Vanne Definox DCX3

MAINTENANCE NOTICE
DCX3 & 4 MANUAL COMPRESSION VALVE
www.definox.com
NM-066 index 10 Page 1/26 August 2016

MAINTENANCE NOTICE
UPDATE MANAGEMENT
1 CHANGE MANAGEMENT 3
2 SAFETY 4
2.1 IMPORTANT INFORMATION 4
2.2 GENERAL INFORMATION 4
3 INTRODUCTION 5
3.1 DISASSEMBLING THE VALVE (Extracting the actuator and Plug assembly from the body of the valve) 5
3.2 DISASSEMBLING THE ACTUATOR (Changing the internal seals) 5
4 DISASSEMBLING THE VALVE 6

4.1 DISASSEMBLING THE DCX3 VALVE CLAMP COLLAR 6
4.2 DISASSEMBLING THE DCX4 VALVE CLAMP COLLAR 7
4.3 DCX3 SHUT-OFF UNIT AND MANUAL ACTUATOR 8
4.4 DCX4 SHUT-OFF UNIT AND MANUAL ACTUATOR 9
5 CHANGING THE SEALS AND REFITTING 10

5.1 INTRODUCTION 10
5.2 REFITTING THE DCX3 OR 4 VALVE 10
5.3 REPLACING PFA SEALS 11
6 PARTS 12
6.1 DCX3 MANUAL STANDARD PFA VALVE 12
6.2 DCX4 MANUAL STANDARD PFA VALVE 13
6.3 DCX3 MANUAL VALVE WITH ELASTOMER SEAL 14
6.4 DCX4 MANUAL VALVE WITH ELASTOMER SEAL 15
6.5 DCX3 MANUAL VALVE WITH METAL/METAL SEAL 16
6.6 LIST OF SPACE PARTS FOR MANUAL DCX3/4 DN 25 A 51 17
6.7 LIST OF SPACE PARTS FOR MANUAL DCX3/4 DN 63 A 104 18
6.8 LIST OF REFERENCES OF SEAL KITS FOR DCX3/4 MANUAL VALVES 19
6.9 DETAILS OF SEAL SETS FOR DCX3/4 MANUAL VALVES 20

MAINTENANCE NOTICE
1 CHANGE MANAGEMENT
CHANGES INDEX DATE PAGES INITIALS
New edition 1 September 99 / R. GABORIT

Layout modification of the spare parts 2 May 2000 13/14 R. GABORIT
Modification of the part number 24 3 November 2000 13/14 R. GABORIT
Modif. of the plug ref. for DCX4 DN3’’ 7005609 was 7007609 4 June 2001 14 R. GABORIT
Add comment re/re-assembly of the plug 5 October 2001 7 R. GABORIT
Add ex. : grease 6 February 2002 7 R. GABORIT
Modif ref of o’ring Nr24 DN4’’/104 7 October 2002 14 R. GABORIT
Modif ref of o’ring Nr08 DN70 & kit seal EPDM DCX3 DN80/100 8 June 2007 14/15 R. GABORIT
Update notice 9 October 2009 / G. ANDRE
Add clamp collar tightening torque 10 August 2016 10 G.BEGAUD

MAINTENANCE NOTICE
2 SAFETY
2.1 IMPORTANT INFORMATION
Always read the maintenance notice before manipulating the valve
Failure to observe these instructions can result in serious bodily injury or loss of life.
DANGER !
This can also result in less serious injuries or damage to the equipment.
CAUTION !
Electricity can result in serious bodily injury or loss of life.
DANGER !
This can also result in less serious injuries or damage to the equipment.
CAUTION !
2.2 GENERAL INFORMATION
The following advice is given to ensure optimum use of the equipment.

NOTE
• The tasks must be performed in the order specified.

