VP Sequence Control - LC64 (Compatibility Mode)

•12/19/2014
Engineering Course
SEQUENCE CONTROL
(LOGIC CHART)
PT. Yokogawa Indonesia

Wisma Aldiron Dirgantara 2nd floor, suite 202-209
Jl. Jend. Gatot Subroto Kav.72 Jakarta 12780
Phone : 021-799 0102, Fax : 021-799 0070
By IGS – Rev 0.0807
TYPES OF SEQUENCE CONTROL BLOCKS
The following function blocks are catagorized as sequence

control blocks:
1.Sequence Table Blocks

2.Logic Chart Block
3.Sequential Function Chart Block
4.Switch Instrument Blocks
5.Sequence Element Blocks
6.Valve Monitoring Block
PT YOKOGAWA INDONESIA
Training Center – Technical Support Group
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TYPES OF SEQUENCE CONTROL BLOCKS (2/2)
LOGIC CHART BLOCK
This function blocks performs interlock sequence control programmed in the expression
of a logic chart diagram.
The following is the function block catagorized as logic chart:
• Logic Chart LC64
Number of input elements: 32
Number of output elements: 32
Number of logic elements: 64
In a logic chart block, the conditions and operations are listed and the combination of
conditions with the logic operatiors corresponding to the logic requirement may
manipulate the operation signals. This block can be used as the description of an
interlock sequence control or a logic chart.
LOGIC CHART BLOCK (LC64)
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(Input Signal) (Output Signal)
Logic chart function block can handle up to 32 input elements, 32 output elements
and 64 logic elements/operators (however, logic element such as W.O, SR/Flip-Flop,
or CMP is counted as 2 logic element operation.

General Outlook Of A Logic Chart
•Processing Timing
There ara two processing timings:
Start/Execution Timing
It refers to the timing at which control algorithms
are executed when receiving input signals. Select
one of the following type
- Periodic Execution (T)
- One-Shot Processing (O)
- Startup at Initial Cold Start/Restart of FCS (I)
- Restricted Initial Execution (B)
Output Timing
It indicates the condition or behaviour of action
signals in conjunction with the condition signal
status change. For logic chart, the output timing is
fixed to
- Output Each Time Conditions Are Satisfied (E)
•Scan Period
Sequence table with periodic execution type (T) is
activated at defined scan period.
There are three types of scan periods:
- Basic Scan (1 second – fixed)
- Medium Speed Scan ( 200 & 500 milliseconds)
50, 100, 250 milliseconds are also applicable.
- High Speed Scan (200 & 500 milliseconds)
50, 100, 250 milliseconds are also applicable.
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Start / Execution Timing
Periodic Execution (T)

The periodic execution means that the sequence control block is repeatedly executed in a
preset cycle.
One
One--Shot Execution (O)
When execution timing of a function block is defined as one-shot type, the block is executed
only when it is invoked by other function block. A one-shot function block can invoke another
one-shot function block. However, such succession is limited to seven blocks. Invocation can
only be initiated from the same FCS.
Invocation signal
ACT.ON
Invoking function
block ACT.OFF
Sequence process execution
Executing
One-shot type
Idle
function block
One-Shot Processing Conceptual Diagram
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Start / Execution Timing
Initial Execution/Restart Execution (I)

In this execution type, the sequence block executes its process when the FCS performs a cold
start or a restart.
Restricted Initial Execution (B)

In restricted initial execution, the sequence control block executes only when the FCS
performs a cold start, not include restart.
Output Timing
Output Each Time Conditions Are Satisfied (E)

The sequence table blocks output its operation/action signal every scan period as long as the
judged conditions are satisfied.
Condition detection
(false or true state)
True
Condition/input
change False
Action change/interuption is
not possible as long as the
condition remains satisfied.
True
Action/output
False
change
“Output Each Time Conditions Are Satisfied” Conceptual Figure
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Logic Elements
Logic Elements
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Logic Elements
Logic Elements
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Logic Elements
Logic Elements
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Logic Elements
Logic Elements
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Logic Elements
Logic Elements
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Condition Signal Description (Function Blocks and I/O Data)
Function blocks that can be processed in a sequence table are shown below.
Switch Instrument Block Valve Monitoring Block (VLVM)

Timer Block (TM) Regulatory Control Blocks
Software Counter Block (CTS) Calculation Blocks
Pulse Train Input Counter Block (CTP) Faceplate Blocks
Code Input Block (CI) SFC Blocks
Code Output Block (CO) Unit Instrument Blocks
Relational Expression Block (RL) Sequence Table Blocks
Resource Scheduler Block (RS) Logic Chart Block
I/O data that can be processed in a sequence table are shown below.
Processing I/O (Digital Input/Output)

Software I/O (Internal Switch, Annunciator, Global Switch)
Communication I/O

Condition Signal Description (Switch Instrument & Enhanced Switch Instrument Blocks) 1/2
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Condition Signal Description (Switch Instrument & Enhanced Switch Instrument Blocks) 2/2

Condition Signal Description (Timer Block [TM])
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Condition Signal Description (Software Counter Block [CTS])

