Degasser Manual DM 002 Rev3 VAK

PSI Vacuum Degasser Operation, Maintenance, & Technical Manual
Process Solutions International Rev 003 11/18/2014
7519 Prairie Oak Dr.

Houston TX, 77086
281-893-4774 office
281-893-1027 fax
www.psimax2000.com
Vacuum Degasser
(vAK 500, 1000, and 1200)
Operation, Maintenance, & Technical Manual
Document File: DM-002
Revision Date of
Number Revision Description of Revision Revision Author
DRAFT 01/30/14 Draft D. Vasquez
1 1/30/14 Approved Copy D. Vasquez
2 7/24/14 Added Warranty D. Vasquez
3 11/18/14 Added GA for vAK with Vic Replacement to suction D. Vasquez
Company Propriety and Confidential

Table of Contents
1.0 SAFETY
2.0 WARRANTY
3.0 LIFTING PROCEDURE
4.0 INSTALLATION PROCEDURE
5.0 OPERATION
6.0 ROUTINE MAINTENANCE
7.0 SHUT DOWN AND STORAGE

7.1 EMERGENCY SHUTDOWN
7.2 EXTENDED SHUTDOWN
7.3 STORAGE
8.0 TECHNICAL MANUAL CONTENTS
8.1 GENERAL DESCRIPTION
8.2 GENERAL ARRANGEMENT DRAWING
9.0 PARTS LIST
10.0 INSPECTION AND TESTS
11.0 CERTIFICATION(S)
12.0 ADDITIONAL DRAWINGS, DIAGRAMS, ETC.
13.0 CONTACT INFORMATION
CM-002 Company Propriety and Confidential

1.0 Safety
General safety rules and warnings
This manual contains important information concerning installation, operation, and proper
maintenance of the vAK500, vAk1000, and vAK1200 Degasser. To prevent injury to
personnel or equipment damage, this manual should be read by those responsible for the
installation and operation of the equipment. In addition, the safety precautions below
should be followed at all times.
TURN OFF. LOCK OUT and TAG OUT the electrical power supply to the unit before
working on the electrical system or electrical motors or starters.
1. Lift the Degasser only at lift points detailed in this manual and use properly rated slings
capable of handling the equipment weight. Look for a buildup of dried solids or stored
equipment in or on the equipment that may cause the lift load to exceed those listed in
this manual.
2. The structure on which the unit is to be installed must be capable of supporting the
operational (or wet) weight listed in this manual.
3. The unit should only be installed in an area where walkways, lighting, and handrails allow
safe access for periodic maintenance.
4. Never make weld repairs to the Degasser or attach external loads, like cuttings chutes, to
the vibrating or rotating components of the unit.
5. Never lay tools or equipment on the Degasser.
6. Falling objects discharged from the Degasser can cause injury to persons working on or
near the unit.
7. Inspect the unit regularly, and replace any damaged or worn component. Use only parts
supplied by the original equipment manufacturer.

2.0 Warranty
Warranty Terms and Conditions
® ® ®
The MAX2000 , MAKDADDY , and Vak name are registered trade names of Kelbro, Inc dba
Process Solutions International (PSI). Their use is reserved by Kelbro, Inc. dba Process Solutions
International (PSI) and applicable laws. It shall not be used without permission and written
authorization from Kelbro, Inc. dba Process Solutions International (PSI).
Terms of Sale
Any terms and conditions contained in any purchase order or other form of communication from PSI’s
customers, which are additional to or different from these terms and conditions, shall be deemed
rejected by PSI unless expressly accepted in writing by PSI. In general, no modification, amendment,
waiver or other change of any of these terms and conditions or attachments hereto, or of any of PSI’s
right or remedies thereunder, shall be binding on PSI unless expressly accepted in writing by PSI’s
authorized officers. No course of dealing, usage of trade or course of performance shall be relevant
to explain or supplement any of these terms and conditions. If any document issued by any party
hereto is sent by facsimile or another form of electronic document transmission, the parties hereto
agree that (a) the copy of any such document printed on the facsimile machine or printer of the
recipient thereof is a counterpart original copy thereof and is an “writing”, (b) an electronically stored
and reproduced copy of any such document shall be deemed to be legally sufficient evidence of the
terms of such document for all purposes.
Delivery; Risk of Loss

