PT.

HIMALAYA EVEREST JAYA Page:

INSPECTION AND TEST PLAN

OVERHAUL INDUCTION MOTOR & GENERATOR Prepared by, Approved by,
Workshop Manager Division Manager
WO NO : Revise
SN : Area
Job Title : Overhaul Generator, and Commissioning test Date

NO WORKING APLICATION ACCEPTANCE QUALITY

WORK DESCRIPTION REFFERENCE EQUIPMENT ENGINEERING WORKSHOP QC CONTROL
STANDARD CRITERIA
METHODE RECORD
I ENGINEERNG REVIEW
1.1 Build Drawing and Manual Insruction.
II DISMANTLING, OVERHAUL, AND ASSEMBLY
2.1 OVERHAUL MAIN STATOR
2.1.1 Visual Inspection Manual Book Check
2.1.2 Cleaning Winding and Accessories Manual Book Electric Solvent Compressor
2.1.3 Baking dan Varnishing Winding. Manual Book Heating/ Spray Baking Oven
2.1.4 Winding Resistance Manual Book Test DC Res. Meter VDE 0530 Part 1
2.1.5 Insulation Resistance Manual Book Test Megger 2500V IEEE Std 43-2000 43-2000(5)
2.1.6 Polarization Index Manual Book Test Megger 1000 VDC IEEE Std 43-2000 43-2000(12)
2.1.7 Wedges looseness if require. Manual Book Test Electronic Hammer Manual Book Manual Book
2.1.8 Laminated Core if require. Manual Book ELCID ELCID Manual Book Manual Book
2.1.9 Dissifation Factor if require. Manual Book TAN D TAN D IEC 60894-1987 Part 6
2.1.10 Partial Discharge Off Line if require. Manual Book PD PD
2.2 OVERHAUL MAIN FIELD/ ROTOR
2.2.1 Visual Inspection. Manual Book Check
2.2.2 Mechanical Inspection. Manual Book Dimension
2.2.3 Cleaning Winding and Accessories Manual Book Electric Solvent Compressor Manual Book
2.2.4 Baking dan Varnishing Winding. Manual Book Heating/ Spray Baking Oven
2.2.5 Baking and Varnishing. Manual Book VPI TANK
2.2.6 Widing Resistance. Manual Book Test DC Res. Meter VDE 0530 Part 1
2.2.7 Insulation Resistance Manual Book Test Megger 500 VDC IEEE Std 43-2000 43-2000(5)
2.2.8 Polarization Index Manual Book Test Megger 500 VDC IEEE Std 43-2000 43-2000(12)
2.2.9 Winding Impedance. Manual Book Test Voltage Regulator
2.2.10 Voltage Drop. Manual Book Test Voltage Regulator

