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Title: MULTIPHASE FLOWMETER Document No: BD1-00-I-X-0012

Date : 30-Nov-09
Page : Page 2 of 25
Rev : B1

TABLE OF CONTENTS

1.0 SCOPE OF WORK / SUPPLY 3


2.0 ACRONYMS AND ABBREVIATIONS 8
3.0 TECHNICAL REQUIREMENTS / SPECIFIC INSTRUCTIONS 9
4.0 LIST OF APPLICABLE DOCUMENTS 10
4.1 Datasheets (By Package VENDOR) 10
4.2 Project Drawing(s) 10
4.3 Company General Specification(s) 10
5.0 VENDOR DATA REQUIREMENT LIST – VDRL 12

6.0 TYPICAL INSPECTION AND TEST PLAN 20

ATTACHMENTS:

ATTACHMENT 1: SPIR FORMS


ATTACHMENT 2: WEIGHT & NOISE DATA
ATTACHMENT 3: PROJECT DOCUMENTS / SPECS & DRAWINGS

This document is the property of BD POC. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.
Title: MULTIPHASE FLOWMETER Document No: BD1-00-I-X-0012
Date : 30-Nov-09
Page : Page 3 of 25
Rev : B1

1.0 SCOPE OF WORK / SUPPLY

VENDOR’s scope of work and supply shall include but not be limited to design, engineering, material
procurement, manufacture, inspection, testing, surface preparation & painting, packaging for
shipment and delivery of the multiphase flow metering package (as per the required delivery terms
and conditions) in accordance with the table below.

VENDOR shall be responsible of the supply of multiphase flow metering package in all respects for
safe and reliable operation of the package. This shall include but not limited to the following;

- Engineering activities required for manufacture of the complete and functional multiphase
flow metering package.

- Manufacture of the multiphase flow metering package in conformity with required


specifications and associated documents.

- Provision of all testing required by technical specifications and data sheet.

- Delivery of the multiphase flow metering package in accordance with required delivery terms
and condition.

- Provision of vendor data in accordance with Vendor Data Requirement List in Section 5.0 of
this Technical Requisition.

- The Vendor must provide all information requested including a list of any exceptions and
non-conformities to the specifications listed on this Technical Requisition.

- All exceptions and non-conformity shall be indicated at one place, Vendor to use attached
Exception and Non-conformity form (Attachment 1). Any exception/deviation not listed in the
attached form and listed elsewhere in the offer shall not be considered.

- Supply of spare parts for pre-commissioning, and commissioning and two (2) years
operation (Attachment 2) including special tools, if any for installation, operation or
maintenance.

All spare parts supplied by VENDOR shall be wrapped and packaged such that they will be
preserved in the original as-new condition under storage conditions, which are to be
anticipated in Vietnam. They shall be properly tagged and coded for ease of identification
as to intended equipment usage at a later date. They shall further be packaged separately,
clearly marked as "Spare Parts" and transported with the equipment.

Packing lists shall be provided, so that the parts can be stored without un-crating, if so
desired.

The VENDOR shall have responsibility for all aspect of works, inclusive of components
subcontracted or purchased from others parties.
Items/components shall be sub-contracted or purchased from COMPANY Approved Vendor List.

This document is the property of BD POC. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.
Title: MULTIPHASE FLOWMETER Document No: BD1-00-I-X-0012
Date : 30-Nov-09
Page : Page 4 of 25
Rev : B1

The VENDOR shall be responsible for the supply of the item(s) in all respects for safe and reliable
operation of the multiphase flow metering package.

No. Item / Tag No. Qty Description

1.0 EQUIPMENT PACKAGE

1.1 Multiphase Flow Complete MPFM skid package to be installed at Hai


Metering System Thach Wellhead Platform, with inlet piping of DN 400
(Tag No.: HT1-PK- x 600# RF, Duplex Stainless Steel Material.
0910) Suitable for below process conditions:
Pressure (Max. // Min.): 66.1 barg // 46.1 barg
Design Pressure: 72 barg
1 No.
Temp. (Max. // Min.): 127 °C // 55 °C
Design Temp.: 150 °C
Flow (Max. // Min.): 391,071 kg/h // 59,786.6 kg/h
Molecular Wt. (Max. // Min.): 31.6 // 21.2
Density (Max. // Min.): 80 kg/m3 // 34.3 kg/m3

1.2 Multiphase Flow Complete MPFM skid package to be installed at Moc


Metering System Tinh Wellhead Platform, with inlet piping of DN 300 x
(Tag No.: MT1- 900# RF, Duplex Stainless Steel Material.
PK-0910) Suitable for below process conditions:
Pressure (Max. / Min): 124.7 barg / 50.2 barg
Design Pressure: 140 barg
1 No.
Temp. (Max. / Min): 95.8 °C / 29.9 °C
Design Temp.: 130 °C
Flow (Max. // Min.): 251,734.2 kg/h // 50,219.6 kg/h
Molecular Wt. (Max. // Min.): 20.1 // 18.9
Density (Max. // Min.): 99.7 kg/m3 // 46.4 kg/m3

1.3 SCOPE OF WORK / SUPPLY

Common for both MPFM

1.3.1 Field Unit The field unit shall include integrally mounted flow
1 Lot meter, pressure and temperature transmitters,
inductive sensor or equal, capacitive sensor or equal

This document is the property of BD POC. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.
Title: MULTIPHASE FLOWMETER Document No: BD1-00-I-X-0012
Date : 30-Nov-09
Page : Page 5 of 25
Rev : B1

No. Item / Tag No. Qty Description


completely assembled and pre-wired within the skid
to measure the parameters used for FCU in the
calculations of oil, gas and water flow rates.

