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The decomposition rate of aluminum chloride hexahydrate (AlCl3‚6H2O) was measured as weight
loss at ambient pressure and elevated temperatures up to 270 °C. Such incomplete thermal
decomposition produces a porous and reactive basic aluminum chloride [Al2O3‚2HCl‚2H2O or
Al2(OH)4Cl2‚H2O] which dissolves in water to give poly(aluminum chloride) used as an efficient
flocculation agent. A slowly rising temperature method and very small sample masses, which
minimize heat and mass transfer intrusions, were employed to determine intrinsic reaction rates.
A fractional order kinetic equation of Arrhenius type was proposed for the decomposition and
tested also against the results amassed by experiment in a constant temperature mode. This
correlation allows the estimation of the reaction rate as a function of temperature and the extent
of decomposition. It can be readily employed in modeling and simulation of the decomposition
process. The contents of aluminum and chlorine in the decomposed solids were also explored in
the course of the decomposition process. Pore volume (porosity), pore-size distribution, and BET
surface area data were also collected on decomposed chloride particles.
Introduction 25978.8
log K ) 85.342 - (1)
T
Poly(aluminum chloride), PAC, has been known and
employed as an effective flocculating agent in water where
treatment processes. The term PAC denotes an aqueous
solution of basic aluminum chloride hydrate (approxi- K ) PHCl3‚PH2O4.5 (2)
mately Al2(OH)4Cl2‚H2O or Al2O3‚2HCl‚2H2O), the con-
centration of which corresponds to about 10 wt % Al2O3. The dissociation pressure of AlCl3‚6H2O, P, is taken
The basic aluminum chloride hydrate, BAC, is formed as
by the well-controlled, partial thermal decomposition of
aluminum chloride hexahydrate (AlCl3‚6H2O) at el- P ) PHCl + PH2O (3)
evated temperatures.1,2 Aluminum chloride hexahydrate
is produced, for instance, by the reaction of aluminum
hydroxide with an aqueous solution of hydrogen chloride With respect to stoichiometry it holds
and by subsequent crystallization.
PH2O ) 1.5 PHCl (3a)
It has been well-established that anhydrous alumi-
num salts cannot be simply formed by heating the
corresponding hydrates because of their amphoteric and we get
properties and tendency to hydrolyze. Aluminum chlo-
ride hexahydrate should be written as [Al(H2O)6]Cl3 3463.84
log P ) 8.07122 - (4)
rather than as AlCl3‚6H2O since the interaction force T
Al-O prevents forming the Al-Cl bonds.
At high temperatures,3-5 the following, well-defined, It should be noted that eqs 1 and 4 are based upon the
decomposition reaction takes place thermochemical data recently compiled and tabulated
by Barin.6 The decomposition temperature, Td, defined
as a temperature at which the dissociation pressure, P,
1
[Al(H2O)6]Cl3(s) ) Al2O3(s) + 3HCl(g) + 4.5H2O(g) is equal to the pressure of the surrounding atmosphere
2 (i.e., P ) 1.01325 bar), and predicted by eq 4 amounts
(A)
to 429.5 K (156.3 °C).
At temperatures below 1000 °C, the less compact
Its standard enthalpy, deduced from Barin’s6 ther- γ-Al2O3 (F ) 3.40 g/cm3) is formed. It exhibits the
modynamic data, is as large as defective, cubic, face-centered structure. This open form
constitues the basis of the so-called active aluminum
∆HA° (298 K) ) +996.03 kJ/mol Al2O3 oxide which is frequently used, for example, in catalysis,
ion exchange, and chromatography.
For the sake of PAC production,1,2 AlCl3‚6H2O as the
Thermodynamics constraints imposed on reaction A
precursor is incompletely decomposed at about 160-200
can be expressed by °C under ambient pressure. In such operation condi-
tions, the exact decomposition chemistry has not been
* To whom correspondence should be addressed. Tel.: +420 fully understood yet. The following reaction is usually
220390254. Fax: +420 220920661. E-mail: hartman@icpf.cas.cz. assumed in the literature4,5 to occur
10.1021/ie058005y CCC: $30.25 © 2005 American Chemical Society
Published on Web 07/15/2005
6592 Ind. Eng. Chem. Res., Vol. 44, No. 17, 2005
2[Al(H2O)6]Cl3(s) ) Al2O3‚xHCl‚yH2O(s) +
(6 - x)HCl(g) + (9 - y)H2O(g) (B)
Experimental Section Figure 1. DTA and thermogravimetric results (TGA) for alumi-
num chloride hexahydrate (AlCl3‚6H2O) amassed at a heating rate
Material. The work was carried out with the alumi- of 3 °C/min between room temperature (22 °C) and 270 °C. Initial
num chloride hexahydrate, ACHH, (AlCl3‚6H2O) ob- mass of samples, 20.5 mg; flow rate of entrainer (air), 20 mL/min;
tained from Sigma-Aldrich, with purity above 99% and standard sample (DTA), Al2O3.
the density as large as 2.398 g/cm3. This material was
also subjected to X-ray powder diffraction analysis with sample. Furthermore, the sample pan contained small
the use of a model X’Pert Philips Co. (Philips Analytical holes which permitted gas to flow past the sample. The
X-ray B. V.). Results confirmed the presence of a single tip of the thermocouple was located about 1-2 mm
solid component in the sample. below the sample pan.
