TE CONNECTIVITY®

APPLICATION TOOLING
PRODUCT LINE CARD
A COMPLETE LINE OF QUALITY
TOOLING SOLUTIONS

APPLICATION TOOLING /// TOOLING PRODUCT LINE CARD

MANUAL WIRE PROCESSING
Select Your Die Platform
SELECTION GUIDE
Standard Die Envelope (SDE) 32-8 AWG
Standard Die Envelope (SDE) technology is a flexible
approach to crimp tooling that allows use of the same
Flexibility Manual
TE dies on tooling across a range of application
platforms. Dies are interchangeable in tools from
Value Portable manual, battery, pneumatic, and electrically powered
tools it ís a family of tools that you can take from bench
to production or into the field, without the need for dies
Ergonomic 30 crimps/hr. fitted to each kind of tool. They are suited for R & D,
networking applications and on-site maintenance work.

Hydraulic 60 crimps/hr.

Pneumatic 90 crimps/hr. CERTI-CRIMP 32-8 AWG

The CERTI-CRIMP family consists of reliable,
Semi-automatic Electric repeatable and certified crimping tools to handle
a variety of industry mandated specifications.
Their interchangeable head designs allow users
Battery Safety to easily upgrade their manual CERTI-CRIMP tools
to battery or electric powered
Cycle count alternatives.

Hydraulic Dies & Crimp Heads 8 AWG -1000 MCM

INSERTION/ Our line of quality hydraulic tooling includes industry-standard 10,000

psi [68,950 kPa] and 8,200 psi [56,540 kPa] tool systems. The basic
EXTRACTION hydraulic tool system requires a pump, hose (multiple lengths are
available with all configurations), crimp head, and crimp die. U-dies for
a 10,000 psi hydraulic system are well suited for applications requiring
a crimp force of up to 14 tons [125 kN]. For wire sizes requiring up to 33
tons [294 kN], TE offers crimp heads that are compatible with shank dies.

1
A
8 - 4/0 AWG 4/0 AWG - 1000 MCM 8 - 4/0 AWG 12-10 AWG - 350 MCM
22 ton output force 26 ton output force 33 ton output force 18 ton output force
Making terminal 16 lbs 29 lbs 28 lbs 13 lbs

extractions is as
easy as 1, 2, 3.

3
12 ton output force 12 ton output force 12 ton output force 14 ton output force 14 ton output 1 stroke Hand
D 1 stroke; 1.5 stroke; 1 stroke Titanium 1.5 stroke; force 1.5 stroke Compression Tool
20,000 cycle 20,000 cycle Compression Head Heavy-Duty Compression Tool U-Die Compatible
Light Duty Light Duty U-Die Compatible Compression Head U-Die Compatible
Compression Head* Compression Head U-Die Compatible
U-Die Compatible U-Die Compatible
C

APPLICATION TOOLING /// TOOLING PRODUCT LINE CARD

SELECT YOUR POWER SOURCE
Manual
Commercial Premium Hydraulic Assist
• Flexible standard • Designed • 8,200 & 10,000 psi
die envelope design to exacting • Shank & U-dies
• Adjustable ratchet specifications
• Heads, pumps
control system • Requires & hoses
• Ergonomic design minimum skill
• Among industry
• Meets military, leaders in
UL and CSA reliability
requirements
as applicable

Battery
SDE CERTI-CRIMP U & Shank Dies
• Lithium-Ion • Litium-Ion • Lithium-Ion
• Ergonomic design • Ergonomic design • Ergonomic design
• Short charge times • Short charge times • Short charge times
• Completely portable • Completely • Completely
• 3,400 - 3,500 portable portable
lb crimp force • 3,500 lb • 12,000 - 24,000
• Large range of crimp force lb crimp force
die options

Pneumatic Kits
Insertion &
626 AT SC MKII
Extraction
• Lightweight designs • Straight action • Compatible
• Hand or foot machine with most
operated • Pneumatic manufacturers’
crimping wiring harnesses
• Ratcheted control
• Safe, ergonomic • Tool kits &
• Rotating heads
design individual tools
• Accepts SDE available
die sets

Electric
AT 300 AT-66 Hydraulic Hand Tools
• Compatible • Programmable • Customizable kits
with over 100 • Adaptive • Includes sample
SDE die sets crimp force terminals
• Accommodates • Fast changeover • Cost effective
CERTI-CRIMP times • Portable
tool heads
• Compact design
• Small footprint
• Foot actuated

PAGE 3
APPLICATORS
SELECTION GUIDE Spare Tooling Mid Size
• Precision ground, • Wire range: >
chrome plated 10.0 – 25.0 mm2
• Engineered for • Can fit on
Flexibility Manual
compliance to meet presses that
OEM specifications accept traditional
Value Portable • UL Listed applicators
• CSA certified • Robust casting
frames
Ergonomic 1200 crimps/hr.