1.3.2 Flow Computer Field mounted Flow Computer Unit (FCU) as stand-
Unit alone unit mounted in enclosure that is certified for
1 No. use in hazardous area and installed within the skid.
It shall be completely assembled and pre-wired.

1.3.3 Junction Boxes MPFM skid Junction Boxes required for each of
signal type, with its associated suitable glands,
1 Lot earthing, and etc. pre-mounted and pre-wired inside
the skid.

1.3.4 Cables MPFM skid cables interconnected or pre-wired from


instruments to corresponding Junction Boxes,
complete with cable trays and supports.
1 Lot Cables shall be in accordance with Electrical
Requirement for Package Equipment, document
number BD-00-E-S-0020.

1.3.5 Tubing and Fittings MPFM skid tubing and fittings pre-connected from
process connection to instruments, including
instrument air supply requirement (if any), tubing tray
and supports.
1 Lot Tubing and fittings shall be in accordance with
Specification – Instrumentation & Controls for
Package Equipment, document number BD1-00-I-S-
0002.

1.3.6 Pipeworks MPFM skid complete with all pipeworks, its


associated spools, fittings, mating flanges, drains,
1 Lot
vents.

1.3.7 Structural MPFM skid complete with all structural works, its
1 Lot associated required instrument cable/tubing trays,
stanchions, supports and etc.

This document is the property of BD POC. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.
Title: MULTIPHASE FLOWMETER Document No: BD1-00-I-X-0012
Date : 30-Nov-09
Page : Page 6 of 25
Rev : B1

No. Item / Tag No. Qty Description

OPTIONAL

1.3.8 PC or Laptop IBM compatible PC or laptop and peripherals for


1 No communication with the control unit for service and
maintenance purposes.

1.3.9 Interface Cables VENDOR to provide list, type and cost of interface
1 Lot
cables required for communication link with ICSS.

2 Painting, Inspection, Testing and Certification

2.1 - - Surface preparation and painting as per Project


Specification

2.2 - - Inspection, Testing and Certification as per Project


Specification.

3 Spare Parts

3.1 - 1 Lot Spare parts for Start-up / Commissioning

3.2 - 1 Lot Priced list of recommended spare parts for 2 years


operation

4 Special Tools

4.1 - 1 Lot Special tools for installation, operation and


maintenance

4.2 - 1 Lot Spreader bars, slings and shackles for installation of


the MPFM using single point lift (if required)
(Quote separately)

5 Delivery

5.1 - - Packing, marking, forwarding and preservation

5.2 - - Preparation for shipment

5.3 - - Delivery as per agreed delivery terms and conditions

6 Documentation

6.1 - 1 Lot Documentation as per VDRL and applicable


specifications

6.2 - 1 Lot Final documentation (IOM, MDR)

This document is the property of BD POC. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.
Title: MULTIPHASE FLOWMETER Document No: BD1-00-I-X-0012
Date : 30-Nov-09
Page : Page 7 of 25
Rev : B1

No. Item / Tag No. Qty Description

7 Vendor Assistance and Supervision

7.1 - - Vendor supporting for installation, onshore


commissioning (if required)
(Quote separately, per diem rates)

7.2 - - Vendor supporting for offshore start-up and


commissioning (if required)
(Quote separately, per diem rates)

8.0 Training

8.1 - - Training for BD POC’s commissioning, operations


and maintenance personnel.

This document is the property of BD POC. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.
Title: MULTIPHASE FLOWMETER Document No: BD1-00-I-X-0012
Date : 30-Nov-09
Page : Page 8 of 25
Rev : B1

2.0 ACRONYMS AND ABBREVIATIONS

BD POC Bien Dong Joint Operating Company

PQP-HT Hai Thach Production & Quarters Platform

WHP-HT1 Hai Thach 1 Wellhead Platform

WHP-MT1 Moc Tinh 1 Wellhead Platform

MR Material Requisition

Firm or business entity responsible for the design, manufacture,


VENDOR
testing, and supply of the Equipment.

This document is the property of BD POC. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.
Title: MULTIPHASE FLOWMETER Document No: BD1-00-I-X-0012
Date : 30-Nov-09
Page : Page 9 of 25
Rev : B1

3.0 TECHNICAL REQUIREMENTS / SPECIFIC INSTRUCTIONS

Technical requirements shall be as per the list of documents attached with this requisition.

The VENDOR shall submit all the required drawings and documents per the Vendor Documentation
Requirement List (VDRL) available in Section 5.0 of this requisition.

Vendor Document Requirement Schedule (VDRS) – Immediately after the award of contract, the
VENDOR shall provide Vendor Document Schedule to the PURCHASER for agreement on the
documents to be provided. The register shall be in Microsoft Excel format and contain the following
data:

• COMPANY/PURCHASER Document / Drawing Number

• VENDOR Document / Drawing Number (if applicable)

• Document / Drawing title

• Latest revision

• Planned submission date

• Actual submission date of transmittal

• Current drawing/document status

• Remarks if any

The VENDOR shall provide the list of commissioning and start-up spare parts. Spare parts list shall
be provided in Spare Parts Interchangeability Record (SPIR) Form in A

The VENDOR shall also provide the list of recommended spare parts for 2 years operation along
with pricing in Spare Parts Interchangeability Record (SPIR) Form.

In case of any conflict exist between the documents referenced in this requisition, the VENDOR shall
highlight the same to the COMPANY / PURCHASER and request for a written ruling or interpretation
from the COMPANY / PURCHASER.

