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DOCUMENT NO. DESCRIPTION REV REVISION DESCRIPTION DATE PREPARED CHECKED APPROVED PROJECT NO: PBOF1555 SIZE: A3 SHEET NO: 1 OF 24
REFERENCE DOCUMENT NAUVATA ENGINEERING CLIENT CONTRACT No: DOCUMENT NO: 1555-GEN-E-MT-6100 REV. A
Project Document No. REV SHEET No.
PBOF1555 1555-GEN-E-MT-6100 A 2 OF 24
REVISION
SHEET NO DESCRIPTION REVISION DESCRIPTION
3 NOTES 3-Nov-15
PBOF1555 1555-GEN-E-MT-6100 A 3 OF 24
NOTES :
1. Consumables such as Cable Ties, Cable Ferrules, Cable Lugs, Cable Tagging materials, SS316 Earth Boss, Item Name plates, Equipment fixing Hardwares, Earth wire Etc, those are required for installation are not covered in this MTO
2. Wastage of cable cutting, termination etc. is not included in this MTO.
3. Quantities of splicer plates, expansion plates and hardware is based on cable tray length of 3 m.
4. The Quantity of all items in this MTO are indicative only and shall be finalised during detail engineering
5.Fusible plug body material shall be SS316,Plug material shall be Fusible alloy,Melting point shall be 85 deg c, Connection size shall be 3/8" NPTM.
6.ESD/FSD STATION:-
i.Type-Pneumatic,two-way,two-position,manual bleed type.
ii.Action- Normally close, pull-to-open, stay-put with tight shut-off.
iii.Valve Body Material / Internal Material - SS316
iv.Valve Body rating - 10.5 Kg/cm2g
v.Connection Size - 3/8" OD through 1/4" NPT(M) X 3/8" OD Adaptor (supply) and 1/4" NPT (F) (Exhaust)
vi.Mounting- 2" pipe mounting
1.The tubes shall be 316L Stainless Steel fully annealed, seamless and cold drawn as per ASTM A269. Tube fittings shall be 316SS to ASTM A269.
2.Tube fittings shall be of double ferrule, pressure seat, no torque type for use on heavy or thin wall tubing, and shall be of reputable makes.
LEGENDS:-
1. IEC - International Electro technical Commission.
2. GSWA - Galvanized Steel Wire Armouring.
3. MCT - Multi Cable Transit
4. PVC - Poly Vinyl Chloride
5. FRP - Fiber Reinforced Plastic.
Project Document No. Rev. Sheet No.
PBOF1555 1555-GEN-E-MT-6100 A 4 OF 24
SL NO. CABLE SIZE TYPE DESCRIPTION UNIT IJ HE HF HR HS HT HQ SK SV NU NV EC HB SB SN SW SY QUANTITY 20% MARGIN (m) TOTAL REQUIRED (m) REVISION
Type - Flame Retardant Low Smoke (FRLS) - IS cables shall comply with IEC-60332-3 (Category -A)
Conductor - Stranded, tin-Coated annealed copper wire (IEC-60228).
Insulation - Extruded compound of low smoke and Halogen free material complying with the requirements of IEC 60502.
Pairing - Cores twisted to pairs.
Screening - 100% Aluminium mylar/polyester shielding,Individuval screen, Overall screen wires
1 1P X 1.5mm2 TYPE A
Inner Sheath - Extruded PVC halogen free thermoset compound as per IEC 60092
m 78 180 180 180 168 174 150 96 144 150 120 12 12 12 12 12 12 1692 338 2030 A
Armour - Galvanized Steel Wire Armouring (GSWA).
Outer Sheath - Extruded PVC (SHF2) as per IEC 60092
Fire Retardent as per IEC 60332-3 Cat A, Smoke Emission as per IEC 61034
Voltage Grade: 600V
Type - Flame Retardant Low Smoke (FRLS) - IS cables shall comply with IEC-60332-3 (Category -A)
Conductor - Stranded, tin-Coated annealed copper wire (IEC-60228)..
Insulation - Extruded compound of low smoke and Halogen free material complying with the requirements of IEC 60502.
Pairing - Cores twisted to pairs.
Screening - 100% Aluminium mylar/polyester shielding,Individuval screen, Overall screen wires
2 6P X 1.5mm2 TYPE A m 75 25 25 25 25 50 50 50 25 75 50 25 25 25 25 25 25 625 125 750 A
Inner Sheath - Extruded PVC halogen free thermoset compound as per IEC 60092
Armour - Galvanized Steel Wire Armouring (GSWA).
Outer Sheath - Extruded PVC (SHF2) as per IEC 60092
Fire Retardent as per IEC 60332-3 Cat A, Smoke Emission as per IEC 61034
Voltage Grade: 600V
Type - Flame Retardant Low Smoke (FRLS) - IS cables shall comply with IEC-60332-3 (Category -A)
Conductor - Stranded, tin-Coated annealed copper wire (IEC-60228).
Insulation - Extruded compound of low smoke and Halogen free material complying with the requirements of IEC 60502.
Pairing - Cores twisted to pairs.
Screening - 100% Aluminium mylar/polyester shielding,Individuval screen, Overall screen wires
3 12P X 1.5mm2 TYPE A Inner Sheath - Extruded PVC halogen free thermoset compound as per IEC 60092 m 25 100 100 100 100 100 75 50 100 50 50 - - - - - - 850 170 1020 A
Armour - Galvanized Steel Wire Armouring (GSWA).