All sales are F.O.B. PSI’s plant or other point of shipment designated by PSI. Shipping dates are
estimates only which are not guaranteed and are based upon prompt receipt from Buyer of all
necessary shipping and other information. PSI reserves the right to make delivery in installments, all
installments to be separately invoice and paid for by Buyer when due per invoice, without regard to
subsequent deliveries. Delivery of equipment to a commercial carrier at PSI’s plant or other loading
pint shall constitute delivery to Buyer, and any risk of loss and further cost and responsibility thereafter
for claims, delivery, loss or damage, including, if applicable, placement and storage, shall be borne by
Buyer.
When equipment is delivered by PSI’s truck, unloading at Buyer’s dock shall constitute delivery to
Buyer. Claims for shortages or other errors in delivery must be made in writing to PSI within ten (10)
days after receipt of shipment and failure to give such notice shall constitute unqualified acceptance
and a waiver of all such claims by Buyer. Claims for loss or damage to equipment in transit by
common carrier must be made to the carrier and not to PSI. Freight and handling charges by PSI
may not reflect actual freight charges prepaid to the carrier by PSI due to incentive discounts earned
by PSI based upon PSI’s aggregate volume of freight tendered to a carrier or when a carrier must be
used which charges a rate which is different than the rate upon which PSI’s freight and handling
charges were based. When shipments are delivered in PSI’s private trucks, Buyer will be charged an
amount approximating the prevailing common carrier rate.
Excusable Delays; Force Majeure

PSI shall not be liable for any ordinary, incidental, or consequential loss or damage as a result of PSI’s
delay in or failure of delivery or installation due to (i) any cause beyond PSI’s reasonable control, (ii)
an act of God, act of the Buyer, embargo or other government act, authority, regulation or request,
fire, theft, accident, strike, slowdown, or other labor disturbance, war, riot, delay in transportation, or
(iii) inability to obtain necessary labor, material, components, or facilities.
Should any of the aforementioned events of force majeure occur, PSI, at its option, may cancel
Buyer’s order with respect to any undelivered equipment or extend the delivery date for a period equal
to the time lost because of delay. Notice of such election shall be given promptly to Buyer. In the
event PSI elects to so cancel the order, PSI shall be released of and from all liability for failure to
deliver the equipment, including, but not limited to, any and all claims on behalf of Buyer for lost
profits, or any other claim of any nature which Buyer might have.
If shipping or progress of the work is delayed or interrupted by Buyer, directly or indirectly, Buyer shall
pay PSI for all additional charges resulting therefrom.

Storage
If the equipment is not shipped within fourteen (14) days after notification has been made to Buyer
that it is ready for shipping, for any reason beyond PSI’s control, including Buyer’s failure to give
shipping instructions, PSI may store the equipment at Buyer’s risk and expense in a warehouse or on
PSI’s premises, and Buyer shall pay all handling, transportation and storage costs at the prevailing
commercial rates promptly following PSI’s submission of invoices for such costs.
Warranty Period
PSI warrants the products manufactured under the Kelbro register trade name mentioned above to be
free from defects in materials and workmanship and to conform to PSI written specifications for a
period of 12 months from the date of manufacture.
Warranty Remedies
If, prior to expiration of the foregoing applicable warranty period, any of such products shall be proved
to PSI’s satisfaction to be defective or nonconforming, PSI will repair or replace such defective
equipment or components thereof, F.O.B. PSI’s plant or other destination designated by PSI, or will
refund or provide Buyer with a credit in the amount of the purchase price paid therefore by Buyer, at
PSI’s sole option. Buyer’s exclusive remedy and PSI’s sole obligation under this warranty shall be
limited to such repair or replacement, F.O.B. PSI’s plant or other destination designated by PSI, or
refund or credit by PSI, and shall be conditioned upon PSI’s receiving written notice of any defect
within a reasonable period of time (but in no event more than thirty (30) days) after it was discovered
or by reasonable care should have been discovered. In no event shall PSI’s liability for such defective
or nonconforming products exceed the purchase price paid by Buyer therefore.
Exclusions
This warranty does not (i) cover shipping expenses to and from PSI factory or other destination
designated by PSI for repair or replacement of defective equipment or any tax, duty, custom,
inspection or testing fee, or any other charge of any nature related thereto, nor does it cover the cost
of disassembling or removing defective equipment or reassembling, reinstalling, or testing repaired or
replaced equipment or finishing the reinstallation thereof, (ii) apply and shall be void with respect to
equipment operated in excess of rated capacity or otherwise not in accordance with installation,
maintenance, or operating instructions or requirements, to equipment repaired or altered by others
than PSI or PSI’s authorized service agencies, or to equipment which was subjected to abuse,
negligence, misuse, misapplication accident, damages by circumstances beyond PSI’s control, to
improper installation (if by others than PSI), operation, maintenance or storage, or to other than
normal use or service, and (iii) apply to equipment or components not manufactured by or for PSI.
With respect to equipment or components not manufactured by PSI, PSI’s warranty obligations shall
in all respects conform and be limited to the warranty actually extended to PSI by its suppliers, but in
no event shall PSI’s obligation be greater than those provided under PSI’s warranty set forth in this
section.
The fore going warranties are in lieu of all other express and implied warranties (except title0,
including, without limitation, the implied warranties of merchantability and fitness for a particular
purpose. No employee, representative, or agent of PSI other than an officer of PSI is authorized to
alter or modify any provision of this section or to make any guarantee, warranty, or representation,
express or implied, orally or in writing, which is contrary to the foregoing.
Any description of the equipment, whether in writing or made orally by PSI or PSI’s agents,
specifications, samples, models, bulletins, drawings, diagrams, engineering sheets or similar material
used in connection with Buyer’s order are for the sole purpose of identifying the equipment and shall
not be construed as an express warranty. Any suggestions by PSI or PSI’s agents regarding use,
application or suitability of the equipment shall not be construed as an express warranty unless
confirmed to be such in writing by PSI’s authorized officer.
Consequential Damage Disclaimer