This document is the property of BD POC. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.
Title: MULTIPHASE FLOWMETER Document No: BD1-00-I-X-0012
Date : 30-Nov-09
Page : Page 10 of 25
Rev : B1

4.0 LIST OF APPLICABLE DOCUMENTS

4.1 Datasheets (By Package VENDOR)

No. Document Number Document Title Rev


1 BD-00I-E-0012 - Datasheets for Field Flow Computer Unit
- Datasheets for Flowmeter
- Datasheets for Pressure Transmitter
- Datasheets for Differential Pressure Transmitter
- Datasheets for Temperature Transmitter
- Datasheets for Sensor or Detector Measurement
- Datasheets for Density Measurement (if any)
- Datasheets for Water Cut Meter Measurement (if
any)

4.2 Project Drawing(s)

No. Document Number Document Title Rev


1 WHP-HT1-R-D-3102 P&ID – Production Manifold
2 WHP-MT1-R-D-2105 P&ID – Pig Launcher

4.3 Company General Specification(s)

No. Document Number Document Title Rev


1 BD-00-I-S-0012 Specification for Multiphase Flowmeter
Specification – Instrumentation and Controls for
2 BD-00-I-S-0002
Package Equipment
Specification – Electrical Requirement for Package
3 BD-00-E-S-0020
Equipment
4 BD-00-I-S-1001 Specification for ICSS
5 BD-00-P-S-0001 Piping Class Specification
6 BD-00-P-S-0003 Piping Valves Specification
7 BD-00-X-T-0002 HSE and Loss Prevention Philosophy
8 BD-00-M-S-0331 Specification for Protective Coatings
9 BD-00-M-S-0334 Specification for Vendor Inspection
10 BD-00-M-S-0335 Specification for Vendor Drawing and Documentation

This document is the property of BD POC. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.
Title: MULTIPHASE FLOWMETER Document No: BD1-00-I-X-0012
Date : 30-Nov-09
Page : Page 11 of 25
Rev : B1

11 BD-00-M-S-0337 Specification for Skid Mounted Package Equipment

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Title: MULTIPHASE FLOWMETER Document No: BD1-00-I-X-0012
Date : 30-Nov-09
Page : Page 12 of 25
Rev : B1

5.0 VENDOR DATA REQUIREMENT LIST – VDRL

VDRL SUBMIT
COD WITH
E DOCUMENT TITLE TENDER SUBMIT FOR REVIEW FINAL DATA SUBMISSION

NO. OF
DATE QUANTITY REQUIRED DATE
PRINTS

NO. REQ'D
REQ'D REPROS PRINTS ELECT REQ’D
PRINTS (NOTE-4)
INTERFACE INFORMATION

Drawings and documents with this class shall comprise all


A.00
information which may interface with other facilities of
Purchaser, and are of major importance for platform/facilities
design and project schedule

A.01 ANCHOR BOLT LOCATION PLAN 4 2 WAFO 4 2 2 WPTD

A.02 CABLE SCHEDULE FOR INTERNAL WIRING 4 2 WAFO 4 2 2 WPTD

A.03 CAUSE AND EFFECT CHARTS

A.04 SYSTEM SKID LAYOUT 4 4 2 WAFO 4 2 2 WPTT

A.05 ELECTRICAL/INSTRUMENTATION WIRING DRAWINGS 4 2 WAFO 4 2 2 WPTT

EQUIPMENT DATA SHEETS (COMPUTERS/PRINTERS,


A.06 4 4 2 WAFO 4 2 2 WPTT
ETC)

A.07 EQUIPMENT TERMINAL DRAWING 4 2 WAFO 4 2 2 WPTT

A08 FIELD ENCLOSURE GENERAL ARRANGEMENT DRGS. 4 2 WAFO 4 2 2 WPTT

A.09 FUNCTIONAL DESCRIPTION 4 1 WAFO 4 2 2 WPTT

A.10 GENERAL ARRANGEMENT DRAWINGS 4 4 2 WAFO 4 2 2 WPTT

A.11 INSTRUMENT/EQUIPMENT - SITE MOUNTED (LIST) 4 2 WAFO 4 2 2 WPTT

A.12 INSTRUMENT AND PROCESS DATA SHEETS

A.13 INTERFACE BLOCK DIAGRAM 4 2 WAFO 4 2 2 WPTT

A.14 MARSHALLING CABINET TERMINATION DRAWINGS 4 2 WAFO 4 2 2 WPTT

A.15 SYSTEM FUNCTIONAL DIAGRAMS / BLOCK DIAGRAMS 4 2 WAFO 4 2 2 WPTT

A.16 NOZZLE LOADING (Forces/Moments)

A.17 OUTLINE AND FOUNDATION LOADING DIAGRAMS

A.18 FUNCTIONAL DESIGN SPECIFICATION (FDS) 4 1 WAFO 4 2 4 WPTT

A.19 PIPING AND INSTRUMENTATION DIAGRAMS (P&ID)

A.20 DISPLAY CONFIGURATION DRAWINGS 4 2 WAFO 4 2 2 WPTT

This document is the property of BD POC. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.
Title: MULTIPHASE FLOWMETER Document No: BD1-00-I-X-0012
Date : 30-Nov-09
Page : Page 13 of 25
Rev : B1

