HOSE NIPPLE
38 1 FT 419164 HOSE, AIR, 3/4"
39 1 FT 419162 HOSE, 3/8"
43 3 EA 426588 WASHER, SEAL, BONDED
44 1 EA 432652 ADAPTER, FAN
8-3
SHEET 2
BI012789
TIMER, ELECTRICAL

419051 TIMER, ELECTRICAL
1 1 EA 419550 TIMER, WIRING DETAIL
2 1 EA 419551 ENCLOSURE, ELECTRICAL
8-4
SHEET 1
BI012789
PICKUP POT
3
2
1
8-5
SHEET 1
BI012789
PICKUP POT

419066 PICKUP POT
1 1 EA 419072 PICKUP POT
2 1 EA 419079 SEAL, POT
8-5
SHEET 2
BI012789
HYDRAULIC MOTOR ASSEMBLY

491
492
131
132
431
121
411
110
221
488
442
486 440
488
486
310
321
452 460
464
470
475 474
211
236
237
8-6
SHEET 1
BI012789
HYDRAULIC MOTOR ASSEMBLY


432201 HYDRAULIC MOTOR ASSEMBLY
110 1 EA ------- BARREL HOUSING ASSEMBLY
121 1 EA ------- VALVE PLATE
131 1 EA ------- HEX SOCKET PLUG
132 1 EA ------- SEAL, WASHER
211 1 EA ------- BEARING HOUSING
221 1 EA ------- BODY SEAL - (Included in seal kit)
236 1 EA ------- B4 RING & SHAFT SEAL -
(Included in seal kit)
310 1 EA ------- SHAFT ASSEMBLY
321 1 EA ------- FLAT KEY
411 1 EA ------- CYLINDER BARREL
431 1 EA ------- BARREL RETAINING RING
440 5 EA ------- PISTON ASSEMBLY
442 15 EA ------- PISTON RING
452 1 EA ------- RING GEAR
460 1 EA ------- TAPERED ROLLER BEARING
464 1 EA ------- SPACER RING
470 1 EA ------- TAP ROL BEARING
474 1 EA ------- LOCK WASHER
475 1 EA ------- ROUND NUT
486 1 EA ------- GUIDE, SPACER
488 EA ------- SHIM
491 2 EA ------- HEX SOCKET SCREW
492 2 EA ------- HEX SOCKET SCREW
1 KIT V013529 SEAL KIT - Includes item 236
(B4 Ring & Shaft Seal) & Item 221
(Body Seal)
8-6
SHEET 2
BI012789
AIR FILTER / PRESSURE REGULATOR

1
12
3
2
13
4
5
14
15
16
58
57
55
54
53
52
51
42
44
50
41
49
46
45
48
43
47
8-7
SHEET 1
BI012789
AIR FILTER / PRESSURE REGULATOR


419067 AIR FILTER / PRESSURE REGULATOR
1 1 EA. ------- KNOB, ADJUSTING
2 4 EA. ------- SCREW
3 1 EA. ------- BONNET
4 1 EA. ------- WASHER
5 1 EA. ------- SCREW, ADJUSTING
12 1 EA. ------- SPRING, REGULATING
13 1 EA. ------- DIAPHRAGM
14 1 EA. ------- PLUG, PIPE
15 1 EA. 400971 GAUGE, 0-160 PSIG
16 1 EA. ------- BODY (NOT AVAILABLE)
41 1 EA. ------- METAL BOWL ASSEMBLY
42 1 EA. V005065 AUTO DRAIN ASSEMBLY
43 1 EA. V006439 NUT
44 1 EA. V006440 GASKET
45 2 EA. ------- SCREW
46 1 EA. ------- CLAMP, SIGHT GLASS
47 1 EA. ------- LENS, SIGHT GLASS
48 1 EA. ------- SEAL, SIGHT GLASS
49 1 EA. ------- O-RING
50 1 EA. ------- BOWL (SEE ITEM 41)
51 1 EA. ------- BAFFLE
52 1 EA. V002492 ELEMENT (40 MICRON)
53 1 EA. ------- LOUVER, CENTERPOST
54 1 EA. ------- O-RING
55 1 EA. ------- SPRING, VALVE
56 1 EA. ------- VALVE ASSEMBLY
57 1 EA. ------- O-RING
1 EA. V002196 KIT, SERVICE
(Includes Items 13, 49, 44, 54, 55
56 & 57)
1 EA. V008679 NUT, MOUNTING (not shown)
mounts regulator to bracket
8-7
SHEET 2
BI012789
PRECLEANER ASSEMBLY - DUST COLLECTOR

1
5 4 3
5 3
8-8
SHEET 1
BI012789

2
1
6 9 10
7
8-8
SHEET 2
BI012789


439101 PRECLEANER ASSEMBLY - DUST COLLECTOR
1 1 EA 413254 DUST COLLECTOR PRECLEANER 8-9
2 1 EA 437448 DUST COLLECTOR PRECLEANER ASSEMBLY 8-9A
4 4 EA 5973 NUT, HEX - GR5 (1/2-13UNC)
5 8 EA 55185 WASHER, FLAT 0.50, HARDENED)
6 1 EA 440354 ENCLOSURE, ELECTRICAL 8-9B
7 1 EA 407198 HOSE, PRECLEANER - W/ROD CHANGER
8 2 EA 336644 1416206 - CLAMP, SPIRAL - RH
(1/4-20UNC, 0.500L)
8-8
SHEET 3
BI012789
PRECLEANER, DUST COLLECTOR

11
10
6 7 8
10
11
5 5
6 7 8
4
8 7
3
2
13
14
8-9
SHEET 1
BI012789

10
2 11 8 7 6
5 9
8 7
1
11
13
14
8-9
SHEET 2
BI012789


413254 PRECLEANER, DUST COLLECTOR
1 1 EA. 419284 HOUSING
2 1 EA. 419726 PIPE, INLET/OUTLET
3 1 EA. 440629 PLATE, WEAR
4 1 EA. 440650 DEFLECTOR, PARTICLE TUBE PRECLEANER
5 8 EA. 6093 CAPSCREW, HEX HEAD - GR5 (5/16-18UNC, 0.750L)
6 8 EA. 5991 NUT, HEX - GR5 (3/8-16UNC)
7 12 EA. 5989 WASHER, LOCK (3/8, SPRING)
8 12 EA. 42570 CAPSCREW, HEX HEAD - GR5 (3/8-16UNC, 1.000L)
9 8 EA. 6002 WASHER, LOCK (5/16, SPRING)
10 1 EA. 419738 COVER, TOP, PRECLEANER
11 1 EA. 419116 COVER, INLET
13 1 EA 346334 CLAMP, HOSE, WORM DRIVE
149541 part number change - See 346334
14 1 EA 419740 HOSE, DROP OUT
8-9
SHEET 3
BI012789
DUST COLLECTOR PRECLEANER ASSEMBLY