PSI’s liability with respect to equipment proved to its satisfaction to be defective within the warranty
period shall be limited to repair, replacement or refund as provided hereof, and in no event shall PSI’s
liability exceed the purchase price of the equipment involved. Kelbro shall not be subject to any other
obligations or liabilities, whether arising out of breach of contract, warranty, tort (including negligence)
or other theories of law, with respect to equipment sold or services rendered by PSI, or any
undertakings, act or omissions relating thereto. Without limiting the generality of the foregoing, PSI
specifically disclaims any liability for property or personal injury damages, penalties, special or punitive
damages, damages for lost profits or revenues, loss of use of equipment or any associated
equipment, cost of capital, cost of substitute products, facilities or services, downtime, shutdown, or
slowdown costs, or for any other types of economic loss, and for claims of Buyer’s customer for any
such damages.
PSI shall not be liable for and disclaims all consequential, incidental and contingent damages
whatsoever. Even if the repair or replacement remedy shall be deemed to have failed of its essential
purpose under section 2-719 of the uniform commercial code, PSI shall have no liability to Buyer for
consequential damages, such as lost profits, lost revenue, damage to other equipment or liability or
injury to a third party.
Indemnification by Buyer
Buyer shall indemnify, hold harmless, and defend PSI and PSI’s employees and agents from and
against any and all damages, liability, claims, losses and expenses (including reasonable attorneys’
fees, court costs, and out-of-pocket expenses) arising out of or resulting in any way from claims by
customers of Buyer or third parties against PSI alleging a breach of contract or warranty by PSI to the
extent that such damages, liability claims, losses and expenses which may be payable by PSI to
Buyer pursuant to the and as limited by PSI’s warranty and damage obligations as contained hereof
so as to effectively limit Kelbro’s obligations to customers of Buyer or third parties to those set forth.
Return of Equipment
No equipment or part shall be returned to Kelbro without written authorization and shipping
instructions first having been obtained from PSI under the company’s Return Policy.
Return Policy:
 Client/Customer requests an RMA from Sales Department
 Sales shall issue an RMA with an assigned number along with the Product Warranty
information and a quote for replacement cost.
 Client/Customer issues a Purchase Order to PSI (pending evaluation), with the RMA properly
filled in.
 Product is returned back to PSI at Client/Customers expense with all RMA documents for
reference. If the product is warrantied, then the freight cost will be credited back.
 An evaluation will be conducted to determine warranty status.
 If product is not returned within 30 days of issued RMA, then an invoice will be issued
regardless of warranty status.
 A copy of the evaluation is available upon request.

