Electrical Test Sheet: Standard For Combined Cycle Power Plant

Doc.
No: Revision: Date: Page:

ELE/TSS/AT 300 X 1 1999 138
Dept.:
COMMISSIONING
ELECTRICAL TEST SHEET Language:
E
Project: STANDARD FOR COMBINED CYCLE POWER PLANT
Equipment Description : STATIC EXCITER TEST SHEET NO. AT351AX

sh. 1 of 1
Description :
Item :
SINGLE LINE : FCD :
Test : Pre-operational Checks

_____________________________________________________________________________
PRE-COMMISSIONING TEST METHOD
The test shall be carried out according to Manufacturer’s instruction, and with reference to logic &
schematic diagrams.
TEST RESULTS
Test done according to the following documents :
- dwg.:
_________________________________________________________________________
- diagrams. :
_________________________________________________________________________
- specs. :
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
_________________________________________________________________________
Company Name Signature Date

Performed By :
Witnessed By :
Witnessed By :
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ELE/TSS/AT 300 X 1 1999 139
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Equipment Description : STATIC EXCITER TEST SHEET NO. AT351BX

sh. 1 of 1
Description :
Item :
SINGLE LINE : FCD :
Test : Insulation Resistance Measurement

_______________________________________________________________________________
TEST METHOD
- The test shall be carried out applying the voltage of ___ 1000 V d.c.
- Insulation resistance : _______________________ Mohm

(Minimum value : 10 Mohm)
PRE- COMMISSIONING TEST PROCEDURE
The insulation resistance measurement shall be done applying a d.c. voltage between
AC/DC power circuits & all other circuits connected together and to ground. Static Exciter
must be completely erected, all the parts electrically connected to the main busbars in
normal operation must be connected also during the test, except for :
- Auxiliary, Current transformers & Capacitors
- All regulation cards & indicating instruments
- In general all the devices which absorb reactive power
- All electronic components or circuits involved in the test such as thyristors, diodes,
electronic
transducer, reaction circuits, etc. must be short-circuited or disconnected.
Note : Thyristor bridges must be checked and tested separately.

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Equipment Description : STATIC EXCITER TEST SHEET NO. AT351CX

sh. 1 of 1
Description :
Item :
SINGLE LINE : FCD :
Test : Manual voltage regulation check

_______________________________________________________________________________
COMMISSIONING TEST PROCEDURE
With the generator running at rated speed, the alternator voltage is increased gradually by manual
regulation. The correct variation of alternator voltage is verified.
TEST RESULTS
Excitation voltage range shall be 0 + 110% Vn.
Test Results
GENERATOR GENERATOR EXCITATION RHEOSTAT

VOLTAGE (%) VOLTAGE (V) VOLTAGE (V) POSITION (%)

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Equipment Description : STATIC EXCITER TEST SHEET NO. AT351DX

sh. 1 of 1
Description :
Item :
SINGLE LINE : FCD :
Test : Static Characteristic

_______________________________________________________________________________
Note : This test applies to brushless exciter only.
COMMISSIONING TEST METHOD
Placing a resistive load at the outlet of the exciter it is possible to obtain :
the right operation of the thyristor bridges at the different sectioning angles with reading of the max
voltage value (ceiling voltage) at the outlet of the rectifier bridges.
TEST RESULTS
- ceiling values
Vin Bridge = ___________ V A.C.

Vout Bridge = __________ V d.c.
- wave form as well impulse sequence checked ______________

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Equipment Description : STATIC EXCITER TEST SHEET NO. AT351EX

sh. 1 of 1
Description :
Item :
SINGLE LINE : FCD :
Test : Automatic Voltage Regulation Check

_______________________________________________________________________________
The alternator running at rated speed and exciter through the automatic regulator.
The excitation wave form shall be controlled and power thyristor ignition impulse as well.
Alternator voltage setting range shall be checked.
TEST RESULTS
Excitation voltage shall show six peaks per cycle and generator voltage shall vary from _15% to +
10% of rated voltage.
GENERATOR GENERATOR EXCITATION RHEOSTAT

