Professional Documents
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CARREER SUMMARY
The mechanical engineer with 20+ years of over-all experience in Oil-Gas,(Offshore/
Onshore/ Subsea), Thermal power generation sectors ,infrastructure, Airport construction sectors
and 18+ years’ experience as QC /NDT-Level-III personnel for materials engineering focused on
supporting mechanical integrity and major Inspection and NDT projects. Providing NDT-Level-III
services in ,UT/RT/MT/PT/VT & PAUT/TOFD/IRIS/MFL/ECT for various plant shutdown ,training
and certification for Inspection personnel’s, company staffs .Performing NDT/Inspection contract
business-Operations, Procurement quality-TPI services, Sales and marketing in middle east ,India,
Vietnam Bangladesh, and Nepal regions.
ACADEMIC QUALIFICATION
Bachelor Degree in Mechanical Engineering - 2001 Completed N.I.T- Trichy (Formerly Known as R.E.C-
Coimbatore,INDIA
INDIA
CSWIP 3.2.2 –Sr.Welding Inspector (10 year Renewal exam given-Awaiting for result)
Project : API-579 FFS – AUT/IRIS /MFL/VBT Corrosion Monitoring on Refinery piping & NDT
Supervision.
Reports directly to the QC/Project managers with a weekly, bi-weekly or monthly quality report for all
activities Conduct HSE-PTW Audit,ISO-9001 QMS Audit etc (daily,bi-weekly,Monthly basis) Manages the
Internal Auditing, Quality Documentation for the EPC Contractors. Issues NCR’s and or Corrective actions to
EPC contractors for compliance.
Actively contribute to the performance of the IRIS/RFET/MFL/ECT team group in terms of heat exchanger
tubes, Fin fan cooler header tubes e non-destructive examination, fabrication, pipe coating and insulation
activities, Plant Shutdown /Turn-Around activities, manpower recruitment, coordination of
equipment/manpower mobilization /demobilization.
Identifying, Managing the performance of NDT activities and ensuring they are undertaken in accordance
with statutory and/or code requirements Ensuring activities performed meet the stated business objectives
and strategies.
Coordinate /interface with Client’s representatives for relevant quality technical issues. Attending the routine
daily /weekly meeting for sort-out/clarify technical issues, forth coming look-Ahead plan ,Cost-optimized
productivity, and solve problems, goal /objective planning, mile-stones achieved, Delegation of roles etc.,
Monitor the RPO/RSO of radiation safety as per FANR / NORMS -guidelines and procedures.
Reviewing and prioritizing both day to day and future inspection and NDT tasks, and planning, resources and
coordinating all NDT inspection work across the assets including budget estimates.
Performing the regular inspection RT-Crank drive equipment’s as per planned maintenance . Arrange import
& export licenses for Isotope and Projectors Control Projector Leak test of isotope-projectors. Sending the
instrument (Survey meter, EPD and TLD) for calibration and Maintain the records.
Responsible for Health and Safety of work force. Ensure the quality of our services. Recommendations to
management regarding continuous improvement of our NDT services and implement agreed measures.
Review of operating Procedures Dealing direct with the supplier to meet all the requirements for the job &
making the payment request Arrange the prequalification for the Clint and provide all necessary documents.
Internal visual inspection for the tank bottom surface, all the internal welding joint, all internal bore of
nozzles, annular plate to shell welding joint agitator / mixers and tank settlement as per the given check
list.
Offering appropriate NDT method for internal welding joint were susceptible to crack and all internal nozzle
welding joint either MPT or PT test & UTG. Internal lining inspection,Holiday Testing as per the given check
list.
External inspection for the flanges, vents, weep holes for any process leak ,man way/davits, nozzles, flange
bolting, nut thread engagement, shell, agitators / mixers, wind girders, roof drainages ( water ponding on
roof plates), stairways/ladders/platforms/handrails, tank attachment clips, grounding clips/grounding cable
attachment, name plate& brackets, relief devices (vents, vacuum breakers), insulation/insulation support
rings, paint/protective coating deterioration, patches, shell-bottom junction/chime, anchor bolding/anchor
chairs, foundation condition, tank settling, dike/dike crossovers , site drainage and area housekeeping.
Monitoring the shell, roof and nozzle thickness for given frequency as per the given procedure.Tank-floor
inspection MFL,VBT
Cathodic Protection Systems for Tank Bottom.
PROJECT-1
INSTALLATION OF API-5L- Ø24” CWC /CARBON STEEL SUBSEA PIPELINE /CALM BUOY/PLET/ SC-RISER (SCR) /TIE-
IN /CALM BUOY/PLEM INSTALLATION, FROM HALUL ISLAND TO AL-MORJAN PLATFORM –QATAR WATERS.