3.0 Lifting Procedure
Certified drawings provided with the equipment will take precedence over any
information in this manual.
Lift the degasser only at lift points only. Use properly rated slings capable of handling the weight
of the equipment. Look for a buildup of dried solids or unsecured equipment on the unit that
may fall during the lift or cause the lift load to exceed those listed in this manual. Use spreaders
to avoid damage to the unit. Lift the unit where indicated and placed in position on the support
structure
DO NOT ATTEMPT TO LIFT THE

WHOLE DEGASSER FROM HERE.
THIS IS ONLY TO LIFT THE LID.
THERE ARE 4 LIFT POINTS

4.0 Installation Procedure
The vAK Degassers are not shipped with both suction and discharge piping. If ordered, remove
any coverings from the suction and discharge ports. Remove all tape and strapping to prepare
the equipment for inspection.
The vAK Degassers should be inspected for shipping damage. Manipulate all controls and
moving parts to determine that they are mechanically operable. If inspection reveals that the
equipment has been damaged in shipment, a report should be filed promptly with the
transporting company involved.
FAILURE TO PROPERLY INSTALL, OPERATE AND MAINTAIN DEGASSERS AND/OR

COMPONENTS CAN CAUSE SEVERE INJURY.
Location
The vAK Degasser should be installed on or near the mud pit with the bottom of the skid not to
exceed 3 feet above the normal operating mud level. Rig design and mud tank design will
dictate the placement of the vAK.
Foundation/Substructure Requirements
The mud tank or support structure on which the degasser is to be installed must be capable
of supporting the maximum wet weight listed in this manual.
Flow Connections
Suction and discharge pipe should be kept as short as possible. For best results, the bottom of
the inlet pipe should be at least six (6) inches above the tank floor and roughly three (3) feet
below mud level. The discharge pipe should extend below the operating mud level. A weir is
normally used to permit overflow between suction and discharge pits. A vent line from the
vacuum pump outlet manifold to a safe area should be installed and connected to the flare
stack with proper back flow prevention.
Electrical Installation
1. A qualified electrician should make all electric connections to the unit. Check motor rotation.
2. Underwriters’ Laboratories, Inc. has approved the electric motor for Class 1, Group D
hazardous locations. It is strongly recommended that the user refers to the National Electric
Code (NEC), Article 501, on Class 1 locations or other codes as applicable so as to select
proper electrical equipment for connection of the motor.
3. The service line should be equipped with a disconnecting devise having sufficient interrupting
capacity to clear the maximum fault current capability of the immediate power supply system, in
the event of a short circuit not cleared by the branch circuit over current devices provided in the
motor starters.
4. Make sure unit is grounded.
CAUTION: USER MUST PROVIDE A DISCONNECTION DEVICE BREAKER IN

ACCORDANCE WITH LOCAL ELECTRICAL CODES.
5. Turn on power momentarily and check for correct rotation. If it is not correct, the qualified
licensed electrician should shut off the power at the breaker and lock it out. Then disconnect
and interchange any two of the three wires of the power cord where the connection is made.

5.0 Operation
Before proceeding, check all fasteners to make sure that they are tight and that all parts
are secure prior to continuing. Under no circumstances shall the degasser be operated
without an installed belt drive guard.
For maintenance repair, or cleaning, follow approved positive electrical “lock out and tag”
procedures.
All wire connections must be secure, protected, and covered.
Prior to starting, a visual inspection should be made of the unit. If the unit has to be moved or
has not run for an extended time then a more thorough inspection process would be warranted
to determine that dried solids have not accumulated within the vessel.
Start Up
1. After installing and thoroughly inspecting the unit make sure that no foreign objects are laying
on the degasser.
2. Drain overflow tank.
3. Check the oil in the vacuum pump and change if dirty or contaminated with water. Change
the oil at least once each month. Use SAE30 or 40 oil, non-detergent.
4. Check the belts.
5. Open the 1” valve in the vertical vacuum line between the float operated control valve and the
vacuum pump.
6. Adjust the butterfly valve on the suction line.
7. Start the motor on the vacuum pump.
8. Open the jet nozzle valve.
9. Open the valve in the mud line to the discharge jet nozzle.
While running
1. Check for proper rotation. It should be turning clockwise. Turn unit on and off, and look at
which way the motor is rotating.
2. Make sure that there are no excessive or unusual vibration or noises originating in the unit.

6.0 Routine Maintenance
Use proper lock-out/tag-out precautions when performing maintenance and/or

when necessary.
Lubrication
Check the crankcase oil level of the vacuum pump daily and add oil as needed to overflow
point. Drain and replace oil at least once each month, for best performance. Replace with
SAE30W - 40W non-detergent oil.
V-Belt
The vacuum pump V-Belt may need to be tightened periodically.
Float and Three Way Valve
The float and three way valve must be regularly checked to be sure that there is free
movement and that the valve is still operational.

Trouble shooting
Problem Solution
CAUSE: Insufficient jet nozzle pressure.
SOLUTION: Increase the mud flow to jet nozzle.
CAUSE: Jet nozzle partially plugged.