VOLTAGE (%) VOLTAGE (V) VOLTAGE (V) POSITION (%)
AVR setting : Vmin = ____ % = _____ kV

: Vmax = ____ % = ______ kV
Generator rated voltage : VN = ____ kV

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ELE/TSS/AT 300 X 1 1999 143
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COMMISSIONING
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Equipment Description : STATIC EXCITER TEST SHEET NO. AT351FX

sh. 1 of 1
Description :
Item :
SINGLE LINE : FCD :
Test : Initial Response Test

_______________________________________________________________________________
COMMISIONING TEST METHOD
Having the machine operating on no-load condition and the Automatic Voltage Regulator of the
exciter on, cause a reference voltage sudden variation of + - 2% of the rated value. Check that the
exciting system reaches the positive or negative ceiling. Also verify that the response time to reach
the new voltage value is less than ____ sec.
TEST RESULTS
Record, at step of : _____ _____ _____ %;
generator voltage _____ _____ _____ kV;
excitation voltage/current _____ _____ _____ V/A;
initial sudden variation _____ _____ _____ %.
response time _____ _____ _____ sec.

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ELE/TSS/AT 300 X 1 1999 144
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COMMISSIONING
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Equipment Description : STATIC EXCITER TEST SHEET NO. AT351GX

sh. 1 of 1
Description :
Item :
SINGLE LINE : FCD :
Test : Operation limits under excitation and over excitation

_______________________________________________________________________________
With reference to the capability curves __________ enclosed the correct exciter stability is verified
in the limiting points.
A) Under-Excitation
With the generator running in parallel with the network, supplying the minimum obtainable
active power, calibrate the maximum value of the reactive network demand.
With the generator running at rated active power, calibrate the maximum value of reactive
power supplied by the network.
In these conditions the two calibrations must be made with the generator voltage value as
constant as possible and near to the nominal value.
B) Over-Excitation
With the generator running in parallel with the network, supplying the minimum obtainable
active power, calibrate the maximum deliverable reactive power to the network.
With the generator running at rated active power, calibrate the maximum value of deliverable
reactive power to the net.
In these conditions the two calibrations must be made with the generator voltage value as
constant as possible and near to the nominal value.
TEST RESULTS
The values verified shall be in accordance with the limits of the curves, as indicated on enclosed
capability curves.

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Equipment Description : STATIC EXCITER TEST SHEET NO. AT351HX

sh. 1 of 1
Description :
Item :
SINGLE LINE : FCD :
Test : Stability on load

_______________________________________________________________________________
With the unit running at rated speed and loaded, at variations of 1 to 5% voltage step respect of
nominal voltage, the following shall be measured :
 excitation current;
 generator voltage;
 response time.
TEST RESULTS
The results is positive if the transient of generator damps-out within 1 to 2 sec.
VOLTAGE EXCIT. CURR. GEN. VOLTAGE (V) RESPONSE TIME

STEP (%) (__A) (sec)

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Equipment Description : STATIC EXCITER TEST SHEET NO. AT351IX

sh. 1 of 1
Description :
Item :
SINGLE LINE : FCD :
Test : Stability on load rejection

_______________________________________________________________________________
COMMISSIONING TEST METHOD & RESULTS
Scope of the test is to verify excitation response when the unit is suddenly disconnected from the
grid. With the unit running in parallel with network and as much reactive power as possible, trip the
unit main breaker.
The following values shall be measured :
a) Before Load Rejection :
- Excitation Current _____ A; - Excitation Voltage : _____ V;
- Generator Voltage _____ kV; - Power Factor : ____ cosfi;
- Active Power : _______ MW; - Reactive Power : ____ MVA.
b) At Load Rejection
Enclose high speed recorder strip showing the shape of :
- Active power - Generator Voltage
- Excitation Current (if required)
- Generator Voltage oscillation damps out within ____ sec.