Outer Sheath - Extruded PVC (SHF2) as per IEC 60092
Fire Retardent as per IEC 60332-3 Cat A, Smoke Emission as per IEC 61034
Voltage Grade: 600V
PBOF1555 1555-GEN-E-MT-6100 A 5 OF 24
SL NO. CABLE SIZE TYPE DESCRIPTION UNIT IJ HE HF HR HS HT HQ SK SV NU NV EC HB SB SN SW SY QUANTITY 20% MARGIN TOTAL REQUIRED REVISION
Type - Fire Resistant – NON-IS cables shall comply with IEC 60331
Conductor - Plain, Annealed, Standard, Tinned Copper wire (IEC-60228).
Insulation - Extruded compound of low smoke and Halogen free material complying with the requirements of IEC 60502.
Pairing - Cores twisted to pairs.
7 1P X 1.5mm2 TYPE-B Screening - 100% Aluminium mylar shielding, Overall screen wires. m 108 - - - - - - 108 108 108 108 - - - - - - 540 108 648 A
Inner Sheath - PVC inner Sheath.
Armour - Galvanized Steel Wire Armouring (GSWA).
Outer Sheath - PVC Outer jacket.
Voltage Grade: 600V
Type - Fire Resistant – NON-IS cables shall comply with IEC 60331
Conductor - Plain, Annealed, Standard, Tinned Copper wire (IEC-60228).
Insulation - Extruded compound of low smoke and Halogen free material complying with the requirements of IEC 60502.
Pairing - Cores twisted to pairs.
Screening - 100% Aluminium mylar shielding,Overall screen wires.
8 6P X 1.5mm2 TYPE-B m 100 125 125 125 125 100 100 75 100 100 100 - - - - - - 1175 235 1410 A
Inner Sheath - PVC inner Sheath.
Armour - Galvanized Steel Wire Armouring (GSWA).
Outer Sheath - PVC Outer jacket.
Voltage Grade: 600V
Type - Fire Resistant – NON-IS cables shall comply with IEC 60331
Conductor - Plain, Annealed, Standard, Tinned Copper wire (IEC-60228).
Insulation - Extruded compound of low smoke and Halogen free material complying with the requirements of IEC 60502.
Pairing - Cores twisted to pairs.
Screening - 100% Aluminium mylar shielding, Overall screen wires.
9 12P X 1.5mm2 TYPE-B m 100 50 50 50 50 50 50 100 100 100 100 - - - - - - 800 160 960 A
Inner Sheath - PVC inner Sheath.
Armour - Galvanized Steel Wire Armouring (GSWA).
Outer Sheath - PVC Outer jacket.
Voltage Grade: 600V
Type - Fire Resistant – NON-IS cables shall comply with IEC 60331
Conductor - Plain, Annealed, Standard, Tinned Copper wire (IEC-60228).
Insulation - Extruded compound of low smoke and Halogen free material complying with the requirements of IEC 60502.
Pairing - Cores twisted to pairs.
Screening - 100% Aluminium mylar shielding,Individuval screen, Overall screen wires.
10 1T X 1.5mm2 TYPE-C
Inner Sheath - PVC inner Sheath.
m 222 - - - - - - 222 222 234 222 12 - 12 12 12 12 1182 236 1418 A
Armour - Galvanized Steel Wire Armouring (GSWA).
Outer Sheath - PVC Outer jacket.
Voltage Grade: 600V
Type - Fire Resistant – NON-IS cables shall comply with IEC 60331
Conductor - Plain, Annealed, Standard, Tinned Copper wire (IEC-60228).
Insulation - Extruded compound of low smoke and Halogen free material complying with the requirements of IEC 60502.
Pairing - Cores twisted to pairs.
Screening - 100% Aluminium mylar shielding,Individuval screen, Overall screen wires.
11 8T X 1.5mm2 TYPE-C m - - - - - - - - - - - 25 - 25 25 25 25 125 25 150 A
Inner Sheath - PVC inner Sheath.
Armour - Galvanized Steel Wire Armouring (GSWA).
Outer Sheath - PVC Outer jacket.
Voltage Grade: 600V
Type - Fire Resistant – NON-IS cables shall comply with IEC 60331
Conductor - Plain, Annealed, Standard, Tinned Copper wire (IEC-60228).
Insulation - Extruded compound of low smoke and Halogen free material complying with the requirements of IEC 60502.
Pairing - Cores twisted to pairs.
Screening - 100% Aluminium mylar shielding,Individuval screen, Overall screen wires.
12 12T X 1.5mm2 TYPE-C m 100 - - - - - - 100 100 100 100 - - - - - - 500 100 600 A
Inner Sheath - PVC inner Sheath.
Armour - Galvanized Steel Wire Armouring (GSWA).
Outer Sheath - PVC Outer jacket.
Voltage Grade: 600V
Project Document No. Rev. Sheet No.
