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IRAUDAMP5

120W x 2 Channel Class D Audio Power Amplifier


Using the IRS2092S and IRF6645
By

Jun Honda, Manuel Rodríguez and Jorge Cerezo

Fig 1

CAUTION: International Rectifier suggests the following guidelines for


safe operation and handling of IRAUDAMP5 Demo Board;

• Always wear safety glasses whenever operating Demo Board


• Avoid personal contact with exposed metal surfaces when operating
Demo Board
• Turn off Demo Board when placing or removing measurement probes

www.irf.com IRAUDAMP5 REV 3.3


Table of Contents

Page
Introduction………………………………………………………………….. 2
Specifications………………………………………………………………… 3
Connection Setup……………………………………………………….…… 4
Test Procedure………………………………………………………………... 5
Typical Performance…………………………………………………………. 5-9
Theory of Operation…………………………………………………………. 9-10
IRS2092S System Overview………………………………………………… 10-11
Selectable Dead Time………………………………………………………… 11-12
Protection Features…………………………………………………………… 12-17
Efficiency…………………………………………………………………….. 17-18
Thermal Considerations……………………………………………………… 18
Click and Pop Noise Control…………………………………………………. 18-19
Startup and Shutdown Sequencing…………………………………………… 19-21
PSRR…………………………………………………………………………. 21-22
Bus Pumping………………………………………………………………….. 22-23
Input/Output Signal and Volume Control……………………………………. 23-26
Self Oscillating PWM Modulator…………………………………………….. 27
Switches and Indicators………………………………………………………. 28
Frequency Lock, Synchronization Feature…………………………………… 29
Schematics……………………………………………………………………. 32-36
Bill of Materials……………………………………………………………… 37-40
Hardware……………………………………………………………………… 41
PCB specifications……………………………………………………………. 42
Assembly Drawings…………………………………………………………... 43-49
Revision changes descriptions 50

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Introduction
The IRAUDAMP5 reference design is a two-channel, 120W half-bridge Class D audio power
amplifier. This reference design demonstrates how to use the IRS2092S Class D audio controller
and gate driver IC, implement protection circuits, and design an optimum PCB layout using the
IRF6645 DirectFET MOSFETs. The resulting design requires no heatsink for normal operation
(one-eighth of continuous rated power). The reference design provides all the required
housekeeping power supplies for ease of use. The two-channel design is scalable for power and
the number of channels.

Applications
AV receivers
Home theater systems
Mini component stereos
Powered speakers
Sub-woofers
Musical Instrument amplifiers
Automotive after market amplifiers

Features
Output Power: 120W x 2 channels,
Total Harmonic Distortion (THD+N) = 1%, 1 kHz
Residual Noise: 170μV, IHF-A weighted, AES-17 filter
Distortion: 0.005% THD+N @ 60W, 4Ω
Efficiency: 96% @ 120W, 4Ω, single-channel driven, Class D stage
Multiple Protection Features: Over-current protection (OCP), high side and low side
Over-voltage protection (OVP),
Under-voltage protection (UVP), high side and low side
DC-protection (DCP),
Over-temperature protection (OTP)
PWM Modulator: Self-oscillating half-bridge topology with optional clock
synchronization

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Specifications
General Test Conditions (unless otherwise noted) Notes / Conditions
Supply Voltage ±35V
Load Impedance 8-4Ω
Self-Oscillating Frequency 400kHz No input signal, Adjustable
Gain Setting 26dB 1Vrms input yields rated power

Electrical Data Typical Notes / Conditions


IR Devices Used IRS2092S Audio Controller and Gate-Driver,
IRF6645 DirectFET MOSFETs
Modulator Self-oscillating, second order sigma-delta modulation, analog input
Power Supply Range ± 25V to ±35V Bipolar power supply
Output Power CH1-2: (1% THD+N) 120W 1kHz
Output Power CH1-2: (10% THD+N) 170W 1kHz
Rated Load Impedance 8-4Ω Resistive load
Standby Supply Current ±100mA No input signal
Total Idle Power Consumption 7W No input signal
Channel Efficiency 96% Single-channel driven,
120W, Class D stage
.
Audio Performance *Before Class D Notes / Conditions
Demodulator Output
THD+N, 1W 0.009% 0.01%
THD+N, 10W 0.003% 0.004% 1kHz, Single-channel driven
THD+N, 60W 0.003% 0.005%
THD+N, 100W 0.008% 0.010%
A-weighted, AES-17 filter,
Dynamic Range 101dB 101dB
Single-channel operation
Residual Noise, 22Hz - 20kHzAES17 170μV 170μV Self-oscillating – 400kHz

Damping Factor 2000 170 1kHz, relative to 4Ω load


Channel Separation 95dB 90dB 100Hz
85dB 80dB 1kHz
75dB 65dB 10kHz
Frequency Response : 20Hz-20kHz N/A ±1dB
1W, 4Ω - 8Ω Load
: 20Hz-35kHz ±3dB

Thermal Performance Typical Notes / Conditions


Idling TC =30°C No signal input, TA=25°C
TPCB=37°C
2ch x 15W (1/8 rated power) TC =54°C Continuous, TA=25°C
TPCB=67°C
2ch x 120W (Rated power) TC =80°C At OTP shutdown @ 150 sec,
TPCB=106°C TA=25°C

Physical Specifications
Dimensions 5.8”(L) x 5.2”(W)

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Note: Class D Specifications are typical
*Before demodulator refers to audio performance measurements of the Class D output power
stage only, with preamp and output filter bypassed this means performance measured before the
low pass filter.

Connection Setup

35V, 5A DC supply 35V, 5A DC supply

250W, Non-inductive Resistors


4 Ohm 4 Ohm

J3 G J4
S1
CH1 J7 CH2
Output Output J9
TP1 TP2
LED

Protection

J6 J5 J8 Normal

CH1 CH2 S3 S2
Input Input Volume R113

Audio Signal Generator

Typical Test Setup

Fig 2

Connector Description

CH1 IN J6 Analog input for CH1


CH2 IN J5 Analog input for CH2
POWER J7 Positive and negative supply (+B / -B)
CH1 OUT J3 Output for CH1
CH2 OUT J4 Output for CH2
EXT CLK J8 External clock sync
DCP OUT J9 DC protection relay output

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Test Procedures

1. Connect 4Ω, 250W load to outputs connectors, J3 and J4 and Audio Precision analyzer
(AP).
2. Connect Audio Signal Generator to J6 and J5 for CH1 and CH2 respectively (AP).
3. Connect a dual power supply to J7, pre-adjusted to ±35V, as shown in Figure 2 above.
4. Set switch S3 to middle position (self oscillating).
5. Set volume level knob R108 fully counter-clockwise (minimum volume).
6. Turn on the power supply. Note: always apply or remove the ±35V at the same time.
7. Orange LED (Protection) should turn on almost immediately and turn off after about 3s.
8. Green LED (Normal) then turns on after orange LED is extinguished and should stay on.
9. One second after the green LED turns on; the two blue LEDS on the Daughter Board
should turn on and stay on for each channel, indicating that a PWM signal is present at
LO
10. With an Oscilloscope, monitor switching waveform at test points TP1 and TP2 of CH1
and CH2 on Daughter Board.
11. If necessary, adjust the self-oscillating switching frequency of AUDAMP5 to 400KHz
±5kHz using potentiometer R29P. For IRAUDAMP5, the self-oscillating switching
frequency is pre-calibrated to 400 KHz. To modify the AUDAMP5 frequency, change the
values of potentiometers R21 and R22 for CH1 and CH2 respectively.
12. Quiescent current for the positive supply should be 70mA ±10mA at +35V.
13. Quiescent current for the negative supply should be 100mA ±10mA at –35V.
14. Push S1 switch, (Trip and Reset push-button) to restart the sequence of LEDs indicators,
which should be the same as noted above in steps 6-9.

Audio Tests:

15. Apply 1 V RMS at 1KHz from the Audio Signal Generator


16. Turn control volume up (R108 clock-wise) to obtain an output reading of 100Watts for
all subsequent tests as shown on the Audio Precision graphs below, where measurements
are across J3 and J2 with an AES-17 Filter

Typical Performance
The tests below were performed under the following conditions:
±B supply = ±35V, load impedance = 4Ω resistive load, 1kHz audio signal,
Self oscillator @ 400kHz and internal volume-control set to give required output with 1Vrms
input signal, with AES-17 Filter, unless otherwise noted.

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THD versus Power:
10
5

0.5

0.2

% 0.1
0.05

0.02
0.01

0.005

0.002

0.001
100m 200m 500m 1 2 5 10 20 50 100 200
W

Blue, CH1 - 4 Ohm


Red, CH2 - 4 Ohm
Figure 18. Total Harmonics Distortion + Noise (THD+N) versus power output

Fig 3

+4
+3
+2
+1
-0
-1
d -2
B
r -3
-4
A
-5
-6
-7
-8
-9

-10
20 50 100 200 500 1k 2k 5k 10k 20k 50k 100k 200k
Hz

Frequency Response:
Red CH1 - 4 Ohm, 2V Output
Blue CH1 - 8 Ohm, 2V Output
Frequency Characteristics vs. Load Impedance
Fig 4

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.
THD versus Frequency:
100
50

10
5

% 0.1
0.05

0.01

0.001
0.0005

0.0001
20 50 100 200 500 1k 2k 5k 10k 20k
Hz

Pink CH1, 1W Output


Blue CH1, 10W Output
Cyan CH1, 50W Output
Green CH1, 100W Output
THD+N Ratio vs. Frequency

Fig 5
.

