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Adsorption of Pb, Fe, Cu, and Zn from industrial electroplating wastewater by


orange peel activated carbon

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August 2013. Vol. 4, No. 2 ISSN2305-8269
International Journal of Engineering and Applied Sciences
© 2012-2013 EAAS & ARF. All rights reserved
www.eaas-journal.org

ADSORPTION OF Pb, Fe, Cu, and Zn FROM INDUSTRIAL


ELECTROPLATING WASTEWATER BY ORANGE PEEL
ACTIVATED CARBON
Bernard*, E., and Jimoh, A.

Department of Chemical Engineering, School of Engineering and Engineering Technology, Federal


University of Technology, PMB 65, Minna, Niger State Nigeria
E-Mail: estherbernard667@gmail.com, fatai2011@yahoo.com

ABSTRACT

The ability of activated carbon produced from orange peel (AOP) to adsorb Pb(II), Fe(II), Cu(II), and
Zn(II) ions from electroplating industrial wastewater has been investigated through batch experiment.
Batch adsorption studies was conducted to examine the effects of contact time, adsorbent dosage and pH
on adsorption of Pb(II), Fe(II), Cu(II), and Zn(II) from the wastewater. The results obtained shows that,
the adsorption of the metal ions is contact time, adsorbent dosage and pH dependent. The optimum contact
time, adsorbent dosage and pH are found to be at 60min, 1 g and pH 6 respectively; for the activated
carbon used (AOP). Kinetic studies show that pseudo-second-order reaction model best describes the
adsorption process. The goal for this work is to develop inexpensive, highly available, effective adsorbents
from orange peel as alternative to existing commercial adsorbents.

Keywords: Adsorption, Activated carbon, Cu(II), Fe(II), Zn(II) and Pb(II), Kinetic, Wastewater

1.0 INTRODUCTION which must be controlled to an acceptable level,


in accordance to environmental regulations
Effluents from various processing industries worldwide, before being discharged to the
such as electroplating industries is reported to environment (Konstantinos et al., 2011). Due to
contain high amounts of heavy metal ions, such different degree of hazardous problems
as nickel, iron, lead, zinc, chromium, cadmium associated with heavy metals pollution, treatment
and copper (Konstantinos et al., 2011). The of affected wastewater is very essential in order
presence of these heavy metals in industrial to allow human and industrial effluents to be
wastewaters is of serious concern because they disposed off without bringing about any of the
are highly toxic, nonbiodegradable, carcinogen, mentioned associated dangers to human health,
and continuous deposition into receiving lakes, aquatics lives or causing avoidable damage to the
streams and other water sources within the natural environment (Li et al., 2006).
vicinity causes bioaccumulation in the living
organisms. These perhaps, could lead to several Several treatment methods have been suggested,
health problems like cancer, kidney failure, developed and used to remove heavy metals
metabolic acidosis, oral ulcer, renal failure and from wastewaters. These methods include
many more (Booker., 2000). Effluent from chemical precipitation, ion exchange,
electroplating industry is on serious concern cementation (Dean et al., 1972), coagulation and
because just about 30-40% of the metals used flocculation (Amuda et al., 2006) and membrane
during plating processes are effectively utilized processes (Aydiner et al., 2006). However, these
i.e. plated on the articles. The remaining techniques have been reported to be very
percentage of the metals contaminates the rinsing expensive, making its adoption and application
waters used during electroplating process. The in a developing country like Nigeria very
rinse waters used during electroplating process unrealistic. Ideally, heavy metals removal
contains about 1000 mg/L toxic heavy metals, processes are expected to be simple, effective
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August 2013. Vol. 4, No. 2 ISSN2305-8269
International Journal of Engineering and Applied Sciences
© 2012-2013 EAAS & ARF. All rights reserved
www.eaas-journal.org