Hydraulic 3600 crimps/hr.

Large Wire Splice

Pneumatic Electric
• Wire range: 25.0 • Wire Range:
– 50.0 mm2 0.5 – 25 mm2
Semi-automatic Safety • Fine adjustment • Fine adjustment
• Press stroke: • Press stroke:
Battery 40.0 mm 40.0 mm
• Shut height: • Shut height:
135.78 mm 135.78 mm
Cycle count
• Side feed splice
terminals up
to 45.0 mm

OCEAN OCEAN OCEAN

Mechanical Pneumatic Servo
• Mechanical feed • Single piece piston • Maximum feed
• Excellent and rod assembly repeatability
repeatability • Atlantic & • Automatic setup
• Atlantic & Pacific style ram • Modular feed stays
Pacific style ram configurations with terminator
configurations available
available • Self actuated

CenterIILine & Applicator

CQM CrimpData App EYE Check Collars
Alignment Gauges
• Ideal instrument • Provides compatibility • Desisned to protect
Feed Adjustment Savings
to assure correct verification between applicators from
positioning of all terminals and tooling unwanted motion
TE applicators • Scans and looks up and damage
• Compatible with applicator and terminal durring transport
Time (Min) Per Day Additional Time Per Year (Hrs)
TE & commercially information • Available in three
available crimping • Enables you to record cycles colors to help
OCEAN 3 – erentiate
diff
presses, using on the applicator spare parts
Mid-level Competitor quick changes 3 between
50 active and
• Scan this QR code to
style applicators inactive applicators
download from the APP store
Low-level Competitor 3 62

APPLICATION TOOLING /// TOOLING PRODUCT LINE CARD

SEMI & FULLY AUTOMATIC
Semi-Automatic Terminators
3K 5K GII
• Small footprint • Small footprint •• Improved
fff lighting
• Open architecture • Open architecture and safety features
for design flexibility for design flexibility • Open architecture
• Fast, quiet design • Fast, quiet design for design flexibility
• Optional stripping • Fast, quiet design
module available • Optional stripping
module available

GII+ (coming soon) CQM II FFC

• Versatile crimping • Effective for • Number of pins can
press for large monitoring the be programmed
conductor crimp of open barrel, • Pitches between
cross-sections uninsulated contacts 1.27mm and 5.08mm
up to 21mm2 and terminals. can be programmed
• LED lighting and CQM II monitors • Interchangeable
safety features the entire crimp. applicators
available for
different products

Fully Automatic Lead-Makers

UNIQA PRO Alpha 355 Alpha 530
• Single ended • Equipped with up • Solid and reliable
wire processor to three processing processing of wire
• 20% smaller stations, enabling cross sections
footprint than crimping of both 0.13mm2 to 4mm2
traditional ends of the wire, • Manifold
lead makers double-crimp configuration
connections with possibilities
• 4x faster thruput
three different on 4 stations
than standard
contacts, single- for industrial
wire prep and
ended seal production
benchtop units
applications, tinning,
or ink-jet marking

Alpha 550 Gamma 263 Gamma 333

• Precise and reliable • Equipped with up • Handles double-
processing of wire to three processing crimp connections
cross sections stations, enabling involving varying
0.13mm2 to 6mm crimping of both lengths
• Integrated ends of the wire, • Dual channel
conductor detection double-crimp cuthead allows for
(ACD) for high connections with a large range of
quality stripping three different wire sizes without
contacts, single- blade changes
ended seal
applications,
tinning, or ink-
jet marking

PAGE 5
WIRE PROCESSING EQUIPMENT
Determine Your Processing Type
SELECTION GUIDE Achieving crimp quality starts with prepping the wire strand. Our tooling portfolio covers
almost all processing requirements. We offer processing solutions for both standard, as
well as specialized stripping and cutting challenges for demanding insulation materials.
Flexibility Manual

Value Portable

Ergonomic 1800 crimps/hr.