VDRL SUBMIT
COD WITH
E DOCUMENT TITLE TENDER SUBMIT FOR REVIEW FINAL DATA SUBMISSION

NO. OF
DATE QUANTITY REQUIRED DATE
PRINTS

NO. REQ'D
REQ'D REPROS PRINTS ELECT REQ’D
PRINTS (NOTE-4)
A.21 LOG / ALARM REPORT FORMATS 4 2 WAFO 4 2 2 WPTT

A.22 SYSTEM POINT DATA BASE

A.23 SINGLE LINE DIAGRAMS (POWER SUPPLY) 4 4 2 WAFO 4 2 2 WPTT

A.24 OVERVIEW / GROUP / GRAPHIC DISPLAYS – E&M 4 2WAFO 4 2 2 WPTT

A.25 UTILITY CONSUMPTION LIST 4 4 2 WAFO 4 2 2 WPTT

VENDOR MASTER DOCUMENT LIST (VMDL) – VENDOR


A.26 4 4 2 WAFO 4 2 2 WPTT
TO SUBMIT

A.27 WEIGHT DATA SHEETS 4 4 2 WAFO 4 2 2 WPTD

A.28 NOISE DATA SHEET 4 2 WAFO 4 2 2 WPTD

A.29 LIST OF PROPOSED SUB-VENDORS 4 4 2 WAFO

DESIGN INFORMATION

B.00 Drawings and documents within this class shall provide detail
design information to allow verification of several
compliancies with Purchaser's specifications

B.01 ASSEMBLY DRAWINGS 4 2 2 WPTT

B..02 BEARING DRAWINGS

B..03 CABLES VOLTAGE DROP CALCULATIONS 4 4 2 WAFO 4 2 2 WPTT

B.04 CAPACITY CHARTS OF MATERIAL HANDLING


EQUIPMENT

B.05 CO-ORDINATION PROCEDURE 4 6 WAFO 4 2 WPTT

B.06 COMPLETED VENDOR'S TECHNICAL EXCEPTION FORM 4

B.07 SYSTEM CABINET COMPONENT LIST

B.08 CONTROL/RELIEF VALVE SIZING CALCULATIONS

B.09 COUPLING DRAWING & BILL OF MATERIAL

CRITICAL SPEED ANALYSIS/ROTOR RESPONSE


B.10
CALCULATIONS

B.11 CROSS-SECTION DRAWINGS OR VIEWS 4 2 WAFO 4 2 2 WPTT

B.12 DESIGN, MANUFACTURING AND DELIVERY PLAN 4 4 2 WAFO

This document is the property of BD POC. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.
Title: MULTIPHASE FLOWMETER Document No: BD1-00-I-X-0012
Date : 30-Nov-09
Page : Page 14 of 25
Rev : B1

VDRL SUBMIT
COD WITH
E DOCUMENT TITLE TENDER SUBMIT FOR REVIEW FINAL DATA SUBMISSION

NO. OF
DATE QUANTITY REQUIRED DATE
PRINTS

NO. REQ'D
REQ'D REPROS PRINTS ELECT REQ’D
PRINTS (NOTE-4)
B.13 DETAIL DRAWINGS 4 2 WAFO 4 2 2 WPTT

DETAILED FUNCTIONAL DESIGN SPECIFICATION FOR


B.14
SYSTEM

B.15 SYSTEM - DETAILED DESCRIPTION

B.16 EARTHING LAYOUT DETAILS 4 2 WAFO 4 2 2 WPTT

B.17 EQUIPMENT BROCHURES/LITERATURE/DATA SHEETS 4 4 2 WAFO 4 2 2 WPTT

B.18 FLOW ELEMENT CALCULATIONS

GENERAL STRUCTURAL DEFLECTION AND STRESS


B.19
ANALYSIS

B.20 INFORMATION ON INPUT/OUTPUT HARDWARE

B.21 INSPECTION AND TEST PLAN (ITP) 4 4 2 WAFO 4 2 WPTT

B.22 INSTRUMENT HOOK-UPS

B.23 INSTRUMENT LOOP DRAWINGS

B.24 SYSTEM SCHEMATIC DIAGRAMS

B.25 LUBRICATION SYSTEM GENERAL ARRANGEMENT

B.26 MECHANICAL SEAL OUTLINE & BILL OF MATERIAL

B.27 OPERATING CONSOLE, VDU BASED – E&M

B.28 PARTS LISTS (Technical specification of materials) 4 2 WAFO 4 2 2 WPTD

B.29 PRESSURE VESSEL CALCULATIONS

B.30 QA QUESTIONNAIRE 4

B.31 QA MANUAL 4

B.32 QUALITY PLAN 4 4 2 WAFO

B.33 RELIABILITY/AVAILABILITY CALCULATIONS 4 2 WPTD

B.34 SCHEDULE OF ROUTINE MAINTENANCE REQUIREMENT 4 2 WPTD

SCHEDULE OF MANUFACTURER'S RECOMMENDED

B.35 4 4 2 2 WPTD
SPARES FOR COMMISSIONING/START-UP AND FIRST
YEAR'S OPERATION

This document is the property of BD POC. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.
Title: MULTIPHASE FLOWMETER Document No: BD1-00-I-X-0012
Date : 30-Nov-09
Page : Page 15 of 25
Rev : B1

VDRL SUBMIT
COD WITH
E DOCUMENT TITLE TENDER SUBMIT FOR REVIEW FINAL DATA SUBMISSION

NO. OF
DATE QUANTITY REQUIRED DATE
PRINTS

NO. REQ'D
REQ'D REPROS PRINTS ELECT REQ’D
PRINTS (NOTE-4)
SPARE PARTS LIST AND INTERCHANGEABILITY
B.36 4 4 2 2 WPTD
RECORD (SPIR)