SOLUTION: Remove and clean jet nozzle.
LOW FLOW
CAUSE: Mud suction covered by sand or plugged.
SOLUTION: Remove sand or plugging.
CAUSE: Butterfly valve partially closed.

SOLUTION: Open butterfly valve.
CAUSE: Leak in pump packing.
SOLUTION: Check leaks; repack if required.
CAUSE: Leak in discharge line between degasser and jet nozzle.

AIR IN MUD SOLUTION: Tighten fittings on discharge piping.
CAUSE: Suction line picking up air because insufficient mud level.

SOLUTION: Lower suction pipe or throttle back on damper valve to
decrease flow through unit.
CAUSE: The vacuum pump uses or discharges oil.
SOLUTION: Piston rings are excessively worn or defective. Replace
piston rings.
CAUSE: Knocking in vacuum pump by worn or damaged crankpin

bearings.
SOLUTION: Check bearings and replace if necessary.
VACCUM PUMP
CAUSE: Crankshaft is broken or cracked.
SOLUTION: Check and repair as necessary.
CAUSE: Connecting rods broken or loose.

CAUSE: Piston pins loose or missing.

CAUSE: Excessive motor noise or overheating. Motor bearings worn.
MOTOR
7.0 Shut down and Storage
7.1 Emergency Shutdown

An emergency shutdown may be necessary to clear obstructions or to replace damaged or
worn components.
1. LOCKOUT/TAGOUT ALL POWER.

2. Remove all obstructions and product from the degasser.
3. Inspect all components for damage or wear. Check degasser components in
accordance with the Maintenance Section of this document.
4. Replace all damaged or worn components.
5. Turn drive unit by hand to check for alignment and obstructions.
6. Restart the degasser in accordance with the Operation Section of this document.

7.2 Extended Shutdown

An extended shutdown may be necessary if the degasser is not in operation for a long period of
time.
1. LOCKOUT/TAGOUT ALL POWER.

2. Remove all obstructions and product from the degasser.
3. Inspect all components for damage or wear. Check degasser components in
accordance with the Maintenance Section of this document.
4. Replace all damaged or worn components.
5. Coat all exposed metal surfaces with rust preventative.
7. Rotate shaft by hand every week.
8. Place moisture soaking packs in motor junction box and in starter to prevent damage
to wiring.
NOTE: When operation is to resume, restart degasser in accordance with the Operation
Section of this document.
7.3 Storage
Follow these instructions if the degasser is to be shutdown longer than 6 months.
1. Protect the degasser from weather, moisture and extreme temperatures. DO NOT
use coverings that promote condensation.
2. Coat all exposed metal surfaces with rust preventative.
3. Rotate the shaft by hand every week. The shafts may sag and permanently deform if
not rotated.
4. Clean the degasser using a low pressure water source.
NOTE: When operation is to resume, restart the degasser in accordance with the Operation
Section of this document

8.0 Technical Manual Contents
8.1 General Description
The vAK500, vAK1000, and vAK1200 take advantage of “thin strata” principle. The degassing
vessel forces drill mud to flow over four internal baffle plates (vAk500) or seven internal
baffle plates (vAK1000 and vAK 1200) with a large surface area so that a thin layer of mud is
exposed to the vacuum within the vessel. The thin layer of mud shortens the distance that
the gas must migrate through to escape or “break out” of the mud. Mud exits the vessel
under the action of the venturi and is returned to the mud system.
The operation of the degasser consists of three separate functions, mud circulation, vacuum
creation, and gas removal. A venturi nozzle or jet nozzle located in the discharge piping
creates vacuum within the vessel and circulates mud by drawing gas-entrained mud into the
vessel. The jet nozzle can be plumbed to either the high or low pressure mud system.
A float within the vessel controls a valve, which opens the tank to atmosphere, stopping the
inlet flow of mud when the mud level gets too high. As the level drops the valve closes,
vacuum is restored and the mud resumes flowing through the vessel.
The vacuum pump runs continuously to evacuate gas from the vessel. The discharge gas is
plumbed to the rig’s flare or environmental control system.
There are two means of degassing mud, vacuum or atmospheric. Tests indicate that vacuum
degassing provides superior performance when drilling with weighted muds or when an un-
weighted mud’s yield point is greater than 10.
The Process Solutions vAK series is a compact design that minimizes deck space. This
makes the vAK Degasser an effective means of removing entrained gas from the mud prior to
re-circulation down hole.
Typically, the vAK series is installed downstream of the sand trap ensuring that gas is
removed from the mud prior to circulating through the mud system pumps or other solids
control equipment.