Electric 3600 crimps/hr.

Measure Cut Strip

Safety Seqencing

Semi-automatic

Cycle count

Strip Only

Measure, Cut & Strip

Kappa 310 Kappa 315 Kappa 320
• Compact, high- • Compact, high- • Wire sizes
speed machine speed machine from 0.05 mm2
• Can handle • Can handle wire to 10 mm2
wire sizes from sizes from 0.05mm2 • Innovative sensors
0.02mm2 to 6mm2 to 10mm2 to aid in setup
• Intuitive, flexible, • Intuitive, flexible, and to monitor
and simple touch- and simple touch- processing
screen operation screen operation • TopWin software
for connecting
inkjet, part list
production and
network solutions

Kappa 322 Kappa 330 Kappa 350

• Designed for a • For processing • Designed for
wide variety of cables with a cross processing round
special applications section of up to 35 conductors with
or the separation mm2, multi-core a cross section
and processing conductors with an of up to 120 mm2
of inside wires in outside diameter of and a maximum
multi-pole cables up to 16 mm or flat outside diameter
• TopWin software cables with a width of up to 35 mm
for connecting of up to 40 mm • Minimal wire loss
inkjet, part list • Belt drive or various thanks to sensor
production and double-roller drives monitoring
network solutions • TopWin interface • TopWin interface

APPLICATION TOOLING /// TOOLING PRODUCT LINE CARD

WIRE PREPARATION EQUIPMENT
Wire Strip Only
Cosmic 32M Cosmic 42R Cosmic 48R
• High-speed electric • For ultra-micro • For stripping
wire stripper coaxial cables coaxial or
• Operates anywhere • Repeatable high standard wire
in the world with precision • Can store up to
AC 100 V – 240 • Equipped with waste 1.000 different
V compatibility vacuum system sets of data
• Wide strip range • Stores up to 1.000 • Stripping up
of AWG 12 – 32 sets of data to 9 steps

Cosmic 60R Cosmic 927R Mira 230

• Patented rotary • Micro-cable • Ideal for multi-
4-blade system, stripping machine conductor
for larger • AWG 36 – to 10 (0.11 processing
diameter multi- mm to 3.5 mm) • Large processing
conductor cable range up to 8
• For most wire
• Strip different wire types, optimized mm2/AWG 8
sizes without the to maximize • Unique scope
need to change the stripping quality of functions,
stripping blades including
• Can be selected to
• Easy to adjust the twist with clockwise/ sequence
cutting diameter counter-clockwise processing
• Powered by or non-twist
electricity only

Spare Parts Multi-conductor processing

in a single work operation
Wire Guides Blades
Its unique ability to sequence makes the
Mira 230 the first pick for processing multi-
conductor cables. In consecutive steps, it strips
and cuts the inner conductors with a variety of
parameters and without a program change.
Every cable and every sequence can be
stored for reproduction at any time. All
recorded articles (cables and sequences) are
stored in the library. That way, the operator
can retrieve the processing parameters at
any time using search and filter functions.

Belts Rollers

PAGE 7
HEAT SHRINK EQUIPMENT
Manual Semi-Automatic
SELECTION GUIDE
RBK MK IV Model 17
• Bar code • Closed-loop
scanning option temperature and
Flexibility 30 crimps/hr.
• Automatic belt speed control
calibration • Suitable for
Value 60 crimps/hr. • PC controlled with continuous
touchscreen monitor running
• Adaptable • Tubing diameter
Ergonomic 90 crimps/hr.
for different up to 19 mm
applications • Tubing length
Pneumatic Heat shrink/hr. up to 90 mm

Semi-automatic Heat shrinks/hr.

