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æ D ö × tan α
Htotal := Hs + ç 2 ÷ ( roof ) Htotal = 9.403 m
è ø
t ins := 50mm
Insulation thickness
Andritz 22.1.2019
kg
γins := 105 ×g
3 Unit weight of insulation.
m
kg
γp := 1000× ×g Unit weight of product (Water).
3
m
kg
γw := 1000× ×g Unit weight of water.
3
m
kg
γs := 8000 × ×g Unit weight of steel.
3
m
Sd := 152.5MPa Product design stress at elevated temperature 100oC (API 650 Table S-2a, ASTM
A304).
St := 186MPa Hydrostatic test stress (API 650 Table S-2a, ASTM
A304).
Ss := 145MPa Supports design stress at elevated tem perature 100oC(API 650 Table 5-2a,
ASTM A36).
CA := 0mm Corrosion allowance of tank (specified by the purchase).
fy := 167.5MPa Minim um yield strength at elevated tem perature 100oC, shell (API 650 Table S-2a,
ASTM A304).
fys := 227MPa Minim um yield strength at elevated tem perature 100oC, support structure (Table 5-2a
, ASTM A36).
fyb := 250MPa Minim um yield strength, anchor bolt (API 650 Table 5-2a, ASTM A36).
t bmin = 5mm Minim um nom inal bottom plates thickness (API 650 Section S3.1).
D æ Hs ö γp
4.9 × ×ç - 0.3 ÷ ×
m èm ø γw
t d := × mm
Sd t d = 2.2 × mm
MPa
D æ Hs ö
4.9 × ×ç - 0.3 ÷
m èm ø × mm
t t :=
St t t = 1.8 × mm
MPa
Minim um shell thickness of the lowest shell course is 6mm if 3.2m < D < 15m for static loads.
Course height of shell plates
æç 0× Hscourse ö÷
æ 0 ö
ç 1× Hscourse ÷ ç 2000 ÷
Hs
Hscourse := = 2000× mm ç ÷ ç ÷
4.25 hlevel := ç 2× Hscourse ÷ hlevel = ç 4000 ÷ × mm i := 0 .. 4
ç 3× H ÷ ç 6000 ÷
ç scourse ÷ ç ÷
ç 4× Hscourse ÷ è 8000 ø
è ø
Chosen shell course thicknesses at levels without corrosion allowance:
æ8 ö
ç7 ÷
ç ÷
t slevel := ç 6 ÷ mm
ç6 ÷
ç ÷
è6 ø æ8 ö
ç7 ÷
ç ÷
Chosen shell course thicknesses at levels with corrosion allowance: t ordlevel := t slevel + CA = ç 6 ÷ × mm
ç6 ÷
ç ÷
è6 ø
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( )
Wr := nbeam× mbeam× g + Aroof × t bmin× γs + Aroof× tins× γins × 1.2 Wr = 40.63× kN
Height from the bottom of the tank shell to the roof center of gravity:
X r := Hs X r = 8500× mm
Weight of insulation
( )
Wins := π× D + ts + tins × t ins× γins× Hs = 11.8× kN
æ 33.55 ö
Weight of tank shell courses: ç 29.35 ÷
ç ÷
Wscourse := π× æ D + t slevel + CAö × æ tslevel + CAö × Hscourse× γs Wscourse = ç 25.16 ÷ × kN
i è
i øèi ø ç 25.16 ÷
ç ÷
è 25.16 ø
Total weight of t ank shell:
æ 4 ö
Ws := ç Wscourse ÷ + Wins
ç å i÷
Ws = 150.143 × kN
èi = 0 ø
Height from the bottom of the tank shell to the shell's center of gravity:
Hs
X s := X s = 4250 × mm
2
é π × D 2× t ù
Wf := ê4
ë
( bmin + CA) × γsú × 2
û
Wf = 44.52× kN
( )
TS ST := 0.20 if ST = 1 ( )
ns ST := 1.00 if ST = 1
0.35 if ST = 2 1.33 if ST = 2
( )
