Professional Documents
Culture Documents
Series A
380 - 600 VAC
USER MANUAL
NOTICE
The MTE Corporation dV/dT Filter is designed to reduce dv/dt and peak voltages to
motors fed from a wide variety of PWM inverters. The suitability of this filter for a
specific application must therefore be determined by the customer. In no event will
MTE Corporation assume responsibility or liability for any direct or consequential
damages resulting from the use or application of this filter. Nor will MTE Corporation
assume patent liability with respect to the use of information, circuits or equipment
described in this instruction manual.
TABLE OF CONTENTS
WARNING
WARNING
High voltage is used in the operation of this filter. Use Extreme caution to avoid contact
with high voltage when operating, installing or repairing this filter. INJURY OR DEATH
MAY RESULT IF SAFETY PRECAUTIONS ARE NOT OBSERVED.
After removing power, allow at least five minutes to elapse and verify that the capacitors
have discharged to a safe level before contacting internal components. Connect a DC
voltmeter across the capacitor terminals. Start with the meter on the highest scale and
progressively switch to a lower scale as the indicated voltage falls below the maximum
value of the scale used.
WARNING
The opening of the branch circuit protective device may be an indication that a fault current has
been interrupted. To reduce the risk of fire or electrical shock, current-carrying parts and other
components of the filter should be examined and replaced if damaged.
WARNING
An upstream disconnect/protection device must be used as required by the National Electrical
Code (NEC).
Data subject to change without notice 1 Part No. INSTR-019 REL. 110726 REV. 006
1. IMPORTANT SAFETY INFORMATION
WARNING
Even if the upstream disconnect/protection device is open, the inverter down stream of the filter
may feed back high voltage to the filter. The inverter safety instructions must be followed.
INJURY OR DEATH MAY RESULT IF THE INVERTER SAFETY PRECAUTIONS ARE
NOT OBSERVED.
WARNING
The filter must be grounded with a grounding conductor connected to all grounding terminals.
WARNING
Only spare parts obtained from MTE Corporation or an authorized MTE distributor can
be used.
Data subject to change without notice 2 Part No. INSTR-019 REL. 110726 REV. 006
2. INTRODUCTION
This manual was specifically developed to If the equipment is not going to be put into
assist in the installation, interconnection service upon receipt, cover and store the
and operation of the MTE Corporation filter in a clean, dry location. After storage,
dV/dT filter. ensure that the equipment is dry and that
no condensation has accumulated on the
This manual is intended for use by internal components of the filter before
personnel experienced in the operation and applying power.
maintenance of inverters. Because of the
high voltages required by the filter, inverter
and the potential dangers presented by
Repair/Exchange Procedure
rotating machinery, it is essential that all
MTE Corporation requires a Returned
personnel involved in the operation and
Material Authorization Number before it can
maintenance of this filter know and practice
accept any filters that qualify for return or
the necessary safety precautions for this
repair. If problems or questions arise during
type of equipment. Personnel should read
installation, setup, or operation of the filter,
and understand the instructions contained
please call us for assistance at:
in this manual before installing, operating or
servicing the filter and inverter to which it is
Inside Sales Manager
connected.
