Fanuc

Chapter 10
SPECIAL TOOLS
Contents
Chapter 10 SPECIAL TOOLS ................................................................................................................................................................ 10–1
10–1
10. SPECIAL TOOLS MARP3200E06011E REV E
Caution
Proper Loctite usage and fastener torque is essential to maintain component integrity. Refer to Chapter 16 ENGINEERING
GUIDELINES for proper Loctite usage and fastener torque specifications; otherwise, you could injure personnel or damage
equipment.
10–2
MARP3200E06011E REV E 10. SPECIAL TOOLS
Figure 10–1. IBR Axis 7 Bevel Gear Setting Fixture EO-3150-701-000
! WARNING ! WARNING Refer to EG-00008 for Loctite specifications,

Some components are heavy. Use extreme care Always disconnect power to the robot before you
and follow proper lifting procedures when you perform any service or maintenance procedures. and EG-00010 for fastener torque specifications.
install or remove components. Otherwise, you Otherwise, you could injure personnel or damage
could injure personnel or damage equipment. equipment.
10–3
Figure 10–2. Axis 3 Bearing Setting Fixture EO-3150-702-000
REQUIRED SHIMS (EO 3150 062 010 POSITION A)

= READING 2 READING 1 + [.003 ]
BEARING STANDOFF DIMENSION, PER ASM. DRAWING

= READING 2 (APPROXIMATELY [.187 ]
0
HDWMO000005100O
.0005
Indicator 40 10
1 0 9 25 431J
2 8
3 7
SSSMM004070008C 30
4 5 6
20
M4 x 8 Set Scr.
EO 3150 702 005

Nut
EO 3150 702 004 2

Washer
SURFACE A
EO 3150 702 003 BRGTE180327001O

Nut (2) REF
1 EO 3150 062 009
REF
EO 3150 060 024
EO 3150 702 002 REF
Retainer
EO 3150 702 001

Shaft
REFER TO ASSEMBLY EO 3150 062 000

OR EO 3150 063 000.
1. ZERO INDICATOR AT SURFACE A.
2. READING 1 WITH BEARING CUPS PUSHED DOWN.
3. READING 2 WITH BEARING CUPS LIFTED UP.

Some components are heavy. Use extreme care Always disconnect power to the robot before you and EG-00010 for fastener torque specifications.
and follow proper lifting procedures when you perform any service or maintenance procedures.
install or remove components. Otherwise, you Otherwise, you could injure personnel or damage EO 3150 702 000 Rev. B Sheet 1 of 1
Axis 3 Bearing Setting Fixture
10–4
Figure 10–3. Axis 2 Bearing Tool EO-3150-703-000
SEALE950050001O
REF
EO 3150 100 016
REF
EO 3150 100 001
REF EO 3150 100 016
REF
BRGTE650888001O
SSHCM016200050C REF
M16 x 50 Soc. Hd. Scr.
EO 3150 703 002 EO 3150 703 001
(3) MARKED X Installation Tool Bearing Press Tool
Z Z
X X
Z
SSHCM016200070C
M16 x 70 Soc. Hd. Scr.
(3) MARKED Z
BRGTE650888001O
REF
! WARNING
Always disconnect power to the robot before you
perform any service or maintenance procedures.
Otherwise, you could injure personnel or damage
The torque specifications shown on the figure template equipment.
! WARNING are for carbon socket head screws only. Refer to EG-00010
Some components are heavy. Use extreme care for all other fasteners.
and follow proper lifting procedures when you
install or remove components. Otherwise, you Refer to EG-00008 for Loctite specifications, EO 3150 703 000 Rev. B Sheet 1 of 1
could injure personnel or damage equipment. and EG-00010 for fastener torque specifications. Axis 2 Bearing Tool
10–5
Figure 10–4. Pedestal Installation Fixture EO-3150-750-000
! WARNING
Otherwise, you could injure personnel or damage PINDM00800008
equipment. Diamond Pin
! WARNING
Some components are heavy. Use extreme care
and follow proper lifting procedures when you
install or remove components. Otherwise, you VIEW OF FIXTURE
could injure personnel or damage equipment. DOWLM008000020C
M8x20 Dowel Pin
C
L AXIS 1 & 2
C
L P-200E AXIS 2 450.0
C
L P-200 AXIS 2
370.0
835.2
334.0 P-200E
REF.
725.0
P-200
EO-4325-140-000 C
L AXIS 1
(SHOWN)
EO-4325-750-001
Fixture
EO-2061-755-006 (6)
Knurled Head Scr.
C
L AXIS 1 & 2
EO 3150 750 000 Rev. B Sheet 1 of 1