PROJECT-2
SUBSEA PIPELINE Ø8” CWC/RISER/GAS & WATER LIFT PIPELINE INSTALLATION, AT DUA SUBSEA- VIETNAM
Pipe line Subsea installation inspection:WELDING (API -1104 /ISO 13847 /SHELL DEP
31.40.00.10) / GMAW-STT
Review the WPS & PQR. Witness the WPQT & Mechanical Test. Check that all onshore/offshore-related
QA/QC work is carried out in accordance with the approved PQP and Inspection & Test plan. Fit up and
welding Inspection of The 20” and 16” offshore pipe line for 2000 joint as per the given WPS.
Fit up and welding Inspection of The 12” and 42” offshore pipe line for 3500 joint as per the given WPS
and approved by PTAS-EMAS procedures.
STOPAQ/CANUSA FIELD JOINT COATING inspection as per the STOPAQ field joint coating procedure.FBE
coating repair inspection as per the repair coating procedure. Coating Holiday testing on FBE Coated
surface.
Responsible for preparation of WPS, PQR, WQT, stage inspections like fit up, welding, erection, review of
non-destructive inspection reports of fabrication structures as per approved drawings. Control of QA/QC
personnel, NDT crews to perform the inspection as per the agreed plan. Witnessing of grit blasting and
coating on structures, Dossier preparation and handing over to the client.
Check all documentation to execute the work such as approved welding procedures, Quality Control
procedures, NDT procedures, Codes; standards are available at work site.Check that all applicable equipment
is calibrated and has valid certification.
Welding procedure qualification as per DNV -OS-F101 & ONGC Specification Welder qualification as per DNV,
BS EN 287 & ONGC Specification.
Execute the work as per QAP /ITP & co-ordination with client Maintain the calibration status of instruments and
equipment’s.
Inspection of carbon steel CWC pipe with respect to release note. Reviewing of material test certificate
Respective codes & Standard. Witness the Chemical & mechanical Testing Fit -up /weld-visual/RTFI of
Radiographic Film
Making dimensional and weld map for Riser and subsea Tie in.
Preparation of the documentation for fit -up ,weld visual, field joint coating ,peel test, foam filling ,NDT, pipe
book and Completion certificate Review of Radiographic Films (RTFI)of welds and of Ultrasonic Testing of Welds
Check installation processes are carried out in accordance with approved procedures & specification & Inspe
ction and confirmation of welding consumables as per the specifications.
Witness & inspection of all Welding activity, Review of Inspection Documents & Has the authority to reject
defective work.
Automatic Welding System Familiar :Saipem - Passo, STT Presto, McDermott–AWS, Allseas -
Phoenix, Serimer dasa, Vermaat and SAW for double joints.
PAINTING -COATING
Review the Painting / Coating Procedure. Verify / Review all onshore/offshore-related Painting / Coating work
is carried out in accordance with the approved PQP and Inspection & Test plan.
Ensure all documentation to execute the work such as approved Painting / Coating procedures, Quality
Control Codes & standards are available at work site. Verify that all applicable equipment is calibrated and
has valid certification.
Field - joint coating inspection, Peel test for cold wrap Coating as per client requirements In fill Polyurethane
foam inspection Making PU samples and measure the Dry density as per the client requirement.
Check Painting / Coating Application processes are carried out in accordance with approved procedures &
specification. Inspection and confirmation of Painting / Coating, Blasting Materials as per the specifications.
Familiared coatings subsea coating systems are fusion bonded epoxy (FBE), liquid, 3-Layer Poly propylene/
ethelene(3-LPP/LE), heat shrink sleeves (HSS) and high density polyethylene (HDPE) pipe coatings.
Check and Witness of Profile, Salt Test, Wet Film Thk. Dry Film Thk., Adhesive Test, Peel Test & Holiday Test.
Witness & inspection of all Painting / Coating activities, Review of Inspection Documents & Has the authority
to reject defective work.
Monitoring coating material (CANUSA) storage conditions thinning, mixing, induction time and pot life of
paint to be applied coating application parameters during application wet film thickness, Witnessing DFT of
paint by means of Non-destructive instrument holiday test for integrity of coating.