PBOF1555 1555-GEN-E-MT-6100 A 6 OF 24
SL NO. CABLE SIZE TYPE DESCRIPTION UNIT IJ HE HF HR HS HT HQ SK SV NU NV EC HB SB SN SW SY QUANTITY 20% MARGIN TOTAL REQUIRED REVISION
PBOF1555 1555-GEN-E-MT-6100 A 7 OF 24
TOTAL
SL NO. DESCRIPTION UNIT IJ HE HF HR HS HT HQ SK SV NU NV EC HB SB SN SW SY QUANTITY 20% MARGIN REQUIRED REV
QUANTITY
PBOF1555 1555-GEN-E-MT-6100 A 8 OF 24
Instrument Junction Box certified for Ex "e" suitable for Class 1 Zone 1, Gr. II C & D Temperature Class T3 minimum and weather proof as per IP65 and certified increased safe type
for the specified area class, Stainless Steel SS316.All terminals inside junction boxes shall be spring loaded,vibration proof,clip-on type mounted on Nickel plated steel rail complete
TYPE -1 A
with end cover and clamps for each rows. Junction Boxes shall be provided with external earthing lugs & telephone Sockets and plugs for connection of hand powered telephone sets.
Spare entries of the JBs shall be provided with plugs suitable for the area classification.Wiring ducts and terminal blocks shall be coloured blue.
Instrument Junction Box certified for Ex "d" suitable for Class 1 Zone 1, Gr.II C & D Temperature Class T3 minimum. Junction Boxes shall be die cast Aluminium and painting shall be
suitable for marine environment.All terminals inside junction boxes shall be spring loaded,vibration proof,clip-on type mounted on Nickel plated steel rail complete with end cover
TYPE -2 A
and clamps for each rows. Junction Boxes shall be provided with external earthing lugs & telephone Sockets and plugs for connection of hand powered telephone sets. Spare entries of
the JBs shall be provided with explosion proof plugs.Wiring ducts and terminal blocks shall be coloured grey.
The foundation fieldbus junction box with device coupler & terminal, in a Class I, Zone 1 location and in non-hazardous areas, shall have SS316 box. The gland plate shall be drilled
and tapped, 1.5mm thick for parallel threads. The plate shall be bolted to the box with 316 SS bolts, sealed with a neoprene gasket and fitted with an 8mm earthing stud. Cable entries
to field junction boxes shall be through the bottom. All unused entry ports shall be fitted with approved plugs.Boxes shall have four external mounting lugs, two top and bottom,
drilled with 10mm fixing holes. A full size removable stainless steel gear plate shall be fitted inside each box. Terminal blocks shall be channel (rail) mounted, strip type, with tubular
box clamp connector and compression bar or yoke for wire termination.The box construction shall meet the following requirements:
-Type 316 stainless steel body, door and hardware.
-Continuously welded seams, finished smooth.
TYPE-3 -Stainless steel hinge. A
-Stainless steel captive clamps.
-Data/Print pocket on inside of door.
-External mounting brackets.
-Collar studs for mounting inside panel.
-Ground stud for terminating ground wire.
-Removable door
Project Docoment No. Rev. Sheet No.
PBOF1555 1555-GEN-E-MT-6100 A 9 OF 24
2
IJ-FJBI-103 TYPE -2 58 12Tr X 1.5mm2 2" 1 1Tr X 1.5mm 2 10 10 3/4'' NPT 1 A
2
IJ-FJBI-104 TYPE -2 58 12Tr X 1.5mm2 2" 1 1Tr X 1.5mm 5 7 7 3/4'' NPT 1 A
2
IJ-FJBE-101 TYPE -2 30 12Pr X 1.5mm2 1 1/2" 1 1Pr X 1.5mm 2 10 10 3/4'' NPT 1 A
2
IJ-FJBE-102 TYPE -2 30 12Pr X 1.5mm2 1 1/2" 1 1Pr X 1.5mm 4 8 8 3/4'' NPT 1 A
IJ-FFJB-001 TYPE - 3 WITH ONE SEGMENT 2Pr X 0.8mm2 1/2'' NPT 1 1Pr X 1.3mm2 5 7 7 1/2'' NPT 1 A
IJ-FFJB-002 TYPE - 3 WITH ONE SEGMENT 2Pr X 0.8mm2 1/2'' NPT 1 1Pr X 1.3mm2 4 8 8 1/2'' NPT 1 A
IJ-FFJB-003 TYPE - 3 WITH THREE SEGMENT 2Pr X 0.8mm2 1/2'' NPT 1 1Pr X 1.3mm2 14 22 22 1/2'' NPT 1 A
IJ-FFJB-004 TYPE - 3 WITH THREE SEGMENT 2Pr X 0.8mm2 1/2'' NPT 1 1Pr X 1.3mm2 10 26 26 1/2'' NPT 1 A
Project Docoment No. Rev. Sheet No.
PBOF1555 1555-GEN-E-MT-6100 A 10 OF 24
2
HE-IJBE-003 TYPE -2 30 6Pr X 2.5mm2 1 1/4" 1 2Pr X2.5mm 4 2 2 3/4'' NPT 1 A
HE-FFJB-001 TYPE - 3 WITH ONE SEGMENT 2Pr X 0.8mm2 1/2'' NPT 1 1Pr X 1.3mm2 3 9 9 1/2'' NPT 1 A
HE-FFJB-002 TYPE - 3 WITH THREE SEGMENT 2Pr X 0.8mm2 1/2'' NPT 1 1Pr X 1.3mm2 10 26 26 1/2'' NPT 1 A
HE-FFJB-003 TYPE - 3 WITH THREE SEGMENT 2Pr X 0.8mm2 1/2'' NPT 1 1Pr X 1.3mm2 10 26 26 1/2'' NPT 1 A
Project Docoment No. Rev. Sheet No.