Frequency Spectrum :
+0

-10

-20

-30

-40

d -50
B
V -60

-70

-80

-90

-100

-110
10 20 50 100 200 500 1k 2k 5k 10k 20k
Hz

Red CH1, 1V, 1kHz, Self Oscillator @ 400kHz


Blue CH2, 1V, 1kHz, Self Oscillator @ 400kHz
Fig 6 Frequency Spectrum

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.

Floor Noise:

+20

+0

-20

-40

d -60
B
V
-80

-100

-120

-140

10 20 50 100 200 500 1k 2k 5k 10k 20k


Hz

Red CH1 - ACD, No signal, Self Oscillator @ 400kHz


Blue CH2 - ACD, No signal, Self Oscillator @ 400kHz
Fig 7 Residual Noise (ACD)
.
Channel Separation:
+0

-10

-20

-30

-40

-50
d
-60
B
-70

-80

-90

-100

-110

-120
20 50 100 200 500 1k 2k 5k 10k 20k
Hz

Red CH1 – CH2, 60W


Blue CH2 – CH1, 60W
Fig 8 Channel Separation vs. Frequency

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.
Clipping Characteristics:

Red Trace: Total Distortion + Noise Voltage


Green Trace: Output Voltage

60W / 4Ω, 1kHz, THD+N=0.008% 174W / 4Ω, 1kHz, THD+N=10%


Measured Output and Distortion Waveforms

Fig 9

IRAUDAMP5 Theory of Operation

Referring to Fig 10 below, the input error amplifier of the IRS2092S forms a front-end second-
order integrator with C1, C21, C23 and R21. This integrator also receives a rectangular feedback
waveform from R31, R33 and C17 into the summing node at IN- from the Class D power stage
switching node (connection of DirectFET Q3 and DirectFET Q4). The quadratic oscillatory
waveform of the switch node serves as a powered carrier signal from which the audio is
recovered at the speaker load through a single-stage LC filter. The modulated signal is created by
the fluctuations of the analog input signal at R13 that shifts the average value of this quadratic
waveform through the gain relationship between R13 and R31 + R33 so that the duty cycle varies
according to the instantaneous signal level of the analog input signal at R13.
R33 and C17 act to immunize the rectangular waveform from possible narrow noise spikes that
may be created by parasitic impedances on the power output stage. The IRS2092S input
integrator then processes the signal from the summing node to create the required triangle wave
amplitude at the COMP output. The triangle wave then is converted to Pulse Width Modulation,
or PWM, signals that are internally level-shifted Down and Up to the negative and positive
supply rails. The level shifted PWM signals are called LO for low output, and HO for high
output, and have opposite polarity. A programmable amount of dead time is added between the
gate signals to avoid cross conduction between the power MOSFETs. The IRS2092S drives two
IRF6645 DirectFET MOSFETs in the power stage to provide the amplified PWM waveform. The
amplified analog output is reconstructed by demodulating the powered PWM at the switch node,
called VS. (Show as VS on the schematic)This is done by means of the LC low-pass filter (LPF)
formed by L1 and C23A, which filters out the Class D switching carrier signal, leaving the audio
powered output at the speaker load. A single stage output filter can be used with switching

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frequencies of 400 kHz and greater; lower switching frequencies may require additional filter
components.
+VCC is referenced to –B and provides the supply voltage to the LO gate driver. D6 and C5 form
a bootstrap supply that provides a floating voltage to the HO gate driver. The VAA and VSS
input supplies are derived from +B and -B via R52 and C18, and R50 and C12, respectively.
Thus, a fully functional Class D PWM amplifier plus driver circuit is realized in an SO16
package with just a few small components.

.
R31 R33
C17

R52
+B
C18

0V
+VAA
DirectFet 0V
C21 C23 VB
COMP IRS2092S Q3
R32
HO
0V
R21

IRF6645
C1

R13 LP Filter 0V
IN-

C5
INPUT - Modulator
VS
and L1
.

D6
+ Shift level
GND VCC C23A
Q4 .
R30
Integrator LO
IRF6645

DirectFet
+VCC
-VSS COM
C3

C12
-B
R50

.
Simplified Block Diagram of IRAUDAMP5 Class D Amplifier

Fig 10

System overview
IRS2092S Gate Driver IC
The IRAUDAMP5 uses the IRS2092S, a high-voltage (up to 200V), high-speed power MOSFET
PWM generator and gate driver with internal dead-time and protection functions specifically
designed for Class D audio amplifier applications. These functions include OCP and UVP. Bi-
directional current protection for both the high-side and low-side MOSFETs are internal to the
IRS2092S, and the trip levels for both MOSFETs can be set independently. In this design, the
dead time can be selected for optimized performance by minimizing dead time while preventing
shoot-through. As a result, there is no gate-timing adjustment on the board. Selectable dead time
through the DT pin voltage is an easy and reliable function which requires only two external
resistors, R11 and R9 as shown on Fig11 below.

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.

+B

VAA CSH

GND VB

IN- HO
.
AUDIO_INPUT COMP VS
.
CSD VCC
Feedback

CH1 VSS LO
R19
VREF COM

CSLO DT +VCC
R5
R18

R13
IRS2092S
-B

.
System-level View of Class D Controller and Gate Driver IRS2092S

Fig 11

Selectable Dead-Time
The dead time of the IRS2092S is based on the voltage applied to the DT pin. (Fig 12) An
internal comparator determines the programmed dead time by comparing the voltage at the DT
pin with internal reference voltages. An internal resistive voltage divider based on different ratios
of VCC negates the need for a precise reference voltage and sets threshold voltages for each of
the four programmable settings. Shown in the table below are component values for
programmable dead times between 15 and 45 ns. To avoid drift from the input bias current of the
DT pin, a bias current of greater than 0.5mA is suggested for the external resistor divider circuit.
Resistors with up to 5% tolerance can be used.

Selectable Dead-Time

Dead-time mode Dead time R5 R13 DT voltage


DT1 ~15ns 3.3k 8.2k 0.71 x Vcc Default
DT2 ~25ns 5.6k 4.7k 0.46 x Vcc
DT3 ~35ns 8.2k 3.3k 0.29 x Vcc
DT4 ~45ns open <10k 0 x Vcc

Operational Mode

Default
15nS

25nS
Dead-time
35nS

45nS

Shutdown
VDT
0.23xVcc 0.36xVcc 0.57xVcc 0.89xVcc Vcc

Fig 12 Dead-time Settings vs. VDT Voltage

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Over-Current Protection (OCP)
In the IRAUDAMP5, the IRS2092S gate driver accomplishes OCP internally, a feature discussed
in greater detail in the “Protection” section.
Offset Null (DC Offset)
The IRAUDAMP5 is designed such that no output-offset nullification is required, thanks to
closed loop operation. DC offsets are tested to be less than ±20mV.

Protection
The IRAUDAMP5 has a number of protection circuits to safeguard the system and speaker as
shown in the figure 13 below, which fall into one of two categories – internal faults and external
faults, distinguished by the manner in which a fault condition is treated. Internal faults are only
relevant to the particular channel, while external faults affect the whole board. For internal faults,
only the offending channel is stopped. The channel will hiccup until the fault is cleared. For
external faults, the whole board is stopped using the shutdown sequencing described earlier. In
this case, the system will also hiccup until the fault is cleared, at which time it will restart
according to the startup sequencing described earlier.

R43 D1
CSH +B
BAV19
+ VB
R41

R25

Q3
1.2V HO R32
IRF6645
10R
LP Filter
VS
. CSD .
CSD
VCC
Q4
R30
OCSET

LO
IRF6645
10R
OCREF

R19 R18
5.1V
-B
OCREF OCSET COM
Trip
D4

Green
OVP
Yellow RESET UVP DCP
OTP
LEDs

To next channel

Functional Block Diagram of Protection Circuit Implementation

Fig 13

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Internal Faults
OCP and OTP are considered internal faults, which will only shutdown the particular channel by
pulling low the relevant CSD pin. The channel will shutdown for about one-half a second and
will hiccup until the fault is cleared.
Over-Temperature Protection (OTP, Fig 14)
A separate PTC resistor is placed in close proximity to the high-side IRF6645 DirectFET
MOSFET for each of the amplifier channels. If the resistor temperature rises above 100°C, the
OTP is activated. The OTP protection will only shutdown the relevant channel by pulling the
CSD pin low and will recover once the temperature at the PTC has dropped sufficiently. This
temperature protection limit yields a PCB temperature at the MOSFET of about 100°C, which is
limited by the PCB material and not by the operating range of the MOSFET.

Rp1 is thermally connected with Q3


Q3
R31 Rp1 2 3
-B
100K 100C 2 3

Q7

1
C28 IRF6645
47nF
OTP1

R47 R48 OTP CH1


-B
100K 1K

Fig 14

Over-Current Protection (OCP)


The OCP internal to the IRS2092S shuts down the IC if an OCP is sensed in either of the output
MOSFETs. For a complete description of the OCP circuitry, please refer to the IRS2092S
datasheet. Here is a brief description:

Low-Side Current Sensing


Fig 15 shows the low side MOSFET as is protected from an overload condition by measuring the
low side MOSFET drain-to-source voltage during the low side MOSFET on state, and will shut
down the switching operation if the load current exceeds a preset trip level. The voltage setting on
the OCSET pin programs the threshold for low-side over-current sensing. Thus, if the VS voltage
during low-side conduction is higher than the OCSET voltage, the IRS2092S will trip and CSD
goes down. It is recommended to use VREF to supply a reference voltage to a resistive divider
(R19 and R18 for CH1) to generate a voltage to OCSET; this gives better variability against VCC
fluctuations. For IRAUDAMP5, the low-side over-current trip level is set to 0.65V. For IRF6645
DirectFET MOSFETs with a nominal RDS-ON of 28mOhms at 25°C, this results in a ~23A
maximum trip level. Since the RDS-ON is a function of temperature, the trip level is reduced to
~15A at 100°C.