3 1
11 12
6
7 8
4
6 8 7 3
9 10
2
2
10 9
1
8-9A
SHEET 1
BI012789

9 10
7 8
5
10 9
8-9A
SHEET 2
BI012789


437448 DUST COLLECTOR PRECLEANER ASSEMBLY
1 1 EA 437272 MOUNT, DUST PRECLEANER
2 1 EA 437282 ARM, POSITIONER - DUST COLLECTOR
3 1 EA 437287 PIVOT, DUST PRECLEANER
4 2 EA 437276 BEARING, SELF - LUBRICATING
5 2 EA 437455 PIN, LOCK - T-HANDLE
6 2 EA 437286 RETAINER, END CAP - DUST COLLECTOR
7 2 EA 42630-050 161902 - WASHER, FLAT (0.750, TYPE A)
8 2 EA 42657 105205-050 - CAPSCREW,HEX HEAD - GR5 (3/4-10UNC, 1.250L)
9 2 EA 6265 SCREW, MACHINE, ROUND HEAD SLOT (10-24UNC, 0.375L)
10 2 EA 438703 LANYARD, NYLON - COATED
11 1 EA 319005 107804 - FITTING, GREASE
8-9A
SHEET 3
BI012789
ENCLOSURE, ELECTRICAL
5
6
10 9 8
8-9B
SHEET 1
BI012789
ENCLOSURE, ELECTRICAL

440354 ENCLOSURE, ELECTRICAL
1 1 EA 350377 5000155 - ENCLOSURE,
2 1 EA 38679 JB7125750 - ADAPTER, ELBOW
3 1 EA 46136 1051821 - ADAPTER, TEE
4 1 EA 415050 BLOCK, TERMINAL - 2 CONDUCTOR - END
5 9 EA 415049 BLOCK, TERMINAL - 2 CONDUCTOR - CENTER
6 1 EA 415048 BLOCK, TERMINAL - 4 CONDUCTOR - CENTER
7 1 EA 37820 125749 - ADAPTER, ELBOW
8 1 EA 415051 PLATE, END - W/FIXING FLANGE
9 2 EA 59589 SCREW, MACHINE, ROUND HEAD SLOT (6-32UNC, 0.500L)
10 2 EA 59590 123930 - NUT, HEX - GR5 (6-32UNC, ZINC)
8-9B
SHEET 2
BI012789
WATER INJECTION TANK INSTALLATION - 30 GAL AUXILIARY

36 27 6
18 15
16 14
39
36
34 25 16
35 40 41
7 9
13
31
22
23
39 40 41
26 36 27 6
1 31
31
20 34 34
11
8-10
SHEET 1
BI012789

19
28 29 30
33
36 37
34
27
25 20
2
34
24
5 21
29
17 19
12 12
8
10 10 3
2 10
4 2
35
32
8-10
SHEET 2
BI012789


439060 WATER INJECTION TANK INSTALLATION - 30 GAL
AUXILIARY
1 1 EA 439033 TANK, AIR - 30GAL - 200PSI
2 3 EA 301370 AT2229 - VALVE, BALL
3 2 EA 318424 1056369 - VALVE, CHECK
4 1 EA 350268 43F3 - MUFFLER
5 1 EA 301383 AT2293 - STRAINER
6 1 EA 327393 VALVE, NEEDLE
7 1 EA 302472 AT6744 - PLUG
8 1 EA 319334 1157309 - VALVE RELIEF
9 1 EA 306238 JB7203701 - ADAPTER, PLUG - HEX
11 1 EA 420075 SOLENOID VALVE ASSEMBLY - DETERGENT 8-12
12 2 EA 440402 ELBOW, 45 DEG
14 1 EA 306233 ADAPTER, TEE - BULKHEAD
15 1 EA 58499 ADAPTER, REDUCER
17 1 EA 306025 JB7201381 -ADAPTER, CROSS
18 1 EA 38677 ADAPTER, STRAIGHT - BULKHEAD
19 2 EA 362738 150405 - BUSHING, PIPE
20 1 EA T106085 BRACKET, WELDMENT - DETERGENT TANK
21 1 EA 32820 VALVE, RADIATOR DRAIN
22 1 EA 346111 143279 BUSHING, PIPE
26 1 EA 347054 ELBOW, PIPE - 90 DEG.
(1/2-13UNC, 2.50L)
29 10 EA 55185 WASHER, FLAT (1/2, HARDENED)
30 4 EA 319560 119481 NUT, LOCK - GR5 (1/2-13UNC, FLEXLOCK)
31 3 EA 33486 FITTING, PLUG
33 1 EA 37160 177705 -ADAPTER, ELBOW - 90DEG
35 1 EA 77579 STRAP, TIE DOWN
39 1 EA T106088 PLATE, DETAIL
8-10
SHEET 3
BI012789
HOSE KIT, DETERGENT SYSTEM

3
1
5 9
8
6
7 8
3 2
8-11
SHEET 1
BI012789
HOSE KIT, DETERGENT SYSTEM


417048 HOSE KIT, DETERGENT SYSTEM
1 1 EA 417048-001 HOSE ASSEMBLY - JCBM3K-06-155"
2 1 EA 417048-002 HOSE ASSEMBLY - JCAM3K-06-17"
4 1 EA 417048-004 HOSE ASSEMBLY - JCDM3K-08-48"
5 1 EA 417048-005 HOSE ASSEMBLY - JCDM3K-08-63"
8-11
SHEET 2
BI012789
ASSEMBLY - VALVE SOLENOID - DETERGENT

2 3 4
8-12
SHEET 1
BI012789
ASSEMBLY - VALVE SOLENOID - DETERGENT


1 1 EA 415977 VALVE - SOLENOID - DETERGENT
2 1 EA 416859 CONNECTOR - ELECTRICAL - PLUG -2 PIN
4 2 EA 416651 CONTACT - ELECTRICAL - GOLD PLATE
8-12
SHEET 2
BI012789
SECTION 9 - CAB GROUP

CAB INSTALLATION 4259359 9-1
CAB ASSEMBLY 4264200 9-2
CAB, OPERATOR 4263579 9-2A
HEATER / AIR CONDITIONER V015610 9-3
AIR CONDITIONER KIT V014064 9-3A
HEATER / COOLER EVAPORATOR V014066 9-3B
REMOTE MOUNTED CONDENSER W / DRIER V014068 9-4
FILTER KIT, EXTERNAL A/C V014067 9-5
HARNESS, WIRING, UPPER PANEL 436598 9-6
PANEL ASSEMBLY, TOGGLE SWITCH 436599 9-7
HARNESS, WIRING, LOWER PANEL 439300 9-8
PANEL ASSEMBLY, GAUGE, PRESSURE 438497 9-9
OPERATOR SEAT ASSEMBLY 4259357 9-10
SEAT, OPERATOR 4259308 9-11
JOYSTICK ASSEMLBY 418687 9-12
HARNESS, WIRING, SEAT / JOYSTICK 421355 9-13
PANEL ASSEMBLY, TOGGLE SWITCH LOWER 439293 9-14
PLUMB INDICATOR KIT 419481 9-15
AIR CONDITIONER / HEATER INSTALLATION 4248269 9-16
HOSE KIT, A/C & HEATER 4248268 9-17
MIRROR INSTALLATION 418297 9-18
CONSOLE ASSEMLBY, SOUND SYSTEM 4271737 9-19
9-0
SHEET 1
BI012789
CAB INSTALLATION
ASSEMBLY 4259359 REV -
12 13
10 11 9
3 4 5
9-1
SHEET 1
BI012789
CAB INSTALLATION
9-1
SHEET 2
BI012789
CAB INSTALLATION