HDPE Liner insertion about 2.5 km by Electro Fusion welding carried out by APS-UAE. Monitoring
Prod. uction Quality Test,Tensile Test, HDPE Flange Welding& String Welding ,insertion. Coating of Chemflake
Glass flake epoxy, PU-Protegol 32-55L , Two pack (Interzinc-52& Interzone Epoxy 954.) ZINC Rich Epoxy, Foam
coating, Servi wrap & Rockguard Servi shield. Witnessing the Automated NDT, RTFI, MPI& PT
Coordination, monitoring the Procurement quality, site inspection pipeline layout supplier documentation
approval and Mechanical Completion Dossier (MCD) builder and responsible for Material Hand Over at
Customer site.Preparing the Technical Bid evaluation, Preparation of Vendor Purchase Orders,
Logistic/Transport of finished goods,resource management, review the contractual documents, Quality plan,
ITP, WPS/PQR/WPAR-/FAT Procedures validation, Vendor Prequalification that meet client Contract policies
and QHSE procedures.
Submission of field inspection reports ( FIR )/ Stage wise Inspection reports (IRN)/ Pre-Shipment Inspection.
Visit to vendor and manufacture shops for Inspections and pre-equipment run inns’ FAT- FACTORY
ACCEPTANCE TEST before shipment to project site if required Inspection of and witness the Utility Boiler
safety Interlock instrumentation commissioning system. Providing the technical support for the process
engineering deliverables.
Establish and implement project specific procedures, Mechanical completion dossier preparation for final
completion. Witness & review the Hydrostatic testing /NDT /PAUT-TOFD,RTFI, Ultrasonic Testing
(UT),MT,PT) etc.
Familiar and up to date with latest Industry standards and ensure compliance of projects design with latest
codes standards.(ANSI /ASME/BSENISO/API-1104/API-5L/API-RP-2X/API-CAT-III /API-RP-7G,DS-1 )
Maintains close interaction with third-party suppliers(TPI), external laboratories, and customers.Witness
& Review Mechanical Destructive testing & their results.
Receive and analyze the scope and specifications for works and services to be contracted, clarifies work
aspects and verifies technical evaluation criteria.
Working knowledge On materials, welding and painting inspection /- On oil / gas processes and
equipment’s BOP/Cross overs, SC-Risers/Lubricators/Conductor/Casing Heads etc.
Review and aligning the Quality Management Systems-Quality manual as per contract requirements.
Preparing/review the Inspection Procedures, Visual Inspection, NDT Techniques, Corrosion Principles &
Failure Modes etc. Planning, Scheduling and Reporting principles.
ITP, QA Plan, WPS & PQR, Fabrication procedures, Hydro test, Heat treatment, and NDT procedures.
Mechanical testing of base materials, PQR test specimens, PTC specimen and stage inspection of above
mentioned items as per Contractual QA Plan.
ReviewTBA’sTQ’s,MR’s P.O’sValves,Pumps,Data sheets and Drawings,Company Technical specification and
provide ITP/QAP coments for VENDOR’s ITP
Review of TPI’s report,coordination with TPI Agencies and monitoring
Review of TPI, FIR’s,IRN’s and issuance of IRN
Review of MRB’s and submission to company
PEDESTAL CRANES
The 38” OD onshore pipe line scope extends from the Khursaniyah landfall (onshore/offshore interface
point) up to the scrapper facility at Khursaniyah gas plant; it is an integral part of the 38”OD pipe line
from TP-1 platform at ALmorjan to Halul Offshore field.
Project-35KM for cross country onshore and 80 KM for offshore) for sour services (trunk line).
Material – API 5L Gr B,X42,X46,X52 & X60-DIA 38”, 30mm thick-24M Length double joint - long seam
and girth welded pipe with FBE coated both internally and externally.
Review and qualifying the contractor Pipe line Welding procedures WPS & PQR as per the API 1104, ANSI
B31.8 & B31.4. (Welding process SMAW,GMAW-STT & SAW and combination of welding process with the
pipe material API 5L Gr X60, electrode and filler wire Atom Arc E-7018,ER70S-6(STT) &E71T-1M ,No
PWHT with Impact test at -20°C, With Hardness for Sour Services).
Procedure qualification requirement of – Sour services.
ER 70S-6 used for sour services the chemistry of wire limited with NACE-SP0472.
Review the contractor piping procedures qualification as per the ASME Section IX.
Review and qualifying WQT as per the API 1104, ANSI B31.8 & B31.4.
Review and approval of NDT procedure and qualifying NDT personal as per the company specification.
Incoming pipe material inspection including verifying heat number, pipe number etc.
PRESSURE VESSEL:
Initial visual inspection in open condition through man way or access through confined face entry to record
condition of vessel and internal apartness.
Detailed internal visual inspection after cleaning of the shell surface, bottom and top dish, all the internal
welding joint, internal bore of all nozzle ( after removal of product deposit or chocking), vortex breaker,
impingement plate, baffle plate , demister pad & mesh, Agitators/mixers and vessel apartness.