SPECIFICATION OF PRINTERS / GATEWAYS / MODEMS /


B.37 4 4 2 WAFO 4 2 2 WPTT
SERIAL CABLES / FIBRE OPTIC CABLES

B.38 THERMOWELL FREQUENCY ANALYSIS CALCULATIONS

B.39 THRUST BEARING LOADS

VENDOR INSTRUMENT SYSTEM COMMUNICATION


B.40 4 4 2 2 WPTD
LINKS CHARACTERISTICS

B.41 WEIGHT CALCULATION BACK-UP SHEET 4 2 WAFO 4 2 2 WPTD

B.42 WIRING DIAGRAMS 4 2 WAFO 4 2 2 WPTT

MANUFACTURING AND TESTING PROCEDURES

C.00
These documents shall demonstrate to purchaser that
manufacturing and testing methods are acceptable

C.01 BALANCING TEST PROCEDURES

C.02 METERING SYSTEM TEST PROCEDURE

C.03 DYE PENETRANT TEST PROCEDURES

C.04 FLUSHING PROCEDURES

C.05 FUNCTIONAL TEST/STRING TEST PROCEDURES 4 2 WAFO 4 2 2 WPTT

C.06 HARDNESS TESTING PROCEDURES

C.07 HEAT TREATMENT PROCEDURE

C.08 HYDROSTATIC TEST PROCEDURES

INITIAL PRESERVATION AND PREPARATION FOR 4


C.09 4 2 WAT
SHIPMENT/TRANSPORT PROCEDURES

C.10 MAGNETIC PARTICLE TEST PROCEDURES

C.11 MECHANICAL RUN TEST PROCEDURES

C.12 MECHANICAL TEST SAMPLE LOCATION SKETCHES

C.13 MICROSTRUCTURE TEST PROCEDURE

This document is the property of BD POC. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.
Title: MULTIPHASE FLOWMETER Document No: BD1-00-I-X-0012
Date : 30-Nov-09
Page : Page 16 of 25
Rev : B1

VDRL SUBMIT
COD WITH
E DOCUMENT TITLE TENDER SUBMIT FOR REVIEW FINAL DATA SUBMISSION

NO. OF
DATE QUANTITY REQUIRED DATE
PRINTS

NO. REQ'D
REQ'D REPROS PRINTS ELECT REQ’D
PRINTS (NOTE-4)
C.14 NICKEL PLATING PROCEDURE

C.15 NOISE TEST/SURVEY PROCEDURES

C.16 OVERSPEED TEST PROCEDURES

C.17 PERFORMANCE TEST PROCEDURES 4 2 WAFO 4 2 2 WPTT

C.18 PITTING CORROSION TEST PROCEDURE

C.19 PRESSURE VESSEL HEADS FORMING PROCEDURE

C.20 RADIOGRAPHIC TEST PROCEDURES

C.21 SURFACE PREPARATION AND PAINTING PROCEDURES 4 4 2 WAFO

C.22 ULTRASONIC TEST PROCEDURES

C.23 VIBRATION TEST/SURVEY PROCEDURES

C.24 WEIGHT PROCEDURE

WELDING SPECIFICATION AND WELDING PROCEDURE


C.25
QUALIFICATION RESULTS (WPS AND WPQR)

C.26 WELDING REPAIR PROCEDURES

C.27 WELDING CONSUMABLE HANDLING PROCEDURE

C.28 HEAT SOAK TEST 4 2 WAFO 4 2 2 WPTT

RECORDS, REPORTS AND CERTIFICATES

D.00
These documents are required in order to demonstrate that
material and equipment comply with specifications

D.01 AC GENERATOR ROUTINE TEST REPORT

D.02 AS-BUILT DOCUMENTATION 4 2 2 WAD

D.03 BALANCING TEST REPORT

D.04 CABLE CONTINUITY AND RESISTANCE TEST REPORT 4 2 WPTT

D.05 CALIBRATION CERTIFICATE 4 2 WPTT

D.06 CASTING WELD REPAIR REPORT

D.07 CERTIFICATE OF COMPLIANCE 4 2 WPTT

D.08 SYSTEM TEST REPORT 4 2 WPTT

This document is the property of BD POC. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.
Title: MULTIPHASE FLOWMETER Document No: BD1-00-I-X-0012
Date : 30-Nov-09
Page : Page 17 of 25
Rev : B1

VDRL SUBMIT
COD WITH
E DOCUMENT TITLE TENDER SUBMIT FOR REVIEW FINAL DATA SUBMISSION

NO. OF
DATE QUANTITY REQUIRED DATE
PRINTS

NO. REQ'D
REQ'D REPROS PRINTS ELECT REQ’D
PRINTS (NOTE-4)
D.09 OTHER SYSTEMS TEST REPORT 4 2 2 WAT

D.10 CRACK OPENING DISPLACEMENT TEST REPORTS

D.11 DESIGN VERIFICATION CERTIFICATE

D.12 DIMENSIONAL CONTROL REPORTS

D.13 DYE PENETRANT TEST REPORTS

D.14 ELECTRIC MOTOR TYPE TEST REPORT

D.15 ELECTRIC MOTOR ROUTINE TEST REPORT

EQUIPMENT HAZARDOUS AREA CERTIFICATES, ELECT.


D.16 4 4 2 WAFO 4 2 WAD
AND INSTR.