Manual Electric Semi-Automatic

Model 19 Model 105
Portable Safety
• Can handle tubing • Can handle
up to 25 mm unlimited tubing
diameter and lengths and
102 mm long large substrate
• Tubing up to 178 diameters if
mm long can be run parallel to
handled with the belt travel
use of the wide
heating element tool

AD-3050
CV-OBHAT IR-1891 Shuttle
Seal Test
• Lightweight, • Twin workstation • Fast determination
portable hot air heater for multiple of sealing integrity
tool, used to install installation of • Multiple test
TE’s Raychem short length fixtures
escap stub splice tubing products
• Easy load and
sealing products • Multiple product release of test
fixture assemblies samples
give increased
process rates
• CE approved

Power of Automation 500/hr

Belt Drive
120/hr

Manual
60/hr Machine

Heat Gun

*Crimps per hour is estimated based on 4-wire splices with 2-inch heat shrink tubing.
APPLICATION TOOLING /// TOOLING PRODUCT LINE CARD
Actual run rates may vary based on tubing length and diameter.
MAGNET WIRE EQUIPMENT
Select Your Terminal Type
MAG-MATE Mini MAG-MATE SIAMEZE Leadlok AMPLIVAR Power Splice

Manual
Manual Arbor
MPT Head
Press
• Ideal for repair, • For manual
service and SIAMAEZE and
prototype work Leadlok terminal
applications
• Can be integrated
into custom
automatic
production line

Semi-Automatic
MPT-5 Bench MARK
MK I & II
Machine Workstation
• Single, dual, tripple • Availble as a • Standardized and
and quadrupple horizontal or vertical customized work
insertion capabilities bench machine stations to meet
• Cycle time: 0.9 • Inserts a SIAMEZE customer demands
- 1.3 sec depending terminal into • Desined to
on terminal type a customer- automatically
• Force distance designed cavity insert terminals
control available in the coil bobbin into cavities of
on MARK II or similar magnet coil bodies
wire housing

Semi-Automatic
APT-5 Power Splice Thru-Splice
• Fast, efficient system • Reliable pigtail • Includes fine crimp
with no need to strip splice termination height adjustment,
mag-wire insulation of magent wire and full guarding with
• CQM II controlled solid or stranded interlocks, total
lead wire and batch counter
• CE Approved
and capabilities
• Connects up to 3 for jog and split-
wires in 1 splice cycle operation

PAGE 9
BOARD PROCESSING EQUIPMENT
Select Your Processing Type
SELECTION GUIDE Pin Insertion
All of our insertion machines can be supplied
with a rotary insertion finger that can apply
Flexibility Manual products at different angles without decreasing
the insertion rate. This eliminates costly lost
Value 30 crimps/hr. production time associated with rotating
the PCB.

Pneumatic 60 crimps/hr.

Semi-automatic 90 crimps/hr.

Cycle count Electric Conversion Kit

The P50/P100/P300/P350 machines can be
Safety supplied with modular insertion tools that
allow the tooling to be quickly changed on the
insertion head. A wide range of conversion
kits for various TE Connectivity and non
TE Connectivity products is available.

Pin Insertion – Repair Pin Insertion – Manual Pin Insertion – Semi Auto
P10 P50 P100
• Convenient and easy • Manually loaded • Discrete pin
operation due to a bench top machine insertion into PC-
touch screen monitor • PCB size: 350 x board applications
• Single pins can 300 mm max. • Manual and semi-
be interchanged • PCB thickness: automatic designs
on a complete 1.0 – 3.5 mm • Simple operator
equipped PCB interface
• Applies reeled
• High insertion quality products, press-fit • Multiple quality
due to press cycle terminals, solder tools available
monitoring with PQM terminals and others

Pin Insertion – Fully Auto

P300 P350 P360
• Board capacity up • Board capacity up • Board capacity
to 400 x 600 mm to 450 x 450 mm up to 450 x 450
(15.5 x 23.5 in) 370 (17.5 x 17.5 in) mm (17.5 x 17.5 in)
x 480 mm (14.5 x • Repeatability: • Repeatability:
19 in) when in-line ± 0.01 mm ± 0.01 mm
• Repeatability: • Insertion rate up • Insertion rate up
± 0.01 mm to 5 cycles per to 5 cycles per
• Insertion rate up to 3 second at 5.08 second at 5.08
cycles per second at mm (0.2 in) pitch mm (0.2 in) pitch
5.08 mm (0.2 in) pitch • Automatic tool
• Optional automatic changer to apply
tool changer can up to 4 different
apply up to 4 products on
different products one machine

APPLICATION TOOLING /// TOOLING PRODUCT LINE CARD

 Connector Press Fit Board Processing
TE Connectivity offers a wide range of servo Accessories
presses that mass terminate compliant
pin connectors. So there’s one that is
perfectly suited for your product needs.
And each model leverages the simple,
field-proven, solder-free manufacturing
offered by the entire product line.