TS ST = 1.35 ( )
ns ST = 1.8
0.62 if ST = 3 1.80 if ST = 3
1.35 if ST = 4 1.80 if ST = 4
0.578 D
TC := 1.8 × ×
é ( 3.68× Hp) ù m
tanhê ú TC = 3.036
ë D û
Im pulsive spectral acceleration parameter [g]
(CD-5005-700-01-751 rev G, section 4.1.7 with R 0=4, I=1.0, ξ=0.02, T=0):
SA( T)
Ac := 1.2 ×
g Ac = 0.9
æ 2 ö ×A ×g
Av := ç3÷ i Av = 0.23× g
è ø
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Effective im pulsive weight of the liquid (API 650 Equations E.6.1.1-1 & E.6.1.1-2):
tanhæç 0.866×
D ö
Hp ÷ Wi = 3532 × kN
è ø × W otherwise
D p
0.866×
Hp
Effective convective (sloshing) portion of the liquid weight (API 650 Equation E.6.1.1-3):
D æ 3.67× Hp ö
Wc := 0.230× × tanhç ÷ ×W Wc = 1086× kN
Hp è D ø p
Total Design Base Shear (API 650 Sect ion E.6.1, Equations E.6.1-1, E. 6.1-2 & E.6.1-3):
Height from the bottom of tank shell to the center of action of the lateral seism ic force related to the
im pulsive liquid force (API 650 Equations E.6.1.2.1-1 & E.6.1.2-3):
æ 3301 ö
X ilevel := æ 0.5 - 0.094×
D ö D ç 2325 ÷
× Y level if < 1.3333
i ç Y level ÷ i Y level ç ÷
è iø i X ilevel = ç 1575 ÷ × mm
0.375× Y level otherwise ç 825 ÷
i ç ÷
è 75 ø
Height from the bottom of the tank shell to the center of action of lateral seism ic force related to the convective
liquid force (API 650 Equation E.6.1.2.1-3):
Height from the bottom of the tank shell to the center of action of the lateral seism ic force related to the
im pulsive liquid force (API 650 Equations E.6.1.2.2-1 & E.6.1.2.2-2):
Height from the bottom of the tank shell to the center of action of lateral seism ic force related to the convective
liquid force (API 650 Equation E.6.1.2.2-3):
2 2
M rwlevel := éAi × æ Wsleveli × X sleveli + Wr× X r + Wileveli × X ileveli öù + æ Ac× Wcleveli × X cleveli ö
i ë è øû è ø
æ 7319 ö
ç 4594 ÷
ç ÷
M rwlevel = ç 2496 ÷ × kN× m
ç 882 ÷
ç ÷
è 122 ø
æ 8477 ö
ç 5454 ÷
ç ÷
M slevel = ç 3440 ÷ × kN× m
ç 2342 ÷
ç ÷
è 2118 ø
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D total := D + 2 × t ins
D total = 8.6 m
m
vb := 45
s Basic wind speed, exp. class C (CD-5005-700-01-751 revG)
Kd := 0.95 Directionality factor for round tank (ASCE 7-05, table 6-4)
Kzt := 1 Topographic fac tor, flat ground (ASCE 7-05, figure 6-4)
kg 2
q z := 0.631 × Kz× Kzt× Kd× vb q z = 1199.4 Pa
3
m
æç Htotal ö
- 1÷
ç D total ÷
Cf := 0.5 + ç ÷ × (0.6 - 0.5 )
è 7-1 ø Cf = 0.502
Htotal
M wind := Fwind × M wind = 194.4× kN× m
2
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π× D
2
æ Htotal - Hs ö
Weight full Wfull := × ç Hs + ÷ × γp + Wempty = 5241× kN
4 è 2 ø
æ Av ö
Seismic action Z direction Fvertical := ç × Woperation÷ = 1125× kN
è g ø
Wind X direction Fwindx := Fwind = 41× kN