MAINTENANCE NOTICE
MAINTENANCE NOTICE manual DCX3 & 4 floating seal, elastomer seal or metal-
to-metal seal.
3 INTRODUCTION
The disassembly process for DCX3 or DCX4 changeover valve is divided into two distinct
steps :
3.1 DISASSEMBLING THE VALVE (Extracting the actuator and Plug assembly from the body
of the valve)
This operation enables access to the plug seals (Changing the seals) and the removal
of the manual actuator.
This is a straightforward procedure and can be performed on-site as it does not present
any particular problems.
This is the case in the majority of maintenance operations on this type of valve.
3.2 DISASSEMBLING THE ACTUATOR (Changing the internal seals)
This operation is straightforward procedure and can be performed on-site.
NOTE: After carrying out any maintenance work on DEFINOX products it is essential that
you check the correct function of the equipment concerned: tightness, pressure, etc…
NOTE
DCX3 DCX4

MAINTENANCE NOTICE
4 DISASSEMBLING THE VALVE
4.1 DISASSEMBLING THE DCX3 VALVE CLAMP COLLAR
• Lift the plug by unscrewing the handle in order to relieve the pressure on the clamp.
• Disassemble the clamp collar,
• Remove the manual actuator/shut-off unit assembly from the DCX3 body and retrieve
the seal.
Manual actuator +
shut-off unit
Clamp collar
Body seal
DCX3 body

MAINTENANCE NOTICE
4.2 DISASSEMBLING THE DCX4 VALVE CLAMP COLLAR
NOTE: If the upper body is installed between couplings, it may be easier to dismantle
it and remove it together with the plug assembly of the DCX4 valve.
In any cases, the bodies have to be moved apart in order to dismantle the valve.
• Lift the plug by unscrewing the handle in order to relieve the pressure on the clamp.
• Remove the clamp from the DCX3 body.
• Remove the manual actuator/shut-off unit assembly from the DCX3 body and retrieve
the seal.
Manual actuator + DCX4 Upper clamp

body + shut-off unit collar
Lower clamp
collar
Seal
DCX3 body

MAINTENANCE NOTICE
4.3 DCX3 SHUT-OFF UNIT AND MANUAL ACTUATOR
• Withdraw the plug as far as possible by turning the handle.
• Unscrew the hex. head screw then remove the washer and handle.
• Remove the drive screw completely from the lantern using a flat-head screwdriver.
• Remove the spring, the spacer (for DN38 and 1½” only) and the screw.
• Unscrew the plug and the connecting cap with the aid of their flat sides and remove the
seal holder plate.
Screw
Washer
Spring
Spacer for
DN38 and 1½”
Connecting cap
Drive screw
Seal holder
plate
Flat sides
Plug

MAINTENANCE NOTICE
4.4 DCX4 SHUT-OFF UNIT AND MANUAL ACTUATOR
• Withdraw the plug as far as possible by turning the handle.
• Remove the clamp from the DCX4 body.
• Unscrew the hex. head screw then remove the washer and handle.
• Remove the drive screw completely from the lantern using a flat-head screwdriver.
• Remove the spring and screw.
• Unscrew the plug and the connecting cap with the aid of their flat sides and remove the
seal holder plate, the body seal and the DCX4 body.
Screw
Washer
Manual
handle
Connecting cap
Lantern
Seal holder
plate
Spring
Body seal
Drive screw
DCX4 body
Clamp collar
Flats sides
Plug

MAINTENANCE NOTICE
5 CHANGING THE SEALS AND REFITTING
5.1 INTRODUCTION
Our valve components are listed and identified in our folder and CD-ROM under “Spare
Parts Catalogue”. Here you will find the information required to order your spare parts.
5.2 REFITTING THE DCX3 OR 4 VALVE
This procedure is performed in the reverse order to dismantling. However, it is necessary

to take into account the following information :
• We recommend the use of a middle threadlocker to lock the plug during its reassembly
to the manual actuator.
• Before reassembling the parts, ensure that the assembly is lubricated with an
appropriate lubricant (water-resistant and temperature-resistant food grade grease
→ Example: 4025 H1 QUINPLEX by Lubrication Engineers). Ensure that the grease
used is compatible with the elastomer seals.
• Avoid damaging the seals on the edges of the components.
Tap each side of the

clamp collar with
a mallet before
tightening
Clamp collar
Clamp collar tightening
tightening torque: 10 Nm
torque: 10 Nm
Tap each side of the

clamp collar with
a mallet before
tightening

MAINTENANCE NOTICE
5.3 REPLACING PFA SEALS
To change PFA seals, follow the guidelines given below:
• Remove the defective seal using a cutter taking care not to mark the bearing surface
of the plug (protect the stainless steel surface using the edge of a steel rule or a plastic
off-cut),
• Place the new seals in an oven at 140°C (+/- 3%) for 30 minutes.
Do not exceed 200 °C.
If the temperature is too low, there is a risk that the seal will deform or tear during
installation.
• Insert the seal quickly from one side of the groove, then progressively push it into its
housing.
NOTE: always insert the seal on the bevelled side.
NOTE !
Bevel towards the

inside of the plug

MAINTENANCE NOTICE
6 PARTS
6.1 DCX3 MANUAL STANDARD PFA VALVE
17
Seal kit family (complete):A1, A2 ou A3
Seal kit family (Without PFA seal): B1, B2 ou B3
(According to material grade)
18
19
16
15
21
14
12
11
26
5
26
25
23
22 20