PBOF1555 1555-GEN-E-MT-6100 A 11 OF 24
2
HF-IJBE-002 TYPE -2 30 6Pr X 2.5mm2 1 1/4" 1 2Pr X2.5mm 4 2 2 3/4'' NPT 1 A
2
HF-IJBE-003 TYPE -2 30 6Pr X 2.5mm2 1 1/4" 1 2Pr X2.5mm 4 2 2 3/4'' NPT 1 A
HF-FFJB-001 TYPE - 3 WITH ONE SEGMENT 2Pr X 0.8mm2 1/2'' NPT 1 1Pr X 1.3mm2 6 6 6 1/2'' NPT 1 A
HF-FFJB-002 TYPE - 3 WITH ONE SEGMENT 2Pr X 0.8mm2 1/2'' NPT 1 1Pr X 1.3mm2 3 9 9 1/2'' NPT 1 A
HF-FFJB-003 TYPE - 3 WITH THREE SEGMENT 2Pr X 0.8mm2 1/2'' NPT 1 1Pr X 1.3mm2 10 26 26 1/2'' NPT 1 A
HF-FFJB-004 TYPE - 3 WITH THREE SEGMENT 2Pr X 0.8mm2 1/2'' NPT 1 1Pr X 1.3mm2 9 27 27 1/2'' NPT 1 A
Project Docoment No. Rev. Sheet No.
PBOF1555 1555-GEN-E-MT-6100 A 12 OF 24
2
HR-IJBE-003 TYPE -2 30 6Pr X 2.5mm2 1 1/4" 1 2Pr X2.5mm 4 2 2 3/4'' NPT 1 A
HR-FFJB-001 TYPE - 3 WITH ONE SEGMENT 2Pr X 0.8mm2 1/2'' NPT 1 1Pr X 1.3mm2 5 7 7 1/2'' NPT 1 A
HR-FFJB-002 TYPE - 3 WITH ONE SEGMENT 2Pr X 0.8mm2 1/2'' NPT 1 1Pr X 1.3mm2 6 6 6 1/2'' NPT 1 A
HR-FFJB-003 TYPE - 3 WITH ONE SEGMENT 2Pr X 0.8mm2 1/2'' NPT 1 1Pr X 1.3mm2 3 9 9 1/2'' NPT 1 A
HR-FFJB-004 TYPE - 3 WITH THREE SEGMENT 2Pr X 0.8mm2 1/2'' NPT 1 1Pr X 1.3mm2 13 23 23 1/2'' NPT 1 A
HR-FFJB-005 TYPE - 3 WITH THREE SEGMENT 2Pr X 0.8mm2 1/2'' NPT 1 1Pr X 1.3mm2 12 24 24 1/2'' NPT 1 A
Project Docoment No. Rev. Sheet No.
PBOF1555 1555-GEN-E-MT-6100 A 13 OF 24
2
HS-IJBI-001 TYPE -1 45 12Pr X 1.5mm2 1 1/2" 1 1Pr X 1.5mm 3 9 9 1/2'' NPT 1 A
2
HS-IJBE-003 TYPE -2 30 6Pr X 2.5mm2 1 1/4" 1 2Pr X2.5mm 2 2 2 3/4'' NPT 1 A
HS-FFJB-001 TYPE - 3 WITH ONE SEGMENT 2Pr X 0.8mm2 1/2'' NPT 1 1Pr X 1.3mm2 5 7 7 1/2'' NPT 1 A
HS-FFJB-002 TYPE - 3 WITH ONE SEGMENT 2Pr X 0.8mm2 1/2'' NPT 1 1Pr X 1.3mm2 4 8 8 1/2'' NPT 1 A
HS-FFJB-003 TYPE - 3 WITH ONE SEGMENT 2Pr X 0.8mm2 1/2'' NPT 1 1Pr X 1.3mm2 4 8 8 1/2'' NPT 1 A
HS-FFJB-004 TYPE - 3 WITH TWO SEGMENT 2Pr X 0.8mm2 1/2'' NPT 1 1Pr X 1.3mm2 6 18 18 1/2'' NPT 1 A
HS-FFJB-005 TYPE - 3 WITH TWO SEGMENT 2Pr X 0.8mm2 1/2'' NPT 1 1Pr X 1.3mm2 14 22 22 1/2'' NPT 1 A
Project Docoment No. Rev. Sheet No.
PBOF1555 1555-GEN-E-MT-6100 A 14 OF 24
2
HT-IJBI-002 TYPE -1 45 12Pr X 1.5mm2 1 1/2" 1 1Pr X 1.5mm 4 8 8 1/2'' NPT 1 A
2
HT-IJBE-002 TYPE -2 30 6Pr X 2.5mm2 1 1/4" 1 2Pr X2.5mm 4 2 2 3/4'' NPT 1 A
2
HT-IJBE-003 TYPE -2 30 6Pr X 2.5mm2 1 1/4" 1 2Pr X2.5mm 4 2 2 3/4'' NPT 1 A
HT-FFJB-001 TYPE - 3 WITH ONE SEGMENT 2Pr X 0.8mm2 1/2'' NPT 1 1Pr X 1.3mm2 6 6 6 1/2'' NPT 1 A
HT-FFJB-002 TYPE - 3 WITH ONE SEGMENT 2Pr X 0.8mm2 1/2'' NPT 1 1Pr X 1.3mm2 5 7 7 1/2'' NPT 1 A
HT-FFJB-003 TYPE - 3 WITH TWO SEGMENT 2Pr X 0.8mm2 1/2'' NPT 1 1Pr X 1.3mm2 6 18 18 1/2'' NPT 1 A
HT-FFJB-004 TYPE - 3 WITH THREE SEGMENT 2Pr X 0.8mm2 1/2'' NPT 1 1Pr X 1.3mm2 14 22 22 1/2'' NPT 1 A
Project Docoment No. Rev. Sheet No.