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.

R43 D1
CSH +B
BAV19
+ VB

R41

R25
Q3
1.2V HO R32
IRF6645
10R
LP Filter
VS
. CSD
CSD
VCC
Q4
R30
OCSET

LO
IRF6645
10R
OCREF

R19 R18
5.1V -B
OCREF OCSET COM
Simplified Functional Block Diagram of High-Side and Low-Side Current Sensing (CH1)
Fig 15

High-Side Current Sensing (Fig15)


The high-side MOSFET is protected from an overload condition and will shutdown the switching
operation if the load current exceeds a preset trip level. High-side over-current sensing monitors
detect an overload condition by measuring the high side MOSFET’s drain-to-source voltage
(VDS) through the CSH and VS pins. The CSH pin detects the drain voltage with reference to the
VS pin, which is the source of the high-side MOSFET. In contrast to the low-side current sensing,
the threshold of CSH pin to engage OC protection is internally fixed at 1.2V. An external
resistive divider R43+R25 and R41 (for Ch1) can be used to program a higher threshold. An
additional external reverse blocking diode (D1 for CH1) is required to block high voltage feeding
into the CSH pin during low-side conduction. By subtracting a forward voltage drop of 0.6V at
D1, the minimum threshold which can be set for the high-side is 0.6V across the drain-to-source.
For IRAUDAMP5, the high-side over-current trip level is set to 0.6V across the high-side
MOSFET. For the IRF6645 MOSFETs with a nominal RDS-ON of 28 mOhms at 25°C, this results
in a ~21A maximum trip level. Since the RDS-ON is a function of temperature, the trip level is
reduced to ~14A at 100°C.
For a complete description of calculating and designing the over-current trip limits, please refer to
the IRS2092S datasheet.

Positive and Negative Side of Short Circuit, versus switching output shut down:
The plots below show the speed that the IRS2092S responds to a short circuit condition. Notice
that the envelope behind the sine wave output is actually the switching frequency ripple. Bus
pumping naturally affects this topology.

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Positive and Negative side of Short Circuit, versus switching output shut down:
CSD pin CSD pin

VS pin VS pin
Load current
CSD pin Load current
CSD pin

VS pin VS pin
Load current Load current

OCP Waveforms Showing Load Current and Switch Node Voltage (VS)
Fig 16
.

Short Circuit Response:

CSD pin CSD pin


VS pin VS pin

Load current Load current

OCP Waveforms Showing CSD Trip and Hiccup


Fig 17

External Faults
OVP, UVP and DCP are considered external faults. In the event that any external fault condition
is detected, the shutdown circuit will disable the output for about three seconds, during which
time the orange AUDAMP5 “Protection” LED will turn on. If the fault condition has not cleared,
the protection circuit will hiccup until the fault is removed. Once the fault is cleared, the green
“Normal” LED will turn on. There is no manual reset option.

Over-Voltage Protection (OVP Fig 18)


OVP will shut down the amplifier if the bus voltage between GND and -B exceeds 40V. The
threshold is determined by the voltage sum of the Zener diode Z105, R140, and VBE of Q109. As
a result, it protects the board from hazardous bus pumping at very low audio signal frequencies
by shutting down the amplifier. OVP will automatically reset after three seconds. Since the +B
and –B supplies are assumed to be symmetrical (bus pumping, although asymmetrical in time,

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will pump the bus symmetrically in voltage level over a complete audio frequency cycle), it is
sufficient to sense only one of the two supply voltages for OVP. It is therefore up to the user to
ensure that the power supplies are symmetrical.

Q109 Over-Voltage Protection (OVP)

SD
R140
R139 10k
Z107
47k R149 18V
D105 47K
Z105
OT R145
1N4148 39V 47K
OT
DCP R144
10k UVP

Q109
Q110
S1
MMBT5551 MMBT5551
C119 SW-PB
R141
R146 0.1uF, 50V
47k
47K

OVP Trip and restart


-B

Q110 Under-Voltage Protection (UVP)

Fig 18

Under-Voltage Protection (UVP, Fig18)


UVP will shutdown the amplifier if the bus voltage between GND and -B falls below 20V. The
threshold is determined by the voltage sum of the Zener diode Z107, R145 and VBE of Q110. As
with OVP, UVP will automatically reset after three seconds, and only one of the two supply
voltages needs to be monitored.

Speaker DC-Voltage Protection (DCP, Fig 19)


DCP is provided to protect against DC current flowing into the speakers. This abnormal condition
is rare and is likely caused when the power amplifier fails and one of the high-side or low-side
IRF6645 DirectFET MOSFETs remain in the ON state. DCP is activated if either of the outputs
has more than ±4V DC offset (typical). Under this fault condition, it is normally required to
shutdown the feeding power supplies. Since these are external to the reference design board, an
isolated relay P1 is provided for further systematic evaluation of DC-voltage protection. This
condition is transmitted to the power supply controller through connector J9, whose pins are
shorted during a fault condition.

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+B

R125
10K
Q106

R126
MMBT5401 100K

Q105
MMBT5551

R130
To DCP 47K
DC protection
DCP
R131 R128
R124 C116
47K 6.8k Q104
10k From CH1 Output
R123 R122
100uF, 16V
CH1 O
1K 47k

MMBT5401 R121
CH2 O
R129 R127 47k
6.8k 6.8k From CH2 Output
-B

Fig 19

Efficiency
Figs 20 demonstrate that IRAUDAM5 is highly efficient, due to two main factors:
a.) DirectFETs offer low RDS(ON) and very low input capacitance, and b). The PWM operates as
Pulse Density Modulation.

100.0%

90.0%

80.0%

70.0%
Power Stage Efficiency (%)

60.0%

50.0%

40.0%

30.0%

20.0%

10.0%

0.0%
0 20 40 60 80 100 120 140 160 180
Output Power (W)

Efficiency vs. Output Power, 4Ω Single Channel Driven, ±B supply = ±35V, 1kHz Audio Signal
Fig20

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Thermal Considerations
The daughter-board design can handle one-eighth of the continuous rated power, which is
generally considered to be a normal operating condition for safety standards. Without the addition
of a heatsink or forced air-cooling, the daughter board cannot handle fully rated continuous
power. A thermal image of the daughter board is as shown in Fig 21 below.

Thermal Distribution

67°C
54°C
67°C
54°C

Thermal image of Daughter-Voard


Two-Channel x 1/8th Rated Power (15W) in Operation, TC = 54°C at Steady State
±B supply = ±35V, 4Ω Load, 1kHz audio signal, Temp ambient = 25°C

Fig 21

Click and POP noise:


One of the most important aspects of any audio amplifier is the startup and shutdown procedures.
Typically, transients occurring during these intervals can result in audible pop- or click-noise
from the output speaker. Traditionally, these transients have been kept away from the speaker
through the use of a series relay that connects the speaker to the audio amplifier only after the
startup transients have passed and disconnects the speaker prior to shutting down the amplifier.

Thanks to the click and pop elimination function in the IRS2092S, IRAUDAMP5 does not use
any series relay to disconnect the speaker from the audible transient noise.

www.irf.com IRAUDAMP5 REV 3.3 Page 18 of 50


Click-Noise Reduction Circuit (Solid-State Shunt)
IRS2092S controller is relatively quiet with respect to class AB, but for additional click or POP
noise reduction you may add a shunt circuit that further attenuates click or pop transients during
turn on sequencing. The circuit is not populated on the present demo board; for implementation
details, please refer to the IRAUDAMP4 user’s manual at http://www.irf.com/technical-
info/refdesigns/audiokits.html

Startup and Shutdown Sequencing (Fig 22)


The IRAUDAMP5 sequencing is achieved through the charging and discharging of the CStart
capacitor C117. Along with the charging and discharging of the CSD voltage (C10 on daughter
board for CH1) of the IRS2092S, this is all that is required for complete sequencing. The startup
and shutdown timing diagrams are show in Figure 22A below:

CStart Ref2 CStart Ref1


CStart Ref1 CStart Ref2

CSD= 2/3VDD

CSD

CStart

Time
External trip
Reset

CHx_O

SP MUTE

Audio MUTE

Class D shutdown Class D startup


Music shutdown Music startup

Click Noise Reduction Sequencing at Trip and Reset

Fig 22A

For startup sequencing, the control power supplies start up at different intervals depending on the
±B supplies. As the +/-B supplies reach +5 volts and -5 volts respectively, the +/-5V control
supplies for the analog input start charging. Once +B reaches ~16V, VCC charges. Once –B
reaches -20V, the UVP is released and CSD and CStart (C117) start charging. The Class D
amplifier is now operational, but the preamp output remains muted until CStart reaches Ref2. At
this point, normal operation begins. The entire process takes less than three seconds.

www.irf.com IRAUDAMP5 REV 3.3 Page 19 of 50


For Shutdown (Fig22B) sequencing is initiated once UVP is activated. As long as the supplies do
not discharge too quickly, the shutdown sequence can be completed before the IRS2092S trips
UVP. Once UVP is activated, CSD and CStart are discharged at different rates. In this case,
threshold Ref2 is reached first and the preamp audio output is muted. It is then possible to
shutdown the Class D stage (CSD reaches two-thirds VDD). This process takes less than 200ms.