4259359 CAB INSTALLATION
1 1 EA 4264200 CAB ASSEMBLY 9-2
2 1 EA 4248269 AIR COND / HEATER INSTALLATION 9-16
4 4 EA 6371 NUT, HEXHEAD
9 1 EA 416654 STEP, REMOVABLE - CAB PLATFORM
11 2 EA 319560 NUT, LOCK
12 1 EA 88081 CLAMP AIR LINE
13 1 EA 65066 REDUCER, HUMP
9-1
SHEET 3
BI012789
CAB ASSEMBLY, TIER 3

ASSEMBLY 4264200- REVISION
11 15 20
3 27
4 14
18
12 36
1 5
9-2
SHEET 1
BI012789

31
5 32 10 6
8 7
37 30
28 29 12
1
31
18
9-2
SHEET 2
BI012789


4264200 CAB ASSEMBLY
1 1 EA 4263579 CAB, OPERATOR'S 9-2A
3 1 EA 436598 HARNESS, WIRING UPPER PANEL 9-6
4 1 EA 438497 PANEL ASSEMBLY, GAUGE, PRESSURE
5 1 EA 4259357 SEAT ASSEMBLY, OPERATOR'S CAB 9-10
7 1 EA 418591 HOSE
8 1 EA 417258 PLATE, EXTENSION - SEAT STOP - CAB
10 1 EA 439300 HARNESS - WIRING - LOWER PANEL 9-8
11 1 EA 419481 KIT, PLUMB INDICATOR 9-15
12 1 EA 339205 SWITCH, FOOT OPERATED
14 4 EA 417186 HOSE - MICRO - 1/4 x 108
15 4 EA 9208 NUT, LOCK #10 - 24 UNC, ELASTIC COLLAR
18 4 EA 37819 ADAPTER, ELBOW AERO
20 4 EA 319877 CAPSCREW, SKTHEAD GR8 - #10 - 24UNC x 3/4
27 6 EA 18047 CAPSCREW, SKTHEAD GR8 - 1/4 - 20UNC x 1/2
28 8 EA 42773 CAPSCREW, SKTHEAD GR8 - 5/16 - 18UNC x 1
29 8 EA 319557 NUT, LOCK GR5 - 5/16 - 18UNC, FLEXLOC HEAVY
30 4 EA 42625 WASHER, FLAT 5/16
31 5 EA 42771 CAPSCREW SKTHEAD GR8 - 1/4 - 20UNC x 1
32 2 EA 319889 CAPSCREW SKTHEAD GR8 - 1/4 - 20UNC x 2.25
36 1 EA 418719 FLUID, WASHER - WINDSHIELD
37 4 EA 4263453 NUT, PUSH, 5/16"
9-2
SHEET 3
BI012789
CAB, OPERATOR
2
1
10
65
37
90
70
86
91
49
92
58
58 62
29 70
59
80 72
60 61 83 69 50
68
9-2A
SHEET 1
BI012789
CAB, OPERATOR
33
41
32
43
34 76
16
17
18
9-2A
SHEET 2
BI012789
CAB, OPERATOR
31
7
20
66
12 19
57
28
27
44
42
3 45
40
78 95
77
67
93 22
14
84 15
51
57 26 48
85 9
9-2A
SHEET 3
BI012789
CAB, OPERATOR
95
73
74
75
30
71
70
81
79
82
9-2A
SHEET 4
BI012789
CAB, OPERATOR
38
23
24
25
22
5 21
14
15 4
39
64 63 14
89 87
46
51
94 15 47
13
88
54 53
13
52
35
36
11 6
9-2A
SHEET 5
BI012789
CAB, OPERATOR

1 EA 439362 CAB, OPERATOR
1 1 EA CAB WELDMENT
2 1 EA SKYLIGHT WELDMENT
3 1 EA INSTRUMENT PANEL WELDMENT
4 1 EA V008375 LATCH, ROTARY
5 1 EA V008376 LATCH, HANDLE
6 1 EA FOOTREST
9 1 EA V008331 WINDSHIELD WASHER KIT
10 3 EA V013979 HINGE, WASHER
11 1 EA V018365 STRIKER, SHORT
12 4 EA CAPSCREW
13 2 EA MOTOR, WINDSHIELD WIPER - 24VDC
14 3 EA SCREW, METRIC
15 5 EA NUT, NYLOCK
16 2 EA V008333 BUMPER, RUBBER
17 2 EA WASHER, LOCK
18 2 EA NUT, HEX
20 4 EA NUT, HEX
21 3 EA CAPSCREW, HEX
22 3 EA WASHER
25 2 EA NUT
26 2 EA SCREW
29 8 EA NUT, FLANGE
30 1 EA V008335 RUBBER, WINDOW
31 1 EA V008335 RUBBER, SKYLIGHT
35 1 EA NUT, HEX
36 1 EA WASHER
37 V008359 DOOR ASSEMBLY 9-4A
39 1 EA DOMELIGHT
40 1 EA NUT
41 1 EA V008335 RUBBER, WINDOW - SIDE
44 1 EA V008335 RUBBER, WINDOW - FRONT
46 6 EA SCREW, SELF TAP
48 2 EA NUT, BULKHEAD,
50 1 EA DECAL
51 1 EA 1030549 DOOR SEAL
53 1 EA A/C FITTING
54 6 EA SCREW, METRIC
55 4 EA NUT, LOCK
56 2 EA NUT, LOCK
57 1 EA BULB - 24V
58 EA DRAIN HOSE - CHECK VALVE
59 EA HOSE, WASHER
61 14 EA WASHER
9-2A
SHEET 6
BI012789
CAB, OPERATOR

62 2 EA TERMINAL CONNECTOR
63 2 EA STAR, WASHER
64 2 EA BLADE, CONNECTOR
65 2 EA WIRE, BLK
66 1 EA PLUG, HOLE
67 3 EA PLUG, HOLE
68 1 EA KIT - MOUNTING
69 1 EA V014068 CONDENSER W/DRIER, REMOTE MOUNTED 9-4
70 1 EA V015610 HEATER / AIR CONDITIONING UNIT 9-3
71 1 EA DUCT
72 1 EA HOSE, DRAIN - CLEAR
73 1 EA HOSE, DRAIN - CLEAR
74 2 FT HOSE ATTACHMENT - OUTSIDE
77 12 EA WASHER
78 6 EA CAPSCREW, HEX HEAD
79 6 EA NUT, FLANGE
80 8 EA WASHER
81 4 EA CAPSCREW, HEX HEAD
82 4 EA NUT, LOCK
83 2 EA ATTACHMENT, HOSE - INSIDE
84 2 EA WASHER
85 10 EA PLUG, HOLE
9-2A
SHEET 7
BI012789
HEATER / AIR CONDITIONING UNIT PARTS LIST