Performed By :
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ELE/TSS/AT 300 X 1 1999 147
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COMMISSIONING
E
Equipment Description : EARTHING NETWORK TEST SHEET NO. AT362AX

sh. 1 of 5
Description :
Item :
SINGLE LINE : FCD :
Test : Earth Net & Earth Specific

Resistance Measurement
_______________________________________________________________________________
(A) VISUAL INSPECTION/PRE-COMMISSIONING
Visual Inspection shall be carried out to check the correct installation of the equipment
and that it is complete and connected in any parts.
(B) TEST CIRCUIT & PROCEDURES FOR PRE-COMMISSIONING
The tests shall be performed according to the scheme:
B.1) EARTH NET RESISTANCE MEASUREMENT
as short as poss 1 1
<-- ---------------> <---------------------------------> <------>
= or < 3m (*)
E A/B C probe D auxiliary earth

A
R --
T E E U/ HE A. . . . . . . . . . . . . . . . . .
. . . . .
H 1 2 S D
. . . . . . . . .
. . . . . ... .
meter . . .. . . . .. . . . . .
. . . . . .. . . .
. . . . . .
V V V. . . . . .
. . . . . . . . . .
(*) Only one connection instead of two wires.

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ELE/TSS/AT 300 X 1 1999 148
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sh. 2 of 5
B.1.1) Test Procedure

Suggested Rod location :
A/B 1 C
A/B C D A/B + --------------------+
1 1
1 1
D +----------+ C
v 1 v 1 v b) c) D
+-----------------+ +
1= normally ~ 20 mt.
generally 3 - 5 times the electrodes extension, where extension is :
. length when pipes etc.
. diagonal when plate or net
. diameter when circular
In any case 1 shall be so greater that moving the auxiliary rod, the reading of the
instrument shall not vary.
d = depth of rods from 40 to 90 cm.
. the rods shall have 1 to 1,5 cm. diameter
. the auxiliary earth (D) can be any existing earth connection like earthed lattice, water pipe
etc.
. the probe (C) and the auxiliary earth rod can be buried into wet clay bags, laid on the
ground.
. to improve contact use of salted water is suggested.
. readings shall be made, moving the rods location of 180 0 to minimize the disturbing voltage
effects.

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sh. 3 of 5
B. 2) EARTH SPECIFIC RESISTANCE MEASUREMENT

(Wanner method - 4 rods)
A
B probes
C
E E
U/ HE
12 S
meter D auxiliary
< -------- a -------- > < ------------------ a ------------- > < --- a --- > earth
. . .. . . . . .
. . . . . . . . . . . . A
. . . . . . . . . . . . . . . .. .. . . . . . . . . . d
. . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . .
B. 2.1) Test Procedure
Same procedure as per B. 1.1) shall apply, except for the following :
. earth rods location :
A B C D
--------------------------------------------------------------------------------------- in line
. a = normally 20 mt.
. d > or = a
-------
20 mt.
. the rods normally have 1 mt. length and 0 1, 5 to 2, 5 cm.
Earth specific resistance calculation (rho) :
rho = R x 2 x 3, 14 x a
- where :
rho = earth specific resistance (ohm.m)
R = earth resistance (ohm)
a = distance between B & C probes (m)

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TEST RESULTS
C. 1) Visual Inspection :
- Installation according to drawing _______________

- Earthing leads _______________________________
- Cross-section of protective conductors & according to earthing system spec.
______________________
- Network completion ________________________________ ( See attachment)
C. 2) Ambient Condition :
- General soil condition _______________________________________

- Ambient temperature _________________________________________
- Humidity __________________________________________________
C. 3) Instrumentation :
- Type of meter _______________________________________________

- Model of meter _____________________________________________
- Dimension of probes :
A: 1 = _____ m 0 = ________ mm
B: 1 = _____ m 0 = ________ mm
C: 1 = _____ m 0 = ________ mm
D: 1= _____ m 0 = ________ mm
- depth of probes:
A : ______ m C : ________ m
B : ______ m D : ________ m

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sh. 5 of 5
C. 4) Earth Net & Earth Specific Resistance Measurement
Distance Between Probes B. 1) B. 2)

A- B B-C C-D EARTH NET EARTH NET SPECIFIC RESIST.
(m) (m) (m) RESISTANCE instrument spec. resist.
(ohm) reading (ohm. m)
Earth Resistance Value Obtained : _________________________________________
Design Earth Resistance Value : __________________________________________