+B CStart Ref2 CStart Ref1

CSD= 2/3VDD

CSD
CStart +5V
Time
-5V

Vcc

-B

UVP@-20V

CHx_O

SP MUTE

Audio MUTE
Class D shutdown
Music shutdown

Conceptual Shutdown Sequencing of Power Supplies and Audio Section Timing


Fig22B

For any external fault condition (OTP, OVP, UVP or DCP – see “Protection”) that does not lead
to power supply shutdown, the system will trip in a similar manner as described above. Once the
fault is cleared, the system will reset (similar sequence as startup).

www.irf.com IRAUDAMP5 REV 3.3 Page 20 of 50


Power Supplies
The IRAUDAMP5 has all the necessary housekeeping power supplies onboard and only requires
a pair of symmetric power supplies ranging from ±25V to ±35V (+B, GND, -B) for operation.
The internally-generated housekeeping power supplies include a ±5V supply for analog signal
processing (preamp etc.), while a +12V supply (VCC), referenced to –B, is included to supply the
low and high side Class D gate-driver stages.

For the externally-applied power, a regulated power supply is preferable for performance
measurements, but is not always necessary. The bus capacitors, C31 and C32 on the motherboard,
along with high-frequency bypass-caps C14, C15; C32 and C33 on the daughter board, address
the high-frequency ripple current that results from switching action. In designs involving
unregulated power supplies, the designer should place a set of external bus capacitors having
enough capacitance to handle the audio-ripple current. Overall regulation and output voltage
ripple for the power supply design are not critical when using the IRAUDAMP5 Class D
amplifier as the power supply rejection ratio (PSRR) of the IRAUDAMP5 is excellent, as shown
on Figure 23 below.

Power Supply Rejection Ratio


Green: IRAUDAMP5, Cyan: VAA/VSS are fed by Vbus

Fig 23

Bus Pumping (Fig24)


Since the IRAUDAMP5 is a half-bridge configuration, bus pumping does occur. Under normal
operation during the first half of the cycle, energy flows from one supply through the load and
into the other supply, thus causing a voltage imbalance by pumping up the bus voltage of the
receiving power supply. In the second half of the cycle, this condition is reversed, resulting in
bus pumping of the other supply.
These conditions worsen bus pumping:

1. Lower frequencies (bus-pumping duration is longer per half cycle)


2. Higher power output voltage and/or lower load impedance (more energy transfers
between supplies)

www.irf.com IRAUDAMP5 REV 3.3 Page 21 of 50


3. Smaller bus capacitors (the same energy will cause a larger voltage increase)

The IRAUDAMP5 has protection features that will shut down the switching operation if the bus
voltage becomes too high (>40V) or too low (<20V). One of the easiest countermeasures is to
drive both of the channels in a stereo configuration out of phase so that one channel consumes the
energy flow from the other and does not return it to the power supply. Bus voltage detection is
only done on the –B supply, as the effect of the bus pumping on the supplies is assumed to be
symmetrical in amplitude (although opposite in phase) with the +B supply.

Bus Pumping Figure:


Cyan = Positive Rail voltage (+B)
Green = Speaker Output
Pink = Negative Rail voltage (-B)
Fig 24

Input Signal
A proper input signal is an analog signal below 20 kHz, up to ±3.5V peak, having a source
impedance of less than 600 ohms. A 30-60 kHz input signal can cause LC resonance in the output
LPF, resulting in an abnormally large amount of reactive current flowing through the switching
stage (especially at 8 ohms or higher impedance towards open load), and causing OCP activation.
The IRAUDAMP5 has an RC network (Fig25), or Zobel network (R47 and C25 [CH1]), to
dampen the resonance and protect the board in such an event, but is not thermally rated to handle
continuous supersonic frequencies. These supersonic input frequencies therefore should be
avoided. Separate mono RCA connectors provide input to each of the two channels. Although
both channels share a common ground, it is necessary to connect each channel separately to limit
noise and crosstalk between channels.

www.irf.com IRAUDAMP5 REV 3.3 Page 22 of 50


.

LP Filter 0V
.
0V L1 .

R47
C23A

C25

.
Zobel Filter and Output filter demodulator
Fig 25

Output
Both outputs for the IRAUDAMP5 are single-ended and therefore have terminals labeled (+) and
(-), with the (-) terminal connected to power ground. Each channel is optimized for a 4-Ohm
speaker load for a maximum output power (120W), but is capable of operating with higher load
impedances (at reduced power), at which point the frequency response will have a small peak at
the corner frequency of the output LC low pass filter. The IRAUDAMP5 is stable with
capacitive-loading; however, it should be noted that the frequency response degrades with heavy
capacitive loading of more than 0.1μF.

Gain Setting / Volume Control


The IRAUDAMP5 has an internal volume control (potentiometer R108 labeled, ”VOLUME”, Fig
26) for gain adjustment. Gain settings for both channels are tracked and controlled by the volume
control IC (U_2), setting the gain from the microcontroller IC (U_1). The maximum volume
setting (clockwise rotation) corresponds to a total gain of +37.9dB (78.8V/V). The total gain is a
product of the power-stage gain, which is constant (+23.2dB), and the input-stage gain that is
directly-controlled by the volume adjustment. The volume range is about 100dB, with minimum
volume setting to mute the system with an overall gain of less than -60dB. For best performance
in testing, the internal volume control should be set to a gain of 21.9V/V, such that 1Vrms input
will result in rated output power (120W into 4Ω), allowing for a >11dB overdrive.

+5V
C109
+5V
C107 Audio in
4.7uF, 16V U_2 4.7uF, 16V U_1
J5
8 1 R3
CT2265-ND

VSS VDD ZCEN AINL


R7 47R 100R
7 2 CS
R108

VR0 CS CS AGNDL
R8 47R 100K
6 3 SDATAI Level OUT 1 R1
VR1 SDATA SDATAI AOUTL
C108
R9 10R
10nF, 50V 5 4
CLK SIMUL +5V VD+ VA- -5V
C1
10uF, 50V
3310S06S DGRD VA+ +5V
SCLK R10 Level OUT 2
SCLK AOUTR
47R R2
Control Volume R11
SDATAOAGNDR
R4 100K
MUTE MUTE AINR
47R 100R J6
CS3310
Audio in
Fig 26 Digital volume Control

www.irf.com IRAUDAMP5 REV 3.3 Page 23 of 50


Bridged Output
The IRAUDAMP5 is not intended for a bridge-tied-load, or BTL configuration. However, BTL
operation can be achieved by feeding out-of-phase audio input signals to the two input channels
as shown in the figure 27 below. In BTL operation, minimum load impedance is 8 Ohms and
rated power is 240W non-clipping. The installed clamping diodes D5 – D8 are required for BTL
operation, since reactive energy flowing from one output to the other during clipping can force
the output voltage beyond the voltage supply rails if not clamped.
.
R31 R33
C17

+VAA
+B
0V
C21 C23 VB
COMP IRS2092S Q3
HO
R21

IRF6645
C1

+B
R13 LP Filter
INPUT
IN-

D5
. - Modulator
VS
and L1
+

D7
CH1 Shift level
GND VCC
Q4
Integrator LO -B
10k 1%

IRF6645

. -B
10k 1%
1

R32 R34 COM


.
C18

+VAA
+B
0V
C22 C24 VB
COMP IRS2092S Q6
HO
IRF6645
C2

+B
R14 LP Filter
IN-

D6
. - Modulator
VS
and L2
+

D8
CH2 Shift level
GND VCC
Q5
Integrator LO -B
IRF6645

-B
COM

Bridged configuration

Fig 27

Output Filter Design, Preamplifier and Performance


The audio performance of IRAUDAMP5 depends on a number of different factors. The section
entitled, “Typical Performance” presents performance measurements based on the overall system,
including the preamp and output filter. While the preamp and output filter are not part of the
Class D power stage, they have a significant effect on the overall performance.

Output filter
Since the output filter is not included in the control loop of the IRAUDAMP5, the reference
design cannot compensate for performance deterioration due to the output filter. Therefore, it is
important to understand what characteristics are preferable when designing the output filter:

www.irf.com IRAUDAMP5 REV 3.3 Page 24 of 50


1) The DC resistance of the inductor should be minimized to 20 mOhms or less.
2) The linearity of the output inductor and capacitor should be high with respect to load
current and voltage.

Preamplifier (Fig 28)


The preamp allows partial gain of the input signal, and controls the volume in the IRAUDAMP5.
The preamp itself will add distortion and noise to the input signal, resulting in a gain through the
Class D output stage and appearing at the output. Even a few micro-volts of noise can add
significantly to the output noise of the overall amplifier.