2.2.11 Rotor Unbalance Correction if require. Manual Book Dynamic Balancing Dynamic Balancer ISO 1940/ 1 - 1986 Section 9
2.3 HOUSING BEARING, AND SHAFT
2.3.1 Bearing Insulation Manual Book Test Megger 500 VDC Factory Test > 10 k Ohm
2.3.2 Journal housing. JIS Dimension Bore Gauge Factory Test J6
2.3.4 Journal shaft. JIS Dimension Out side Micrometer Factory Test K6
2.3.5 Labyrinth seal. Manual Book Dimension Feeler Gauge Factory Test Manual Book
2.4 ROTATING RECTIFIER
2.4.1 Visual Check. Manual Book
2.4.1 Polarity Check. Manual Book Aktual Multitester Factory Test
2.5 EXCITER STATOR AND ROTOR
2.5.1 Visual Check. Manual Book
2.5.2 Winding Resistance. Manual Book Test DC Res. Meter VDE 0530 Part 1
2.5.3 Insulation Resistance Manual Book Test Megger 500 VDC IEEE Std 43-2000 43-2000(5)
2.5.4 Polarization Index Manual Book Test Megger 500 VDC IEEE Std 43-2000 43-2000(12)
2.5.5 Turn to Turn Short. Manual Book Test Surge Tester IEEE Std 522-1992
2.5.6 Baking and Varnishing. Manual Book Heating/ Spray Baking Oven
2.6 MECHANICAL ALIGNMENT
2.6.1 Generator Air Gap. Manual Book Dimension Taper Gauge Factory Test Good
2.6.2 Exciter Air Gap. Manual Book Dimension Taper Gauge Factory Test Good
2.6.3 Coupling Vertical Offset. Manual Book Laser Alignment Laser Optalign
2.6.4 Coupling Horizontal Offset. Manual Book Laser Alignment Laser Optalign
2.6.5 Bearing Clearance. Manual Book Dimension Feeler Gauge Factory Test Good
2.6.6 Bearing/ shaft end play. Manual Book Dimension Feeler Gauge Factory Test Good
2.6.7 Magnetic center. Manual Book Dimension/ Marking Taper Gauge Factory Test Good
2.7 WATER COOLER
2.7.1 Corrosion. Manual Book Check
2.7.2 Leakage. Manual Book Test Pressure Gauge No leakage
2.8 Grounding
2.8.2 Grounding Brush. Manual Book Check Good Function
2.8.2 Grounding Conductor. Manual Book Check Good Function
2.8.3 Grounding Bolt. Manual Book Check Torque Wrence Factory Test M6-30/40kg.cm
2.9 RTD AND THERMOCOUPLE.
2.9.1 Resistance. Manual Book Test DC Res. Meter Factory Test Good
2.9.2 Insulation Resistance Manual Book Test Megger 500 VDC Factory Test Good
2.9.3 Output Voltage (for thermocouple). Manual Book Test Multitester Factory Test Good
III PROTECTION RELAY Manual Book Test Factory Test Good
3.1 Calibration of protection relays if require. Manual Book Test Megger PM 19076 Factory Test Good
IV COMMISSIONING
4.1 NO LOAD
4.1.1 Bearing Temperature. Manual Book Record Control Room Factory Test Good
4.1.2 Winding Temperature. Manual Book Record Control Room Factory Test Good
4.1.3 Bearing Vibration. Manual Book Record Vibration Analyzer ISO 10816-3:1998 Annex A
4.1.4 Foundation Vibration. Manual Book Record Vibration Analyzer ISO 10816-3:1998 Annex A
4.1.5 Output Voltage. Manual Book Record Control Room Good
4.1.6 Excitation Volatge. Manual Book Record Control Room Good
4.1.7 Excitation Current. Manual Book Record Control Room Good
4.1.8 Cooler Temperature. Manual Book Record Control Room Good
4.2 ON LOAD/ PARALLEL OPERTION
4.2.1 Bearing Temperature. Manual Book Record Control Room Factory Test Good
4.2.2 Winding Temperature. Manual Book Record Control Room Factory Test Good
4.2.3 Bearing Vibration. Manual Book Record Vibration Analyzer ISO 10816-3:1998 Annex A
4.2.4 Foundation Vibration. Manual Book Record Vibration Analyzer ISO 10816-3:1998 Annex A
4.2.5 Output Voltage. Manual Book Record Control Room Factory Test Good
4.2.6 Output Current. Manual Book Record Control Room Factory Test Good
4.2.7 Power Factor. Manual Book Record Control Room Factory Test Good
4.2.8 Output Power. Manual Book Record Control Room Factory Test Good
4.2.9 Output Reactive Power. Manual Book Record Control Room Factory Test Good
4.2.10 Excitation Volatge. Manual Book Record Control Room Factory Test Good
4.2.1 Excitation Current. Manual Book Record Control Room Factory Test Good
4.2.12 Cooler Temperature. Manual Book Record Control Room Factory Test Good
Note:

PT. HIMALAYA EVEREST JAYA

Division Manager Workshop Manager

M Pasaribu James TS