MAINTENANCE NOTICE
6.2 DCX4 MANUAL STANDARD PFA VALVE
17 Seal kit family (complete):C1, C2 ou C3

Seal kit family (Without PFA seal): D1, D2 ou D3
18
19
16
15
21
12
11
26
6
26
25 22
20
13
23
23
22
20
1

MAINTENANCE NOTICE
6.3 DCX3 MANUAL VALVE WITH ELASTOMER SEAL
17
E1, E2
Seal kit family : ou E3
18
19
16
15
21
14
12
11
26
5
26
25
24
22
20

MAINTENANCE NOTICE
6.4 DCX4 MANUAL VALVE WITH ELASTOMER SEAL
17
F1, F2
Seal kit family : ouF3
18
19
16
15
21
12
11
26
6
26
25 22
20
13
10
24
9
24
20 22

MAINTENANCE NOTICE
6.5 DCX3 MANUAL VALVE WITH METAL/METAL SEAL
17
B1, B2
Seal kit family : ou B3
18
19
16
15
21
14
12
11
26
5
26
25
22
20

MAINTENANCE NOTICE
6.6 LIST OF SPACE PARTS FOR MANUAL DCX3/4 DN 25 A 51
DN25 DN1’’ DN25 DN32 DN38 DN1’’1/2 DN40 DN2’’ DN51 DN50
Ref Description Qty
SMS US DIN SMS SMS US DIN US SMS DIN
01 DCX3 valve body 1 Depending on body configuration
02 DCX3 standard seat valve plug 1 7005634 7005580 7005509
03 DCX4 standard seat valve plug 1 7005640 7005641 7005640 7005679 7005579 7005578 7005579 7005514 7005518
04 metal/metal Plug 1 7300221 7300225 7300217
05 Seal support plate for DCX3 manual 1 7005857 7005620
07 Plate elastomer seal plug 1 7300005 7300077
08 DCX3 plug elastomer seal 1 7300004 7300070 7300071
09 DCX4 elastomer seal double plug 1 7300006 7300157 7300158
10 DCX4 elastomer seal valve intermediate stem 1 7300007 7300008 7300007 7300143 7300144 7300008 7300144 7300147 7300146
11 Cap connecting, DCX3/4 1 7005855 7005622
12 Screw, drive, DCX3/4 manual 1 7005623
13 DCX4 body 1 Depending on body configuration
14 DCX3 spacer 1 7300154
15 Lantern, DCX3/4 manual 1 7005856 7005621
16 Handle DCX3/4 manual 1 7005852
17 Knob, manual handle, DCX3/4 1 7009995
18 TH screw 1 7006783
19 Washer, manual handle 1 7380097
20 Seal support plate O-ring EPDM FDA 1-2 7380158 7380159
20 Seal support plate O-ring FKM FDA 1-2 7380607 7006130
20 Seal support plate O-ring VMQ FDA 1-2 7006171 7006175
21 Spring, manual handle 1 7007811
22 Clamp collar 1-2 7441831 7441832
23 Plug seal for DCX3/4 PFA 1-2 7005138 7005147
24 Elastomer plug O-ring EPDM FDA 1-2 7006174 7380158
24 Elastomer plug O-ring FKM FDA 1-2 7006173 7380607
24 Elastomer plug O-ring VMQ FDA 1-2 7006172 7006171
25 Seal support plate O-ring EPDM FDA 1 7380137 7380179
25 Seal support plate O-ring FKM FDA 1 7006157 7380620
25 Seal support plate O-ring VMQ FDA 1 7006170 7006035
26 seal support plate ring 2 7009993 7009972

MAINTENANCE NOTICE
6.7 LIST OF SPACE PARTS FOR MANUAL DCX3/4 DN 63 A 104
DN2’’1/2 DN63 DN65 DN3’’ DN76 DN80 DN104

Ref Description Qty DN4’’ US
US SMS DIN US SMS DIN SMS
01 DCX3 valve body 1 Depending on body configuration