C5
10uF, 50V IN-1
Feedback
R13 R31 R33

3.3K 47k 1% 1K
Audio in R55
0.0
CH1 IN
C17
150pF, 500V
R1 J5 R3 R71
100R OPEN 4 1 OC
100K 5 2 -5V
U_?
+5V 6 3
1 16
ZCEN AINL
2 15 J1A
CS AGNDL
3 14 C2
SDATAI AOUTL 10uF, 50V
R5 IRS2092S MODULE
4 13
VD+ VA- -5V
4.7R 4.7R
5 12
DGRD VA+ +5V
R6
6 11 J1B
SCLK AOUTR C3
7 10 10uF, 50V
SDATAOAGNDR 7 10 VCC
-5V 8 11 SD
8 9 C6
MUTE AINR 9 12
10uF, 50V
R4 R14
CS3310
R2 100R R56
3.3K VCC
100K R72
CH2 IN 0.0

J6 OPEN
IN-2
Feedback
R32 R34
Audio in 47k 1% 1K

Preamplifier
Fig28

It is possible to evaluate the performance without the preamp and volume control, by moving
resistors R13 and R14 to R71 and R72, respectively. This effectively bypasses the preamp and
connects the RCA inputs directly to the Class D power stage input. Improving the selection of
preamp and/or output filter components will improve the overall system performance,
approaching that of the stand-alone Class D power stage. In the “Typical Performance” section,
only limited data for the stand-alone Class D power stage is given. For example, Fig 20 below
shows the results for THD+N vs. Output Power are provided, utilizing a range of different
inductors. By changing the inductor and repeating this test, a designer can quickly evaluate a
particular inductor.

www.irf.com IRAUDAMP5 REV 3.3 Page 25 of 50


I
IRAUDAMP5 can be used as output inductors evaluation tool
100
TTTTTTT

10

% 0.1

0.01

0.001

0.0001
100m 200m 500m 1 2 5 10 20 50 100 200
W
Results of THD+N vs. Output Power with Different Output Inductors

Fig 29

Self-Oscillating PWM Modulator


The IRAUDAMP5 Class D audio power amplifier features a self-oscillating type PWM
modulator for the lowest component count, highest performance and robust design. This topology
represents an analog version of a second-order sigma-delta modulation having a Class D
switching stage inside the loop. The benefit of the sigma-delta modulation, in comparison to the
carrier-signal based modulation, is that all the error in the audible frequency range is shifted to
the inaudible upper-frequency range by nature of its operation. Also, sigma-delta modulation
allows a designer to apply a sufficient amount of correction.

The self-oscillating frequency (Fig 30) is determined by the total delay time inside the control
loop of the system. The delay of the logic circuits, the IRS2092S gate-driver propagation delay,
the IRF6645 switching speed, the time-constant of front-end integrator (e.g.R13, R33, R31, R21,
P1, C17, C21, C23 and C1 for CH1) and variations in the supply voltages are critical factors of
the self-oscillating frequency. Under nominal conditions, the switching-frequency is around
400kHz with no audio input signal and a +/-35V supply.

www.irf.com IRAUDAMP5 REV 3.3 Page 26 of 50


.
R31 R33

C17
P1 R21 +B
0V
C21 C23 VB
COMP IRS2092S Q3
HO
IRF6645

C1 LP Filter
R13
IN-
. INPUT - Modulator
VS
and .
CH1 + Shift level
GND VCC
Q4
Integrator LO
IRF6645

COM -B
Self Oscillating determined components
Fig 30

Adjustments of Self-Oscillating Frequency


The PWM switching frequency in this type of self-oscillating switching scheme greatly impacts
the audio performance, both in absolute frequency and frequency relative to the other channels. In
absolute terms, at higher frequencies distortion due to switching-time becomes significant, while
at lower frequencies, the bandwidth of the amplifier suffers. In relative terms, interference
between channels is most significant if the relative frequency difference is within the audible
range. Normally, when adjusting the self-oscillating frequency of the different channels, it is best
to either match the frequencies accurately, or have them separated by at least 25kHz. With the
installed components, it is possible to change the self-oscillating frequency from about 300kHz
up to 450kHz, as shown on Fig 30

Switches and Indicators


There are four different indicators on the reference design as shown in the figure 31 below:

1. An orange LED, signifying a fault / shutdown condition when lit.


2. A green LED on the motherboard, signifying conditions are normal and no fault
condition is present.
3. A blue LED on the daughter board module, signifying there are HO pulses for CH1
4. A blue LED on the daughter board module signifying there are HO pulses for CH2

There are three switches on the reference design:


1. Switch S1 is a trip and reset push-button. Pushing this button has the same effect as a
fault condition. The circuit will restart about three seconds after the shutdown button is
released.
2. Switch S2 is an internal clock-sync frequency selector. This feature allows the designer
to modify the switching frequency in order to avoid AM radio interference. With S3 set
to INT, the two settings “H” and “L” will modify the internal clock frequency by about

www.irf.com IRAUDAMP5 REV 3.3 Page 27 of 50


20 kHz to 40 kHz, either higher “H” or lower “L.” The actual internal frequency is set
by potentiometer R113 - “INT FREQ.”
3. Switch S3 is an oscillator selector. This three-position switch is selectable for internal
self oscillator (middle position – “SELF”), or either internal (“INT”) or external
(“EXT”) clock synchronization.

SW-3WAY_A-B
S3A

S
E
I
S2 1
SW
2

R109 SW_H-L
1K
C112
D103
100pF, 50V 1200pF, 50V +5V
C111
1N4148
C110 R120
R110 R111
100R
1nF, 50V 10K R112
100k U_3
820R
1A VCC
Q103
C113 1Y 6A
MMBT5551
R113
2A 6Y
5K POT
100pF, 50V
2Y 5A
SW-3WAY_A-B
S3B SW 3A 5Y
E
S

3Y 4A
C114
R116 GND 4Y
47R
R114 74HC14 10nF, 50V
100R CLK
CLK +5V
J8 R118
R115 BNC 1k
47R A24497 NORMAL
EXT. CLK R119
1k PROTECTION

MUTE R117
MUTE
47R

LED, Switches and Sync frequencies


Fig 31

Switching Frequency Lock / Synchronization Feature


For single-channel operation, the use of the self-oscillating switching scheme will yield the best
audio performance. The self-oscillating frequency, however, changes with the duty ratio. This
varying frequency can interfere with AM radio broadcasts, where a constant-switching frequency
with its harmonics shifted away from the AM carrier frequency is preferred. In addition to AM
broadcasts, multiple channels can also reduce audio performance at low power, and can lead to
increased residual noise. Clock frequency locking/synchronization can address these unwanted
characteristics.

Please note that the switching frequency lock / synchronization feature is not possible for all
frequencies and duty ratios, and operates within a limited frequency and duty-ratio range around
the self-oscillating frequency (Figure 32 below).

www.irf.com IRAUDAMP5 REV 3.3 Page 28 of 50


600

Suggested clock frequency


Locking range for maximum locking range
500

Operating Frequency (kHz) Self-oscillating frequency


400

300

200
Self-oscillating frequency

100

0
10% 20% 30% 40% 50% 60% 70% 80% 90%

Duty Cycle

Typical Lock Frequency Range vs. PWM Duty Ratio


(Self-oscillating frequency set to 400 kHz with no input)

Fig 32

The output power range, for which frequency-locking is successful, depends on what the locking
frequency is with respect to the self-oscillating frequency. As illustrated in Figure 33, the locking
frequency is lowered (from 450kHz to 400kHz to 350kHz and then 300kHz) as the output power
range (where locking is achieved) is extended. Once locking is lost, however, the audio
performance degrades, but the increase in THD seems independent from the clock frequency.
Therefore, a 300 kHz clock frequency is recommended, as shown on Fig 34

It is possible to improve the THD performance by increasing the corner frequency of the high
pass filter (HPF) (R17 and C15 for Ch1 Fig 33) that is used to inject the clock signal, as shown in
Figure 33 below.
This drop in THD, however, comes at the cost of reducing the locking range. Resistor values of
up to 100 kOhms and capacitor values down to 10pF may be used.
.

+VAA
+B
0V
C15 R22 VB
SYNC
COMP IRS2092S Q3
33pF 22k HO
IRF6645

R13 LP Filter
INPUT
IN-
0V
. - Modulator
VS
and .
CH1 + Shift level
GND VCC
Q4
Integrator LO
IRF6645

-B
COM

Switching Frequency Lock / Synchronization Feature


Fig 33

www.irf.com IRAUDAMP5 REV 3.3 Page 29 of 50


In IRAUDAMP5, this switching frequency lock/synchronization feature (Fig 31 and Fig 33) is
achieved with either an internal or external clock input (selectable through S3). If an internal
(INT) clock is selected, an internally-generated clock signal is used, adjusted by setting
potentiometer R113 “INT FREQ.” If external (EXT) clock signal is selected, a 0-5V square-
wave (~50% duty ratio) logic signal must be applied to BNC connector J17.