PBOF1555 1555-GEN-E-MT-6100 A 15 OF 24
2
HQ-IJBI-002 TYPE -1 45 12Pr X 1.5mm2 1 1/2" 1 1Pr X 1.5mm 6 6 6 1/2'' NPT 1 A
2
HQ-IJBE-003 TYPE -2 30 6Pr X 2.5mm2 1 1/4" 1 2Pr X2.5mm 4 2 2 3/4'' NPT 1 A
HQ-FFJB-001 TYPE - 3 WITH ONE SEGMENT 2Pr X 0.8mm2 1/2'' NPT 1 1Pr X 1.3mm2 3 9 9 1/2'' NPT 1 A
HQ-FFJB-002 TYPE - 3 WITH ONE SEGMENT 2Pr X 0.8mm2 1/2'' NPT 1 1Pr X 1.3mm2 3 9 9 1/2'' NPT 1 A
HQ-FFJB-003 TYPE - 3 WITH ONE SEGMENT 2Pr X 0.8mm2 1/2'' NPT 1 1Pr X 1.3mm2 5 7 7 1/2'' NPT 1 A
HQ-FFJB-004 TYPE - 3 WITH TWO SEGMENT 2Pr X 0.8mm2 1/2'' NPT 1 1Pr X 1.3mm2 6 18 18 1/2'' NPT 1 A
HQ-FFJB-005 TYPE - 3 WITH TWO SEGMENT 2Pr X 0.8mm2 1/2'' NPT 1 1Pr X 1.3mm2 6 18 18 1/2'' NPT 1 A
Project Docoment No. Rev. Sheet No.
PBOF1555 1555-GEN-E-MT-6100 A 16 OF 24
2
SK-IJBI-102 TYPE -1 45 12Pr X 1.5mm2 1 1/2" 1 1Pr X 1.5mm 7 5 5 1/2'' NPT 1 A
2
SK-FJBI-103 TYPE -2 58 12Tr X 1.5mm2 2" 1 1Tr X 1.5mm 2 10 10 3/4'' NPT 1 A
2
SK-FJBI-104 TYPE -2 58 12Tr X 1.5mm2 2" 1 1Tr X 1.5mm 5 7 7 3/4'' NPT 1 A
2
SK-FJBE-101 TYPE -2 30 12Pr X 1.5mm2 1 1/2" 1 1Pr X 1.5mm 2 10 10 3/4'' NPT 1 A
2
SK-FJBE-102 TYPE -2 30 12Pr X 1.5mm2 1 1/2" 1 1Pr X 1.5mm 4 8 8 3/4'' NPT 1 A
SK-FFJB-001 TYPE - 3 WITH ONE SEGMENT 2Pr X 0.8mm2 1/2'' NPT 1 1Pr X 1.3mm2 6 6 6 1/2'' NPT 1 A
SK-FFJB-002 TYPE - 3 WITH ONE SEGMENT 2Pr X 0.8mm2 1/2'' NPT 1 1Pr X 1.3mm2 5 7 7 1/2'' NPT 1 A
SK-FFJB-003 TYPE - 3 WITH ONE SEGMENT 2Pr X 0.8mm2 1/2'' NPT 1 1Pr X 1.3mm2 5 7 7 1/2'' NPT 1 A
SK-FFJB-004 TYPE - 3 WITH ONE SEGMENT 2Pr X 0.8mm2 1/2'' NPT 1 1Pr X 1.3mm2 3 9 9 1/2'' NPT 1 A
SK-FFJB-005 TYPE - 3 WITH TWO SEGMENT 2Pr X 0.8mm2 1/2'' NPT 1 1Pr X 1.3mm2 10 14 14 1/2'' NPT 1 A
Project Docoment No. Rev. Sheet No.
PBOF1555 1555-GEN-E-MT-6100 A 17 OF 24
2
SV-IJBI-102 TYPE -1 45 12Pr X 1.5mm2 1 1/2" 1 1Pr X 1.5mm 6 6 6 1/2'' NPT 1 A
2
SV-FJBI-102 TYPE -2 58 12Tr X 1.5mm2 2" 1 1Tr X 1.5mm 2 10 10 3/4'' NPT 1 A
2
SV-FJBI-103 TYPE -2 58 12Tr X 1.5mm2 2" 1 1Tr X 1.5mm 2 10 10 3/4'' NPT 1 A
2
SV-FJBI-104 TYPE -2 58 12Tr X 1.5mm2 2" 1 1Tr X 1.5mm 5 7 7 3/4'' NPT 1 A
2
SV-FJBE-101 TYPE -2 30 12Pr X 1.5mm2 1 1/2" 1 1Pr X 1.5mm 2 10 10 3/4'' NPT 1 A
2
SV-FJBE-102 TYPE -2 30 12Pr X 1.5mm2 1 1/2" 1 1Pr X 1.5mm 4 8 8 3/4'' NPT 1 A
SK-FFJB-001 TYPE - 3 WITH ONE SEGMENT 2Pr X 0.8mm2 1/2'' NPT 1 1Pr X 1.3mm2 5 7 7 1/2'' NPT 1 A
SV-FFJB-002 TYPE - 3 WITH ONE SEGMENT 2Pr X 0.8mm2 1/2'' NPT 1 1Pr X 1.3mm2 7 5 5 1/2'' NPT 1 A
SK-FFJB-002 TYPE - 3 WITH TWO SEGMENT 2Pr X 0.8mm2 1/2'' NPT 1 1Pr X 1.3mm2 6 18 18 1/2'' NPT 1 A
SV-FFJB-003 TYPE - 3 WITH TWO SEGMENT 2Pr X 0.8mm2 1/2'' NPT 1 1Pr X 1.3mm2 6 18 18 1/2'' NPT 1 A
Project Docoment No. Rev. Sheet No.