02 DCX3 standard seat valve plug 1 7005651 7005667 7005601 7005560 7005528
03 DCX4 standard seat valve plug 1 7005657 7005656 7005672 7005609 7005604 7005566 7005533 7005536
04 metal/metal Plug 1 7300213 7300209 7300205
07 Plate elastomer seal plug 1 7300078 7300079 7300080
08 DCX3 plug elastomer seal 1 7300072 7300073 7300074 7300075 7300076
09 DCX4 elastomer seal double plug 1 7300159 7300162 7300163 7300160 7300161
10 DCX4 elastomer seal valve intermediate stem 1 7300149 7300148 7300150 7300152 7300151 7300153 7300156 7300155
11 Cap connecting, DCX3/4 1 7005622 7005866
12 Screw, drive, DCX3/4 manual 1 7005859 7005865
13 DCX4 body 1 Depending on body configuration
14 DCX3 spacer 1
15 Lantern, DCX3/4 manual 1 7005862 7005867
16 Handle DCX3/4 manual 1 7005852
17 Knob, manual handle, DCX3/4 1 7009995
18 TH screw 1 7006783
19 Washer, manual handle 1 7380097
20 Seal support plate O-ring EPDM FDA 1-2 7006164 7006183
20 Seal support plate O-ring FKM FDA 1-2 7006131 7006063
20 Seal support plate O-ring VMQ FDA 1-2 7006180 7006184
21 Spring, manual handle 1 7007811
22 Clamp collar 1-2 7441833 7441837
23 Plug seal for DCX3/4 PFA 1-2 7005156 7140038 7005291
24 Elastomer plug O-ring EPDM FDA 1-2 7006193 7380101 7006162
24 Elastomer plug O-ring FKM FDA 1-2 7380609 7006127 7006136
24 Elastomer plug O-ring VMQ FDA 1-2 7006057 7006093 7006198
25 Seal support plate O-ring EPDM FDA 1 7380179 7006160
25 Seal support plate O-ring FKM FDA 1 7380620 7380617
25 Seal support plate O-ring VMQ FDA 1 7006035 7006589
26 seal support plate ring 2 7009972 7009973

MAINTENANCE NOTICE
6.8 LIST OF REFERENCES OF SEAL KITS FOR DCX3/4 MANUAL VALVES
DN DN DN DN DN
DESCRIPTION
25-40 50-51 63-76 80 100-104
PFA/EPDM FDA seal kit for DCX3 standard valve
see following chapter
1 7080500 7080501 7080502 7080503 7080504

For details of kit A
(Complete)
2 PFA/FKM FDA seal kit for DCX3 standard valve (Complete) 7080505 7080506 7080507 7080508 7080509
3 PFA/VMQ FDA seal kit for DCX3 standard valve (Complete) 7080510 7080511 7080512 7080513 7080514
EPDM FDA seal kit for DCX3 standard valve (Without PFA
1 7080515 7080516 7080517 7080518
For details of kit B
seal)
FKM FDA seal kit for DCX3 standard valve (Without PFA
2 7080519 7080520 7080521 7080522
seal)
VMQ FDA seal kit for DCX3 standard valve (Without PFA
3
seal)
7080523 7080524 7080525 7080526
PFA/EPDM FDA seal kit for DCX4 standard valve

For details of kit C
1 7080542 7080543 7080544 7080545 7080546

(Complete)
2 PFA/FKM FDA seal kit for DCX4 standard valve (Complete) 7080547 7080548 7080549 7080550 7080551
3 PFA/VMQ FDA seal kit for DCX4 standard valve (Complete) 7080552 7080553 7080554 7080555 7080556
EPDM FDA seal kit for DCX4 standard valve (Without PFA
1 7080557 7080558 7080559 7080560

For details of kit D
seal)
FKM FDA seal kit for DCX4 standard valve (Without PFA
2 7080561 7080562 7080563 7080564
seal)
VMQ FDA seal kit for DCX4 standard valve (Without PFA
3 7080565 7080566 7080567 7080568
seal)
see following chapter see following chapter
For details of kit E
1 EPDM FDA seal kit for DCX3 elastomer seal valve 7080527 7080528 7080529 7080530 7080531
2 FKM FDA seal kit for DCX3 elastomer seal valve 7080532 7080533 7080534 7080535 7080536
3 VMQ FDA seal kit for DCX3 elastomer seal valve 7080537 7080538 7080539 7080540 7080541
1 7080569 7080570 7080571 7080572 7080573