ASSEMBLY V015610 REVISION D

V015610 HEATER / AIR CONDITIONING UNIT
1 1 EA V014064 AIR CONDITIONER KIT PARTS LIST 9-3A
2 1 EA V014066 HEAT/COOL EVAPORATOR 9-3B
4 1 EA V014067 AIR FILTER, REMOTE MOUNTED 9-5
5 1 EA V014073 SWITCH, LOW PRESSURE - N.O.
6 6 EA V014127 HOSE CLAMP
7 2 EA V014076 LOUVER, CLOSABLE - 4" - W/HOSE ADAPTER
8 1 EA V014072 LOUVER, ANGLED - 3.5"
9 2 EA ADAPTER, LOUVER - 2.5"
10 16 EA HOSE CLIP, DUCT
11 6 EA V014074 HEATER FITTING, 90 DEG
12 5 EA V014106 O-RING
13 4 EA V014108 O-RING
14 2 EA V014107 O-RING
15 4 EA CLAMP, HOSE
16 8 FT V014069 HEATER HOSE, 5/8
17 1 EA HOSE Y CONNECTOR
18 10 FT V014077 DUCT HOSE
19 1 EA V014081 #6 A/C HOSE, BULKHEAD TO CONDENSER
20 1 EA V014083 #6 A/C HOSE, EVAPORATOR TO BULKHEAD
23 1 EA V014079 #6 BULKHEAD W/NUTS
26 1 EA METAL OUTLET
9-3
SHEET 1
BI012789
AIR CONDITIONER KIT

10
12 17 16
14 20
11 95 20
13 10
11 1
11
6 13 60
20
11 19
2 18 9 19
5 11
7
17 4
8
13
13
9-3A
SHEET 1
BI012789
AIR CONDITIONER KIT


V014064 AIR CONDITIONER KIT
1 8 FT V014069 HEATER HOSE, 5/8"
2 8 FT V014069 HEATER HOSE, 5/8"
3 1 EA V014066 HEAT/COOL EVAPORATOR 9-3B
4 1 EA V014067 AIR FILTER, REMOTE MOUNTED 9-5
6 1 EA V014070 HOSE DUCT, Y-ADAPTER
7 1 EA V014071 OUTLET, METAL
8 1 EA V014072 LOUVER, ANGLED
9 1 EA V014073 LOW PRESSURE SWITCH, N/O
10 5 EA V014074 HEATER FITTING, 90 DEG
12 2 EA V014076 4" LOUVER, CLOSABLE W/2.5" ADAPTER
13 12 FT V014077 DUCT HOSE
17 1 EA V014081 #6 A/C HOSE, BULKHEAD TO CONDENSER
20 4 EA V014084 HOSE CLAMP 10 & 12
9-3A
SHEET 2
BI012789
HEATER/COOLER EVAPORATOR
30 4
16
21 17
6 15
20
2 23
27
22
18
25
7
12 26
9
8
14 29
19
24
6 7
28
10 3
11
26
13 31
27
5
1
9-3B
SHEET 1
BI012789
HEATER/COOLER EVAPORATOR

V014066 HEATER/COOLER EVAPORATOR
1 4 EA V014069 HEATER HOSE, 5/8"
2 EA V014069 HEATER HOSE, 5/8"
3 1 EA V018085 HOUSING
4 1 EA V014086 BLOWER PANEL
5 1 EA V014087 FRONT LID
6 2 EA V014088 BLOWER HOUSING
7 2 EA V014089 COVER, FLOW RESTRICTOR
8 1 EA V014090 MOTOR, 24V
9 1 EA V014091 VALVE, ELECTRIC WATER
10 1 EA V014092 VALVE, BLOCK EXPANSION
11 1 EA V014093 COIL, H/C
12 2 EA V014072 LOUVER, ANGLED
13 1 EA V014094 FILTER, INTAKE
14 1 EA V014095 BRACKET, VALVE MOUNTING
15 2 EA V014096 BULKHEAD, #8 W/NUTS
16 1 EA V014097 SWITCH, ROTARY 3-SPEED
17 1 EA V014098 SWITCH, TOGGLE
18 1 EA V014099 RESISTOR, 3-PRONG
19 1 EA V014100 THERMOSTAT, PRESET
20 1 EA V014101 KNOB
21 1 EA V014102 FACE PLATE, HEAT/COOL
22 1 EA V014103 FACE PLATE, AIR INCREASE
23 1 EA V014104 BLOWER WHEEL, CW
24 1 EA V014105 BLOWER WHEEL, CCW
25 1 EA V014074 FITTING, 90 DEG
26 3 EA V014106 O-RING
28 1 EA V014107 O-RING, #10
29 1 EA V014108 O-RING, #6
30 1 EA V014109 WIRE HARNESS
31 2 EA V014110 FITTING, HEATER
9-3B
SHEET 2
BI012789
REMOTE MOUNTED CONDENSER W/DRIER

22 1
27
26
7 24
25
4
6
5 8
9 21
14
19 16
20
10
18 12
17
11 13
23
15
9-4
SHEET 1
BI012789
REMOTE MOUNTED CONDENSER W/DRIER


V014068 REMOTE MOUNTED CONDENSER W/DRIER
1 1 EA ----------- HOUSING, BOTTOM
2 1 EA ----------- LID
3 1 EA V014119 GRILLE
4 2 EA ----------- MOUNTING BRACKET
5 1 EA V014120 FAN BLADE
6 1 EA V014121 CONDENSER MOTOR
7 1 EA ----------- MOTOR MOUNT BASE
8 1 EA ----------- MOTOR MOUNT BRACKET
9 1 EA ----------- MOTOR MOUNT BRACKET
10 1 EA ----------- DRIER BRACKET BASE
11 1 EA ----------- DRIER BRACKET TOP
12 1 EA V014122 RECEIVER DRIER
13 1 EA V014123 FITTING, DRIER OUTLET
14 1 EA ----------- BULKHEAD, #6
15 1 EA V014124 SWITCH, BINARY PRESSURE
16 1 EA ----------- BULKHEAD, #8
17 1 EA V014125 CONDENSER COIL
18 1 EA V014126 HOSE ASSEMBLY
19 1 EA V014127 HOSE CLAMP, STEEL
20 1 EA V014128 HOSE ASSEMBLY, #6
21 1 EA ----------- GROMMET, 1"
22 1 EA V014129 RELAY, 24 VOLT
23 1 EA V014130 BOOT, BINARY
24 1 EA V014131 PLUG, 5/8" BUTTON
25 1 EA V014132 PLUG, 3/4"BUTTON
26 1 EA V014133 PLUG, 1" BUTTON
27 1 EA V014134 RELAY PLUG HARNESS
9-4
SHEET 2
BI012789
DOOR ASSEMBLY
1
3
15
18
6 16 17
21
19 12
11
7
20
14 9
13 8
10
9-4A
SHEET 1
BI012789
DOOR ASSEMBLY

V008359 DOOR ASSEMBLY
1 1 EA ------ WELDMENT, DOOR
2 1 EA V008366 HOLDBACK, DOOR
3 1 EA ------ GLASS
4 1 EA ------ RUBBER, WINDOW
5 1 EA V008367 GASKET, HANDLE
6 1 EA V008368 HANDLE ASSEMBLY
7 1 EA V008369 LATCH, ROTARY
1 EA V009256 KEY FOR ABOVE LATCH
8 1 EA V008370 LINK, LATCH
9 2 EA V008371 SPRING
10 2 EA ------ BRACKET
11 4 EA ------ SCREW, MACHINE
12 4 EA ------ WASHER, LOCK
14 1 EA V008372 HANDLE, GRAB
15 2 EA ------ CAPSCREW, HEX
16 2 EA ------ WASHER, LOCK
17 2 EA ------ NUT, HEX
18 1 EA ------ COVER, LATCH
21 4 EA ------ NUT, HEX
9-4A
SHEET 2
BI012789
FILTER KIT, EXTERNAL A/C