PBOF1555 1555-GEN-E-MT-6100 A 18 OF 24
2
NU-IJBI-101 TYPE -1 45 12Pr X 1.5mm2 1 1/2" 1 1Pr X 1.5mm 2 10 10 1/2'' NPT 1 A
2
NU-FJBI-101 TYPE -2 58 12Tr X 1.5mm2 2" 1 1Tr X 1.5mm 2 10 10 3/4'' NPT 1 A
2
NU-FJBI-103 TYPE -2 58 12Tr X 1.5mm2 2" 1 1Tr X 1.5mm 2 10 10 3/4'' NPT 1 A
2
NU-FJBI-104 TYPE -2 58 12Tr X 1.5mm2 2" 1 1Tr X 1.5mm 3 9 9 3/4'' NPT 1 A
2
NU-FJBE-101 TYPE -2 30 12Pr X 1.5mm2 1 1/2" 1 1Pr X 1.5mm 2 10 10 3/4'' NPT 1 A
2
NU-FJBE-102 TYPE -2 30 12Pr X 1.5mm2 1 1/2" 1 1Pr X 1.5mm 4 8 8 3/4'' NPT 1 A
NU-FFJB-001 TYPE - 3 WITH ONE SEGMENT 2Pr X 0.8mm2 1/2'' NPT 1 1Pr X 1.3mm2 7 5 5 1/2'' NPT 1 A
NU-FFJB-002 TYPE - 3 WITH ONE SEGMENT 2Pr X 0.8mm2 1/2'' NPT 1 1Pr X 1.3mm2 5 7 7 1/2'' NPT 1 A
NU-FFJB-003 TYPE - 3 WITH ONE SEGMENT 2Pr X 0.8mm2 1/2'' NPT 1 1Pr X 1.3mm2 4 8 8 1/2'' NPT 1 A
NU-FFJB-004 TYPE - 3 WITH TWO SEGMENT 2Pr X 0.8mm2 1/2'' NPT 1 1Pr X 1.3mm2 6 18 18 1/2'' NPT 1 A
NU-FFJB-005 TYPE - 3 WITH TWO SEGMENT 2Pr X 0.8mm2 1/2'' NPT 1 1Pr X 1.3mm2 6 18 18 1/2'' NPT 1 A
Project Docoment No. Rev. Sheet No.
PBOF1555 1555-GEN-E-MT-6100 A 19 OF 24
2
NV-IJBI-101 TYPE -1 45 12Pr X 1.5mm2 1 1/2" 1 1Pr X 1.5mm 2 10 10 1/2'' NPT 1 A
2
NV-FJBI-101 TYPE -2 58 12Tr X 1.5mm2 2" 1 1Tr X 1.5mm 2 10 10 3/4'' NPT 1 A
2
NV-FJBI-103 TYPE -2 58 12Tr X 1.5mm2 2" 1 1Tr X 1.5mm 2 10 10 3/4'' NPT 1 A
2
NV-FJBI-104 TYPE -2 58 12Tr X 1.5mm2 2" 1 1Tr X 1.5mm 5 7 7 3/4'' NPT 1 A
2
NV-FJBE-101 TYPE -2 30 12Pr X 1.5mm2 1 1/2" 1 1Pr X 1.5mm 2 10 10 3/4'' NPT 1 A
2
NV-FJBE-102 TYPE -2 30 12Pr X 1.5mm2 1 1/2" 1 1Pr X 1.5mm 4 8 8 3/4'' NPT 1 A
NV-FFJB-001 TYPE - 3 WITH ONE SEGMENT 2Pr X 0.8mm2 1/2'' NPT 1 1Pr X 1.3mm2 6 6 6 1/2'' NPT 1 A
NV-FFJB-002 TYPE - 3 WITH ONE SEGMENT 2Pr X 0.8mm2 1/2'' NPT 1 1Pr X 1.3mm2 6 6 6 1/2'' NPT 1 A
NV-FFJB-003 TYPE - 3 WITH ONE SEGMENT 2Pr X 0.8mm2 1/2'' NPT 1 1Pr X 1.3mm2 3 9 9 1/2'' NPT 1 A
NV-FFJB-004 TYPE - 3 WITH TWO SEGMENT 2Pr X 0.8mm2 1/2'' NPT 1 1Pr X 1.3mm2 6 18 18 1/2'' NPT 1 A
NV-FFJB-005 TYPE - 3 WITH TWO SEGMENT 2Pr X 0.8mm2 1/2'' NPT 1 1Pr X 1.3mm2 6 18 18 1/2'' NPT 1 A
Project Docoment No. Rev. Sheet No.