8.2 General Arrangement Drawing

9.0 Parts List

Item vAK500 PART vAK1000/ PART

Number Description QTY NUMBER 1200 QTY NUMBER
1 FLOAT SHAFT ASSEMBLY 1 N/A 1 N/A
2 CONDENSER TANK 1 42/AK1204070 1 42/AK1204070
3 BASE & VESSEL WELDMENT 1 42/AK1204031 1 42/AK1204031
4 VACUUM PUMP & MOTOR ASSY 1 42/D255 1 42/D255
5 HEATER 3 B-22 3 B-049
6 STARTER 1 - 1 -
7 AIR FILTER 1 42/AK1204035 1 42/AK1204035
8 ELEMENT AIR FILTER REF N/A REF N/A
9 BELT GUARD 1 42/AK1204027 1 42/AK1204027
10 3 WAY VALVE 1 42/AK1204018 1 42/AK1204018
11 1” TEE 1 42/AK1204015 1 42/AK1204015
12 1” x 9” NIPPLE 1 42/AK1204016 1 42/AK1204016
13 45 DEGREE-1” ELBOW 1 42/AK1204017 1 42/AK1204017
14 NIPPLE 1” x 31.5” PIPE 1 42/AK1204014 1 42/AK1204014
15 1” STREET L 1 42/AK1204028 1 42/AK1204028
16 DISCHARGE ASSEMBLY PIPING 1 42/AK504505 1 42/AK1000DP
17 ARMORED CABLE 4’ 10-4GEXOL050 4’ 10-4GEXOL050
18 ¾ NPT X/P SEAL 1 753A-3/4 1 753A-3/4
19 - - N/A - N/A
20 - - N/A - N/A
21 SCREW DRIVE #7 8 N/A 8 N/A
22 NIPPLE KC 1” NPT 1” HOSE 6 42/AK1204066 6 42/AK1204066
23 HOSE CLAMP 1 42/AK1204045 1 42/AK1204045
24 1” x 18” HOSE 3 42/AK1204043 3 42/AK1204043
25 TANK LID GASKET 1 42/AK1204502 1 42/AK1204036
26 VACUUM ½” NPT BOTTOM GUAGE 1 42/AK1204030 1 42/AK1204030
27 -- - - - -
28 6” 150# GASKET 6 42/AK1204073 6 42/AK1204073
29 6” 150# BLANK FLANGE 2 42/AK1204065 2 42/AK1204065
30 SCREW- HEX CAP ¾ -10 x 3 16 N/A 16 N/A
31 ¾-10 HEX NUT 16 N/A 16 N/A
32 ¾ LOCK WASHER 16 N/A 16 N/A
33 JET x 1-1/2” NIPPLE 1 52/AK1204057 1 52/AK1204057
34 6” NPT FULL COUPLING 1 1
35 ½” x 2 ½” BOLT 24 N/A 24 N/A
36 ½” NYLOCK NOT 24 N/A 24 N/A
37 ½” FLAT WASHER 24 N/A 24 N/A
38 G x G 6” - 42/AK1204063 - 42/AK1204063
41 HEX SCREW 5/8- 11 x 2 8 N/A 8 N/A
42 5/8” LOCK WASHER 8 N/A 8 N/A
43 5/8-11 HEX NUT 8 N/A 8 N/A
44 1” UNION 1 N/A 1 N/A
45 3/8-16 HEX NUT 8 N/A 8 N/A
46 3/8-16 x 34 SCREW 8 N/A 8 N/A
47 3/8 FLAT WASHER 8 N/A 8 N/A
48 FIBERGLASS LEAF (INSIDE TANK) 4 42/AK1204503 7 42/AK1204071