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ELE/TSS/AT 300 X 1 1999 152
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COMMISSIONING
E
Equipment Description : TELEPHONE, INTERCOM, SOUND TEST SHEET NO. AT365X

REINFORCEMENT, RADIO SYSTEMS
sh. 1 of 2
Description :
Item :
SINGLE LINE : FCD :
Test : 1) Visual Inspection

2) Operating Instructions
_______________________________________________________________________________
_
Delete equipment not tested on this form :
- Intercommunication System
- Sound Reinforcement System
- Telephone System
- Radio System
TEST METHOD
1) Visual Inspection/Pre-commissioning
Visual Inspection shall be carried out to verify :

- completeness of plant according to relevant drawings;
- the equipment free of damages.
2) Operating Test/Commissioning
- following the manufacturer instruction, verify that equipment works properly.
TEST RESULTS
1) Visual Inspection : resume data in the table :

2) Operating Test :
2.1) Power Supply : _____ V

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ELE/TSS/AT 300 X 1 1999 153
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Equipment Description : TELEPHONE, INTERCOM, SOUND TEST SHEET NO. AT365X

REINFORCEMENT, RADIO SYSTEMS
sh. 2 of 2
2.2) Grounding
2.3) Proper operation of apparatus as listed
Pos Ambient Reference Type Visual Inspection Operating

.
Zone Drawing of Design Instal Status Test NOTE
Nr. Equipm. Qty. Qty.

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ELE/TSS/AT 300 X 1 1999 154
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COMMISSIONING
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Equipment Description : LIGHTING CIRCUITS TEST SHEET NO. AT367 X

sh. 1 of 2
Description :
Item :
SINGLE LINE : FCD :

2) Insulation Resistance Measurement
3) Operational Test
_______________________________________________________________________________
_
TEST PROCEDURE
This test covers all electrical tests and verifications foreseen by C.E.I. standards for lighting systems.
1) Visual Inspection/Pre-Commissioning
Visual Inspection shall include :
- a check for correct installation
- a check for nameplate data
- check number of self powered emergency lighting devices
2) Insulation resistance measurement (if required) Pre-Commissioning

Insulation resistance measurement is done applying 500 V D.C. for one minute to lighting
system circuits.
3) Operational test/Commissioning
Scope of operational test is to verify the satisfactory operation of circuits, design data,
balanced load and illumination level.
Sub administration panels are checked under separate forms where load balancing are
recorded.

Performed By :
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ELE/TSS/AT 300 X 1 1999 155
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Equipment Description : LIGHTING CIRCUITS TEST SHEET NO. AT367 X

sh. 2 of 2
TEST RESULT
Illumination level check
Shall be done at : ______ m height from ground
ZONE / AREA Quantity of self Measured lux Equipment

powered
Description Emerg. Light Minimum Maximum Average according to
drawings
NOTES :

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ELE/TSS/AT 300 X 1 1999 156
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Equipment Description : CLOCK SYSTEM TEST SHEET NO. AT368 X

sh. 1 of 2
Description :
Item :
SINGLE LINE : FCD :

2) Operating Test
_______________________________________________________________________________
_
TEST METHOD
1) Visual InspectionPre-Commissioning
- completeness of plant according to relevant drawings

- the equipment free of damages
2) Operating test/Commissioning
- following the manufacturer instruction, verify that equipment works properly.

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ELE/TSS/AT 300 X 1 1999 157
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Equipment Description : CLOCK SYSTEM TEST SHEET NO. AT368 X

sh. 2 of 2
TEST RESULTS
1) Visual Inspection : resume data in the table
2) Operating Test :
2.1) Power supply : _____ V
2.2) Master clock correct

. operation & impulses
. time deviation
2.3) Driven clocks synchronism
2.4) Proper operation of apparatus as listed
Pos. Ambient Reference Type of Quantity Operation

Zone Drawing Equipm. Design Instal checks Note
Nr. Nr. Nr.