D.17 INTRINSIC SAFETY CERTIFICATES

D.18 FUNCTIONAL TEST REPORTS 4 2 WAT

D.19 GEAR MESH CONTACT REPORTS

D.20 HARDNESS TEST REPORTS

D.21 HEAT TREATMENT REPORTS

D.22 HIGH VOLTAGE CABLE ROUTINE TEST REPORTS

D.23 HYDROSTATIC TEST REPORTS

D.24 IMPACT TEST REPORTS

2
D.25 INGRESS PROTECTION CERTIFICATE 4 4
WPTD

2
D.26 INSPECTION COMPLETION CERTIFICATES 4
WPTD

2
D.27 INSTR CALIBRATION REPORTS AND/OR CERTS 4
WPTD

D.28 LIFTING GEAR TEST CERTIFICATES

D.29 LIST OF CONTENTS FOR AS-BUILT DOCUMENTATION 4 2 2 WAD

D.30 CALIBRATION CHECKSHEET FOR TRANSMITTERS

D.31 CALIBRATION CHECKSHEET FOR CORIOLIS METER

D.32 MECHANICAL RUN TEST REPORTS

This document is the property of BD POC. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.
Title: MULTIPHASE FLOWMETER Document No: BD1-00-I-X-0012
Date : 30-Nov-09
Page : Page 18 of 25
Rev : B1

VDRL SUBMIT
COD WITH
E DOCUMENT TITLE TENDER SUBMIT FOR REVIEW FINAL DATA SUBMISSION

NO. OF
DATE QUANTITY REQUIRED DATE
PRINTS

NO. REQ'D
REQ'D REPROS PRINTS ELECT REQ’D
PRINTS (NOTE-4)
D.33 MATERIAL (MILL) TEST REPORTS

D.34 NAMEPLATE INFORMATION 4 2 WAFO 4 2 WAD

D.35 NDE OPERATORS CERTIFICATES

D.36 NICKEL PLATING REPORT

D.37 NDE REPORTS AND CERTIFICATES

D.38 NOISE TEST/SURVEY REPORTS

D.39 OVERSPEED TEST REPORTS

D.40 PERFORMANCE TEST REPORTS

D.41 PITTING CORROSION REPORT

D.42 PRESERVATION REPORTS

D.43 PRODUCTION TEST REPORT

D.44 PROOF LOAD TEST CERTIFICATE

D.45 PWHT FURNACE CHARTS AND/OR REPORTS

D.46 RELEASE CERTIFICATE 4 0 WAT

D.47 RADIOGRAPHIC TEST REPORTS

D.48 SHAFT RUN-OUT TEST REPORTS

D.49 SHORT CIRCUIT TEST CERTIFICATES 4 2 WAT

D.50 STATUS REPORT

D.51 SURFACE PREPARATION AND PAINTING REPORT 4 4 2 WAFO 4 2 WAT

D.52 TUBE EXPANSION REPORTS

D.53 TUBING LEAK TEST REPORT

D.54 ULTRASONIC TEST REPORTS

D.55 VIBRATION TEST CERTIFICATES

D.56 WEIGHING CERTIFICATE

D.57 WELD REPAIR REPORT

D.58 WELDER'S QUALIFICATION RECORD

D.59 HEAT SOAK TEST

This document is the property of BD POC. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.
Title: MULTIPHASE FLOWMETER Document No: BD1-00-I-X-0012
Date : 30-Nov-09
Page : Page 19 of 25
Rev : B1

VDRL SUBMIT
COD WITH
E DOCUMENT TITLE TENDER SUBMIT FOR REVIEW FINAL DATA SUBMISSION

NO. OF
DATE QUANTITY REQUIRED DATE
PRINTS

NO. REQ'D
REQ'D REPROS PRINTS ELECT REQ’D
PRINTS (NOTE-4)
INSTRUCTION FOR INSTALLATION, OPERATION AND
MAINTENANCE

These documents shall comprehensively cover the delivered


E.00
equipment, and shall give personnel at all levels necessary
and sufficient information for safe, correct and efficient
installation, operation and maintenance of the equipment,
system and/or plant.

INSTRUCTION FOR LIFTING AND TRANSPORT TO


E.01 4 2 WPTD
FABRICATION YARD AND DURING LOAD-OUT

INSTRUCTION FOR UNPACKING, INSPECTION AND


E.02 4 2 WPTD
STORAGE

INSTRUCTION FOR INSTALLATION (ONSHORE AND


E.03 4 6 WAFO 4 2 WPTD
OFFSHORE)

INSTRUCTION FOR PRESERVATION DURING


E.04 TRANSPORT AND STORAGE BEFORE AND AFTER 4 2 WPTD
INSTALLATION

E.05 INSTRUCTION FOR COMMISSIONING 4 6 WAFO 4 2 WPTD

E.06 INSTRUCTION FOR OPERATION 4 6 WAFO 4 2 WPTD

E.07 INSTRUCTION FOR MAINTENANCE 4 6 WAFO 4 2 WPTD

LIST OF SPECIAL TOOLS FOR OPERATION, REMOVAL,


E.08 4 6 WAFO 4 2 WPTD
INSTALLATION AND MAINTENANCE PURPOSES

E.09 LUBRICATION CHARTS

E.10 USER/OPERATING MANUALS - System Package 4 6 WAFO 4 2 2 WPTD

NOTES: Milestone Abbreviation Used


1 FINAL DATA SUBMISSION - ELECT = ELECTRONIC IN Firm Order WAFO - Weeks After Firm Order
CD-ROM
Production Start WPTP - Weeks Prior to Production
2 MAXIMUM SIZE FOR DRAWINGS IS A1
Test/Process WPTT - Weeks Prior to Test/Process
3 DOCUMENTS SHALL BE IN A4 SIZE
WAT - Weeks After Test/Process
4 ONE SET IN ELECTRONIC MEDIA USING IMAGE
VERSION SUCH AS PDF FORMAT Delivery WPTD - Weeks Prior to Delivery
WAD - Weeks After Delivery

