TE MECHANIAL B DIVISION QUESTION BANK FOR MACHINE DESIGN II UNIT TEST 1

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1) A Ball Bearing works on following work cycle

Element No Radial Load Speed Element Time

(%)

1 3000 720 30

2 7000 1440 50

3 5000 900 20

The Dynamic Load carrying capacity of the bearing is 16.6 KN. Consider work cycle on
One Minute revolution

Calculate :

Average speed rotation

Equivalent radial load

The Bearing Life in Hours

2)A Deep groove ball bearing have bore diameter of 60 mm and rotating at 1440 rpm is
subjected to radial load of 2500 N and an axial force of 1200 N. The radial and thrust
factors are 0.56 &2.0. The Load Factor is 1.2. The expected rating life is 2500 hrs.
calculate required dynamic load carrying capacity and select the bearing from
manufacturer’s catalogue
Q.3 A system of four identical ball bearings each subjected to radial load of 2500 N.
Reliabilty of the system i.e. one out of four bearings falling during lifetime of 5 million
revolution is 82%. Determine dynamic load carrying capacity so as to select the bearing
from manufacturer’s catalogue on the basis of 90% reliability.

Q. 4. Derive Beam Strength equation for spur gears with assumptions made.

Q. 5 Three spur gears of specified diametric pitch , numbers of teeth and pressure
angle are shown in the figure. Pinion “A” transmits 10 KW running at 600 rpm and
rotates in anticlockwise direction, from input gear to output gear through an idler gear B
as shown in figure. Show & determine the forces on gear B

Q.6 Design a pair of spur gear with 20 degree full depth involute teeth consists of 20
teeth pinion meshing with 50 teeth gear. The pinion shaft is connected to 22.5 KW
,1450 rpm electric motor. The starting torque is 150 % of rated torque. The material for
pinion is FG200 and for gear Fe 410. The factor of safety is 1.5 Design the gear on the
basis of Lewis equation and using velocity factor method Lewis form factor for 20 & 50
teeth are 0.32 & 0.408 respectively. Recommended series of module is 7 or9.

Q.7 Explain the procedure for selection of a bearing from manufacture’s catalogue

Q.8 A pair of spur gear with 20º full depth Involute system. The input shaft rotates at
720 rpm and receives power of 5 KW through a coupling. The speed of the output shaft
should be 144 rpm. The pinion as well as gear are made up of steel with Sut =410 Mpa.
The service factor for the application is 1.25 and factor of safety as 2.The gears are
machined to meet specifications of grade 6. Consider “Y” for 18 no of teeth as 0.308
i) Determine module

ii)Determine dynamic load by using Spott’s equation

Q.9
A pair of parallel helical gear consists of 18 teeth pinion meshing with 45 teeth gear.
7.5 Kw power is supplied to the pinion through its shaft. The normal module is 6 mm
while normal pressure angle is 20. The helix angle is 23. Determine tangential, radial
and axial component between meshing teeth.

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Q.10 Specify the ID and type for following bearing:

1) 6310

2)6201

3) 6020

4) 620/6

5)NU1020

Q.11 Disucss the force analysis for helical gears with neat sketch.