10
5

0.5

0.2

% 0.1

0.05

0.02

0.01

0.005

0.002

0.001
100m 200m 500m 1 2 5 10 20 50 100 200
W

Red CH1, = Self Oscillator @ 400kHz


Pink CH1, = Sync Oscillator @ 400kHz
Blue CH1, = Sync Oscillator @ 450kHz
Cyan CH1, = Sync Oscillator @ 350kHz

THD+N Ratio vs. Output Power for Different Switching Frequency Lock/Synchronization Conditions

Fig 34

www.irf.com IRAUDAMP5 REV 3.3 Page 30 of 50


Class D, Daughter Board IRS2092S Module CH1 Schematic

Rp1 is thermally connected with Q3


R31 Rp1
-B
100K 100C
MMBT5401DICT-ND
Q7
C28

OTP CH1
+35V Bus OTP1
47nF

R52 R40
open R47 R48
33k -B
C18 100K 1K
R43 +35V Bus +B
CH1 U1 0.0 D1
3.3uF
R7 R41
VAA
+5V 1
VAA CSH
16
R21 P1 10k C32
10R 1K
C5 0.1uF,100V
GND1
Audio Gnd 1 1k 2
GND VB
15 R25 D-FET1
10K IRF6645 C17 C14

2
2
J1A IN-1 22uF 0.1uF 0.1uF,100V
R46 3 14 10R 1
OC 1 4 IN- HO
VSS 2 5 3.01k C1
TP1 CH1
1nF,250V 1nF,250V R32 CH1 O J2A
3 6 VAA

3
3
C30 1nF 4 13
COMP VS 9 13
A26568-ND
10nF 10 14 +B
C21 C23 D6
D4 R1 11 15
SD
SD 5
CSD VCC
12 VCC D-FET2
12 16
R26 IRF6645 R37
100R

2
2
C10 10uF 4.7R 1R A26570-ND
R3 10R
VSS
-5V 6
VSS LO
11 1
10R
CH1 Output to LPF1
C12 R30
R19

3
3
7
VREF COM
10 -35V Bus -B
8.2k
3.3uF
8 9 R5 R9 R12
OCSET DT
3.3K 10R 4.7K
R50 R17 IRS2092S
1.2k R13 DS1
open C3
8.2K
-35V Bus 10uF

.
Fig 35

www.irf.com IRAUDAMP5 REV 3.3 Page 31 of 50


Class D, Daughter Board IRS2092S Module CH2 Schematic

Rp2 is thermally connected with Q5

OC OTP1 OTP2 R35 Rp2


-B
100K 100C
R34 R11
Q1 100K 100K MMBT5401
Q2 C9
MMBT5551

OTP CH2
+35V Bus OTP2
47nF

C29 R51 R39


R36
10K 47nF open R33 R24
33k -B
C19 100K 1K
R44 +35V Bus +B
U2 0.0
3.3uF D2
-B
R8 R42
VAA
+5V 1
VAA CSH
16
10R 10k C33
R22 P2 1K C6 0.1uF,100V
J1B 2 15 R29 D-FET3
1k GND VB 10K IRF6645 C13 C15
7 10 VCC

2
2
22uF 0.1uF 0.1uF,100V
VSS 8 11 SD R53 10R
3 14 1
GND2 9 12 IN- HO
3.01k C2
TP2 CH2
A26568-ND IN-2 1nF,250V 1nF,1250V R27 CH2 O J2B
10nF,50V

3
3
Audio Gnd 2 1nF 4
COMP VS
13
1 5 -B
C31

2 6
C22 C24 D5
D3 R2 3 7
SD
SD 5
CSD VCC
12 VCC D-FET4
4 8
R23 IRF6645 R38
100R

2
2
C11 10uF 4.7R 1R A26570-ND
R4 10R
-5V
-5V 6
VSS LO
11 1
10R
CH2 Output to LPF2
C16 R28
CH2 R20

3
3
7
VREF COM
10 -35V Bus -B
8.2k
3.3uF
8 9 R6 R10 R45
OCSET DT
3.3K 10R 4.7K
R49 R18 IRS2092S
1.2k R14 DS2
open C4
8.2K
D7
-35V Bus 10uF

.
Fig 36

www.irf.com IRAUDAMP5 REV 3.3 Page 32 of 50


Rp1 is thermally connected with Q3
R31 Rp1
-B
100K 100C
Class D, Daughter Board IRS2092S Module Schematic MMBT5401DICT-ND
Q7
C28

OTP CH1
+35V Bus 47nF
SCH_DB_2092_Rev3.1 R40
OTP1
R52
open R47 R48
33k -B
C18 100K 1K
R43 +35V Bus +B
CH1 U1 0.0 D1
3.3uF
R7 R41
VAA
+5V 1
VAA CSH
16
R21 P1 10k C32
10R 1K
C5 0.1uF,100V
GND1
Audio Gnd 1 1k 2
GND VB
15 R25 D-FET1
10K IRF6645 C17 C14

2
2
J1A IN-1 22uF 0.1uF 0.1uF,100V
R46 3 14 10R 1
OC 1 4 IN- HO
VSS 2 5 3.01k C1
TP1 CH1
1nF,250V 1nF,250V R32 CH1 O J2A
3 6 VAA

3
3
C30 1nF 4 13
COMP VS 9 13
A26568-ND
10nF 10 14 +B
C21 C23 D6
D4 R1 11 15
SD
SD 5
CSD VCC
12 VCC D-FET2
12 16
R26 IRF6645 R37
100R

2
2
C10 10uF 4.7R 1R A26570-ND
R3 10R
VSS
-5V 6
VSS LO
11 1
10R
CH1 Output to LPF1
C12 R30
R19

3
3
7
VREF COM
10 -35V Bus -B
8.2k
3.3uF
8 9 R5 R9 R12
OCSET DT
3.3K 10R 4.7K
R50 R17 IRS2092S
1.2k R13 DS1
open C3
8.2K
-35V Bus 10uF
Rp2 is thermally connected with Q5

OC OTP1 OTP2 R35 Rp2


-B
100K 100C
R34 R11
Q1 100K 100K MMBT5401
Q2 C9
MMBT5551

OTP CH2
+35V Bus OTP2
47nF

C29 R51 R39


R36
10K 47nF open R33 R24
33k -B
C19 100K 1K
R44 +35V Bus +B
U2 0.0
3.3uF D2
-B
R8 R42
VAA
+5V 1
VAA CSH
16
10R 10k C33
R22 P2 1K C6 0.1uF,100V
J1B 2 15 R29 D-FET3
1k GND VB 10K IRF6645 C13 C15
7 10 VCC

2
2
22uF 0.1uF 0.1uF,100V
VSS 8 11 SD R53 10R
3 14 1
GND2 9 12 IN- HO
3.01k C2
TP2 CH2
A26568-ND IN-2 1nF,250V 1nF,1250V R27 CH2 O J2B
10nF,50V

3
3
Audio Gnd 2 1nF 4
COMP VS
13
1 5 -B
C31

2 6
C22 C24 D5
D3 R2 3 7
SD
SD 5
CSD VCC
12 VCC D-FET4
4 8
R23 IRF6645 R38
100R

2
2
C11 10uF 4.7R 1R A26570-ND
R4 10R
-5V
-5V 6
VSS LO
11 1
10R
CH2 Output to LPF2
C16 R28
CH2 R20

3
3
7
VREF COM
10 -35V Bus -B
8.2k
3.3uF
8 9 R6 R10 R45
OCSET DT
3.3K 10R 4.7K
R49 R18 IRS2092S
1.2k R14 DS2
open C4
8.2K
D7
-35V Bus 10uF

Fig 37

www.irf.com IRAUDAMP5 REV 3.3 Page 33 of 50


Class D, Mother Board Control Volume and Power Supplies Schematic
C19
R39
+5V
470
2.2uF,16V
C15
R27 R17 +B
CLK
47R
33pF
22k
C5 CH1 Feedback L1
22uH
74AHC1G04 U3
R13
10uF, 50V IN-1
R31 R33
CH1 O D5 CH1 OUT J3
1
+
3.3K CH1
Control Volume 47k 1% 1K C23
R47 D7 C27 2
-
+5V Audio in R55
0.0 CH1 IN 0.47uF, 400V
10, 1W
R49 OPEN
C109 C17 2.2k
+5V 150pF, 500V -B
R1 J5 R3 R71 9 13
C107 100R OPEN 4 1 OC 10 14 +B C25
4.7uF, 16V U_2 4.7uF, 16V 100K 5 2 -5V 11 15
U_? 0.1uF, 400V
+5V 6 3 12 16
8 1 1 16
VSS VDD ZCEN AINL
R7 47R
7 2 CS 2 15 J1A J2A J7
R108

VR0 CS CS AGNDL
R8 47R
+B
2
+35V
6 3 SDATAI 3 14 C2
C108
VR1 SDATA SDATAI AOUTL 10uF, 50V 1 Gnd
10nF, 50V 5
CLK SIMUL
4
+5V
R9 10R
4
VD+ VA-
13
R5
-5V
IRS2092S_ MODULE R58 C33 3
-35V
C1 100K OPEN C31
4.7R 4.7R 1000uF,50V
10uF, 50V 5 12
3310S06S DGRD VA+ +5V Trace under J7
R6
SCLK R10 6 11 J1B J2B
SCLK AOUTR C3 R57
47R 10uF, 50V 100K C34 C32
7 10
SDATAO AGNDR 7 10 VCC 1 5 -B OPEN 1000uF,50V
R11 -5V 8 11 SD 2 6
8 9 C6
MUTE MUTE AINR 9 12 3 7
47R
CS3310 R4 R14
10uF, 50V
4 8 Chassis Gnd -B
R2 100R R56
3.3K VCC
100K R72
CH2 IN 0.0 +B
L2
J6 OPEN
IN-2
CH2 Feedback CH2 O
22uH
D6 CH2 OUT J4
R32 R34
+
Audio in 47k 1% 1K C24 C28
1
2
CH2
C20 R48 D8 -
R40 0.47uF, 400V R50
+5V C18 10, 1W OPEN
470 2.2k
2.2uF,16V 150pF, 500V -B
C16
R28 R18 C26
VCC UVP Z103 R107 CLK
+B 47R 22k 0.1uF, 400V
4.7K 33pF
15V 74AHC1G04 U4
Q102 R106
MMBT5401