Float Shaft Assembly

1 FLOAT SUPPORT PLATE 1 52/AK1204001 1 52/AK1204001
2 FLOAT SHAFT SUPPORT PIPE 1 52/AK1204002 1 52/AK1204002
3 FLOAT SHAFT 1 52/AK1204003 1 52/AK1204003
4 FLOAT SHAFT HOUSING W/ BUSHING 1 52/AK1204004 1 52/AK1204004
5 ½” FLAT WASHER 1 N/A 1 N/A
6 FLOAT SHAFT SEAL 2 52/AK1204005 2 52/AK1204005
7 FLOAT BALL 2 52/AK1204072 2 52/AK1204006
8 FLOAT SHAFT BUSHING 1 52/AK1204068 1 52/AK1204068
9 5/8”-11 x1 ½” FLOAT BALL STUD 1 52/AK1204007 1 52/AK1204007
10 FLOAT SHAFT PIN 2 52/AK1204008 2 52/AK1204008
11 SUPPORT PLATE GASKET 1 52/AK1204009 1 52/AK1204009
12 ½”-13 x 1 ½” HEX SCREW 8 N/A 8 N/A
13 ½” -13 HEX NUT 8 N/A 8 N/A
14 LOCK WASHER 8 N/A 8 N/A

Pump Vac., Condenser Tank & Motor Assembly

1 BASE EQUIP 1 N/A 1 N/A
2 MOTOR 1 SEE MOTOR TAG 1 SEE MOTOR TAG
3 VACUUM PUMP FITS 1 42/D255 1 42/D255
4 CONDENSER TANK ASSY 1 42/AK1204070 1 42/AK1204070
5 BELT GUARD 1 42/AK1204027 1 42/AK1204027
6 MOTOR SLIDE BASE 1 42/AK1204060 1 42/AK1204060
7 AX-78 BELT 3 42/AX78BELT SET 3 42/AX78BELTSET
8 ¾” GATE VALVE 1 42/AK1204055 1 42/AK1204055
9
10
11
12 QD BUSHING 1 118SD 1 118SD
13 SHEAVE 1 42/AK1204024 1 42/AK1204024
14 1” NPT x 1” HOSE NIPPLES 6 42/AK1204066 6 42/AK1204066
15 1- ½” TEE W/1” BRANCH 1 42/AK1204051 1 42/AK1204051
16 ¾” x 3” SCH 40 PIPE NIPPLE 1 42/AK1204053 1 42/AK1204053
17 ½ - 13 HEX NUT 18 N/A 18 N/A
18 ½-13 x 2 ½ HHC G5 SCREW 18 N/A 18 N/A
19 ½ LOCK WASHER 18 N/A 18 N/A
20 5/8-11 HEX NUT 4 N/A 4 N/A
21 5/8-11 x1 ½” HHC G5 SCREW 4 N/A 4 N/A
22 5/8 LOCK WASHER 4 N/A 4 N/A

Condensate Tank

1 TANK, CONDENSATE 1 42/AK1204070 1 42/AK1204070
2 SEAT, BUMP VALVE 1 42/AK1204067 1 42/AK1204067
3 COLLAR BUMP VALVE 1 42/AK1204075 1 42/AK1204075
4 GUIDE BUSHING 1 42/AK1204088 1 42/AK1204088
5 ROD GUIDE 1 42/AK1204077 1 42/AK1204077
6 BUMP VALVE ROD 1 42/AK1204075 1 42/AK1204075
7 3/8-24 UNF NYLOCK SST NUT 1 N/A 1 N/A
8 FLOAT BALL 1 42/AK1204072 1 42/AK1204006
9 10-24 SST HEX NUT 1 N/A 1 N/A
10 1.06 ID x 1.31 OD O-RING 1 42/AK1204034 1 42/AK1204034
11 1” x 4” LG SCH40 PIPE NIPPLE 1 42/AK1204081 1 42/AK1204081
12 BALL VALVE 1 42/AK1204059 1 42/AK1204059
13 #10 SST FLAT WASHER 1 N/A 1 N/A
14 8” W/SEAL VICT. CLAMP 1 42/AK1204066 1 42/AK1204066
15 1” NPT STREET ELBOW 1 42/AK1204028 1 42/AK1204028
16 3” NPT SQ HEAD PLUG 1 42/AK1204084 1 42/AK1204084
17 1” NPT SQ HD PLUG 1 42/AK1204085 1 42/AK1204085