2 7
5
9-5
SHEET 1
BI012789
FILTER KIT, EXTERNAL A/C


V014067 FILTER KIT, EXTERNAL A/C
2 7 EA V014111 HOSE CLAMP (SAME AS ITEM 1)
3 1 EA V014112 CANISTER
4 1 EA V014113 PRE-FILTER
5 3 EA V014114 ELBOW, 3" RUBBER
6 2 EA V014116 MOUNTING BAND
7 2 EA TUBING (NOT SUPPLIED)
9-5
SHEET 2
BI012789
WIRING HARNESS, UPPER PANEL

ASSEMBLY 439598 REVISION E
56 73 74
42 60 57
66 65 57
42 60 57 43 44 45
57
45 52 53 59 52 53 56 57 58
42 60 57 45 44 43 45 46 47
22
45 44 43
72
1
50 55
50 50
54 45 52 53 51
41
75
61 64 63 48
50 49
45 46 47
22
48
48
9-6
SHEET 1
BI012789

9-6
SHEET 2
BI012789


436598 WIRING HARNESS, UPPER PANEL
1 1 EA 436599 PANEL ASSEMBLY, UPPER 9-7
2 * FT 416890-020 WIRE, 12GA.-THHN RED/ZERO (*12.56)
3 * FT 416888-100 WIRE, 18GA.-THHN RED/ZERO (*12.56)
4 * FT 416888-101 WIRE, 18GA.-THHN RED/ONE (*0.26)
5 * FT 416888-105 WIRE, 18GA.-THHN RED/FIVE (*12.56)
6 * FT 416888-106 WIRE, 18GA.-THHN RED/SIX (*12.56)
7 * FT 416888-109 WIRE, 18GA.-THHN RED/NINE (*12.26)
8 * FT 416888-078 WIRE, 18GA.-THHN PINK/EIGHT (*12.48)
9 * FT 416888-060 WIRE, 18GA.-THHN GRAY/ZERO (*25.27)
10 * FT 416888-061 WIRE, 18GA.-THHN GRAY/ONE (*25.48)
11 * FT 416888-069 WIRE, 18GA.-THHN GRAY/NINE (*7.17)
12 * FT 416888-000 WIRE, 18GA-THHN BLACK/ZERO (*28.13)
13 * FT 416889-010 WIRE, 14GA.-THHN BLACK/ZERO (*2.01)
14 * FT 416888-009 WIRE, 18GA.-THHN BLACK/NINE (*12.26)
15 * FT 99361-050 WIRE, ELECT, SXL, 16GA, TAN 50V (*12.76)
16 * FT 416888-082 WIRE, 18GA.-THHN TAN/TWO (*10.17)
17 * FT 416888-084 WIRE, 18GA.-THHN TAN/FOUR (*10.17)
18 * FT 416888-085 WIRE, 18GA.-THHN TAN/FIVE (*10.17)
19 * FT 416888-086 WIRE, 18GA.-THHN TAN/SIX (*11.17)
20 * FT 416888-089 WIRE, 18GA.-THHN TAN/NINE (*10.17)
22 * FT 416888-011 WIRE, 18GA.-THHN YELLOW/ONE (*6.5)
23 * FT 416888-013 WIRE, 18GA.-THHN YELLOW/THREE (*7.17)
24 * FT 416888-022 WIRE, 18GA.-THHN BLUE/TWO (*12.48)
25 * FT 416888-023 WIRE, 18GA.-THHN BLUE/THREE (*12.48)
26 * FT 416888-025 WIRE, 18GA.-THHN BLUE/FIVE (*12.48)
27 * FT 416888-091 WIRE, 18GA.-THHN GREEN/ONE (*12.94)
28 * FT 416888-093 WIRE, 18GA.-THHN GREEN/THREE (*2.5)
29 * FT 416888-094 WIRE, 18GA.-THHN GREEN/FOUR (*12.71)
30 * FT 416888-219 WIRE, 18GA.-THHN BLUE/19 (*2.5)
31 * FT 416888-098 WIRE, 18GA.-THHN GREEN/EIGHT (*13.19)
32 * FT 416888-099 WIRE, 18GA.-THHN GREEN/NINE (*11.95)
33 * FT 416888-030 WIRE, 18GA.-THHN WHITE/ZERO (*12.71)
34 * FT 416888-031 WIRE, 18GA.-THHN WHITE/ONE (*13.6)
35 * FT 416888-032 WIRE, 18GA.-THHN WHITE/TWO (*13.6)
36 * FT 416888-033 WIRE, 18GA.-THHN WHITE/THREE (*13.6)
37 * FT 416888-034 WIRE, 18GA.-THHN WHITE/FOUR (*13.6)
38 * FT 416888-039 WIRE, 18GA.-THHN WHITE/NINE (*2.5)
39 * FT 99289 WIRE, ELECT, SXL, 16GA, WHITE/BLACK 50V
(*11.78)
40 * FT 99327 WIRE, ELECT, SXL, 16GA, BLACK/WHITE 50V
(*11.78)
41 1 EA 416652 CONTACT, ELECTRICAL GOLD PLATED, 12 PIN
42 3 EA 416859 CONNECTOR, ELECTRICAL, PLUG, 2 PIN
44 3 EA 416860 CONNECTOR, ELECTRICAL WEDGELOCK,
RECEPTACLE
45 46 EA 416650 CONTACT, ELECTRICAL, GOLD PLATED, 16 PIN
9-6
SHEET 3
BI012789


47 2 EA 416869 CONNECTOR, ELECTRICAL WEDGELOCK,
RECEPTACLE
48 4 EA 334550 TERM, #22, #16, #10
49 1 EA 350397 LUG, TERMINAL
50 19 EA 422332 TERMINAL, RING TONGUE, 18/22 GA, #4 TO #6
54 1 EA 350451 LUG
55 2 EA 333772 LUG, TERMINAL, #22, 16 AMP
56 3 EA 416660 CONTACT, ELECTRICAL, GOLD PLATED, 12
SOCKET
57 26 EA 416651 CONTACT, ELECTRICAL, GOLD PLATED, 16
SOCKET
60 3 EA 416861 CONNECTOR, ELECTRICAL, WEDGELOCK
61 2 EA 69495 TERMINAL, WIRE, FULLY INSULATED, 16-14 GA
62 * FT 434332 CABLE, ELECTRICAL, CANBUS (*11.92)
63 1 EA 435493 FUSE HOLDER
64 1 EA 407524 FUSE, AUTOMOTIVE, 10A
65 1 EA 416863 CONNECTOR, ELECTRICAL, PLUG
67 * FT 99287 WIRE, ELECT, SXL, 16GA, WHITE/YELLOW 50V
(*2.01)
68 * FT 99308 WIRE, ELECT, SXL, 16GA, ORANGE 50V (*2.01)
69 * FT 99331-050 WIRE, ELECT, SXL, 16GA, BLUE/WHITE 50V (*2.01)
70 * FT 99299 WIRE, ELECT, SXL, 16GA, BLACK 50V (*2.01)
71 * FT 416890-026 WIRE, 12GA.-THHN (*11.78)
72 1 EA 401547 LOCK, SHAFT - POTENTIOMETER
73 1 EA 437050 CONNECTOR, ELECTRICAL - PLUG - 2 WAY
74 1 EA 437010 LOCK, WEDGE - 2 WAY - PLUG
75 1 EA 45265 DISC, FTAB - 16/14AWG
9-6
SHEET 4
BI012789
PANEL ASSEMBLY, UPPER