This document is the property of BD POC. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.
Title: MULTIPHASE FLOWMETER Document No: BD1-00-I-X-0012
Date : 30-Nov-09
Page : Page 20 of 25
Rev : B1

6.0 TYPICAL INSPECTION AND TEST PLAN

Governing Acceptance/ Inspecting Parties


Sl.
Activities QA/QC Rejection Company/
No. Vendor Third Party
Procedure Criteria Purchaser

1 Pre-Inspection Meeting

2 Documents:

3 Specifications / Data
Sheets

4 Drawings (commented
copies and status of
follow-up actions)

5 Technical Queries /
Concession Requests
(approved)

6 QC System Manual

7 Inspection and Test Plan


(ITP)

8 Material test reports /


certificates

9 Material verification

10 Components /Parts
Inspection (Visual,
Dimensions)

11 Internal details

12 Supports

13 External attachments

14 Fabrication/Assembly
Inspection

15 Preliminary dimensional
& orientation check

16 Final Dimensions &


Orientation Check

17 Testing:

This document is the property of BD POC. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.
Title: MULTIPHASE FLOWMETER Document No: BD1-00-I-X-0012
Date : 30-Nov-09
Page : Page 21 of 25
Rev : B1

Governing Acceptance/ Inspecting Parties


Sl.
Activities QA/QC Rejection Company/
No. Vendor Third Party
Procedure Criteria Purchaser

18 Test procedures

19 Test Reports/Test
Certificates

20 Cleaning/Pickling
Inspection

21 Cleaning Internal (etc)

22 Surface Preparation &


Painting

23 Coating Procedure

24 Surface
Preparation/Primer Coat
(thickness) visual, etc)

25 Intermediate Coats
(thickness, visual, etc)

26 Topcoat (thickness,
visual, adhesion, holiday
detection, finish colour)

27 Nameplate / Code
Stamping

28 Final Inspection

29 Certificate of Compliance

30 Spare parts

31 Data package

32 Preparation for shipment

33 Preservation

34 Packing list

35 Shipped loose items

36 Two year operation


spares

This document is the property of BD POC. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.
Title: MULTIPHASE FLOWMETER Document No: BD1-00-I-X-0012
Date : 30-Nov-09
Page : Page 22 of 25
Rev : B1

Governing Acceptance/ Inspecting Parties


Sl.
Activities QA/QC Rejection Company/
No. Vendor Third Party
Procedure Criteria Purchaser

37 Commissioning and
start-up spares

38 Release for shipment

H - Witnessing is mandatory. Intimation should be sent to all relevant party at least 2 weeks before due
date
W - Witness: relevant inspector will be informed of time and location of testing at least 15 days
advance. However work may proceed without the presence of inspector at the inspector's
discretion

R - Check of certificates and/or documents with approved procedures, specifications and acceptance
criteria
C - Check has been performed and certificate issued

D - Documentation only

This document is the property of BD POC. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.
Title: MULTIPHASE FLOWMETER Document No: BD1-00-I-X-0012
Date : 30-Nov-09
Page : Page 23 of 25
Rev : B1

APPENDIX 1 – SPIR FORMS

(2 Pages)

This document is the property of BD POC. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.
INVENTORY SPARE PARTS LIST FOR TWO YEARS OPERATION 1 REVISION AND FOLLOW UP SHEET:

REVISION N˚
2 VENDOR: 3 MANUFACTURER:
ENGINEERING
ITEM TAG N°

DATE
7

TOTAL NUMBER OF PARTS INSTALLED


PURCHASE ORDER MAIN EQUIPMENT TAG NUMBER MAIN EQUIPMENT DESIGNATION

4 5 6
MANUFACTURER'S

PARTS IDENTIFICATION S. P. PROPOSAL COMPANY/PURCHASER USE


MODEL

8 Spare parts for two


years operation
DRAWING AND ORIGINAL

Recommended by
MANUFACT.
PARTS PART

Ordered by
N˚ DESCRIPTION OF PARTS

Purchaser
PART UNIT PRICE TOTAL PRICE REMARKS

Supplier
REFERENCE /

REFER. NUMBER
SERIAL N°

NUMBER
NUMBER (if different)
9

Qty of
10 ITEMS
12 13 14 15 16 17 18 19 20 21 22
NUMBER OF PARTS PER ITEM OF EQUIPMENT

11

GRAND TOTAL
BIEN DONG PETROLEUM OPERATING COMPANY - BIEN DONG 1 PROJECT
23
INVENTORY SPARE PARTS LIST FOR PRE-COMMISSIONING, COMMISSIONING & START-UP 1 REVISION AND FOLLOW UP SHEET:

REVISION N˚
2 VENDOR: 3 MANUFACTURER:
ENGINEERING
ITEM TAG N°

DATE
7

TOTAL NUMBER OF PARTS INSTALLED


PURCHASE ORDER MAIN EQUIPMENT TAG NUMBER MAIN EQUIPMENT DESIGNATION

4 5 6
MANUFACTURER'S

PARTS IDENTIFICATION S. P. PROPOSAL COMPANY/PURCHASER USE


MODEL

Spare parts for pre-


8 com, commisioning
& start-up
DRAWING AND ORIGINAL

Recommended by
MANUFACT.
PARTS PART

Ordered by
N˚ DESCRIPTION OF PARTS

Purchaser
PART UNIT PRICE TOTAL PRICE REMARKS

Supplier
REFERENCE /

REFER. NUMBER
SERIAL N°

NUMBER
NUMBER (if different)
9

Qty of
10 ITEMS
12 13 14 15 16 17 18 19 20 21 22
NUMBER OF PARTS PER ITEM OF EQUIPMENT

11

GRAND TOTAL
BIEN DONG PETROLEUM OPERATING COMPANY - BIEN DONG 1 PROJECT
23
Title: MULTIPHASE FLOWMETER Document No: BD1-00-I-X-0012
Date : 30-Nov-09
Page : Page 24 of 25
Rev : B1