and inexpensive. Investigation into new and obtained from electroplating industries. The
cheap methods of metal ions removal from capacity of the produced adsorbent to adsorbed
industrial wastewater is gaining continuous heavy metals like Pb(II), Fe(II), Cu(II), and
research attention, with adsorption process Zn(II) from the effluent with emphasis on the
suggested has most economically viable method effects of contact time, adsorbent dosage, pH and
.Thus, this study intends to use adsorption stirring rate was carried out.
process for heavy metals removal from industrial
effluents because it has been reported to be
inexpensive, widely applicable, efficient, and 1.1 MATERIALS AND METHODS
creates relatively little sludge (Kannan and 1.1.1 Adsorbent preparation:
Rengasamy, 2005). Agricultural waste used in this study is orange
peel from orange fruit. The fruit was obtained
Adsorption is one of the most useful methods to from fruits selling source, in Minna, Niger State.
remove heavy metals from industrial effluents. The Orange was first peeled off to obtain the
This method explores the availability of different outer skin of the fruit and then removal of the
kinds of adsorbents associated with convenient inner fleshy layer after squeezing off the juice.
procedures for obtaining high efficiency The peel was washed with ordinary tap water to
(Harland, 1994; Cooney, 1999). A large number remove possible foreign materials present (dirt
of different adsorbent materials containing a and sands). Washed sample material was sun
variety of attached chemical functional groups dried for 2-5 days and then crushed with a mortar
have been reported for this purpose with and pestle to reduce the size. 250g of the small
activated carbon being the most popular material, pieces was carbonized at 400°C for 15mins and
however, its high cost restricts its large-scale use then subsequently activated using 1.0 M ZnCl2 at
(Babel and Kurniawan, 2003; Bailey et al., 500 oC for two to three hours. The sample was
1999). then withdrawn from the furnace and cooled in a
desiccator. After cooling, the sample was rinsed
several times with distilled water until obtaining
Based on both environmental and the economical flushing water whose pH range between 6 and 7.
points of view, special attention has been The wet sample was dried at 105 °C during 24 h
focused on the use of natural adsorbents obtained (Gueu et al., 2007).
from natural materials and waste agricultural
products as an alternative to replace commercial 1.1.2 Industrial effluent sample:
activated carbon . The abundance and
availability of agricultural by-products make The wastewater sample used was collected from
them good sources of raw materials for natural the effluent discharge point of electroplating
sorbents. section of the Scientific Equipment Development
Institute (SEDI), Niger State. It was carefully
In this paper, orange peel was treated with ZnCl2 bottled in a plastic container and taken to the
solution to produce a carbonaceous adsorbent, laboratory for analysis. The initial concentrations
which was subsequently used to treat effluent of the metal ions present in the waste water are
shown in Table 1.

Table1: Initial concentration of metal ions in waste water

Heavy metals Initial concentration (mg/L)

Cu2+ 43.500

Fe2+ 16.600

Zn2+ 17.400

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August 2013. Vol. 4, No. 2 ISSN2305-8269
International Journal of Engineering and Applied Sciences
© 2012-2013 EAAS & ARF. All rights reserved
www.eaas-journal.org

Pb2+ 0.005

1.1.3 Adsorption experiment in the filtrate were analyzed using the atomic
adsorption spectro-photometer (AAS)
Adsorption experiment was carried out in 100 (Chowdhury et al, 2010)
mL conical flask containing 50 mL of
wastewater. 0.2 g of the previously prepared 1.1.4 Data analysis
activated carbon was added to the solution. The
mixture was shaken on a rotary shaker at 150 The amount of metal ion (qt at time t) adsorbed
rpm at room temperature (25 oC) for period of per unit mass of the adsorbent was evaluated by
120 min to ensure equilibrium. The suspensions using the following equation:
were filtered and the concentrations of metal ions
V (Co  Ct )
qt 
M
(1)

The adsorption capacity (qe) was determined using the mass balance equation (Horsfal l et al., 2006;
Zulkali et al. 2006).