For details of kit F
EPDM FDA seal kit for DCX4 elastomer seal valve
2 FKM FDA seal kit for DCX4 elastomer seal valve 7080574 7080575 7080576 7080577 7080578
3 VMQ FDA seal kit for DCX4 elastomer seal valve 7080579 7080580 7080581 7080582 7080583

MAINTENANCE NOTICE
6.9 DETAILS OF SEAL SETS FOR DCX3/4 MANUAL VALVES
PFA/EPDM FDA valve seal kits for DCX3 standard valves (Complete):
DN25-38 SMS DN51 SMS DN63-76 SMS
A1 Diameter DN25-40 DIN
DN1’’-1’’1-2 US
DN50 DIN
DN2’’ US
DN65 DIN
DN3’’ US
DN80 DIN DN104 DIN
DN4’’ US
Kit No. 7080500 7080501 7080502 7080503 7080504
Guide Description Qty Seal reference

Seal support plate O-ring EPDM
20 FDA
1 7380158 7380159 7006164 7006183
23 DCX3/4 plug seal PFA 1 7005138 7005147 7005156 7140038 7005291
Seal support plate O-ring EPDM
25 1 7380137 7380179 7006160
FDA
26 Seal support plate ring. 2 7009993 7009972 7009973
PFA/FKM FDA valve seals for DCX3 standard valves (Complete):

DN1’’-1’’1-2 US
DN50 DIN
DN2’’ US
DN65 DIN
DN3’’ US
DN80 DIN DN104 DIN
DN4’’ US
Kit No. 7080505 7080506 7080507 7080508 7080509

20 Seal support plate O-ring FKM FDA 1 7380607 7006130 7006131 7006063
23 DCX3/4 plug seal PFA 1 7005138 7005147 7005156 7140038 7005291
25 Seal support plate O-ring FKM FDA 1 7006157 7380620 7380617
PFA/VMQ FDA valve seals for DCX3 standard valves (Complete):

DN1’’-1’’1-2 US
DN50 DIN
DN2’’ US
DN65 DIN
DN3’’ US
DN80 DIN DN104 DIN
DN4’’ US
Kit No. 7080510 7080511 7080512 7080513 7080514

20 Seal support plate O-ring VMQ FDA 1 7006171 7006175 7006180 7006184
23 DCX3/4 plug seal PFA 1 7005138 7005147 7005156 7140038 7005291
25 Seal support plate O-ring VMQ FDA 1 7006170 7006035 7006589

MAINTENANCE NOTICE
EPDM FDA valve seal kits for DCX3 standard valves (Without PFA seal):
B1 Diameter DN25-40 DIN
DN1’’-1’’1-2 US
DN50 DIN
DN2’’ US
DN65 DIN
DN3’’ US
DN80 DIN DN104 DIN
DN4’’ US
Kit No. 7080515 7080516 7080517 7080518

20 Seal support plate O-ring EPDM FDA 1 7380158 7380159 7006164 7006183
25 Seal support plate O-ring EPDM FDA 1 7380137 7380179 7006160
FKM FDA valve seal kits for DCX3 valves (Without PFA seal):
DN1’’-1’’1-2 US
DN50 DIN
DN2’’ US
DN65 DIN
DN3’’ US
DN80 DIN DN104 DIN
DN4’’ US
Kit No. 7080519 7080520 7080521 7080522

VMQ FDA valve seal kits for DCX3 valves (Without PFA seal):
DN1’’-1’’1-2 US
DN50 DIN
DN2’’ US
DN65 DIN
DN3’’ US
DN80 DIN DN104 DIN
DN4’’ US
Kit No. 7080523 7080524 7080525 7080526

20 Seal support plate O-ring. VMQ FDA 1 7006171 7006175 7006180 7006184
25 Seal support plate O-ring. VMQ FDA 1 7006170 7006035 7006589

MAINTENANCE NOTICE
PFA/EPDM FDA valve seal kits for DCX4 standard valves (Complete):
C1 Diameter DN25-40 DIN
DN1’’-1’’1-2 US
DN50 DIN
DN2’’ US
DN65 DIN
DN3’’ US
DN80 DIN DN104 DIN
DN4’’ US
Kit No. 7080542 7080543 7080544 7080545 7080546