DTA and TGA curves of the employed, finely-ground Provided that the chemistry of a decomposition reac-
aluminum chloride hexahydrate were recorded (model tion is well-defined, thermogravimetric analysis (TGA)
TG-750, Stanton-Redcroft Co.). As can be seen in Figure offers solid data under well-controlled laboratory condi-
1, there is a single, large endothermic peak on the DTA tions. If small samples, fine-powdered solids, and low
curve at about 185-190 °C. It is believed that this heating rates are used, intrusive heat and mass transfer
massive peak reflects a maximum rate of the formation effects on the rate of reaction are minimized. Removal
of the basic aluminum chloride. It should also be noted of the gaseous product of reaction eliminates a possible
that the decomposition reaction is strongly endothermic. effect of equilibrium constraints.
There is no discernible reason for the minuscule, but Since the chemistry of the decomposition process of
noticeable, wave occurring at about 35 °C on the DTA aluminum chloride hexahydrate is not straightforward,
curve. thermogravimetric experiments need to be supple-
Crystals of the hexahydrate were first crushed, then mented with chemical analyses.
ground, and finally sieved to provide samples for the
kinetics experiments. To conform to common practice The extent of decomposition of the aluminum chloride
(Mu and Perlmutter,7,8 Hartman et al.,9-12 and Kim and hexahydrate (ACHH) was determined as weight loss.
Yim13), all experiments were run on finely powdered With respect to the uncertainties of the reaction chem-
samples with particle sizes between 50 and 80 µm. istry, the measured weight loss was transformed into
Procedure and Apparatus. Decomposition TGA the conversion of the chloride to the unequivocally
experiments were performed with the finely powdered defined oxide (Al2O3) by means of the relationship
samples at a constant temperature increase rate of 3
°C/min. Initial sample weights were close to 10 mg, and 2 MACHH wo - w(τ)
air flow of 20 mL/min was maintained. Larger samples X) ‚ ‚ (5)
z 9MH2O + 6MHCl wo
were only employed for chemical analyses and textural
measurements. Also, constant temperature experiments
were done under such conditions. In this work, temper- The symbols wo and w(τ) are the initial mass of the
ature was maintained at a desired level within a range sample and the mass of the sample at any moment of
of (0.1 °C. The same apparatus was employed for both time, respectively. The symbol z is the weight fraction
nonisothermal measurements and isothermal runs. The of AlCl3‚6H2O in the original (initial) reactant (z ) 0.99).
TGA module monitors the weight of a sample and its Complete conversion of AlCl3‚6H2O to Al2O3 (X ) 1)
rate of change continuously, when heated in any inert corresponds to a relative decrease in weight of 0.78095
(or reactive) gas, either as a function of increasing for z ) 0.99. Provided that this aluminum chloride
temperature or at a preselected temperature. The DTA hexahydrate is completely converted into the basic
unit measures the temperature difference between a chloride [Al2(OH)4Cl2‚H2O or Al2O3‚2HCl‚2H2O], the
sample and a reference. relative weight loss only amounts to 0.5576. The weight
The gas space over the sample was as large as about loss is a directly and well-determined quantity. That is
70 cm3. A special arrangement (a doughnut-shaped why it accompanies in any event the data on the
baffle) prevented the gas stream from bypassing the conversion in this work.
Ind. Eng. Chem. Res., Vol. 44, No. 17, 2005 6593
Figure 3. Thermal decomposition of aluminum chloride hexahy- Figure 4. Thermal decomposition of larger samples of aluminum
drate (AlCl3‚6H2O) in temperature-constant experiments. Initial chloride hexahydrate in a muffle furnace. Initial mass of the
mass of the samples, 14.45-15.86 mg; flow rate of entrainer (air), samples, 3.002-3.006 g; flow rate of entrainer (air), 50 cm3/min;
20 cm3/min. The solid lines represent the experimental curves; O, elapsed time of exposure, τ ) 60 min; O, this work, decomposition
predictions for the temperature 140 °C of eq 6, the parameters of in a muffle furnace; ×, this work, deduced from the TGA data
which were deduced from the temperature-increasing run. shown in Figure 3; b, results of Park et al.1
are notoriously sensitive to the rates of heating. Heat immersed into a heated silicon oil bath. Some results
transfer can affect the results provided by constant deduced from the authors’ experimental curves are also
temperature runs, particularly if the rapid rate of incorporated into Figure 4.