47K
R105

10R
Q101 VCC Power Supply +5V Power Supply +5V -5V Power Supply -5V
FX941 U_6
MC78M12 Z101 U_4 MC78M05 Z102 U_5 MC79M05
R101 R102 R103 R104
Vin Vout VCC Heat Sink +B Vin Vout -B IN OUT
HS1 4.7V 47R, 1W 47R, 1W 4.7V 47R, 1W 47R, 1W
D102
GND

GND

GND
ZM4732ADICT D101 ZM4732ADICT
MA2YD2300
C101 MA2YD2300
Z104 C102 C103 C104
24V C106 C105 10uF, 50V 10uF, 50V 10uF, 50V
10uF, 50V
10uF, 50V 10uF, 50V

-B

Fig 38

www.irf.com IRAUDAMP5 REV 3.3 Page 34 of 50


Class D, Mother Board Clock and House Keeping Schematic
+B
R143

SW-3WAY_A-B 10K

SD
S3A R147
+5V
47k R140
Q111 R142 R139 10k
S
E

Z106 Z107
I

S2 1 D106 68k
SW MMBT5401 1N4148 18V 47k R149 18V
2
R138 D105 47K
Z105
R109 SW_H-L OT R145
CStart 4.7k 1N4148 39V
1K 47K

SP MUTE
C112 D107 C117 OT
D103 DCP R144
100pF, 50V 1200pF, 50V +5V 1N4148 100uF, 16V
C111 R148 10k UVP
1N4148
C110 R120 10k Q109
R110 R111 Q110
100R S1
1nF, 50V 10K R112 MMBT5551 MMBT5551
100k U_3 C119 SW-PB
820R R141
R146 0.1uF, 50V
1A VCC 47k
47K
Q103
C113 1Y 6A
MMBT5551
R113 OVP Trip and restart
-B
2A 6Y
5K POT R136
100pF, 50V +B
SW-3WAY_A-B 2Y 5A 68k
C115
S3B SW 3A 5Y R125
E
S

10uF, 50V 10K


I

3Y 4A Z108 Q106
8.2V R135
C114
R116 GND 4Y 82k
47R R126
R114 74HC14 10nF, 50V
R134 MMBT5401 100K
100R CLK Q108 10k

MMBT5551
CLK +5V
J8 R118 Q105
MMBT5551
R115 BNC 1k
47R A24497 NORMAL R137
R130

CH1 O

CH2 O
EXT. CLK R119 47k 47K
DC protection
1k PROTECTION DCP
D104 R131 R128 R122 R121
R124 C116
MUTE R117 1N4148 -5V 47K 6.8k Q104 47k 47k
MUTE 10k
47R R123
100uF, 16V
DC_PS
1K
+B R150
47k MMBT5401
R151 R129 R127
47k R133
6.8k 6.8k
47k
Q112
MMBT5551 Q107
1 6 J9
Z109
2 5
8.2V 2
3 4
1

-5V MMBT5551 R132 PVT412


+5V
47k P1

-B

Fig 39

www.irf.com IRAUDAMP5 REV 3.3 Page 35 of 50


IRAUDAMP5 Bill of Materials

Class D, Daughter Board:

Amp5_DB_2092_Rev 3.1_BOM

Designator Footprint PartType Quantity PART NO VENDER


C1, C2, C21,C22,C23,C24 805 1nF,250V,COG 6 445-2325-1-ND DIGI KEY
C3, C4 TAN-A 10uF, 16V, Tan 2 495-2236-1-ND DIGI KEY
C5, C6 TAN-B 10uF, 16V, Tan 2 399-3706-1-ND DIGI KEY
C9, C28, C29 0805 47nF,50V, X7R 3 PCC1836CT-ND DIGI KEY
C10, C11 TAN-B 10uF, 16V, Tan 2 399-3706-1-ND DIGI KEY
C12, C16, C18, C19 TAN-B 3.3uF, 16V, X7R 4 445-1432-1-ND DIGI KEY
C13, C17 0805 0.1uF,100V, X7R 2 399-3486-1-ND DIGI KEY
C14, C15, C32, C33 1206 0.1uF,100V, X7R 3 PCC2239CT-ND DIGI KEY
C20 0805 open 1 open
C30, C31 0805 10nF,50V, X7R 2 PCC103BNCT-ND DIGI KEY
D1, D2 SOD-323 BAV19WS-7-F 2 BAV19WS-FDICT-ND DIGI KEY
D3, D4 SOD-323 1N4148WS-7-F 2 1N4148WS-FDICT-ND DIGI KEY
D5, D6 SMA MURA120T3G 2 MURA120T3GOSCT-ND DIGI KEY
D7 SMA ES1D 1 ES1DFSCT-ND DIGI KEY
DS1, DS2 805 LTST-C171TBKT 2 160-1645-1-ND DIGI KEY
J1A CON EISA31 CON EISA31 1 A26568-ND DIGI KEY
J1B CON EISA31 CON EISA31 1 A26568-ND DIGI KEY
J2A CON_POWER CON_POWER 1 A26570-ND DIGI KEY
J2B CON_POWER CON_POWER 1 A26570-ND DIGI KEY
Q1 SOT23-BCE MMBT5551 1 MMBT5551FSCT-ND DIGI KEY
Q2, Q7 SOT23-BCE MMBT5401-7 2 MMBT5401-FDICT-ND DIGI KEY

www.irf.com IRAUDAMP5 REV 3.3 Page 36 of 50


D-FET1, D-FET2, D-FET3, D-FET4 Direct Fet SJ IRF6645 4 IRF6645 IR
R1, R2 0805 100R 2 P100ACT-ND DIGI KEY
R3,R4,R9,R10,R15,R16,R27,R28,R30,R32,R8 0805 10R 11 P10ACT-ND DIGI KEY
R5, R6 0805 3.3K 2 P3.3KACT-ND DIGI KEY
R7 1206 10R 1 P10ECT-ND DIGI KEY
R11, R31, R33, R34, R35, R47 0805 100K 2 P100KACT-ND DIGI KEY
R12, R45 0805 4.7K 2 P4.7KACT-ND DIGI KEY
R13, R14,R19,R20 0805 8.2K 2 P8.2KACT-ND DIGI KEY
R24, R48 0805 1K 2 P1.0KACT-ND DIGI KEY
R7,R18 805 1.2k RHM1.2KARCT-ND DIGI KEY
R21, R22 0805 1k 2 P1.0KACT-ND DIGI KEY
R23, R26 0805 4.7R 2 P4.7ACT-ND DIGI KEY
R25, R29,R36,R41, R42 0805 10K 5 P10KACT-ND DIGI KEY
R37, R38 0805 1R 3 P1.0ACT-ND DIGI KEY
R39, R40 0805 33K 3 RHM33KARCT-ND DIGI KEY
R43, R44 0805 0 3 RHM0.0ARCT-ND DIGI KEY
R49, R50, R51, R52, 1206 open 3 open
Rp1, Rp2 805 100C 3 594-2381-675-21007 MOUSER