Ac = 0.9
Av
Av := = 0.23
g
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é 2ù
γp D Hp ê Y leveli æ Y leveli ö ú
ç ÷ × tanhæ 0.866× D ö × N if D ³ 1.333
N ilevel := 8.48× Ai× × × ×ê - 0.5 ×
γw m m ç ÷ú ç Hp ÷ mm
i
ë Hp è Hp ø û è ø Hp
otherwise æ 65.7 ö
γp 2 ç 65.9 ÷
× æç
Dö N ç ÷ kN
2.6 × Ai × ÷ × mm if Y leveli ³ 0.75× D
γw è mø N ilevel = ç 58.3 ÷ ×
ç 37.7 ÷ m
é æ Y leveli ö ùú N ç ÷
2
γp 2 ê Y level
æDö è 4.1 ø
- 0.5 × ç ÷ ú×
i
5.22× Ai × ×ç ÷ ×ê otherwise
γw è m ø ë 0.75× D è 0.75× D ø û mm
Convective hoop membrane force in tank wall (API 650 Equation E.6.1.4-4a):
γp
2 æ Hp - Y level ö æ 6.9 ö
1.85× Ac× æ Dö ç
× ç ÷ × cosh 3.68×
i
÷ ç 9.6 ÷
γw è m ø è D ø N ç ÷ kN
N clevel := × N clevel = ç 20.0 ÷ ×
i æ 3.68× Hp ö mm
ç 46.4 ÷ m
coshç ÷
è D ø ç ÷
è 109.8 ø
Total combined hoop stress in t he shell (Maximum) (API 650 Equation E. 6.1.4-6):
æ 55.66 ö
2 2 2 ç 49.75 ÷
N hlevel + æ N ileveli ö + æ N cleveli ö + æ Av× N hleveli ö ç ÷
σTlevel :=
i è ø è ø è ø σTlevel = ç 41.5 ÷ × MPa
i tslevel
i ç 25.86 ÷
ç ÷
è 19.7 ø
Allowable hoop tension mem brane stress (API 650 Section E.6.2.4):
(
Fhs := min 1.33× Sd , 0.9 × fy× 0.85 ) Fhs = 128.1× MPa
æ 0.43 ö
ç 0.39 ÷
σTlevel ç ÷
= ç 0.32 ÷
Rate Working stress / Allowable stress: Fhs
ç 0.2 ÷
ç ÷
è 0.15 ø
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12.- Anchorage:
é N t bmin + CA (
fys Hp γp ) N Hp D γp ù
Wa := minê99× × × × × × 1 - 0.4 × Av , 201.1× × × × ( × 1 - 0.4 × Av ú
) ( )
ê m MPa m γw m m m γw ú
ë mm
û
kN
Wa = 12.7×
m
Anchorage Ratio (API 650 Section E.6.2.1.1.1, Equations E.6.2.1.1.1-1 & E.6.2.1.1.1-2).
M rw
Jr :=
é Ws + Wr ù
× ( 1 - 0.4 × Av) + Waú
2
D ×ê
ë π× D û Jr = 5.286
13.- Mechanically-Anchored:
Recomm ended minimum of anchor bolts (PVPM 3rd Edition, D. Moss, Table 3-33, Page 194, API 650 E.7. 1.2):
nABmin := 6 if D < 54in
8 if D < 78in
12 if D < 102in
nABmin = 20
16 if D < 126in
20 if D > 127in
nAB := 28
Chosen number of equally spaced anchor bolts:
Aproximate spacing between anchor bolts calculated from nom inal diameter: π× D
= 0.95 m
(API 650 section E.7.1.2 The spacing between anchors shall not exceed 3 [m ]): nAB
PAB := wAB× æç
π× D ö
÷ PAB = 117× kN
è nAB ø
Net tensile area of the anchor bolt (AISC LRFD Table 8-7): 2 2
Anet := 0.969in = 625.2× mm
Anet
rnet :=
π
Allowable uplift load of the anchor bolt (API 650 Table 5.21a):
PAB
Rate Working load / Allowable load for anchor bolts: = 0.94
Pall
( )
PA := min 3 × PAB , Anet× fyb
PA = 156.3× kN
3×Vt
V NCh := V NCh = 175.5× kN
nssAB
t slevel γp Y leveli D 2
i × × æç ö÷
mm γw m è mø
Falevel := 83.× MPa if ³ 44
i D 2
æ tsleveli ö
m ç ÷
è mm ø
otherwise
æ t sleveli ö æ 52.72 ö
ç Y ÷ ç 46.02 ÷
ç mm γ p leveli÷ ç ÷