PBOF1555 1555-GEN-E-MT-6100 A 20 OF 24
2
SB-FJBI-101 TYPE -2 40 8Tr X 1.5mm2 1 1/4" 1 1Tr X 1.5mm 6 2 2 3/4'' NPT 1 A
2
SN-IJBI-001 TYPE -1 25 6Pr X 1.5mm2 1 1/4" 1 1Pr X 1.5mm 4 2 2 1/2'' NPT 1 A
2
SN-FJBI-101 TYPE -2 40 8Tr X 1.5mm2 1 1/4" 1 1Tr X 1.5mm 6 2 2 3/4'' NPT 1 A
2
SW-IJBI-001 TYPE -1 25 6Pr X 1.5mm2 1 1/4" 1 1Pr X 1.5mm 4 2 2 1/2'' NPT 1 A
2
SW-FJBI-101 TYPE -2 40 8Tr X 1.5mm2 1 1/4" 1 1Tr X 1.5mm 6 2 2 3/4'' NPT 1 A
2
SY-IJBI-001 TYPE -1 25 6Pr X 1.5mm2 1 1/4" 1 1Pr X 1.5mm 4 2 2 1/2'' NPT 1 A
2
SY-IJBE-002 TYPE -2 30 6Pr X 2.5mm2 1 1/4" 1 1Pr X2.5mm 2 2 2 3/4'' NPT 1 A
PBOF1555 1555-GEN-E-MT-6100 A 21 OF 24
A CABLE TRAYS
A 1.1 300 mm width X 150 mm depth - Ladder type cable tray m 80 70 70 70 70 70 70 80 80 80 80 - - - - - - 820 164 984 A
A 1.2 150 mm width X 100 mm depth - Ladder type cable tray m 70 60 60 60 60 60 60 70 70 70 70 - - - - - - 710 142 852 A
A 1.3 50 mm width X 50 mm depth - Perforated type cable tray m 400 320 320 320 320 320 320 400 400 400 400 40 40 40 40 40 40 4160 832 4992 A
A2 Horizontal Bends(90Deg.) FRP material ,bending radius 300 mm suitable for the following cable tray sizes.
A2.1 300 mm width X 150 mm depth - Ladder type cable tray No's 3 3 3 3 3 3 3 3 3 3 3 - - - - - - 33 7 40 A
A2.2 150 mm width X 100 mm depth - Ladder type cable tray No's 3 3 3 3 3 3 3 3 3 3 3 1 1 1 1 1 1 39 8 47 A
A3 Vertical inside Bends(90Deg.) of material FRP,bending radius 300 mm suitable for the following ladder type cable tray sizes.
A3.1 300 mm width X 150 mm depth - Ladder type cable tray No's 3 3 3 3 3 3 3 3 3 3 3 - - - - - - 33 7 40 A
A3.2 150 mm width X 100 mm depth - Ladder type cable tray No's 3 3 3 3 3 3 3 3 3 3 3 1 1 1 1 1 1 39 8 47 A
A4 Reducers of material FRP, suitable for the following ladder type cable tray sizes.
A4.1 300 mm width X 150 mm depth - Ladder type cable tray No's 3 3 3 3 3 3 3 3 3 3 3 - - - - - - 33 7 40 A
A5 Unequal Tee of material FRP, suitable for the following ladder type cable tray sizes.
A5.1 300 mm width X 300 mm width X 150mm width Ladder type cable tray No's 2 2 2 2 2 2 2 2 2 2 2 - - - - - - 22 4 26 A
A5.2 150 mm width X 150mm width X 50mm width Ladder type cable tray No's 2 2 2 2 2 2 2 2 2 2 2 - - - - - - 22 4 26 A
A6 Equal Tee of material FRP, suitable for the following ladder type cable tray sizes.
A6.1 300 mm width X 300 mm width X 300mm width Ladder type cable tray No's 4 3 3 3 3 3 3 4 4 4 4 - - - - - - 38 8 46 A
A6.2 150 mm width X 150mm width X 150mm width Ladder type cable tray No's 4 3 3 3 3 3 3 4 4 4 4 - - - - - - 38 8 46 A
A7.1 Flat splice plate, FRP Nos 183 150 150 150 150 150 150 183 183 183 183 13 13 13 13 13 13 1897 379 2276 A
A7.3 Pultruded SS 316 coupler plates with SS joining hardware. (Ladder) Nos 50 40 40 40 40 40 40 50 50 50 50 10 10 10 10 10 10 550 110 660 A
A7.5 Set of round head square neck type bolts and hex nuts Nos 2200 1800 1800 1800 1800 1800 1800 2200 2200 2200 2200 160 160 160 160 160 160 22760 4552 27312 A
A7.6 Hold-down clamps, S-type, as per drawing number , c/w stainless steel fastening hardware Nos 40 30 30 30 30 30 30 40 40 40 40 5 5 5 5 5 5 410 82 492 A
A7.7 Hold-down clamps, J-type, as per drawing number , c/w stainless steel fastening hardware Nos 40 30 30 30 30 30 30 40 40 40 40 5 5 5 5 5 5 410 82 492 A
A8 Covers
A8.1 Cable tray covers of material fiber glass (FRP) for 300 mm Ladder type cable tray. m 80 70 70 70 70 70 70 80 80 80 80 - - - - - - 820 164 984 A
A8.2 Cable tray covers of material fiber glass (FRP) for 150 mm Ladder type cable tray. m 70 60 60 60 60 60 60 70 70 70 70 - - - - - - 710 142 852 A
A8.3 Cable tray covers of material fiber glass (FRP) for 50 mm Perforated type cable tray. m 400 320 320 320 320 320 320 400 400 400 400 40 40 40 40 40 40 4160 832 4992 A
A9.1 2" PIPE SCH 40, CARBON STEEL m 80 80 80 80 80 80 80 80 80 80 80 6 6 6 6 6 6 916 183 1099 A
A9.2 2'' PIPE CAP, CARBON STEEL Nos 80 80 80 80 80 80 80 80 80 80 80 6 6 6 6 6 6 916 183 1099 A
A9.3 STIFFING PLATE (2.5 Mtr x 400 mm x 10 mm THK) No 150 150 150 150 150 150 150 150 150 150 150 12 12 12 12 12 12 1722 344 2066 A
A9.4 M12 x 60 mm LG. HEX. HEAD BOLT C/W NUT, 2 FLAT & 1 SPRING WASHERS Nos 100 100 100 100 100 100 100 100 100 100 100 8 8 8 8 8 8 1148 230 1378 A
A9.5 M10 x 25mm LG. HILTI STUD C/W NUTS & WASHERS Nos 100 100 100 100 100 100 100 100 100 100 100 8 8 8 8 8 8 1148 230 1378 A
Project Document No. Rev. Sheet No.