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ELE/TSS/AT 300 X 1 1999 158
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COMMISSIONING
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Equipment Description : ELECTRICAL HEATER ELEMENT TEST SHEET NO. AT369 X

sh. 1 of 2
Description :
Item :
SINGLE LINE : FCD :

2) Operating Test
Note : Test Procedure from sheet 2
_______________________________________________________________________________
TEST RESULTS
1) Visual Inspection/Pre-Commissioning
1.1 Completeness of installation
1.2) Equipment free from damages
1.3) Data plate :

. maker : _________________________ ; type __________________________ ;
. supply : ______ V ; power : ______ __ W ; rated current : ________ A
2.1) Insulation _______________ Mohm
2.2) resistance _______________ ohm
at ambient temperature ________ 0 C
2.3) absorbed current _____________ A
2.4) thermostat (if applicable) :

. range ______________ 0 C
. setting ______________ 0 C

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ELE/TSS/AT 300 X 1 1999 159
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COMMISSIONING
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Equipment Description : ELECTRICAL HEATER ELEMENT TEST SHEET NO. AT369 X

sh. 2 of 2
TEST METHOD
1) Visual InspectionPre-Commissioning

- completeness of installation according to relevant drawings;
- the equipment free of damages
- check insulation (*)

- check continuity and resistance value at ambient temperature
- put heater into operation
- check the absorbed current and verify with plate power data
- check thermostat range & setting (if applicable)
(*) by applying 1000 V D.C. for 60 seconds between heating wire and metallic envelope.

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ELE/TSS/AT 300 X 1 1999 160
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Equipment Description : PROTECTION RELAY TEST SHEET NO. AT373 X

sh. 1 of 1
Description :
Item :
SINGLE LINE : FCD :
Test : Relay Verifications/Pre-Commissioning

_______________________________________________________________________________
Due to a great quantity of different kind of Protection Relays, checks shall be made
on the Manufacturer Test Log Sheet, according to Manufacturer Instruction.
The relays below listed have been checked as for attached Test Reports :
Pos. Relay Type Item Description Location Manufact. Test Report

N.

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ELE/TSS/AT 300 X 1 1999 161
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Equipment Description : LOGIC & A.C. CIRCUITS TEST SHEET NO. AT374 X
sh. 1 of 1
Description :
Item :
SINGLE LINE : FCD :
Test : Logic Diagram & A.C. circuits acceptance

_______________________________________________________________________________
SECTION OF PLANT :
Functional test shall be carried to prove the correct and satisfactory operation of plant systems
according to logic diagrams.
Protection & Measuring Circuits shall be primary injected to prove correct wiring connections and, for
differential & power circuits only, currents proper direction.
RESULTS
Plant operation with regard to interlocks, logical connections, controls, alarms and trip circuits as
well as voltage and current measuring and protection circuits has been tested according to :
- logic diagram : _______________________________________________
- schematic diagram : ___________________________________________
- three-wiring diagram : _________________________________________
- specification : ________________________________________________
- _________________________ : _________________________________

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ELE/TSS/AT 300 X 1 1999 162
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COMMISSIONING
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Equipment Description : DIFFERENTIAL PROTECTION C.T. TEST SHEET NO. AT375 X

CIRCUITS
sh. 1 of 2
Description :
Item :
SINGLE LINE : FCD :
Test : Secondary Currents Verification

_______________________________________________________________________________
- Primary injection current shall circulate in the busbar i.e. during “Generator short circuit test”
when at least 5 to 10 % of the Generator rated current is circulating.
- Short circuit shall be applied at agreed points, with the scope to verify each branch of the
differential protection with reference to the three line diagram.
- During the test, secondary currents shall be measured at Relay terminals (if possible) and
compared with primary current (through C.T. ratio) and special care shall be taken for the “spill
current” (secondary current as a difference between homonymous) at Relay terminal.
- Test results shall be filled in the attached table (pag. 2).