GA for Flange to the Suction
One Year Recommended Spare Parts List

1 B11.5 HEATER 1 B22 1 B49
2 AIR FILTER 1 42/AK1204035 1 42/AK1204035
3 3- WAY VALVE 1 42/AK1204018 1 42/AK1204018
4 VACUUM OIL PUMP 1 42/AK1204086 1 42/AK1204086
5 FLOAT SHAFT SEAL 2 42/AK1204005 2 42/AK1204005
6 AX78 BELTS 6 42/AX78 BELTSET 6 42/AX78BELT SET
7 6” BLIND FLANGE GASKET 2 42/AK1204074 2 42/AK1204074
8 MANWAY GASKET 2 42/AK1204041 2 42/AK1204041
9 30” Hg VACUUM GAUGE 2 42/AK1204030 2 42/AK1204030
10 1” HOSE CLAMP 4 42/AK1204045 4 42/AK1204045
11 1” x 18” VACUUM HOSE 4 42/AK1204043 4 42/AK1204043
12 CERAMIC JET NOZZLE 1 42/9620258 1 42/9620258
13 CERAMIC JET NOZZLE HOLDER 1 42/9620257 1 42/9620257
14 4x2 JET NOZZLE RED. SWEDGE 1 42/SWCR4X2 1 42/SWCR4X2
15 MOTOR 1 CHECK MTR TAG 1 CHECK MTR TAG
16 LID GASKET 2 42/AK1204502 2 42/AK1204036
17 SUPPORT PLATE GASKET 2 42/AK1204009 2 42/AK1204009

10.0 Inspection and Tests

SEE ATTACHED (if applicable)
11.0 Certification(s)
12.0 Additional drawings, diagrams, etc.

13.0 Contact Information

Replacement parts for PSI SUPPLIED equipment can be ordered from Process
Solutions International or any of their agents, worldwide. Please include the model number
if possible.
To order parts or to receive technical support via telephone, contact Process

Solutions International using the information listed below.
Process Solutions International

A Division of Kelbro, Inc.
7519 Prairie Oak Drive
Houston, TX 77086
(281) 893-4774; FAX (281) 893-1027

Degasser Manual DM 002 Rev3 VAK

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PSI Vacuum Degasser Operation, Maintenance, & Technical Manual

Process Solutions International Rev 003 11/18/2014

7519 Prairie Oak Dr.

Company Propriety and Confidential

3.0 LIFTING PROCEDURE

4.0 INSTALLATION PROCEDURE

6.0 ROUTINE MAINTENANCE

7.0 SHUT DOWN AND STORAGE

10.0 INSPECTION AND TESTS

12.0 ADDITIONAL DRAWINGS, DIAGRAMS, ETC.

13.0 CONTACT INFORMATION

CM-002 Company Propriety and Confidential

5. Never lay tools or equipment on the Degasser.

CM-002 Company Propriety and Confidential

Delivery; Risk of Loss

Excusable Delays; Force Majeure

CM-002 Company Propriety and Confidential

Consequential Damage Disclaimer

CM-002 Company Propriety and Confidential

CM-002 Company Propriety and Confidential

3.0 Lifting Procedure

DO NOT ATTEMPT TO LIFT THE

THERE ARE 4 LIFT POINTS

CM-002 Company Propriety and Confidential

4.0 Installation Procedure

FAILURE TO PROPERLY INSTALL, OPERATE AND MAINTAIN DEGASSERS AND/OR

4. Make sure unit is grounded.

CAUTION: USER MUST PROVIDE A DISCONNECTION DEVICE BREAKER IN

CM-002 Company Propriety and Confidential

All wire connections must be secure, protected, and covered.

2. Drain overflow tank.

4. Check the belts.

6. Adjust the butterfly valve on the suction line.

7. Start the motor on the vacuum pump.

8. Open the jet nozzle valve.

CM-002 Company Propriety and Confidential

6.0 Routine Maintenance

Use proper lock-out/tag-out precautions when performing maintenance and/or

The vacuum pump V-Belt may need to be tightened periodically.

Float and Three Way Valve

CM-002 Company Propriety and Confidential

CAUSE: Jet nozzle partially plugged.

CAUSE: Butterfly valve partially closed.

CAUSE: Leak in discharge line between degasser and jet nozzle.

CAUSE: Suction line picking up air because insufficient mud level.

CAUSE: Knocking in vacuum pump by worn or damaged crankpin

CAUSE: Connecting rods broken or loose.

CAUSE: Piston pins loose or missing.

7.0 Shut down and Storage

7.1 Emergency Shutdown

1. LOCKOUT/TAGOUT ALL POWER.

CM-002 Company Propriety and Confidential

7.2 Extended Shutdown

1. LOCKOUT/TAGOUT ALL POWER.

CM-002 Company Propriety and Confidential

8.0 Technical Manual Contents

8.1 General Description

CM-002 Company Propriety and Confidential

8.2 General Arrangement Drawing

CM-002 Company Propriety and Confidential

9.0 Parts List

CM-002 Company Propriety and Confidential

Item vAK500 PART vAK1000/ PART

CM-002 Company Propriety and Confidential