PBOF1555 1555-GEN-E-MT-6100 A 22 OF 24
TOTAL REQUIRED
SL.NO SIZE BRIEF DESCRIPTION MATERIALS UNITS IJ HE HF HR HS HT HQ SK SV NV NU EC HB SB SN SW SY QUANTITY 20% MARGIN REV
QUANTITY
1 1/2" OD x 0.065 THK TUBING SS 316 m 484 482 508 502 468 474 412 334 438 512 440 22 22 22 22 22 22 5186 1037 6223 A
4 3/4" OD x 1/2" NPTM SWAGE NIPPLE PL x TH SS 316 Nos 82 92 85 90 83 83 69 62 81 88 79 9 9 9 9 9 9 948 190 1138 A
6 1/2" NPTM x 1/2" OD MALE CONNECTOR SS 316 Nos 287 250 287 280 264 267 227 177 233 292 244 16 16 16 16 16 16 2904 581 3485 A
8 1/4"TH x 3/8" OD MALE CONNECTOR SS 316 Nos 98 108 106 98 90 90 90 85 98 108 100 16 16 16 16 16 16 1167 233 1400 A
11 3/8" x 1/4" x 3/8" OD FEMALE BRANCH TEE, NPTF SS316 Nos 15 15 - - - - - 15 15 15 15 6 6 6 6 6 6 126 25 151 A
14 1/2" NPTF GLOBE VALVE SCREWED SS316 Nos 156 159 139 163 152 152 140 110 137 160 144 12 12 12 12 12 12 1684 337 2021 A
15 1/4" SCRD NPTF BALL VALVE SS316 Nos 39 48 48 44 40 37 50 32 40 50 46 6 6 6 6 6 6 510 102 612 A
18 3/8" OD x 0.035" THK TUBING SS316 m 400 410 410 394 362 338 338 338 400 430 410 50 50 50 50 50 50 4530 906 5436 A
19 1/4" OD x 0.035" THK TUBING SS316 m 300 360 360 344 312 288 288 278 352 384 580 28 28 28 28 28 28 4014 803 4817 A
20 1/2" x 1/2" x 1/2" OD TUBING TEE SS316 Nos 40 50 50 50 44 48 43 44 42 44 42 2 2 2 2 2 2 509 102 611 A
23 1/2" PL x TH(3" LONG) PIPE NIPPLE SS316 Nos 229 156 214 207 200 193 163 130 174 228 185 9 9 9 9 9 9 2133 427 2560 A
26 1/2" NPTM SCREWED PIPE PLUG SS316 Nos 75 88 87 84 78 77 75 63 74 78 76 9 9 9 9 9 9 909 182 1091 A
27 1/2" NPTF x 1/2" OD PIPE -TEE SS316 Nos 55 63 64 63 58 60 58 47 55 58 56 7 7 7 7 7 7 679 136 815 A
PBOF1555 1555-GEN-E-MT-6100 A 23 OF 24
TOTAL REQUIRED
SL. NO DESCRIPTION UNIT IJ HE HF HR HS HT HQ SK SV NV NU EC HB SB SN SW SY QUANTITY 20% MARGIN (m) REV
QUANTITY (m)
A TUBING TRAY
A 1.1 50 mm width X 50 mm depth - FRP type tube tray, m 320 360 360 350 320 300 300 280 350 380 580 30 30 30 30 30 30 4080 816 4896 A
B 2.1 Set of M10 spring washers, M10 serrated washers, M10 bolts, M10 lugs for fastening grounding jumpers on tube trays. Nos 1280 1440 1440 1400 1280 1200 1200 1120 1400 1520 2320 120 120 120 120 120 120 16320 3264 19584 A
B 2.5 FLAT SPLICE PLATE, FRP Nos 107 120 120 117 107 100 100 93 117 127 193 10 10 10 10 10 10 1360 272 1632 A
PBOF1555 1555-GEN-E-MT-6100 A 24 OF 24
TOTAL REQUIRED
SL NO. DESCRIPTION UNIT IJ HE HF HR HS HT HQ SK SV NU NV EC HB SB SN SW SY QUANTITY 20% MARGIN
QUANTITY
REVISION
MCT - FRAME
1 S-8 x 3 Type MCT, Lycron polymer, Halogen free, Mild steel Frame with Fire resistant Integrity, Pressure tightness. Nos 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 17 3 20 A
MODULES
ACCESSORIES