7
5 1
5 2
5 5 4 3
5
9-7
SHEET 1
BI012789
PANEL ASSEMBLY, UPPER


436599 PANEL ASSEMBLY, UPPER
1 1 EA 436600 PANEL, SWITCH, UPPER
2 1 EA 96193 GAUGE, FUEL, 12 VOLT
3 1 EA 96192 GAUGE, HOURMETER,12/24 VOLT
4 1 EA 1155163 GAUGE, AIR TEMPERATURE
5 5 EA 65226 SWITCH, TOGGLE ENVIRONMENT SEALED
7 1 EA 405070 LIGHT, INDICATOR
8 1 EA 403689 RELAY, 24VDC, SPDT W/DIODE
9-7
SHEET 2
BI012789
WIRING HARNESS, LOWER PANEL

29 28 27 10 9 26
35
26 5
24 14 5 13 6 8 2 18 23 5 3 21 20 19
26
25
5
26
12
5
5 1
16 5 15 6 7 17 5 22 5 4 20
26 5
29 28 27 9 11 26
9-8
SHEET 1
BI012789
WIRING HARNESS, LOWER PANEL


439300 WIRING HARNESS, LOWER PANEL
1 1 EA 439293 PANEL ASSEMBLY, TOGGLE SWITCH 9-14
2 13 EA 416919 SPADE, STUD SOLDERLE
3 80 IN 416888-023 WIRE, 18GA - THHN - BLUE/THREE
4 80 IN 416888-024 WIRE, 18GA - THHN - BLUE/FOUR
5 80 IN 416888-025 WIRE, 18GA - THHN - BLUE/FIVE
6 80 IN 416888-026 WIRE, 18GA - THHN - BLUE/SIX
7 80 IN 416888-028 WIRE, 18GA - THHN - BLUE/EIGHT
8 80 IN 416888-029 WIRE, 18GA - THHN - BLUE/NINE
9 80 IN 416888-070 WIRE, 18GA - THHN - PINK/ZERO
10 80 IN 416888-071 WIRE, 18GA - THHN - PINK/ONE
11 80 IN 416888-072 WIRE, 18GA - THHN - PINK/TWO
12 80 IN 416888-073 WIRE, 18GA - THHN - PINK/THREE
13 80 IN 416888-074 WIRE, 18GA - THHN - PINK/FOUR
14 80 IN 416888-075 WIRE, 18GA - THHN - PINK/FIVE
15 80 IN 416888-076 WIRE, 18GA - THHN - PINK/SIX
16 80 IN 416888-077 WIRE, 18GA - THHN - PINK/SEVEN
17 80 IN 416888-079 WIRE, 18GA - THHN - PINK/NINE
18 80 IN 416888-095 WIRE, 18GA - THHN - GREEN/FIVE
19 80 IN 416888-030 WIRE, 18GA - THHN - WHITE/ZERO
20 80 IN 416888-031 WIRE, 18GA - THHN - WHITE/ONE
21 80 IN 416888-049 WIRE, 18GA - THHN - PURPLE/NINE
22 80 IN 416888-119 WIRE, 18GA - THHN - BROWN/NINE
23 80 IN 416888-012 WIRE, 18GA - THHN - YELLOW/TWO
24 80 IN 416888-050 WIRE, 18GA - THHN - ORANGE/ZERO
25 80 IN 416888-051 WIRE, 18GA - THHN - ORANGE/ONE
26 80 IN 416888-001 WIRE, 18GA - THHN - BLACK/ONE
30 1 EA 416637 CONNECTOR, ELCTRICAL, RECEPTACLE
34 38 EA 422332 TERMINAL, RING
35 1 EA 416888-002 WIRE, 18GA - THHN - BLACK/NINE
9-8
SHEET 2
BI012789
PANEL ASSEMBLY, GAUGE

1
3 7
3 7
4 5 6
3 7
2 7
9-9
SHEET 1
BI012789
PANEL ASSEMBLY, GAUGE


438497 PANEL ASSEMBLY, GAUGE
1 1 EA 438496 PANEL, GAUGE, PRESSURE
5 12 EA 5010410 WASHER, LOCK SPRING
6 12 EA 59590 NUT, HEX
9-9
SHEET 2
BI012789
SEAT ASSEMBLY - CAB

14 1
13
2
15
16
3
28 29
4 12 5 10
6
18 19 30
17
11
27 7 8 9
9-10
SHEET 1
BI012789
SEAT ASSEMBLY - CAB


4259357 SEAT, ASSEMBLY - CAB
1 1 EA 4259308 SEAT, OPERATOR 9-11
2 1 EA 438493 PANEL-CONTROL-LH JOYSTICK
3 1 EA 438494 PANEL-CONTROL-RH JOYSTICK
4 1 EA 413540 PT200 CONTROLLER- JOYSTICK
5 1 EA 413541 PT200 CONTROLLER- JOYSTICK
6 1 EA 418687 ASSY, JOYSTICK-ELECTRIC-FEED 9-12
9 1 EA 416646 CONNECTOR, ELECTRICAL- RECEPTACLE - PLUG
10 1 EA 418690 ASSY, INTERFACE MODULE LEFT
11 3 EA 416648 CONNECTOR, ELECTRICAL- PIN
12 1 EA 418691 ASSY, INTERFACE MODULE RIGHT
13 36 EA 416650 CONTACT, ELECTRICAL- GOLD PLATE
14 24 EA 416651 CONTACT, ELECTRICAL- GOLD PLATE
15 1 EA 418688 ASSEMBLY, ELECTRICAL POWR OUTLET
16 1 EA 418689 ASSEMBLY, SWITCH-ELECTRIC WIND SHIELD
17 1 EA 414591 COVER, JOYSTICK CONTROL
18 2 EA 4270300 CAPSCREW,HEXHEAD
19 2 EA 1472031 NUT,LOCK
27 1 EA 421355 HARNESS-WIRING- SEAT/JOYSTICK 9-13
28 8 EA T104332 CAPSCREW, PAN HEAD
29 8 EA 1472040 NUT, LOCK
9-10
SHEET 2
BI012789
OPERATOR'S SEAT
1
5
2
4
7 8 6 13
11
18
14
12
19
17
15 16
21
20
9-11
SHEET 1
BI012789
OPERATOR'S SEAT