Condition Signal Description (Pulse Train Input [CTP])
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Condition Signal Description (Code Input Block [CI])
Condition Signal Description (Code Output Block [CO])

Condition Signal Description (Relational Expression Block [RL])
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Condition Signal Description (Resource Scheduler Block [RS])

Condition Signal Description (Valve Monitoring Block [VLVM])
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Condition Signal Description (Regulatory Control Block) 1/4

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Condition Signal Description (Calculation Block) 1/4

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The table lists the calculation

blocks that can be referenced
in the condition signal as one-
shot operation.
The format is:
TAGNAME.ACT.ON
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Condition Signal Description (Faceplate Block) 1/2
Condition Signal Description (Faceplate Block) 2/2
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Condition Signal Description (Sequential Function Chart Block)
The following lists the data

items of SFC block that can
describe data values in
condition specifications and
their setting ranges:
STEPNO: 1 to 99
SWCR[5]: 0 to 15
SWST[5]: 0,1
SWOP[5]: -15 to 15

Condition Signal Description (Unit Supervision Block)
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Condition Signal Description (Processing I/O Block)
Condition Signal Description (Global Switch)

Condition Signal Description (Software / Common Switch)
Condition Signal Description (Communication I/O)
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Condition Signal Description (Annunciator Message)
LABORATORY WORKS
Create a logic sequence from this control narrative:
Case 1
In a cascade loop, if the process variable of the master controller is
High-High alarm then the slave controller mode will have to switch to
MANUAL mode and the master controller mode will have to switch to
AUTO mode.
The control mode of the slave controller cannot be changed until the
alarm vanishes (process variable is in normal state).
Condition :
Alarm High-High
Action :
Mode changes to Auto
TIC Condition :
101 Master controller alarm high-high
Master Action :
Controller Mode changes to Manual
Prohibit mode change if alarm is still
PIC
TT-101 101
Slave
Controller
PT-101 PV-101
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LABORATORY WORKS
Case 2
In a cascade loop, if the process variable of the master controller is
High-High alarm then the slave controller mode will have to switch to
MANUAL mode with its output drops to 2.5% MV and the master
controller mode will have to switch to AUTO mode.
However, the operator is allowed to change the mode of slave controller
to CASCADE or AUTO mode even tough the process variable is still in
High-High alarm state.
Condition :
Alarm High-High
Action :
TIC Condition :
Master Action :
Output (MV) drops to 2.5%
Mode change is possible in spite of alarm
PIC
TT-101 101
Slave
Controller
PT-101 PV-101
LABORATORY WORKS

Case 3
A tank level is monitored by LI102. It is also equipped with level switches
LSL102 and LSH102.
If LSL102 is activated, SV102 will open that the tank will be refilled.
Refilling process will stop when LSH102 is activated (SV102 closes).
Fuel Oil Make-Up
SV102
LSH102
T-102
I
LSL102
Furnace/Burner
SV103
P-102
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LABORATORY WORKS
Case 4
If a tank level monitored by LI102 is in High alarm state for 10 seconds or
longer, then the SV101 will open, and it remains open until LI102 Low level
alarm is activated. (Note that the High alarm setting of LI102 is set above
LSH102 setting & Low alarm setting is above LSL102). During normal
operation, the Low alarm detection of LI102 is deactivated.
If the alarm last for less than 10 seconds, there is no change in SV101
action.
Fuel Oil Make-Up
SV102
LI102 T-102 LSH102
I
I
LSL102
Recirculation Furnace/Burner
SV101 SV103
P-101 P-102
Recirculation
LABORATORY WORKS

Case 5
Provide push buttons (operated from DCS, momentary action) so that
the operator can open or close the SV102 at anytime, regardless the
status of the level limit switches.
OPEN HS HS CLOSE
Command 102-A I 102-B Command
Fuel Oil Make-Up
SV102
LI102
T-102 LSH102
I
I
LSL102
SV101 SV103
P-101 P-102
Recirculation
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LABORATORY WORKS
Buatlah sequence logic berdasarkan naratif kontrol berikut:
Case 1
Pada sebuah rangkaian cascade, apabila variabel proses (PV) kontroler
master dalam keadaan alarm High-High maka mode dari kontroler slave
akan berubah menjadi MANUAL dan mode dari kontroler master menjadi
AUTO.
Mode kontroler slave tidak dapat dirubah selama variable proses masih
dalam keadaan alarm High-High.
Condition :
Alarm High-High
Action :
TIC Condition :
Master Action :
Prohibit mode change if alarm is still
PIC
TT-005 005
Slave
Controller
PT-005 TV005
LABORATORY WORKS
Case 2
Pada suatu rangkaian cascade, apabila variabel proses dari kontroler (PV)
master dalam keadaan alarm High-High maka mode kontroler slave
harus menjadi MANUAL dan outputnya (MV) turun menjadi 2.5% dan
mode kontroler master berubah menjadi AUTO.
Namun demikian, operator diijinkan untuk merubah mode dari kontroler
slave menjadi CASCADE atau AUTO meskipun variabel prosesnya masih
dalam keadaan High-High Level.
Condition :
Alarm High-High
Action :
TIC Condition :
Master Action :
Output (MV) drops to 2.5%
Mode change is possible in spite of alarm
PIC
TT-005 005
Slave
Controller
PT-005 TV-005
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LABORATORY WORKS