23 DCX3/4 plug seal PFA 2 7005138 7005147 7005156 7140038 7005291
PFA/FKM FDA valve seals for DCX4 standard valves (Complete):

DN1’’-1’’1-2 US
DN50 DIN
DN2’’ US
DN65 DIN
DN3’’ US
DN80 DIN DN104 DIN
DN4’’ US
Kit No. 7080547 7080548 7080549 7080550 7080551

23 DCX3/4 plug seal PFA 2 7005138 7005147 7005156 7140038 7005291
PFA/VMQ FDA valve seals for DCX4 standard valves (Complete):

DN1’’-1’’1-2 US
DN50 DIN
DN2’’ US
DN65 DIN
DN3’’ US
DN80 DIN DN104 DIN
DN4’’ US
Kit No. 7080552 7080553 7080554 7080555 7080556

23 DCX3/4 plug seal PFA 2 7005138 7005147 7005156 7140038 7005291

MAINTENANCE NOTICE
EPDM FDA valve seal kits for DCX4 standard valves (Without PFA seal):
D1 Diameter DN25-40 DIN
DN1’’-1’’1-2 US
DN50 DIN
DN2’’ US
DN65 DIN
DN3’’ US
DN80 DIN DN104 DIN
DN4’’ US
Kit No. 7080557 7080558 7080559 7080560

FKM FDA valve seal kits for DCX4 valves (Without PFA seal):
DN1’’-1’’1-2 US
DN50 DIN
DN2’’ US
DN65 DIN
DN3’’ US
DN80 DIN DN104 DIN
DN4’’ US
Kit No. 7080561 7080562 7080563 7080564

VMQ FDA valve seal kits for DCX4 valves (Without PFA seal):
DN1’’-1’’1-2 US
DN50 DIN
DN2’’ US
DN65 DIN
DN3’’ US
DN80 DIN DN104 DIN
DN4’’ US
Kit No. 7080565 7080566 7080567 7080568


MAINTENANCE NOTICE
EPDM FDA valve seal kits for DCX3 elastomer seal valves:
E1 Diameter DN25-40 DIN
DN1’’-1’’1-2 US
DN50 DIN
DN2’’ US
DN65 DIN
DN3’’ US
DN80 DIN DN104 DIN
DN4’’ US
Kit No. 7080527 7080528 7080529 7080530 7080531

24 DCX3/4 plug O-ring EPDM FDA 1 7006174 7380158 7006193 7380101 7006162
FKM FDA valve seal kits for DCX3 elastomer seal valves:
DN1’’-1’’1-2 US
DN50 DIN
DN2’’ US
DN65 DIN
DN3’’ US
DN80 DIN DN104 DIN
DN4’’ US
Kit No. 7080532 7080533 7080534 7080535 7080536

24 DCX3/4 plug O-ring FKM FDA 1 7006173 7380607 7380609 7006127 7006136
VMQ FDA valve seal kits for DCX3 elastomer seal valves:
DN1’’-1’’1-2 US
DN50 DIN
DN2’’ US
DN65 DIN
DN3’’ US
DN80 DIN DN104 DIN
DN4’’ US
Kit No. 7080537 7080538 7080539 7080540 7080541

24 DCX3/4 plug O-ring VMQ FDA 1 7006172 7006171 7006057 7006093 7006198

MAINTENANCE NOTICE
EPDM FDA valve seal kits for DCX4 elastomer seal valves:
F1 Diameter DN25-40 DIN
DN1’’-1’’1-2 US
DN50 DIN
DN2’’ US
DN65 DIN
DN3’’ US
DN80 DIN DN104 DIN
DN4’’ US
Kit No. 7080569 7080570 7080571 7080572 7080573

20 Joint torique de P.P.J. EPDM FDA 2 7380158 7380159 7006164 7006183
24 Joint torique clapet DCX3/4 EPDM FDA 2 7006174 7380158 7006193 7380101 7006162
25 Joint torique de P.P.J. EPDM FDA 1 7380137 7380179 7006160
26 Segment de P.P.J. 2 7009993 7009972 7009973
FKM FDA valve seal kits for DCX4 elastomer seal valves:
DN1’’-1’’1-2 US
DN50 DIN
DN2’’ US
DN65 DIN
DN3’’ US
DN80 DIN DN104 DIN
DN4’’ US
Kit No. 7080574 7080575 7080576 7080577 7080578