x ¬ ç 83× + 7.5 × × × MPa Falevel = ç 38.81 ÷ × MPa
D γw m ÷
ç 2.5 × ÷ ç 34.56 ÷
è m ø ç ÷
x if x < 0.5 × fy è 26.79 ø
0.5 × fy otherwise
Allowable seism ic com presion (NCh 2369 Of. 2003 article 11.7.4):
æ 21.28 ö
ç 18.62 ÷
æ 135× fy× t sleveli ö ç ÷
FaNChlevel := minç , 0.8 × fy÷ FaNChlevel = ç 15.96 ÷ × MPa
i è D ø ç 15.96 ÷
ç ÷
è 15.96 ø
Rate Working stress / Allowable .stress: æ 0.8 ö
ç 0.67 ÷
σclevel ç ÷
i
nMCSlevel := nMCSlevel = ç 0.51 ÷
minæ Falevel , FaNChlevel ö
i
è i i ø ç 0.2 ÷
ç ÷
è 0.05 ø
15.- Freeboard:
Acceleration coefficient for sloshing wave height calculation(API 650 Section E.7.2-2 and E.7.2-3 & Table E-7
K× Ac× I× æç ö if T £ 4
1
Af :=
TC ÷ C
è ø Af = 0.442
K× Ac× I× æç
4 ö
÷ otherwise
ç TC 2 ÷
è ø
The height of the sloshing wave above the product height (API 650 Section E.7.2-1)
Minim um freeboard (API 650 Section E.7.2 & Table E-7, NCh 2369 Of. 2003 article 4.3.1):
The impact area can be divide into n parts and the im pact pressures in each part can be obtained
by linear interpolation
( )
i
pi = × γp × g× hmax - h
n
where
n := 10000 number of the parts i := 0 , 1 .. n - 1
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hmax hmax - h
× æç 1 - ö = 3.6 m
D h
L :=
hmax ÷
= and
D L 2
è ø
2
éê D æ Lö ùú
2
æ D ö - é D - L+ L + i × æ L öù
2
ó2 ç ÷
- L+( i +1) ×
êó ç ÷ ê ç ÷ú ènø é i ×γ × h i+1 ù ú
ê n p ( max - h) + n × γp × ( hmax - h) ú ú
ô
n- 1 è 2 ø ë2 è n øû
êô
n
ô
Fimp :=
å êô
ô 1 dx× ô
ô
ê
ë 2
ú dyú
û
i=0 êõ 2
æ D ö - é D - L+ L + i × æ L öù
2
õD - L+ i × æ L ö ú
êë - ç ÷ ê ç ÷ú ç ÷ úû
è 2 ø ë2 n è n øû 2 ènø
Fimp = 147× kN
ll := 125mm
a := 60mm
D
Re := + ts
2 Re = 4258 × mm
m in. 5 in,
ds := Rbe - Rbi ds = 195× mm
127mm
Radius of
Rb := Re + a Rb = 4318 × mm
bolt circle
cc := Rbe - Rb cc = 65× mm
ts
σb := σc× = 0.7 × MPa
Maxim um bearing pressure: ds
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Recomm ended allowable bearing pressure of conrete fap := 0.30× fc = 7.5 × MPa
(Pressure Vessel Handbook 2nd edition, H . Bednar, page 89):
σb
Rate Working bearing pressure / Allowable bearing pressure: = 0.094
fap
Exposed lenght of the bolts (NCh. 2369 Of. 2003 Section 8.6.2):
hi := 254mm
( )
max 8 × ΦAB , 250mm = 254× mm
Diameter of hole in top plate (PVPM 3rd Edition, D. Moss, Page 193):
db := Φ AB + 1.0in db = 57× mm
sAB :=
( 2 × π× R b ) sAB = 969× mm
nAB
Allowable bending stress for base plate (API 650 Section E.6.2.1.2 & Table 5-2a):
4
Fb := Ss
3 Fb = 193.3× MPa
Bottom plates design load from m aximum bearing pressure: P := σb× ll× b = 7.9 × kN
Bending m oment per unit lenght. (PVPM 3rd Edition, D. Moss, Page 197):
P× b
M o1 := M o1 = 0.1 × kN× m
8