V (Co  Ce )
qe 
M
agitated in a shaker at 150 rpm for 1 h at room
temperature. After the agitated time, the content
of each flask was then filtered and analyzed
(2) (Onyeji and Aboje, 2011).
Where; CO is the initial metal ions 1.1.7 Effect of pH
concentration, Ce is the concentration of metal
ions in solution (mg/L) at equilibrium, Ct is the The effect of pH on adsorption of metal ions was
concentration of metal ions in solution (mg/L) at analyzed over the pH range from 2-6. In this
time, t in solution, V is volume of initial metal study, 50 mL of wastewater solution was
ions solution used (L) and M is mass of measured into different 250 mL conical flask and
adsorbent used (g). 1 g of the activated carbon being the optimum
adsorbent from the previous experiment, was
1.1.5 Effect of contact time added and agitated at 150 rpm for one hour. The
pH was adjusted from 2-6 using HCI. The
The effect of contact time on removal of metal
solution was filtered using Whatman filter paper
ions was studied for a period of 120 min. 0.2 g of
and the residual metal ions concentration
the adsorbents (activated carbon from coconut
analyzed (Onyeji and Aboje, 2011).
shell) was added to different conical flask
containing 50 mL of wastewater sample, corked 1.2 KINETIC ANALYSIS
and agitated in a shaker at 150 rpm, for different
contact times (20, 40, 60, 80,100 and120 The kinetics of adsorption was determined by
minute). After each agitated time, the content of analyzing adsorptive uptake of heavy metals
each flask was then filtered and analyzed (Ekpet from the waste water at different time intervals.
et al, 2010). The pseudo-first-order and pseudo-second-order
model equations are fitted to model the kinetics
1.1.6 Effect of adsorbent dosage of heavy metals adsorption onto activated
carbon. The linearity of each model when plotted
Different dosages of the adsorbents (0.2-1 g)
indicates whether the model suitably described
were added in different conical flasks containing the adsorption process or not. The pseudo-first-
50 mL of wastewater solution, corked and
order equation is generally expressed as:
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August 2013. Vol. 4, No. 2 ISSN2305-8269
International Journal of Engineering and Applied Sciences
© 2012-2013 EAAS & ARF. All rights reserved
www.eaas-journal.org

k
log(q e  qt )  log q e  t
2.303
(3)

Where qe and qt are the sorption capacities at equilibrium and at time t, respectively (mgg -1) and k1 is the
rate constant of pseudo-first order sorption (Lmin-1).

The pseudo-second order chemisorption kinetic rate equation (Ho and Mckay, 1998a, b; Ho, 2004) is
expressed as:

1 1 t
 2

qt k 2 qe qe
(4)

Where qe and qt are the sorption capacity at equilibrium and at time t, (mgg-1) respectively and k2 is the rate
constant of the pseudo-second order sorption (g.mg-1.min-1).

Optimization of Adsorption Parameters:


Adsorption parameters such as contact time,
1.3 SURFACE MORPHOLOGY adsorbent dosage and pH have immense effect
on the heavy metal removal efficiency of an
The pore structure in activated carbon from adsorbent. So these were optimized one by one
orange peel was observed using Scanning keeping others constant.
Electron Microscope (SEM). Pores development
in an activated carbon is important since pores Effect of contact time on adsorption of heavy
act as active sites which played the main role in metals: From Figure1, with activated carbon
adsorption. Pores formed on surface of adsorbent produced from orange peel used as adsorbent. Pb
are sites for metals to be adsorbed onto the (II), Cu(II) and Zn(II) all attained equilibrium
adsorbent. within 60 min and 40 min for Fe(II).With Pb (II)
recording 100 % removal, Cu(II) 51.47 %, Zn(II)
20.12 % and 56.63 % Fe(II) removal. After
1.4 RESULTS AND DISCUSSION which further increase in time did not bring
about any further improvement of the metal ions.

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August 2013. Vol. 4, No. 2 ISSN2305-8269
International Journal of Engineering and Applied Sciences
© 2012-2013 EAAS & ARF. All rights reserved
www.eaas-journal.org

100
90
80
70
60 Pb
50
% Removal

Fe
40
30 Cu
20 Zn
10
0
0 20 40 60 80 100 120

Time (mins)

Figure 1: Effect of Contact Time on the Adsorption of Heavy Metals by Activated Carbon from Orange Peel (pH =2,
Agitation Speed =150 rpm, Mass =0.2 g and Tem =32 oC)

100
90
80
% Removal

70
60 Pb
50 Fe
40
Cu
30
Zn
20
10
0
0 0.2 0.4 0.6 0.8 1
Weight of adsorbent (g)
Figure 2: Effect of Dosage on the Adsorption of Heavy Metals by Activated Carbon from Orange Peel (Time = 60 min
pH =2, Agitation Speed =150 rpm and Tem =32 oC).