4259308 OPERATOR'S SEAT
1 1 EA V014135 BACK COVER, GREY FABRIC
1 EA V014137 BACK COVER, BLACK BREATHABLE VINYL
2 1 EA V012288 FOAM BACK
3 1 V014136 BOTTOM SEAT COVER, GREY FABRIC
1 V014138 BOTTOM SEAT COVER, BLACK BREATHABLE VINYL
4 1 V012275 BOTTOM SEAT FOAM
5 2 EA V014887 ARMREST PAD WITH BRACKET
6 2 EA ------- MOUNTING PLATE, JOYSTICK
7 1 EA 4429286 POD ASSEMBLY, RIGHT HAND
8 1 EA 4429285 POD ASSEMBLY, LEFT HAND
11 ------- RELEASE HANDLE AND LATCH KIT
12 1 EA V008795 DAMPER FOR CONSOLE (INCLUDES MOUNTING BRACKET)
13 1 EA ------- HEIGHT RISER
14 1 EA ------- HEIGHT RISER LATCH KIT
15 1 EA V011969 DAMPER KIT FOR SUSPENSION (includes hardware)
16 1 KIT ------- WEIGHT ADJUSTER KIT
17 1 EA ------- SUSPENSION COVER
18 1 EA ------- HEIGHT RISER COVER
19 1 KIT ------- SLIDE RAIL KIT, ABOVE SUSPENSION
20 1 KIT ------- SLIDE RAIL KIT, BELOW SUSPENSION
21 1 EA ------- COMPLETE SUSPENSION (INCLUDES ONE DAMPER,
SUSPENSION COVER, SLIDE RAILS & HEIGHT RISER)
1 EA 4429287 SEAT BELT (not shown)
9-11
SHEET 2
BI012789
JOYSTICK ASSEMBLY
2 3 4
1 5
9-12
SHEET 1
BI012789
JOYSTICK ASSEMBLY

418687 JOYSTICK ASSEMBLY
1 1 EA 413544 CONTROLLER, JOYSTICK, SINGLE AXIS
2 2 EA 416868 WEDGELOCK, SOCKET
3 1 EA 416867 CONNECTOR, ELECTRICAL, RECEPTACLE, 4-PIN
4 4 EA 416651 CONTACT, ELECTRICAL, 16-SOCKET
5 4 EA 45259 TERM. SPADE-16/14#10
9-12
SHEET 2
BI012789
HARNESS, WIRING, SEAT / JOYSTICK

6 5 4
36 35
30
31
20 22
21 32
23 24
32 25
3 2 1
8 7 5
34
36 35 22 32
32 33
26
27 37
28 16
5 9 10 11 12 13
29 17
19 18
4 5
1 2 3
9-13
SHEET 1
BI012789
HARNESS, WIRING, SEAT / JOYSTICK


421355 HARNESS, WIRING, SEAT / JOYSTICK
1 1 EA 416634 CONNECTOR, ELECTRICAL, RECEPTABLE
6 2 EA 416649 CONNECTOR, ELECTRICAL, SOCKET
14 * FT 416888-052 WIRE, 18 GA - ORANGE / TWO (*3.58 FT)
15 * FT 416888-053 WIRE, 18 GA - ORANGE / THREE (*3.58 FT)
16 * FT 416888-054 WIRE, 18 GA - ORANGE / FOUR (*3.58 FT)
17 * FT 416888-055 WIRE, 18 GA - ORANGE / FIVE (*3.58 FT)
18 * FT 416888-056 WIRE, 18 GA - ORANGE / SIX (*3.58 FT)
19 * FT 416888-057 WIRE, 18 GA - ORANGE / SEVEN (*3.58 FT)
20 * FT 416888-020 WIRE, 18 GA - BLUE / ZERO (*5.25 FT)
21 * FT 416888-021 WIRE, 18 GA - BLUE / ONE (*5.25 FT)
22 * FT 416888-023 WIRE, 18 GA - BLUE / THREE (*8.83 FT)
23 * FT 416888-025 WIRE, 18 GA - BLUE / FIVE (*5.25 FT)
24 * FT 416888-026 WIRE, 18 GA - BLUE / SIX (*5.25 FT)
25 * FT 416888-027 WIRE, 18 GA - BLUE / SEVEN (*5.25 FT)
26 * FT 416888-014 WIRE, 18 GA - YELLOW / FOUR (*3.58 FT)
27 * FT 416888-015 WIRE, 18 GA - YELLOW / FIVE (*3.58 FT)
28 * FT 416888-016 WIRE, 18 GA - YELLOW / SIX (*3.58 FT)
29 * FT 416888-017 WIRE, 18 GA - YELLOW / SEVEN (*3.58 FT)
30 * FT 416888-018 WIRE, 18 GA - YELLOW / EIGHT (*5.25 FT)
31 * FT 416888-019 WIRE, 18 GA - YELLOW / NINE (*5.25 FT)
32 * FT 416888-000 WIRE, 18 GA - BLACK / ZERO (*17.67 FT)
33 * FT 416888-080 WIRE, 18 GA - TAN / ZERO (*3.58 FT)
34 * FT 416888-086 WIRE, 18 GA - TAN / SIX (*3.58 FT)
35 * FT 416888-039 WIRE, 18 GA - WHITE / NINE (*8.83 FT)
36 * FT 416888-069 WIRE, 18 GA - GRAY / NINE (*8.83 FT)
37 * FT 416888-058 WIRE, 18 GA - ORANGE / EIGHT (*3.58 FT)
9-13
SHEET 2
BI012789
PANEL ASSEMBLY, TOGGLE SWITCH, LOWER

8 7
1 10 9 4 4
3 9 4
2 5 6 5 12 10
8
9 9 14
9-14
SHEET 1
BI012789
PANEL ASSEMBLY, TOGGLE SWITCH, LOWER


439293 PANEL ASSEMBLY, TOGGLE SWITCH, LOWER
1 1 EA 439289 PANEL, TOGGLE SWITCH, LOWER
2 1 EA 409926 SWITCH,TOGGLE, DPDT, ON/OFF/ON-MOM
3 1 EA 407791 SWITCH, TOGGLE, ENVIROMENT SEALED
4 3 EA 65226 SWITCH, TOGGLE, ENVIRONMENT SEALED
5 2 EA 66424 SWITCH, TOGGLE, SPDT, 3 POSITION
6 1 EA 402278 OPERATOR, SWITCH, EMERGENCY STOP
7 1 EA 418692 ASSEMBLY, POTENTIOMETER, FEED RATE
8 2 EA 413544 CONTROLLER, JOYSTICK
10 2 EA 66425 SWITCH, TOGGLE, 3 POSITION
11 2 EA 400434 KNOB, POT
12 2 EA 418293 LIGHT, INDICATOR
13
14 1 EA 418686 ASSEMBLY, POTENTIOMETER FEED FORCE
9-14
SHEET 2
BI012789
PLUMB INDICATOR KIT

13 14 15
1
5 2 4 3
16
17 10
9
7 8
4 4
1 6
1
12 11 9
13 1 3
14
15
9-15
SHEET 1
BI012789
PLUMB INDICATOR KIT


419481 PLUMB INDICATOR KIT
1 1 EA 97849 SENSOR, VERTICAL ANGLE
2 1 EA 98375 ENCLOSURE
3 1 EA 98374 BRACKET
4 1 EA 98373 MOUNT, BRACKET
5 3 EA 1402064 CONDUIT, CONNECTOR, CORD
16 20 FT 76199 WIRE (14 GA)
17 40 FT 76204 WIRE (14 GA)
9-15
SHEET 2
BI012789
AIR CONDITIONER/HEATER INSTALLATION