Minim um required thickness of bottom plate between guessets. (PVPM 3 rd Edition, D. Moss, Page 197):
6 × Mo1
t b1 := + CAs t b1 = 4.5 × mm
( ds - db) × Fb
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ll
= 0.129
Ratio ll/b for table 3-36. (PVPM 3rd Edition, D. Moss, Page 193): bs
Bending Moments Unit Lenght from table 3-36. (PVPM 3rd Edition, D. Moss, Page 193):
2
M x0 := 0 = 0 × kN M y0 := -0.5 × σb × ll = -5.5 × kN
2 2
M x0.333 := 0.0078× σb × b s = 5.1 × kN M y0.333 := -0.428× σb × ll = -4.7 × kN
2 2
M x0.5 := 0.0293 × σb × bs = 19.3× kN M y0.5 := -0.319× σb × ll = -3.5 × kN
2 2
M x0.667 := 0.0558× σb × b s = 36.8× kN M y0.667 := -0.227× σb × ll = -2.5 × kN
2 2
M x1.0 := 0.0972 × σb × bs = 64.1× kN M y1.0 := -0.119× σb × ll = -1.3 × kN
2 M x := 1.98kN 2 M y := -5.09kN
M x1.5 := 0.123× σb × b s = 81.2× kN M y1.5 := -0.124× σb × ll = -1.4 × kN
2 2
M x2.0 := 0.131× σb × b s = 86.4× kN M y2.0 := -0.125× σb × ll = -1.4 × kN
2 2
M x3.0 := 0.133× σb × b s = 87.8× kN M y3.0 := -0.125× σb × ll = -1.4 × kN
(
M o2 := max M x , My ) = 5.1×kN
Minim um required thickness of bottom plate between chairs. (PVPM 3 rd Edition, D. Moss, Page 197):
t b2 :=
( 6×Mo2) + CAs t b2 = 12.6× mm
Fb
( )
Minim um bottom plate thickness is the maxim um of the
max tb1 , tb2 , t bmin , 16mm = 16× mm
values calculated above:
t b := 20mm
Chosen bottom plate thickness:
Ratio b/ll for calculating bending mom ent, M ot, in top ring, for table 3-37. b
r2 := = 0.7
(PVPM 3rd Edition, D. Moss, Pages 194 & 198): ll
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Constants for bending moment calculation from Table 3-37 (PVPM 3 rd Edition, D. Moss, Pages 194 &198):
b b
γ1 := 0.565 if £ 1.0 γ2 := 0.135 if £ 1.0
ll ll
b b
0.350 if 1 < £ 1.2 0.115 if 1 < £ 1.2
ll ll
b b
0.211 if 1.2 < £ 1.4 0.085 if 1.2 < £ 1.4
ll ll
b b
0.125 if 1.4 < £ 1.6 0.057 if 1.4 < £ 1.6
ll ll
b b
0.073 if 1.6 < £ 1.8 0.037 if 1.6 < £ 1.8
ll ll
b b
0.042 if 1.8 < £2 0.023 if 1.8 < £2
ll ll
b b
0 if >2 0 if >2
ll ll
γ1 = 0.57
γ2 = 0.14
Bending m oment, Mo, in top ring (PVPM 3rd Edition, D. Moss, Page 198):
PA
× éê( 1 + ν) × lnæç ö + 1 - γ ù if a = ll Ù b ³ 1
÷ ( 1 )ú
2ll
M o3 :=
4× π
ë è π× go ø û 2 ll
é æ 2× ll× sinæ π a ö ö ù
PA ê ç ç ll ÷ ÷ ú γ1 × PA
× ê( 1 + ν) × lnç
è ø +1 - ll b
÷ ú if a ¹ Ù ³1
π go
4π
ë è ø û 4π 2 ll
M o3 = 20234.3 N
é æ 2× ll× sinæ ö ö ù
π a
PA ê ç ç ll ÷ ÷ ú é
è ø + 1 - ê 1 - ν - γ × PAùú if b < 1
× ê( 1 + ν) × lnç ÷ ú ( 2 ) 4π
4π
ë è π go
ø û ë û ll
1
Distance e (PVPM 3rd Edition, D. Moss, Page 198): e := cc - × d = 36.4× mm
2 b
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( )
t cmin3 := max tcmin , t cmin2 , 16mm = 25.1× mm
t c := 30mm
Chosen thickness of the top ring:
Horizontal force:
PA× a