20 Joint torique de P.P.J. FKM FDA 2 7380607 7006130 7006131 7006063
24 Joint torique clapet DCX3/4 FKM FDA 2 7006173 7380607 7380609 7006127 7006136
25 Joint torique de P.P.J. FKM FDA 1 7006157 7380620 7380617
26 Segment de P.P.J. 2 7009993 7009972 7009973
VMQ FDA valve seal kits for DCX4 elastomer seal valves:
DN1’’-1’’1-2 US
DN50 DIN
DN2’’ US
DN65 DIN
DN3’’ US
DN80 DIN DN104 DIN
DN4’’ US
Kit No. 7080579 7080580 7080581 7080582 7080583

20 Joint torique de P.P.J. VMQ FDA 2 7006171 7006175 7006180 7006184
24 Joint torique clapet DCX3/4 VMQ FDA 2 7006172 7006171 7006057 7006093 7006198
25 Joint torique de P.P.J. VMQ FDA 1 7006170 7006035 7006589
26 Segment de P.P.J. 2 7009993 7009972 7009973

MAINTENANCE NOTICE
www.definox.com
FRANCE
DEFINOX SAS
3 Rue des Papetiers - Z.A.C de Tabari 2
44190 CLISSON - France
Tel : +33 (0)2 28 03 98 50 Fax : +33 (0)2 28 03 88 00
info@definox.com
USA
DEFINOX INC.
16720 W. Victor Road
New Berlin – WISCONSIN 53151 – USA
Tel : (1) 262 797 5730 - Fax : (1) 262 797 5735
lbuckett@definox-usa.com
CHINA
DEFINOX Beijing Stainless Steel Equipment Ltd

No 18 Anningzhuang East Road – HAIDIAN District
BEIJING 100085 – CHINA
Tel : (86) 10.6293.4909 - Fax : (86) 10.6293-4835
lk@definox.com.cn
The product specifications of this document are indicative and may be modified according to technological developments.
None of the photographs, designs and diagrams are binding.
This document is our property. It may not be copied, reproduced, modified or translated without our express authorization.
DEFINOX is a registered trademark.

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Vanne Definox DCX3

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MAINTENANCE NOTICE

DCX3 & 4 MANUAL COMPRESSION VALVE

NM-066 index 10 Page 1/26 August 2016

4 DISASSEMBLING THE VALVE 6

5 CHANGING THE SEALS AND REFITTING 10

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CHANGES INDEX DATE PAGES INITIALS

New edition 1 September 99 / R. GABORIT

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Always read the maintenance notice before manipulating the valve

Electricity can result in serious bodily injury or loss of life.

2.2 GENERAL INFORMATION

The following advice is given to ensure optimum use of the equipment.

• The tasks must be performed in the order specified.

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Manual actuator + DCX4 Upper clamp

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5.2 REFITTING THE DCX3 OR 4 VALVE

This procedure is performed in the reverse order to dismantling. However, it is necessary

Tap each side of the

Tap each side of the

NM-066 index 10 Page 10/26 August 2016

Bevel towards the

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17 Seal kit family (complete):C1, C2 ou C3

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DN2’’1/2 DN63 DN65 DN3’’ DN76 DN80 DN104

01 DCX3 valve body 1 Depending on body configuration

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1 7080500 7080501 7080502 7080503 7080504

PFA/EPDM FDA seal kit for DCX4 standard valve

1 7080542 7080543 7080544 7080545 7080546

1 7080557 7080558 7080559 7080560

1 7080569 7080570 7080571 7080572 7080573

EPDM FDA seal kit for DCX4 elastomer seal valve

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A1 Diameter DN25-40 DIN

Kit No. 7080500 7080501 7080502 7080503 7080504

Guide Description Qty Seal reference

PFA/FKM FDA valve seals for DCX3 standard valves (Complete):

A2 Diameter DN25-40 DIN

Kit No. 7080505 7080506 7080507 7080508 7080509

Guide Description Qty Seal reference

PFA/VMQ FDA valve seals for DCX3 standard valves (Complete):

A3 Diameter DN25-40 DIN

Kit No. 7080510 7080511 7080512 7080513 7080514

Guide Description Qty Seal reference

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B1 Diameter DN25-40 DIN

Kit No. 7080515 7080516 7080517 7080518

Guide Description Qty Seal reference

B2 Diameter DN25-40 DIN

Kit No. 7080519 7080520 7080521 7080522

Guide Description Qty Seal reference