Phone: 262-946-2800
Data subject to change without notice 3 Part No. INSTR-019 REL. 110726 REV. 006
3. MODEL NUMBER CODES
DV A X Y _ _ _ _ YY
dV/dT filter
Current Rating
(i.e. 0045 is 45 Amps)
Data subject to change without notice 4 Part No. INSTR-019 REL. 110726 REV. 006
4. SPECIFICATIONS
SPECIFICATIONS
Ratings
Table 1
380 - 600 VAC, 60 Hz Filter
Filter
Ratings
Power Dissipation
Maximum Efficiency
@ Rated Current
Output Amps (Typical)
(Typical)
RMS (%)
(Watts)
3 88.47 313
4 91.20 309
7 94.52 325
9 95.57 334
12 96.53 345
17 97.46 354
22 97.95 369
27 98.13 411
35 98.47 436
45 98.90 402
55 99.03 429
65 99.19 423
80 99.32 440
110 99.46 476
130 99.47 554
160 99.55 574
200 99.63 593
250 99.69 623
305 99.71 703
365 99.68 947
415 99.71 972
515 99.76 985
600 99.80 977
Data subject to change without notice 5 Part No. INSTR-019 REL. 110726 REV. 006
4. SPECIFICATIONS
Agency Approvals
UL and cUL listed to UL508 Type MX and CSA-C22.2 No 14-95
File E180243 (3 – 1000 HP, 120VAC through 600 VAC
50. 50/60, 60 Hz Three Phase
Note: Short Circuit rating not required under Exception No.1 of UL508A SB4.2.1 effective 4/25/06
Current Rating
Performance:
Maximum peak motor terminal voltage with 1000 ft cable 150% of bus voltage
Data subject to change without notice 6 Part No. INSTR-019 REL. 110726 REV. 006
4. SPECIFICATIONS
1.80
1.60
Peak Voltage at Motor in K volts
1.40
1.20
1.00 Unfiltered
With dv/dt
1.5 x Bus
0.80 Drive Bus
0.60
0.40
0.20
0.00
100 FT 500 FT 1000 FT
Cable Length
Data subject to change without notice 7 Part No. INSTR-019 REL. 110726 REV. 006
4. SPECIFICATIONS
Chart 2
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0 3300 6600 9900 13200 16500
ALTITUDE (FEET)
Chart 3
1.05
1
Current Derating Factor
0.95
0.9
0.85
0.8
0.75
0.7
0.65
0.6
50 60 70 80 90 100 110 120 130
Data subject to change without notice 8 Part No. INSTR-019 REL. 110726 REV. 006
4. SPECIFICATIONS
Unit weights
Table 2
Open NEMA 1 NEMA 3R
Filter
Amps WT WT WT
Cat PN. Fig. Cat PN. Fig. Cat PN. Fig.
Lbs Lbs Lbs
3 DVAP0003 13 1 DVAGA0003 31 7 DVAWA0003 75 8
Data subject to change without notice 9 Part No. INSTR-019 REL. 110726 REV. 006
5. INSTALLATION INSTRUCTIONS
Filter Installation
dV/dT filters are supplied in the following General purpose NEMA 1,2 and 3R
mechanical configurations: enclosed filters are designed for floor
mounting in an environment suitable for the
Panel mounted assemblies enclosure type. Do not install in or near a
Floor mounted general purpose NEMA 1 corrosive environment. Avoid locations
& 3R cabinets where the filter would be subjected to
excessive vibrations. Allow a minimum side
and back clearance of eight (8) inches and
Panel mounted filters are designed for front clearance of thirty-six (32 inches for
mounting in the vertical plane in the proper heat dissipation and access. Page
customer’s enclosure. Include the power 17 will direct you to the appropriate outline
dissipation of the filter along with all the drawings shown in fig. 5 through fig 10.
other components located in the panel to
determine the internal temperature rise and
cooling requirements of the enclosure. An
option NC temperature switch opens if the
reactor exceeds 180 °C. Allow a minimum
side clearance of four (4) inches and a
vertical clearance of six (6) inches for
proper heat dissipation and access within
the enclosure. Panel mounted dV/dT filters
generate heat and should be positioned
away from heat sensitive components.
Ensure that proper panel orientation is
maintained keeping the capacitors away
from reactor heat flow. Avoid locations
where the filter would be subjected to
excessive vibrations.