decomposition is coupled with the high heat of reaction. As can be seen in this figure, Park’s data are not in
Considerable sensitivity of the rate of reaction to tem- conflict with the trend of our experimental findings.
perature also should not be overlooked. In light of such Amounts of Aluminum and Chlorine in the
facts the found differences seem to be understandable. Partially Decomposed Solids. A natural question
It is believed that the proposed kinetic equation can be arises as to continuous changes in the solids composition
applied to modeling and simulation of suitable reactors in the course of the decomposition process. As apparent,
for the thermal decomposition of aluminum chloride the composition of the evolved gas inherently unfolds
hexahydrate. The empirical relationship developed in from the progress of the decomposition reactions occur-
this work has usual limitations and it should be applied ring within the particles.
with caution outside the experimental conditions from The chloride particles, first exposed to different tem-
which it was deduced. peratures (150-350 °C) and to the sweep gas for 60 min
Decomposition of Larger Samples. To secure in the muffle furnace, were then analyzed for aluminum
quantities of partially decomposed aluminum chloride and chlorine. The measured contents of aluminum
hexahydrate needed for chemical and textural analyses, increased from 12.4 to 44.2 wt %; those of chlorine
larger samples of the chloride were exposed to elevated decreased from 43.2 to 8.9 wt % as the relative weight
temperatures. Crystals of the chloride were crushed and loss increased from 13.2 to 75.5%. These values of
sieved, and the fraction of particles within a sieve size weight loss correspond to the extents of decomposition
range of 0.50-0.63 mm (d h p ) 0.565 mm) was investi- of 16.7 and 95.7%, respectively. The determined mass
gated in this segment of the work. Samples (3 g), fractions of both species are shown in Figure 5 in
dispersed in shallow corundum crucibles, were inserted dependence on the fractional weight loss.
into a muffle furnace and exposed to the stream of air The chlorine curve in Figure 5 indicates that hydro-
as a sweep gas at the temperature of interest (150- gen chloride commences liberating at very early stages
350 °C) for 60 min. Then the decomposed particles were of the decomposition reaction. Both curves in Figure 5
stored in airtight containers, and shortly afterward they become quite steep when the decomposition is nearing
were subjected to chemical and textural analyses. The completion.
weight loss of each sample was also determined and is As illustrated in Figure 6, the relationship between
shown in Figure 4. the content of aluminum and that of chlorine in the
For the sake of comparison, some data read from the decomposing solids is nearly a linear one. The depen-
TGA lines shown in Figure 3 are plotted along with the dence of the molar ratio of Cl to Al in the solids on
new decomposition results. As can be seen, the new weight loss shown in Figure 7 exhibits a slightly concave
decomposition curve outlined by the data amassed with shape.
the larger samples is distinctly shifted (30-80 °C) Textural Features of the Decomposed Particles.
toward higher temperatures. The collected data also In the course of the decomposition, water vapor and
suggest that even at the highest temperature employed hydrogen chloride are evolved and consequently numer-
(350 °C), the complete conversion to Al2O3 had not yrt ous pores are formed. Upon the loss of gases, the
been attained. pseudomorphs similar to the parent chloride tend to
Park et al.1 explored the extent of decomposition of remain at lower temperatures.15 At higher temperatures
AlCl3‚6H2O at different temperatures (140-200 °C) recrystallization or sintering of the reaction product
using 5-g samples placed in a small flask which was takes place.
Ind. Eng. Chem. Res., Vol. 44, No. 17, 2005 6595
Figure 5. Amounts of aluminum (Al) and chlorine (Cl) in the Figure 7. Molar ratio of chlorine (Cl) to aluminum (Al) present
partially decomposed samples as functions of weight loss of the in the partially decomposed solids as a function of the fractional
solids. Experimental conditions are the same as those mentioned weight loss. Experimental conditions are the same as those
in the caption for Figure 4. mentioned in the caption for Figure 4.
(15) Hartman, M.; Svoboda, K. Physical Properties of Magnesite (18) Yates, J. G. Fundamentals of Fluidized-Bed Chemical
Calcines and Their Reactivity with Sulfur Dioxide. Ind. Eng. Processes; Butterworth: London, 1983.
Chem. Process Des. Dev. 1985, 24, 615.
(16) Hartman, M.; Pata, J.; Coughlin, R. W. Influence of
Porosity of Calcium Carbonates on Their Reactivity with Sulfur Received for review January 3, 2005
Dioxide. Ind. Eng. Chem. Process Des. Dev. 1978, 17, 417. Revised manuscript received May 2, 2005
(17) Hartman, M.; Svoboda, K.; Trnka, O.; Čermák, Ji. Reaction Accepted June 12, 2005
between Hydrogen Sulfide and Limestone Calcines. Ind. Eng.
Chem. Res. 2002, 41, 2392. IE058005Y