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ASME B31.

3-2012

for hazards from instability of contained fluids. Consid- (a) Irons — Cast, Malleable, and High Silicon (14.5%).
eration should be given to the use of cladding, lining, Their lack of ductility and their sensitivity to thermal
or other protective materials to reduce the effects of and mechanical shock.
corrosion, erosion, and abrasion. (b) Carbon Steel, and Low and Intermediate Alloy Steels
(b) Information on material performance in corrosive (1) the possibility of embrittlement when handling
environments can be found in publications, such as “The alkaline or strong caustic fluids
Corrosion Data Survey” published by the National (2) the possible conversion of carbides to graphite
Association of Corrosion Engineers. during long time exposure to temperatures above 427°C
(800°F) of carbon steels, plain nickel steel, carbon-
F323.1 General Considerations manganese steel, manganese-vanadium steel, and
carbon-silicon steel
The following are some general considerations that
should be evaluated when selecting and applying mate- (3) the possible conversion of carbides to graphite
rials in piping (see also para. FA323.4): during long time exposure to temperatures above 468°C
(875°F) of carbon-molybdenum steel, manganese-
(a) the possibility of exposure of the piping to fire
molybdenum-vanadium steel, and chromium-
and the melting point, degradation temperature, loss of
vanadium steel
strength at elevated temperature, and combustibility of
(4) the advantages of silicon-killed carbon steel

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the piping material under such exposure
(0.1% silicon minimum) for temperatures above 482°C
(b) the susceptibility to brittle failure or failure from
(900°F)
thermal shock of the piping material when exposed to
(5) the possibility of damage due to hydrogen expo-
fire or to fire-fighting measures, and possible hazards
sure at elevated temperature (see API RP 941); hydrogen
from fragmentation of the material in the event of failure
damage (blistering) may occur at lower temperatures
(c) the ability of thermal insulation to protect piping
under exposure to aqueous acid solutions1
against failure under fire exposure (e.g., its stability, fire
(6) the possibility of stress corrosion cracking when
resistance, and ability to remain in place during a fire)
exposed to cyanides, acids, acid salts, or wet hydrogen
(d) the susceptibility of the piping material to crevice
sulfide; a maximum hardness limit is usually specified
corrosion under backing rings, in threaded joints, in
(see NACE MR0175 or MR0103 and RP0472)1
socket welded joints, and in other stagnant, confined
(7) the possibility of sulfidation in the presence of
areas
hydrogen sulfide at elevated temperatures
(e) the possibility of adverse electrolytic effects if the
(c) High Alloy (Stainless) Steels
metal is subject to contact with a dissimilar metal
(1) the possibility of stress corrosion cracking of
(f) the compatibility of lubricants or sealants used on
austenitic stainless steels exposed to media such as chlo-
threads with the fluid service
rides and other halides either internally or externally;
(g) the compatibility of packing, seals, and O-rings
the latter can result from improper selection or applica-
with the fluid service
tion of thermal insulation, or from use of marking inks,
(h) the compatibility of materials, such as cements, paints, labels, tapes, adhesives, and other accessory
solvents, solders, and brazing materials, with the fluid materials containing chlorides or other halides
service
(2) the susceptibility to intergranular corrosion of
(i) the chilling effect of sudden loss of pressure on austenitic stainless steels sensitized by exposure to tem-
highly volatile fluids as a factor in determining the low- peratures between 427°C and 871°C (800°F and 1,600°F);
est expected service temperature as an example, stress corrosion cracking of sensitized
(j) the possibility of pipe support failure resulting metal at room temperature by polythionic acid (reaction
from exposure to low temperatures (which may embrit-
tle the supports) or high temperatures (which may
weaken them)
1
Titles of referenced documents are
(k) the compatibility of materials, including sealants,
API RP 941, Steels for Hydrogen Service at Elevated
gaskets, lubricants, and insulation, used in strong oxi- Temperatures and Pressures in Petroleum Refineries and
dizer fluid service (e.g., oxygen or fluorine) Petrochemical Plants
NACE MR0103, Materials Resistant to Sulfide Stress Cracking
(l) the possibility of adverse effects from microbiolog- in Corrosive Petroleum Refining Environments
ically influenced corrosion (MIC) or its remediation NACE MR0175, Sulfide Stress-Cracking Resistant Metallic
Materials for Oil Field Equipment
NACE RP0472, Methods and Controls to Prevent In-Service
F323.4 Specific Material Considerations — Metals Cracking of Carbon Steel (P-1) Welds in Corrosive Petroleum
The following are some specific considerations that Refining Environments
NACE RP0170, Protection of Austenitic Stainless Steel in
should be evaluated when applying certain metals in Refineries Against Stress Corrosion Cracking by Use of
piping: Neutralizing Solutions During Shutdown

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