APPENDIX 2 – WEIGHT AND NOISE FORMS


(2 Pages)

This document is the property of BD POC. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.
Equipment Weight and Noise Information
1 Tag No. : Client: BIEN DONG PETROLEUM OPERATING COMPANY
2 Service: Plant Location: OFFSHORE VIETNAM - NAM CON SON BASIN (MT WHP)
3 P & ID No. : - Manufacturer: -
4 Calculation Ref. : - Purchase Order No. : -
5 WEIGHT CONTROL (CENTRE OF GRAVITY LOCATION)
6
7 TICK THE BID NEGOTIATION COMPL. OF DESIGN
8 APPROPRIATE BOX:
9 50% CONSTRUCTION WEIGHED
10
11
12
WEIGHT DATA
13
14
15
LIFT DRY OPERATING TEST
16
17
18 ALLOCATED WEIGHT (AGREED) DRY: OPERATING:
19
20
21 REFER DWG NO: REV.: // NO: REV.:
22
23 REFER DWG NO: REV.: // NO: REV.:
24
25
26
TEMPORARY DESCRIPTION (if necessary list separately) TOTAL TONS
27
28
WEIGHT
29
30
31
DIMENSION DATA
32
33 (MILLIMETER)
34 DRY =
35 OP =
36
37
38 CENTRE OF GRAVITY
39 LOCATION
40
41
42
43
44 DRY =
45 OP = PLAN
46
47
48
49 DECK LEVEL
50
51
52
53 DRY =
54 OP = ELEVATION
55
56 IMPORTANT NOTES: 1) A SEPARATE FORM SHOULD BE FILLED IN FOR EACH SKID/ITEM
57 2) THE ORIENTATION OF AT LEAST AN EQUIPMENT ITEM SHOULD BE INDICATED ON EACH SKID
58
59
60
BIEN DONG PETROLEUM OPERATING COMPANY
BIEN DONG 1 PROJECT
Project No: 4211281 SHEET
1 OF 2

O:\4211xxx\4211281\3-Doc Control\3- External Transmittals (client)\TX4211281-00334 (IN)-TR for Fiscal Gas Metering and Multiphase Flowmeter\Attachment 2_Weight & Noise
Forms.xls
Equipment Weight and Noise Information
Tag no.: Supplier/Manufacturer: -
Service: Model:
Location: OFFSHORE VIETNAM - NAM CON SON BASIN (MT WHP) Inquiry No.:
No. req'd: Document No.:
Equipment design Data
Equipment size (l x w x h): m Driver Type:
Power: kW Driver Speed: rpm
Capacity: Equipment Speed: rpm

1. GENERAL
This data sheet covers the noise limits of the equipment, given below.
2. NOISE LIMITS TO BE MET BY THE EQUIPMENT
The noise generated by the equipment shall not exceed the more stringent of the noise limits given in the table below, for
any of the conditions of operation for which the equipment may normally be expected to be used.
-6
Lp is the maximum (A-weighted) sound pressure level, dB re 20 µPa (20x10 Pa) at any location at 1 m from the equipment surface.
-12
Lw is the maximum (A-weighted) sound power level, dB re 1 pW (1x10 W).
Noise levels will be verified according to the following standards: ISO 3740 series, ISO 11200 series or ISO 9614.
This data sheet should be read in conjunction with SP17/18-P2-SA-SP-6033, Noise Control Job Specification
3. INFORMATION TO BE SUBMITTED BY SUPPLIERS
This noise data sheet shall be completed by suppliers with guaranteed noise data filled in.
Supplier shall state which silencing measures were taken to meet the noise requirements.

Equipment a Noise levels guaranteed by supplier in dB b Remarks


items/locations (upper tolerance + 0 dB) Noise
62.5 125 250 500 1 2 4 8 limit Silencing
Hz Hz Hz Hz kHz kHz kHz kHz dB (A) measures
Outside Machinery House Lp 85*
VTA
Lw
Inside Cabin Lp 70
VTA
Lw
Lp
Lw
Lp
Lw
LP
Lw
LP
Lw

Noise test required: Yes No Optional

Method for noise level test (According to which norm):

Description of implemented noise control measures / other information:

Purchaser shall indicate:


- In column "b", the noise limit
- In column "a" using the appropriate number, which of the following applies to the required noise levels:
1) without acoustic provisions
2) with acoustic provisions
3) special low-noise design

*Noise level at 1m from the equipment or outside the enclosure / room.


0
Attach separate sheet showing individual measurements and dimensioned sketch.

BIEN DONG PETROLEUM OPERATING COMPANY


BIEN DONG 1 PROJECT
Project No: 4211281 SHEET
2 OF 2

O:\4211xxx\4211281\3-Doc Control\3- External Transmittals (client)\TX4211281-00334 (IN)-TR for Fiscal Gas Metering and Multiphase Flowmeter\Attachment 2_Weight & Noise
Forms.xls
Title: MULTIPHASE FLOWMETER Document No: BD1-00-I-X-0012
Date : 30-Nov-09
Page : Page 25 of 25
Rev : B1

APPENDIX 3 – PROJECT DOCUMENTS / SPECS & DRAWINGS

This document is the property of BD POC. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.

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