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Equipment Description : DIFFERENTIAL PROTECTION C.T. CIRCUITS TEST SHEET NO. AT375 X
sh. 2 of 2
TEST RESULTS Note : fill 1st field for 2 branch diff. prot.
1st-2nd field for 3 branch diff. prot.
1st-2nd-3rd field for 4 branch diff. prot.
Relay
Drawing
Phase r y b r y b r y b
Primary Current
(kA)
C. T. Block
1st T. I (___A)
C. T.Block Nr
F T. I (___ A)
i S
e p T.Block Nr
l i I (___ A)
d ll
C. T. Block Nr
2nd T. I (____ A)
C. T. Block Nr
F T. I (___ A)
i S
e p T.Block Nr
l i I (___ A)
d ll
C. T. Block Nr
3rd T. I (____ A)
C. T. Block Nr
F T. I (___ A)
i S
e p T.Block Nr
l i I (___ A)
d ll

Performed By :
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Electrical Test Sheet: Standard For Combined Cycle Power Plant

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Electrical Test Sheet: Standard For Combined Cycle Power Plant

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No: Revision: Date: Page:

Equipment Description : STATIC EXCITER TEST SHEET NO. AT351AX

SINGLE LINE : FCD :

Test : Pre-operational Checks

PRE-COMMISSIONING TEST METHOD

Test done according to the following documents :

Company Name Signature Date

Equipment Description : STATIC EXCITER TEST SHEET NO. AT351BX

SINGLE LINE : FCD :

Test : Insulation Resistance Measurement

- Insulation resistance : _______________________ Mohm

PRE- COMMISSIONING TEST PROCEDURE

- Auxiliary, Current transformers & Capacitors

- All regulation cards & indicating instruments

- In general all the devices which absorb reactive power

Note : Thyristor bridges must be checked and tested separately.

Company Name Signature Date

Equipment Description : STATIC EXCITER TEST SHEET NO. AT351CX

SINGLE LINE : FCD :

Test : Manual voltage regulation check

COMMISSIONING TEST PROCEDURE

Excitation voltage range shall be 0 + 110% Vn.

GENERATOR GENERATOR EXCITATION RHEOSTAT

Company Name Signature Date

Equipment Description : STATIC EXCITER TEST SHEET NO. AT351DX

SINGLE LINE : FCD :

Test : Static Characteristic

Note : This test applies to brushless exciter only.

COMMISSIONING TEST METHOD

Placing a resistive load at the outlet of the exciter it is possible to obtain :

Vin Bridge = ___________ V A.C.

- wave form as well impulse sequence checked ______________

Company Name Signature Date

Equipment Description : STATIC EXCITER TEST SHEET NO. AT351EX

SINGLE LINE : FCD :

Test : Automatic Voltage Regulation Check

COMMISSIONING TEST METHOD

GENERATOR GENERATOR EXCITATION RHEOSTAT

AVR setting : Vmin = ____ % = _____ kV

Generator rated voltage : VN = ____ kV

Company Name Signature Date

Equipment Description : STATIC EXCITER TEST SHEET NO. AT351FX

SINGLE LINE : FCD :

Test : Initial Response Test

COMMISIONING TEST METHOD

Record, at step of : _____ _____ _____ %;

generator voltage _____ _____ _____ kV;

excitation voltage/current _____ _____ _____ V/A;

initial sudden variation _____ _____ _____ %.

response time _____ _____ _____ sec.

Company Name Signature Date

Equipment Description : STATIC EXCITER TEST SHEET NO. AT351GX

SINGLE LINE : FCD :

Test : Operation limits under excitation and over excitation

COMMISSIONING TEST PROCEDURE

Company Name Signature Date

Equipment Description : STATIC EXCITER TEST SHEET NO. AT351HX

SINGLE LINE : FCD :

Test : Stability on load

COMMISSIONING TEST METHOD

The results is positive if the transient of generator damps-out within 1 to 2 sec.

VOLTAGE EXCIT. CURR. GEN. VOLTAGE (V) RESPONSE TIME

AVR setting : Vmin = % = _ kV

Record, at step of : ___ _ ___ %;

generator voltage ___ _ ___ kV;

excitation voltage/current ___ _ ___ V/A;

initial sudden variation ___ _ ___ %.

response time ___ _ ___ sec.

- Excitation Current _ A; - Excitation Voltage : _ V;

- Generator Voltage _ kV; - Power Factor : cosfi;

- Active Power : ___ MW; - Reactive Power : MVA.