Case 3
Level suatu tanki dimonitor oleh 100LI001. Tanki tersebut juga dilengkapi
dengan limit switch 100LSLL001A dan 100LSHH001A.
Bila 100LSLL001A teraktifkan, SV201 akan membuka untuk mengisi tanki.
Pengisian akan berhenti bila 100LSHH001A teraktifkan (SV201 menutup).
Fuel Oil Make-Up
SV201
LSHH001
T-10
1011
I
LSLL001
Furnace/Burner
SV203
P-102
LABORATORY WORKS
Case 4
Apabila level tanki yang dimonitor oleh 100LI001 dalam keadaan alarm High selama
10 detik atau lebih, maka SV202 akan membuka dan tetap membuka sampai alarm
Low level (100LI1001) teraktifkan (Catatan: setting untuk alarm High 100LI001
dibuat di atas LSHH001 dan seting alarm Low dibuat di atas LLSL001). Selama
operasi normal, fasilitas alarm Low untuk 100LI001 tidak diaktifkan.
Apabila alarm High berlangsung kurang dari 10 detik, tidak ada perubahan operasi
SV202.
Fuel Oil Make-Up
SV201
100LI001 T-10
1011 LSHH001
I
I
LSLL001
SV202 SV203
P-101 P-102
Recirculation
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LABORATORY WORKS

Case 5
Berikan tombol operasi (dioperasikan dari DCS, bekerja sebagai pulse)
sehingga operator dapat membuka atau menutup SV102 kapanpun,
tanpa dipengaruhi oleh status limit switch pada saat itu.
OPEN HS HS CLOSE
Command 102-A I 102-B Command
Fuel Oil Make-Up
SV102
LI102
T-102 LSH102
I
I
LSL102
SV101 SV103
P-101 P-102
Recirculation
LABORATORY WORKS
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PT. Yokogawa Indonesia

Wisma Aldiron Dirgantara 2nd floor, suite 202-209
Jl. Jend. Gatot Subroto Kav.72 Jakarta 12780
Phone : 021-799 0102, Fax : 021-799 0070
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VP Sequence Control - LC64 (Compatibility Mode)

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•12/19/2014

PT. Yokogawa Indonesia

By IGS – Rev 0.0807

TYPES OF SEQUENCE CONTROL BLOCKS

The following function blocks are catagorized as sequence

1.Sequence Table Blocks

TYPES OF SEQUENCE CONTROL BLOCKS (2/2)

LOGIC CHART BLOCK

LOGIC CHART BLOCK (LC64)

LOGIC CHART BLOCK (LC64)

(Input Signal) (Output Signal)

LOGIC CHART BLOCK (LC64)

LOGIC CHART BLOCK (LC64)

LOGIC CHART BLOCK (LC64)

Start / Execution Timing

Periodic Execution (T)

Sequence process execution

LOGIC CHART BLOCK (LC64)

Start / Execution Timing

Initial Execution/Restart Execution (I)

Restricted Initial Execution (B)

LOGIC CHART BLOCK (LC64)

Output Each Time Conditions Are Satisfied (E)

LOGIC CHART BLOCK (LC64)

LOGIC CHART BLOCK (LC64)

LOGIC CHART BLOCK (LC64)

LOGIC CHART BLOCK (LC64)

LOGIC CHART BLOCK (LC64)

LOGIC CHART BLOCK (LC64)

LOGIC CHART BLOCK (LC64)

LOGIC CHART BLOCK (LC64)

LOGIC CHART BLOCK (LC64)

LOGIC CHART BLOCK (LC64)

LOGIC CHART BLOCK (LC64)

Condition Signal Description (Function Blocks and I/O Data)

Switch Instrument Block Valve Monitoring Block (VLVM)

Processing I/O (Digital Input/Output)

LOGIC CHART BLOCK (LC64)

LOGIC CHART BLOCK (LC64)

LOGIC CHART BLOCK (LC64)

LOGIC CHART BLOCK (LC64)

Condition Signal Description (Software Counter Block [CTS])

LOGIC CHART BLOCK (LC64)

LOGIC CHART BLOCK (LC64)

Condition Signal Description (Code Output Block [CO])

LOGIC CHART BLOCK (LC64)

LOGIC CHART BLOCK (LC64)

Condition Signal Description (Resource Scheduler Block [RS])

LOGIC CHART BLOCK (LC64)

LOGIC CHART BLOCK (LC64)

LOGIC CHART BLOCK (LC64)

LOGIC CHART BLOCK (LC64)

LOGIC CHART BLOCK (LC64)

LOGIC CHART BLOCK (LC64)

LOGIC CHART BLOCK (LC64)

LOGIC CHART BLOCK (LC64)

LOGIC CHART BLOCK (LC64)

The table lists the calculation

LOGIC CHART BLOCK (LC64)

LOGIC CHART BLOCK (LC64)

Condition Signal Description (Faceplate Block) 2/2

LOGIC CHART BLOCK (LC64)