Data subject to change without notice 10 Part No. INSTR-019 REL. 110726 REV. 006
5. INSTALLATION INSTRUCTIONS
Panel installations
Open Panel 3 – 22 Amps
Fig. 1
Data subject to change without notice 11 Part No. INSTR-019 REL. 110726 REV. 006
5. INSTALLATION INSTRUCTIONS
Mechanical installation
Open Panel 27 – 65 Amps
Fig. 2
65 Amp shown
Data subject to change without notice 12 Part No. INSTR-019 REL. 110726 REV. 006
5. INSTALLATION INSTRUCTIONS
Mechanical installation
Open Panel 80 – 110 Amps
Fig. 3
Data subject to change without notice 13 Part No. INSTR-019 REL. 110726 REV. 006
5. INSTALLATION INSTRUCTIONS
Mechanical installation
Open Panel 130 - 305 Amps
Fig. 4
Data subject to change without notice 14 Part No. INSTR-019 REL. 110726 REV. 006
5. INSTALLATION INSTRUCTIONS
Table 5
Filter DIMENSIONS Inches
Figure
Amps A B C D E
365 A1 16.5 11.75 10.50 4.85 4.6
415 A2 16.5 12.00 11.25 5.12 4.6
515 A3 16.5 11.50 11.75 5.62 4.6
600 A4 16.5 11.25 12.25 6.12 4.6
Fig. A
Fig. B
Fig. C
Data subject to change without notice 15 Part No. INSTR-019 REL. 110726 REV. 006
5. INSTALLATION INSTRUCTIONS
Fig. 5
Mounting Examples
600 amp open reactor & PCB filter shown in customer provided enclosure.
Data subject to change without notice 16 Part No. INSTR-019 REL. 110726 REV. 006
5. INSTALLATION INSTRUCTIONS
Fig. 6
Note: The above dv/dt filter example is shown with customer provided support
hardware. Other installation variations are at the customer’s discretion as long as
thermal guidelines are followed.
Data subject to change without notice 17 Part No. INSTR-019 REL. 110726 REV. 006
5. INSTALLATION INSTRUCTIONS
Enclosed Units
Table 6
Enclosure Cab Part NEMA
Width Height Depth Figure
Indicator No. Type
GA 13 13 13 Cab 13V NEMA 1 7
GB 17 24 18 Cab 17V NEMA 1 9
GC 26.5 47 25 Cab 26C NEMA 1 -2 11
GD 26.5 47 25 Cab 26C NEMA 1 -2 11
WA 12.5 24 18* Cab 12C NEMA 3R 8
WB 17.5 31 21* Cab 17C NEMA 3R 10
WC 26.5 47 25* Cab 26C NEMA 3R 11
WD 26.5 47 25* Cab 26C NEMA 3R 11
Table 7
Data subject to change without notice 18 Part No. INSTR-019 REL. 110726 REV. 006
5. INSTALLATION INSTRUCTIONS
22 Amp Shown
Data subject to change without notice 19 Part No. INSTR-019 REL. 110726 REV. 006
5. INSTALLATION INSTRUCTIONS
22 Amp Shown
Data subject to change without notice 20 Part No. INSTR-019 REL. 110726 REV. 006
5. INSTALLATION INSTRUCTIONS
65 Amp Shown
Data subject to change without notice 21 Part No. INSTR-019 REL. 110726 REV. 006
5. INSTALLATION INSTRUCTIONS
65 Amp Shown
Data subject to change without notice 22 Part No. INSTR-019 REL. 110726 REV. 006
5. INSTALLATION INSTRUCTIONS
Data subject to change without notice 23 Part No. INSTR-019 REL. 110726 REV. 006
5. INSTALLATION INSTRUCTIONS
Wiring Connections
Data subject to change without notice 24 Part No. INSTR-019 REL. 110726 REV. 006
5. INSTALLATION INSTRUCTIONS
Interconnection Diagram
Fig. 13
Data subject to change without notice 25 Part No. INSTR-019 REL. 110726 REV. 006
5. INSTALLATION INSTRUCTIONS
Table 8
Filter
Terminals
Rating(Amps)
Terminal
Wire Range
Torque
(AWG)
(in-lbs)
3 22-14 16
4 22-14 16
7 22-14 16
9 22-14 16
12 22-5 16
17 22-5 16
22 22-5 16
27 22-5 16
35 22-5 16
45 18-4 20
55 18-4 20
65 18-4 20
80 6-0 50
110 3/0 75C 250
130 4/0 75C 250
160 3/0 90C 250
4/0 90C
200 250MCM 75C 325
250 400MCM 90C 375
600MCM
305 4/0 2X 90C 375
365 300MCM 2X 90C 375
415 350MCM 2X 90C 375
600MCM 2X 90C
515 300MCM 3X 90C 375