Phorizontal := Phorizontal = 33.6× kN
tc tb
hi + +
2 2
Phorizontal
V a := V a = 16.81× kN
2
Mom ent and forces of the compression ring between the chairs:
Phorizontal
× cscæç
180deg ö
Tb := ÷ Tb = 150.1× kN
2
è nAB
ø
V b := 0kN V b = 0 × kN
:= ×
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Aring := t c× ll 3 2
Aring = 3.75 ´ 10 × mm
2
t c× ll 3
Wring := Wring = 78125 × mm
6
Ma Ta
σchair := + σchair = 74.5× MPa
Wring Aring
Must_be £ Fc
Stresses in the compression ring between the chairs
Mb Tb
σbetween := + σbetween = 57.4× MPa
Wring Aring
Must_be £ Fc
Calculted minimum required thickness of gussets (PVPM 3 rd Edition, D. Moss, Page 198):
(PA is acting in two gusset)
æ PA ö
ç ÷
t gcalc := ç ÷
2
t gcalc = 5 × mm
è 18000psi× ll ø
3
t gmin := in + CAs = 9.5 × mm
8
2 2
π × Es tg
σEuler := 0.426× × σEuler = 122.3× MPa
(
12× 1 - ν
2
) hi
2
Slenderness:
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fys
λ gusset := λ gusset = 1.4
σEuler
Reduction factor r:
Allowable com pression stress in the gusset plate, including safety factor 1.5 and material safety factor 1.1:
ρ× fys
σg_all := σg_all = 87.1× MPa
1.5 × γm
The com pression stress in the gusset plate: ( P A is acting in one gusset )
PA
2
σg := σg = 62.5× MPa
tg× ( a + cc )
σg
= 0.7
Rate Working com pression stress / Allowable com pression stress: σg_all
16.5- Stresses in Circular Ring (PVPM 3rd Edition, D. Moss, Page 256)
Procedure 5-1 "Stresses in Circular
Ring"
Allowable stress in shell at anchor attachm ent (API 650 Section 5.12.9, Table 5-21a): Fb1 := Sd = 152.5× MPa
tc tb
h := hi + + h = 279× mm
2 2
PA× a
Fr := Fr = 33.61× kN
h
Area of ring including portion of the shell (PVPM 3rd Edition, D. Moss, Page 258):
(
Ar := t c× ( a + cc ) + ts× 32× ts + t c ) Ar = 60.4× cm
2
Center in y-direction:
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éê 2 ùú
æ a + cc ö t s
÷ 2 ( s c )ú
1
yg := × êt c× ( a + cc) × ç t s + + × 32× t + t
Ar ë è 2 ø û yg = 45.3× mm
( tc) × (a + cc )3 æ a + cc ö
2 t s × ( 32× t s + t c)
3
æ ts ö
2
Irg := + t c× ( a + cc ) × ç ts + - yg÷ + + ts× ( 32× ts + t c) × ç yg - ÷
12 è 2 ø 12 è 2ø
3 4
Irg = 1.1 ´ 10 × cm
æ Irg Irg ö 3
Sx := minç , ÷ Sx = 127.5× cm
è yg a + cc + t s - yg ø
Half angle between anchor bolts:
π
Φ 1 := Φ 1 = 6.43× deg
nAB
Force in shell:
Fr 1
Tr := × Tr = 150.1× kN
2 sin Φ 1 ( )
Mom ents in shell:
æ 1 ( )
cos Φ1 ö D
M r := 0.5 × ç - ÷ × Fr× 2 M r = 2.7 × kN× m
Φ1 sin( Φ)1
è ø
M rb := 0.5 × æç
1 1 ö D
- ×F × M rb = 1.34× kN× m
( ) Φ1 ÷ r 2
è sin Φ1 ø
é Tr t s× 32× ts + tc (M r Tr )
t s× 32× ts + tc M rbù( )
σTr := maxê + σT× + , + σT× + ú σTr = 66.92× MPa
ë Ar Ar Sx Ar Ar Sx
û
σTr
Rate Working stress / Allowable stress: = 0.44
Fb1