The effect of adsorbent dosage with activated 32.53 % respectively, while maximum removal
carbon produced from orange peel used as of Cu (II) was attained at 0.8 g with 61.29 %
adsorbent for removal of heavy metals is shown removal, further increase in dosage did not bring
in Figure 2, this shows that increased adsorbent about increase in adsorption. Hence 1 g was
loading increased the percentage removal of chosen as the optimum adsorbent dosage for
metal ions. The removal of Pb (II) attained removal of the Fe (II), Zn (II) and Cu (II) for
maximum removal, even at a lower adsorbent further investigation of the work. Higher dosage
dosage with 100 % removal, increase in of adsorbent increased the adsorption due to
adsorbent dosage also increased the percentage more surfaces and functional groups been
removal of both Fe (II) and Zn (II) until mass of available on the adsorbent (Esposito et al.,
the adsorbent reached 1 g with 70.06 % and 2001).
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August 2013. Vol. 4, No. 2 ISSN2305-8269
International Journal of Engineering and Applied Sciences
© 2012-2013 EAAS & ARF. All rights reserved
www.eaas-journal.org

100
90
80
70
Pb
% Removal

60
Fe
50
40 Cu
30 Zn
20
10
0
0 1 2 3 4 5 6
pH
Figure 3: Effect of pH on the Adsorption of Heavy Metals by Activated Carbon from Orange Peel (Time = 60 min,
Agitation Speed =150 rpm, Mass =1 g and Temp = 32 oC)

From Figure 3, with activated carbon from were obtained for all the three metal ions, with
orange peel used as adsorbent, it was observed 78.49 % removal of Fe (II), 68.21 % of Cu (II)
that with increase in the pH (2-6) of the waste and 42.64 % removal of Zn (II), while 100 %
water, the percentage removal of metal ions removal of Pb(II) ion was obtained even at a low
(iron, copper and zinc) all increased up to pH 6 pH of 2.
as shown above. At pH 6, maximum recoveries
2
Time (min)
1
Fe
0 Cu
0 50 100 150 Zn
log ( qe‒qt) -1
pb
-2 Linear (Fe)
Linear (Cu)
-3
Linear (Zn)
-4 Linear (pb)

-5

Figure 5: Pseudo-First Order Reaction Model for Adsorption of Heavy Metals on Activated Carbon from Orange Peel

100
August 2013. Vol. 4, No. 2 ISSN2305-8269
International Journal of Engineering and Applied Sciences
© 2012-2013 EAAS & ARF. All rights reserved
www.eaas-journal.org

160
140
120 Fe
100 Cu
80 Zn
t/qt
60 Pb
40 Linear (Fe)
20 Linear (Cu)
0 Linear (Zn)
0 50 100 150 Linear (Pb)
Time (min)

Figure 6: Pseudo-Second Order Reaction Model for Adsorption of Heavy Metals on Activated Carbon from Orange
Peel

From the results of the fitted data, in Figure 5 mgg-1, which differ greatly from the
and 6, show that pseudo-second-order reaction experimental value of 5.598 mgg-1. These facts
model (Ho model) yield very good straight line suggest that the adsorption of heavy metals by
compared to the pseudo-first-order reaction activated carbon from orange peels follows the
model, which is significantly scattered (non pseudo-second-order reaction model, which
linear). Also the theoretical (calculated) value of relies on the assumption that chemisorption may
qe of, pseudo-second-order reaction model, are be the rate-limiting step. In chemisorption, the
closer to the experimental value of qe as shown heavy metals stick to the adsorbent surface by
in Table 2. For instance the calculated value of qe forming a chemical (usually covalent) bond and
of Cu(II) was 5.74 mgg-1, which is in close tend to find sites that maximize their
agreement with the experimental value of 5.598 coordination number with the surface (Atkins,
mgg-1, compared to Cu(II) of pseudo-first-order 1995).
reaction model, with calculated value 125.000
Table 2: Coefficient of Empirical Kinetic Models for Activated Carbon from Orange Peel

Pseudo-second-order reaction model Pseudo-first-order reaction


model

Adsorbent Metal ions qecal qe exp qecal qe exp

AOP Fe2+ 2.416 2.350 - 2.350


AOP Cu2+ 5.747 5.598 125.000 5.598
AOP Zn2+ 0.992 0.875 47.619 0.875
AOP Pb2+ 0.002 0.001 25 0.001

Surface Morphology produced using zinc chloride (ZnCl2) is shown in


figure 7 at 200 magnification. SEM photograph
The Scanning Electron Microscope images of shows that wide varieties of pores are present in
activated carbon produced from orange peel the activated carbon.

101
August 2013. Vol. 4, No. 2 ISSN2305-8269
International Journal of Engineering and Applied Sciences
© 2012-2013 EAAS & ARF. All rights reserved
www.eaas-journal.org

Figure 7: SEM Image of Activated Carbon from Orange Peel using Zinc Chloride (ZnCl2), at X 200

1.5 Conclusion industrial wastewater, J. Hazard.


Mater. B 129 (2006) 69–72.
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