CBP-5T CSP-5T
• Servo electric press • Shuttle system for
• PCB capacity of product location
460 x 610 mm under press ram
(18 x 24 in) • Housing capacity
• Press force capacity of 75 x 150 mm
of 44 kN (5 tons) (3 x 6 in)
• Small foot- • Manual &
print for low to Pneumatic option
Dedicated support fixture
medium volume • Small foot-print for quick product changeover
product levels •

CMP-6T CMP-12T
• 53 kN force (6 • 107 kN force (12
tons) CMP-6T tons) CMP-12T
• Board capacity of • Board capacity of
610 x 915 mm (24 610 x 915 mm (24
x 36 in) CMP-6T x 36 in) CMP-6T
• Wide range of • Wide range of
insertion heads for insertion heads for
TE Connectivity and TE Connectivity
non TE Connectivity and non TE
products available Connectivity
products available

CAP-6T CAPI-6T
• Automatic pressing • Automatic
capabilities help pressing
improve quality, capabilities
lower rework and help improve
helps prevent rejects quality, lower
• Board capacity rework and helps
of 760 x 910 mm prevent rejects
(30 x 36 in) • Board capacity
• 53 kN force of 760 x 910 mm
(6 tons) (30 x 36 in)
• Manual loading • 53 kN force
drawer for simple (6 tons)
loading and • Inline system
unloading of PCBs SMEMA
compatible

Process flat-rock and header type

products from TE Connectivity
and other suppliers

PAGE 11
 Let’s Connect
Learn more about our comprehensive line of tooling solutions at www.tooling.te.com.
To find the right TE tooling for your needs, call us at 717-810-2082
or email toolingSales@te.com.

TE Connectivity Technical Support Center

USA: 1.800.522.6752 UK: +44.0800.267666

Canada: 1.800.522.6752 France: +33.1.34.20.8686

Mexico: +52.55.11.06.0800 Netherlands: +31.73.624.6999

Latin/S. America +54.11.4733.2200 China: +86.400.820.6015

Germany: +49.6151.607.1999

Waste Not. Want Not. Time is Money.

Whether it’s time or scrap, in In manufacturing downtime can be
manufacturing everyone knows expensive. That’s why TE is constantly
that waste costs money. With our working to improve product availability
on-site certification and consultation and delivery rates. With a strong
services, we can help you: global footprint, short lead times and a
strong distribution channel, TE has the
equipment and the accessories to keep production online.
• Reduce downtime
To check distributor stock and availability for your tooling
• Reduce scrap needs go to: www.te.com/commerce/sck/cdi.do
• Maintain crimp quality

• Improve manufacturing efficiency

te.com
OCEAN, CERTI-CRIMP, EYE Check, RAYCHEM, TE Connectivity, TE connectivity (logo) and Every Connection
Counts are trademarks. All other logos, products and/or company names referred to herein might be trademarks of
their respective owners. Contact us today to learn more
The information given herein, including drawings, illustrations and schematics which are intended for illustration E-mail (Americas): fieldservicesnorthamerica@te.com
purposes only, is believed to be reliable. However, TE Connectivity makes no warranties as to its accuracy or
Phone (Americas): 800-722-1111 or 717-986-3434
completeness and disclaims any liability in connection with its use. TE Connectivity‘s obligations shall only be
as set forth in TE Connectivity‘s Standard Terms and Conditions of Sale for this product and in no case will TE E-mail (EMEA): TEFE1@te.com
Connectivity be liable for any incidental, indirect or consequential damages arising out of the sale, resale, use
Phone (EMEA): +49-6151-607-1518
or misuse of the product. Users of TE Connectivity products should make their own evaluation to determine the
suitability of each such product for the specific application. For additional information download catalog no.
1-1307619-0 from www.tooling.te.com.
© 2017TE Connectivity Ltd. family of companiesAll Rights Reserved.
www.te.com
1-1773864-603/17 Original

APPLICATION TOOLING /// TOOLING PRODUCT LINE CARD