Offering appropriate NDT method for internal welding joint were susceptible to crack and all internal nozzle
welding joint either MPT or PT test & UTG.
Evaluating noticed pitting, corrosion, crack and damages part and making recommendation for repair.
Reporting all visible of deterioration or questionable condition.
Calculating metal loss, corrosion rate, remaining life and next inspection interval were having thinning.
HEAT EXCHANGER:
Initial visual inspection in open condition after removal of channel head and tube bundle (patrician plate,
internal nozzle welding and internal surface, gasket sheeting face for nozzles, both channel and shell side for
Column
Initial visual inspection in open condition through each man way or access through confined face entry to
record condition of vessel and internal apartness.
Detailed visual inspection after cleaning for the distributor pipe, all internal welding joint, nozzles all internal
welding joint and internal bore of all nozzles , cladding , mesh demister , each filter tray top to bottom,
blowing down comer , plate seal pan etc.
Offering appropriate NDT method for internal welding joint were susceptible to crack and all internal nozzle
welding joint either MPT or PT test & UTG.
Evaluating noticed pitting, corrosion, crack and damages part and making recommendation for repair.
Reporting all visible of deterioration or questionable condition.
Calculating metal loss, corrosion rate, remaining life and next inspection interval were having thinning.
Fabrication, examination, testing & erection of Penstock pipes (Material SA 517 GR. F)
Organising routine inspection of: Pipe spools fabrication, witness of NDT & erection activities at site.
Reviewed the POs, drawings and specifications; IRT, ITP, Quality Assurance plan, , WPS & PQR.
Reviewing fabrication, hydro test, heat treatment and Non-destructive examination procedures.
Inspect, test, or measure materials, products, installations, or work for conformance to specifications.
Discard or reject products, materials, or equipment not meeting specifications.
Analyze and interpret blueprints, data, manuals, and other materials to determine specifications, inspection
and testing procedures, adjustment and certification methods, formulas, and measuring instruments
required.
Shutdown & Maintenance Inspection of Vessels, Piping, Valves etc, Inspection of fabricated items, such as
Heat Exchangers, Columns, Spheres, Storage Tanks etc.
Leading the NDT team for shutdown project, participation in weekly or daily basis meeting at site.
Interact with the client regarding for job, Resolve the client problem or doubts with discussion of senior
person.
RLA (Residual Life Assessment) of boiler in HPCL, BPCL, and some in sugar factory.
Cross-country pipeline welding, Ultrasonic & Interpretation of Radiographic inspection.
Radiography film interpretation of different types of welding & casting jobs.
International and National codes such as ASME SEC III, SEC VIII division 1 & 2, ASME B31.3, BS/PD 5500, API,
Experienced in evaluating, characterization and mechanical testing of ferrous and non- ferrous materials as
per ASTM, ASME, BS, ISO, EN, DIN, BIS & other standards.
Adept in codes such as ASME Sec. II, III, V, VIII Div.1 & 2, IX, ANSI B 31.3, 31.4, 31.8, BS 5500, TEMA, API,
Basic knowledge of design, welding technology, metallurgy and heat treatment procedures.
Plant maintenance Turn-Around Activities: Involved in supervision & witness of welding/NDT on Tie-In, Hot-
Tapping and corrosion mapping during shutdown of various Oil & Gas, refineries and plants
MRPL- Heat Exchanger Tube Inspection, FL & IRIS, RFET ,ET GRTA’07
Lead Auditor Quality Specialist for Retail Petrol Bunk Outlets ,BPCL,INDIA-Audit 2006
B.P.C.L- Refinery CDU & VDU-Modification Project,Mahul Mumbai, INDIA March -April Shut Down’2002
Well internal and external inspection experience in various type of Piping classes in EQUATE petrochemical
company units like EU/ EG/ UTL/ PP / PE.
Conducted all NDT tests like UT, RT, MPT, PT & VT for their different units likes EU/EG/PP/UTL/PE.
Carry out all NDT testing including ultrasonic testing for RBI jobs (Risk based inspection).
External visual inspection by given frequency like painting damages on non insulated process piping, process
leak, external environmental corrosion as per the given external check list.
PRESSURE TEST:
Witnessed out hydrostatic pressure test of complete system of boiler No #1, boiler No # 2 and boiler No # 3
for given frequency every year in EQUATE PETROCHEMICAL COMPANY.
Witnessed hydrostatic pressure test for various piping classes after the repair work.
PASSPORT
PERSONAL DETAILS
Nationality : Indian