P1,P2 ST-32 3mm SQ 1k ST32ETB102TR-ND DIGI KEY

R46,R53 805 3.01k RHM3.01KCCT-ND DIGI KEY

U1, U2 SOIC16 IR Driver 3 IRS2092S IR

www.irf.com IRAUDAMP5 REV 3.3 Page 37 of 50


Class D Motherboard:
IRAUDAMP5 MOTHERBOARD BILL OF MATERIAL
NO Designator # Footprint Part Type Part No Vender
C1, C5, C6, C101, C102, C103, C104, C105,
1 10 RB2/5 10uF, 50V 565-1106-ND Digikey
C106, C115
2 C2, C3 2 RB2/5 2.2uF, 50V 565-1103-ND Digikey
3 C7, C8, C9, C10 4 open
4 C11, C12, C13, C14 4 open
5 C15, C16 2 805 33pF 478-1281-1-ND Digikey
6 C17, C18 2 AXIAL0.19R 150pF, 500V 338-1052-ND Digikey
7 C19, C20 2 1206 2.2uF, 16V PCC1931CT-ND Digikey
8 C119 1 1206 0.1uF, 50V PCC104BCT-ND Digikey
9 C23, C24 2 CAP MKP 0.47uF, 400V 495-1315-ND Digikey
10
11 C25, C26 2 CAP MKPs 0.1uF, 400V 495-1311-ND Digikey
C27, C28, C29, C30, C40, C41, C42, C43,
12 12 805 OPEN
C44, C45, C46, C47
R29, R30, R55, R56, R60, R61, R62, R63,
13 14 805 OPEN
R64, R65, R66, R67, R71, R72
14 C31, C32 2 RB5/12_5 1000uF,50V 565-1114-ND Digikey
15 C33, C34, C48, C49 4 AXIAL0.1R OPEN - Digikey
16 C107, C109 2 805 4.7uF, 16V PCC2323CT-ND Digikey
17 C108, C114 2 805 10nF, 50V PCC103BNCT-ND Digikey
18 C110 1 805 1nF, 50V PCC102CGCT-ND Digikey
19 C111, C113 2 805 100pF, 50V PCC101CGCT-ND Digikey
20 C112 1 805 1200pF, 50V 478-1372-1-ND Digikey
21 C116, C117 2 rb2/5 100uF, 16V 565-1037-ND Digikey
22 D103, D104, D105, D106, D107 5 SOD-123 1N4148W-7-F 1N4148W-FDICT-ND Digikey
23 D5, D6, D7, D8 4 SMA MURA120T3G MURA120T3GOSCT-ND Digikey
24 D101, D102 2 SOD-123 MA2YD2300 MA2YD2300LCT-ND Digikey
25 HS1 1 Heat_S6in1 HEAT SINK 294-1086-ND Digikey
26 J1A, J1B 2 CON EISA-31 CON EISA31 A32934-ND Digikey
27 J2A, J2B 2 CON_POWER CON_POWER A32935-ND Digikey
Digikey or
28 J3, J4 2 MKDS5/2-9.5 277-1022 277-1271-ND or 651-1714971
Mouser
29 J5, J6 2 Blue RCA RCJ-055 CP-1422-ND Digikey
Digikey or
30 J7 1 J HEADER3 277-1272 277-1272-ND or 651-1714984
Mouser
31 J8 1 BNC_RA CON BNC A32248-ND Digikey
32 J9 1 ED1567 ED1567 ED1567 Digikey
Inductors,
Inc
Sagami 7G17A- Sagami 7G17A-
Or
33 L1, L2 2 Inductor Or Or
ICE
IN09063 IN09063
Component
s, Inc.
34 NORMAL 1 Led rb2/5 404-1106-ND 160-1143-ND Digikey
35 P1 1 DIP-6 PVT412 PVT412PBF-ND Digikey
36 PROTECTION 1 Led rb2/5 404-1109-ND 160-1140-ND Digikey
37 Q101 1 SOT89 FX941 FCX491CT-ND Digikey
38 Q102, Q104, Q106, Q111 4 SOT23-BCE MMBT5401-7-F MMBT5401-FDICT-ND Digikey
Q103, Q105, Q107, Q108, Q109, Q110,
39 7 SOT23-BCE MMBT5551 MMBT5551-FDICT-ND Digikey
Q112
40 R1, R2, R57, R58, R110, R126 6 805 100K P100KACT-ND Digikey
41 R3, R4, R114 3 805 100R P100ACT-ND Digikey
42 R5, R6 2 1206 4.7R P4.7ECT-ND Digikey
R7, R8, R10, R11, R27, R28, R115, R116,
43 9 805 47R P47ACT-ND Digikey
R117
44 R9, R105 2 805 10R P10ACT-ND Digikey
45 R13, R14 2 805 3.3K, 1% P3.3KZCT-ND Digikey
46 R17, R18 2 805 22k P22KACT-ND Digikey
R106, R121, R122, R130, R131, R132,
47 R133, R137, R139, R141, R145, R146, 16 805 47k P47KACT-ND Digikey
R147, R149, R150, R151
48 R152 1 805 OPEN - Digikey
49 R55, R56 2 805 0.0 Ohms P0.0ACT-ND Digikey
50 R39, R40 2 805 470R P470ACT-ND Digikey
51 R21, R22, R23, R24 4 open
52 R120 1 1206 100R P100ECT-ND Digikey
53 R29P, R30P 2 open
54 R31, R32 2 2512 47K, 1% PT47KAFCT-ND Digikey
55 R33, R34 2 1206 1K P1.0KECT-ND Digikey

www.irf.com IRAUDAMP5 REV 3.3 Page 38 of 50


56 R109, R118, R119, R123 4 805 1K P1.0KACT-ND Digikey
57 R47, R48 2 2512 10, 1W PT10XCT Digikey
58 R49, R50 2 1206 2.2k P2.2KECT-ND Digikey
59 R68, R69 2 AXIAL-0.3 OPEN - Digikey
60 R101, R102, R103, R104 4 2512 47R, 1W PT47XCT-ND Digikey
61 R107, R138 2 805 4.7K P4.7KACT-ND Digikey
62 R108 1 V_Control CT2265 CT2265-ND Digikey
R111, R124, R125, R134, R140, R143,
63 8 805 10K P10KACT-ND Digikey
R144, R148
64 R112 1 805 820R P820ACT-ND Digikey
65 R113 1 POTs 5K POT 3362H-502LF-ND Digikey
66 R127, R128, R129 3 1206 6.8k P6.8KECT-ND Digikey
67 R135 1 805 82k P82KACT-ND Digikey
68 R136, R142 2 805 68k P68KACT-ND Digikey
69 S1 1 Switch SW-PB P8010S-ND Digikey
70 S2 1 SW-EG1908-ND SW_H-L EG1908-ND Digikey
71 S3 1 SW-EG1944-ND SW-3WAY EG1944-ND Digikey
72 U1, U2 2 open
73 U3, U4 2 SOT25 74AHC1G04 296-1089-1-ND Digikey
74 U7, U8 2 MINI5 open open
75 U9, U10 2 SO-8 open open
76 U_1 1 SOIC16 CS3310 73C8016 or 72J5420 Newark
77 U_2 1 N8A 3310S06S 3310-IR01
*Tachyonix
78 U_3 1 M14A 74HC14 296-1194-1-ND Digikey
79 U_4 1 TO-220 MC78M05CTG MC78M05CTGOS-ND Digikey
80 U_5 1 TO-220 LM79M05CT LM79M05CT-ND Digikey
81 U_6 1 TO-220 LM78M12CT LM78M12CT-ND Digikey
82 Z1, Z2, Z103 3 SOD-123 15V BZT52C15-FDICT-ND Digikey
83 Z101, Z102 2 SMA 4.7V 1SMA5917BT3GOSCT-ND Digikey
84 Z104 1 SOD-123 24V BZT52C24-FDICT-ND Digikey
85 Z105 1 SOD-123 39V BZT52C39-13-FDICT-ND Digikey
86 Z106, Z107 2 SOD-123 18V BZT52C18-FDICT-ND Digikey
87 Z108, Z109 2 SOD-123 8.2V BZT52C8V2-FDICT-ND Digikey
88 Volume Knob 1 Blue Knob MC21060 10M7578 Newark
89 Thermalloy TO-220 mounting kit with screw 3 Kit screw, ROHS AAVID 4880G 82K6096 Newark
90 1/2" Standoffs 4-40 5 Standoff 8401K-ND Digikey
91 4-40 Nut 5 100 per bag H724-ND Digikey
92 No. 4 Lock Washer 5 100 per bag H729-ND Digikey
*Tachyonix Corporation, 14 Gonaka Jimokuji Jimokuji-cho, Ama-gun Aichi, JAPAN 490-1111 http://www.tachyonix.co.jp
info@tachyonix.co.jp

www.irf.com IRAUDAMP5 REV 3.3 Page 39 of 50


IRAUDAMP5 Hardware

Voltage regulator mounting:

Item Description
1 Insulator Thermalfilm
2 Shoulder Washer
3 Flat Washer #4
4 No. 4-40 UNC-2B Hex Nut
7 No. 4-40 UNC-2A X 1/2 Long Phillips
5
Pan Head Screw
6 Lockwasher, No.4
7 Heatsink
8
8 PCB

Item Description
1 Insulator Thermalfilm
2 Shoulder Washer
3 Flat Washer #4
4 No. 4-40 UNC-2B Hex Nut
7 No. 4-40 UNC-2A X 1/2 Long Phillips
5
Pan Head Screw
6 Lockwasher, No.4
7 Heatsink
8
8 PCB

Fig 40

www.irf.com IRAUDAMP5 REV 3.3 Page 40 of 50


IRAUDAMP5 PCB Specifications

Figure 41
Motherboard and Daughter-board Layer Stack

Daughter board:

Material: FR4, UL 125°C

Layer Stack: 2 Layers, 1 oz. Cu each, Through-hole plated

Dimensions: 3.125” x 1.52” x 0.062”

Solder Mask: LPI Solder mask, SMOBC on Top and Bottom Layers

Plating: Open copper solder finish

Silkscreen: On Top and Bottom Layers

Motherboard:

Material: FR4, UL 125°C

Layer Stack: 2 Layers, 1 oz. Cu

Dimensions: 5.2” x 5.8” x 0.062”

Solder Mask: LPI Solder mask, SMOBC on Top and Bottom Layers

Plating: Open copper solder finish

Silkscreen: On Top and Bottom Layers

www.irf.com IRAUDAMP5 REV 3.3 Page 41 of 50


IRAUDAMP5 PCB layers

Class D, Daughter-board:

Figure 42 PCB Layout – Top-Side Solder-Mask and Silkscreen

www.irf.com IRAUDAMP5 REV 3.3 Page 42 of 50


Figure 43. PCB Layout – Bottom Layer and Pads and bottom silk screen

www.irf.com IRAUDAMP5 REV 3.3 Page 43 of 50


PCB Layout Motherboard:

Fig 44 Top Layer

www.irf.com IRAUDAMP5 REV 3.3 Page 44 of 50


Fig 45 Top silk screen

www.irf.com IRAUDAMP5 REV 3.3 Page 45 of 50


Fig 46 Bottom

www.irf.com IRAUDAMP5 REV 3.3 Page 46 of 50


Fig 47
4.0

www.irf.com IRAUDAMP5 REV 3.3 Page 47 of 50


4.0

Fig 48 Bottom Silkscreen

www.irf.com IRAUDAMP5 REV 3.3 Page 48 of 50


Revision changes descriptions

Revision Changes description Date


3.0 Released 7/27/07
3.1 Schematic error marked on red pages 31-33 1/28/08
R25 and R29 was connected to CSH
Fig 40 and Fig 41 updated
3.2 ROHS Compliant (BOM updated) 5/29/09
3.3 Deleted drawings author and e-mail 10/21/09
3.4 BOM updated :Ice Components as a second 10/28/09
vender of the inductor

WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245 Tel: (310) 252-7105
Data and specifications subject to change without notice. 7/27/2007

www.irf.com IRAUDAMP5 REV 3.3 Page 49 of 50

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