12 16 8 13
7
3
16 11 10
9-16
SHEET 1
BI012789

19 18 14
6
3
17
2
5
15 16
4
9
9-16
SHEET 2
BI012789


4248269 AIR CONDITIONER/HEATER INSTALLATION
1 1 EA 4248268 KIT HOSE, A/C & HEATER 9-17
2 1 EA 416517 COMPRESSOR, A/C
3 1 EA 4245347 TENSIONER ARM, COMPRESSOR
4 1 EA 4245049 MOUNT, COMPRESSOR
5 1 EA 4245127 BRACKET, COMPRESSOR TENSIONER
6 1 EA 4245410 PLATE
7 1 EA 4245415 PLATE
8 2 EA 4245418 SPACER
9 1 EA 4248688 BELT, A/C COMPRESSOR
11 6 EA 439113 NUT, HEX
13 2 EA 421560 NUT
9-16
SHEET 3
BI012789
KIT HOSE, A/C & HEAT

2
9
6 7
8
5
8 8 1
9-17
SHEET 1
BI012789
KIT HOSE, A/C & HEAT


4248268 KIT HOSE, A/C & HEAT
1 1 EA 404294 HOSE, WATER - HEATER 5/8 x 75" LG.
5 1 EA 439612 HOSE ASSY, A/C -06 x 53" LG.
6 1 EA 4248778 HOSE ASSEMBLY DETAIL
7 1 EA 4248779 HOSE ASSEMBLY DETAIL
8 8 EA 16888 CLAMP, HOSE (1/2 - 1 1/4)
9 1 EA 442085 ADAPTER, A/C -06 FEMALE TO MALE 90DEG
9-17
SHEET 2
BI012789
MIRROR INSTALLATION

418297 MIRROR INSTALLATION
1 2 EA 418292 MIRROR, CONVEX
2 1 EA 418294 MIRROR, FLAT
3 1 EA 418299 BRACKET, MOUNTING, MIRROR, CAB
4 1 EA 418300 BRACKET, MOUNTING, MIRROR, REAR
5 1 EA 427510 BRACKET, MOUNT
6 2 EA 119479 NUT, LOCK
8 3 EA 119478 NUT, LOCK
9 6 EA 86985 WASHER, FLAT, HARDENED
11 2 EA 119481 NUT, LOCK
12 4 EA 55185 WASHER, FLAT, HARDENED
9-18
SHEET 1
BI012789
CONSOLE, ASSEMBLY - SOUND

3 2
9-19
SHEET 1
BI012789

8 4 5 6
7 9 10 11
11 10 9
9-19
SHEET 2
BI012789


4271737 CONSOLE, ASSEMBLY - SOUND
1 1 EA 418693 RADIO
2 1 EA 418694 SPEAKER - PAIR
3 1 EA 418741 ANTENNA, METRA
4 3 EA 416650 CONTACT, ELECTRICAL
7 1 EA 4232033 CONVERTER - POWER
8 1 EA 4258434 HARNESS - RADIO POWER
9 2 EA 421237 CAPSCREW - FLANGED HD
9-19
SHEET 3

BI012789-00-EN Manual de Parte MD5050T - SERIE DR911175 PDF

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BI012789

MD5050T (R20T) PARTS MANUAL - S/N DR911193- REVISION 1

NEW MODEL NUMBER CROSS REFERENCE GUIDE

Hydraulic Track R20, R20C MD5050

Hydraulic Shovels RH40E 6015 FS

Electric Rope Shovel 182M 7182

Dragline W2000 8000

Highwall Miner SHM HW300

MD5050T (R20T) PARTS MANUAL - S/N DR911193-REVISION 1

IDENTIFICATION OF THE MACHINE

PART NUMBER AND DESCRIPTION

PRODUCT SERVICE AND WARRANTY

Caterpillar Global Mining LLC

MD5050T (R20T) PARTS MANUAL - S/N DR911193- REVISION 1

DESCRIPTION ASSEMBLY NO. SECT-PAGE

MD5050T (R20T) PARTS MANUAL - S/N DR911193- REVISION 1

DESCRIPTION ASSEMBLY NO. SECT-PAGE

MD5050T (R20T) PARTS MANUAL - S/N DR911193- REVISION 1

DESCRIPTION ASSEMBLY NO. SECT-PAGE

MD5050T (R20T) PARTS MANUAL - S/N DR911193- REVISION 1

DESCRIPTION ASSEMBLY NO. SECT-PAGE

SECTION 0 - FILTER ELEMENTS & FINAL ASSEMBLY

DESCRIPTION ASSEMBLY NO. SECT-PAGE

FILTERS / ELEMENTS & BELTS

QTY. PART NO. DESCRIPTION SECT-PAGE

***** FUEL SYSTEM *****

***** SECTION 3 - HYDRAULIC / ELECTRICAL SYSTEM *****

1 413496 HYDRAULIC RETURN FILTER ELEMENT 3-7

***** SECTION 4 - AIR SYSTEM *****

1 22390 ELEMENT - THREAD LUBRICATOR FILTER 4-3

***** SECTION 8 - DUST CONTROL *****

3 419053 FILTER ELEMENT 8-3

***** SECTION 9 - CAB *****

1 V014133 PRE-FILTER 9-5

FINAL ASSEMBLY KIT

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE

NAMEPLATE INSTALLATION, ADVISORY

NAMEPLATE INSTALLATION, ADVISORY

NAMEPLATE INSTALLATION, ADVISORY

NAMEPLATE INSTALLATION, ADVISORY

ITEM QTY. U/M PART NO. DESCRIPTION

DECAL INSTALLATION, R20T

DECAL INSTALLATION, R20T

DECAL INSTALLATION, R20T

DECAL INSTALLATION, R20T

ITEM QTY. U/M PART NO. DESCRIPTION

QTY. U/M PART NO. DESCRIPTION SECT-PAGE

DECAL INSTALLATION - LABEL

DECAL INSTALLATION - LABEL

DECAL INSTALLATION - LABEL

DECAL INSTALLATION - LABEL

ITEM QTY. U/M PART NO. DESCRIPTION

SECTION 1 - MAIN FRAME/TRACK ASSEMBLY

DESCRIPTION ASSEMBLY NO. SECT-PAGE

MAINFRAME TRACK ASSEMBLY

MAINFRAME TRACK ASSEMBLY

MAINFRAME TRACK ASSEMBLY

ITEM QTY. U/M PART NO. DESCRIPTION SECT-PAGE

INSTALLATION, BELLY PAN

INSTALLATION, BELLY PAN

ITEM QTY. U/M PART NO. DESCRIPTION

ENCLOSURE INSTALLATION, REMOVABLE

ENCLOSURE INSTALLATION, REMOVABLE

* FUEL SYSTEM *

* SECTION 3 - HYDRAULIC / ELECTRICAL SYSTEM *

* SECTION 4 - AIR SYSTEM *

* SECTION 8 - DUST CONTROL *

* SECTION 9 - CAB *