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LASER SOLUTIONS
RELIABLE SOLUTIONS NOW AVAILABLE FOR THE MOST CHALLENGING
PALLETIZING ROBOTS SHEET WINDING PROCESS
Height detection feedback for robotic stacking Web guidance
Sensors are used to help palletizing robots with product stacking/placement by measuring the Interior sheets come in a variety of colors, materials, and even designs like mesh. Holes in the
distance to the floor or top of the stack. Varying colors or materials for the products being stacked mesh and the changing of the sheet's color or material cause conventional reflective sensors to
or the floor can affect conventional sensors causing incorrect readings and potentially damaging malfunction. The LR-T is not affected by any of these factors due to its innovative position based
products due to misplacement. The use of TOF (Time of Flight) Technology allows the LR-T to detection method and ability to increase its beam spot size to ignore holes.
stably detect the distance regardless of the surface finish.
Due to the complex shape of engine blocks and other metallic components in the automotive The detection of large parts in the welding process has always been a problem since sensors
industry, it was typically necessary to use contact sensors to detect if a hole was processed needed be placed far from the target to prevent damage from weld spatter. By utilizing
correctly. With the ability to stably detect holes over long distances, the LR-T can now be used TOF (Time of Flight) technology, the LR-T can stably detect targets at greater distances than
to decrease the amount of time necessary for inspection, and also be mounted in an unobtrusive conventional sensors.
location.
When using conventional level detection methods, the heat and vapor from the melted aluminum To improve the efficiency of the manufacturing cycle and prevent downtime, it is crucial to ensure
led to sensor damage and malfunctions. The ability to detect glossy metal levels from up to 5 m that the target has been successfully removed from the mold prior to the next cycle. With its ability
16.4' away, allows the LR-T to be placed far from the potentially damaging heat. The LR-T also to maintain fine detection over long distances, the LR-T works to stably detect the target from
offers an analog output for more precise level control. Also, the analog output helps you to have virtually anywhere within 5 m 16.4'.
different set points for more precise level control.
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APPLICATIONS IN THE AUTOMOTIVE INDUSTRY
TRANSFER PRESSES AUTOMATED SHUTTERS
Detection when the material runs out Forklift approach detection
Thrubeam type sensors needed to be mounted both above and below the press mold to detect When using conventional thrubeam type photoelectric sensors, it took time and effort to perform
material run out; however dirt and oil build up on the lenses quickly causes malfunctions. By wiring and alignment during installation. The LR-T reduces this time and effort by providing long
having both the detection capabilities of a thrubeam sensor and mouting flexibility of a reflective distance stable detection with minimal wiring and no alignment necessary.
sensor, LR-T is the best match for this application.
Tapping machines typically have to implement additional processes to check for tool breakage, When detecting upper, middle, and lower levels of sheet material with conventional thrubeam
because conventional sensors cannot stand up to the debris and cooling liquids near the type photoelectric sensors, time consuming job such as installation, wire routing , and optical-axis
tool. The long range capabilities of the LR-T allow it to be mounted far from the hazardous alignment are necessary. The range and analog output found in the LR-T easily eliminate the need
environment, and still stably monitor for tool breakage. to use multiple sensors, and also provide better tension control.
FORGING/BILLET HEATERS (INDUCTION HEATERS) SINTERING MACHINES AND LARGE FILLING MACHINES
Detection of red-hot metal after ejection from a heater Detecting material level in a hopper
The LR-T utilizes an innovative algorithm to neglect the effects of ambient, which enables it to Dusts and mists have always been a problem for level detection when using conventional
reliably detect targets that are glowing hot. In addition, 5 m 16.4' detecting distance allows the methods. Also, gaps between the materials sometimes led to incorrect measurements of the
sensor to be positioned far from the heated target. hopper level. The combination of TOF (Time of Flight) Technology and an adjustable beam spot
permit, the LR-T to stably and reliably detect the level of the material in the hopper.
EASY TO USE
FLEXIBLE MOUNTING AND SIMPLIFIED SETUP
UNMATCHED VERSATILITY
UTILIZE IN ANY APPLICATION
Light
Intensity White target
UNSTABLE
Detecting distance
Light
Intensity Vertical reflection
UNSTABLE
Detecting distance
Light
Intensity
Small signal
Detecting distance
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ADJUSTABLE BEAM SPOT LR-TB5000
LR-TB5000/2000 LR-TB5000
Pigtail type
Adjustable
angle bracket
Adjustable
bracket 2.0 m 5.0 m
This free angle fitting can be
6.6’ 16.4’
used to mount the sensor to a
standard M12 shaft.
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UNAFFECTED BY COLOR
DATUM DETECTION
RELIABLE DETECTION OF ANY TARGET PLACED OUTSIDE THE REFERENCE PLANE
IP67 SENSOR HEAD
CAN BE USED IN EVEN HARSH ENVIRONMENTS
20 mm 0.79"
(Detecting distance 200 to 2 GV-H1000
800 31.50" Amplifier display value 0
800 mm 7.87" to 31.50")
1000 mm 30 mm 1.81"
39.37" (Detecting distance 800 to 1 GV-H1000L
200 mm 7.87"
1,000 mm 31.50" to 39.37")
Dull black targets with Targets with graphics, text or *1. IEC class *2. Models ending in an "L" suffix feature a Class 1 laser.
complex shapes even high gloss
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QUICK AND EASY INSTALLATION
VISIBLE LASER BEAM SIMPLIFIES SENSOR ALIGNMENT AND SETUP
SAFE OPERATION
ALL MODELS CONFORM TO CLASS 1 LASER REQUIREMENTS
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LASER SENSOR SELECTION CHART
Series Name
Standard detectable
Type
Detecting distance
change in position
REFLECTIVE
CMOS
3 mm 0.12"
LR-Z
25 to 250 mm
0.98" to 9.84" (LR-ZB100)*2
REFLECTIVE
Light Intensity
—
0 to 1200 mm 0" to 47.24"
REFLECTIVE
RETRO-
Light Intensity
LV-N
—
0 to 35000 mm 0" to 1,377.95"
THRUBEAM
Light Intensity
—
0 to 2000 mm 0" to 78.74"
*1. This data is approximate, and was determined using the following conditions: Response time:100 ms,Target:White paper
*2. When using the LR-ZB250, The Detectable Change is 25 mm 0.98" (detecting distance:180 mm to 250 mm 7.09" to 9.84") and 9 mm 0.35" (detecting distance:35 mm to 180 mm 1.39" to 7.09")
*3. When using the GV-H130, The Detectable Change is 1 mm 0.04" (detecting distance: 55 mm to 130 mm 2.17" to 5.12") When using the GV-H450, The Detectable Change is 3 mm 0.12" (detecting distance: 55 mm to 450 mm 2.17" to 17.72")
IL Series IG Series
CMOS MULTI-FUNCTION ANALOG LASER SENSOR MULTI-PURPOSE CCD LASER MICROMETER
CALL T O C O N TA C T Y O U R L O C A L O F F I C E
TOLL
FREE
1-888-KEYENCE
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www.keyence.com SAFETY INFORMATION
Please read the instruction manual carefully in
order to safely operate any KEYENCE product.
The information in this publication is based on KEYENCE’s internal research/evaluation at the time of release and is subject to change without notice.
Copyright (c) 2014 KEYENCE CORPORATION. All rights reserved. LRTsolutionAuto-KA-AG-US 1114-2 611925 Printed in Japan
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