600 500MCM 3X 90C 375
Data subject to change without notice 26 Part No. INSTR-019 REL. 110726 REV. 006
5. INSTALLATION INSTRUCTIONS
Thermal switch
Table 9
Data subject to change without notice 27 Part No. INSTR-019 REL. 110726 REV. 006
6. FILTER DESCRIPTION
Data subject to change without notice 28 Part No. INSTR-019 REL. 110726 REV. 006
6. FILTER DESCRIPTION
Table 9
Data subject to change without notice 29 Part No. INSTR-019 REL. 110726 REV. 006
6. FILTER DESCRIPTION
Wiring
Typical filter Schematic Diagram
Fig. 14
Data subject to change without notice 30 Part No. INSTR-019 REL. 110726 REV. 006
7. START - UP
WARNING CAUTION
After disconnecting the utility power, wait at Damage to the filter may occur if the inverter
least 5 minutes before doing any work on the frequency is not set between 2 kHz and 8
filter connections. After removing power, KHz.
allow at least five minutes to elapse and
verify that the capacitors have discharged to 7. Turn the inverter ON
a safe level before contacting internal
components. Connect a DC voltmeter across 8. Confirm that inverter voltage is present at
the capacitor terminals. Start with the meter the input terminals (U1, V1, W1) of the
on the highest scale and progressively filter.
switch to a lower scale as the indicated
voltage falls below the maximum value of the 9. Confirm that inverter voltage is present at
scale used. the output terminals (U2, V2, W2) of the
filter.
Sequence of Operation
10. Disconnect the inverter from the AC Line
1. Read and follow safety precautions. Including and wait 5 minutes.
those of drive manufactures.
11. Connect the filter output to the motor.
2. After installation, ensure that:
All filter ground terminals are connected to 12. Refer to the inverter user manual for the
ground. motor startup procedure.
Power wiring to the utility, inverter, filter and
motor is in accordance with the installation
and connection instructions in Chapter 5.
WARNING
3. Check that moisture has not condensed on INJURY OR DEATH MAY RESULT IF THE
the filter components. If moisture is present, INVERTER SAFETY PRECAUTIONS ARE NOT
do not proceed with startup until the moisture OBSERVED
has been removed.
CAUTION
WARNING
Damage to equipment or serious injury
Use extreme caution to avoid contact with may occur if the inverter startup procedures
line voltage when checking for power. are not observed..
Data subject to change without notice 31 Part No. INSTR-019 REL. 110726 REV. 006
8. TROUBLESHOOTING
WARNING WARNING
Data subject to change without notice 32 Part No. INSTR-019 REL. 110726 REV. 006
8. TROUBLESHOOTING
Solution: Verify motor current, voltage and shutdown parameters are valid
Normal operation, reactor and resistors are > 100 °C You may see
Possible cause:
resistors smoke as manufacturing wax burns off
Caution parts are very hot and may cause burns. Follow installation
Solution: guidelines for clearances and check for adequate air flow. Allow 15
minutes to burn off resistor residue.
Possible cause Drive set to auto tune sends excessive current to filter
Only run linear motor velocity profiles with DVDT filters. Set drive for
Solution:
operation with filters.
Solution: Use only one dv/dt filter per drive for a single motor only.
Data subject to change without notice 33 Part No. INSTR-019 REL. 110726 REV. 006
8. TROUBLESHOOTING
Data subject to change without notice 34 Part No. INSTR-019 REL. 110726 REV. 006