Pedestal Installation Fixture
10–6
Figure 10–5. Clean Wall Leveling Tool EO-3560-706-002
EO 3560 706 002

Fixture
EO 3560 160 000

REF
EO 3560 706 002 Rev. A Sheet 1 of 1

Clean Wall Rail Leveling Tool
10–7
Figure 10–6. Clean Wall Rail Saddle Leveling Gage Block EO-3560-706-003
EO 3560 706 003 Rev. A Sheet 1 of 1

Clean Wall Saddle Leveling Gage Block
10–8
Figure 10–7. In-booth Rail Module Lifting Bracket Assembly EO-4381-703-000, Sheet 1

10–9
Figure 10–8. In-booth Rail Module Lifting Bracket Assembly EO-4381-703-000, Sheet 2

10–10
Figure 10–9. Module Shipping Risers EO-4381-704-000

10–11
Figure 10–10. Rack and Rail Setting Fixture EO-4381-755-000, Sheet 1
A EO 4381 755 007 Pinch Block

SSHCM006100030C M6x30 Soc. Hd. Scr.
HDWMO000001851O Rest Button
A97L 0118 0603 Dial Indicator

SSHCE025020075C 1/4 20x3/4 Soc. Hd. Scr.
SSHCE016032100C
#8 32x1 Soc. Hd. Scr.
WSHFM040090008P 2X EO 4381 755 004 EO 4381 755 011
M4 Flat Washer Guide Bar 10x10x35 Key
2X BRGBM020042002O
Bearing
WSHFM130400030C
M13 Flat Washer
EO 4381 755 002
8X WSHFM120024025C REF Shaft SLHCM012175025C
8X SSHCM012175065C REF EO 4381 755 005 M12x25 Low Hd. Soc. Hd.
SHOWN IN STORAGE POSITION Guide Block
2X NUTLM016200000C
M16 Nut NUTLE078032000C
2X WSHRM160300030C BHM 04 Nut EO 3410 185 001
Flat Washer Pinion
2X SPGME000000091O 2X PINRM006000035C
Spring M6x35 Roll Pin
4X SSHCM006100050C
EO 4381 755 003
M6x50 Soc. Hd. Scr.
Bearing Block
8X DOWLM010000035C
M10x35 Dowel Pin
16X SSHCM012175050C
M12x50 Soc. Hd. Scr.
A 4X BRGJE075100001O
Bronze Bearing

install or remove components. Otherwise, you Otherwise, you could injure personnel or damage Rev. A
could injure personnel or damage equipment. equipment. EO 4381 755 000 Sheet 1 of 2
Rack and Rail Setting Fixture
10–12
Figure 10–11. Rack and Rail Setting Fixture EO-4381-755-000, Sheet 2
EO 4381 755 009 Clamp Retainer Block

CLPMCL50SPC Clamp 2X SSHCM006100030C
3X SSHCM004070020C M6x30 Soc. Hd. Scr.
M4x20 Soc. Hd. Scr.
4X HDWMO000001832O
EO 4381 755 010 Ring Bolt
Spacer Block
EO 4381 755 001

Fixture Plate
2X EO 4381 755 008

Riser Block
2X EO 4381 755 006

Riser Block
4X BUSHCLM100B
Bushing
8X WSHFM120240025C
M12 Flat Washer
8XSSHCM012175065C
M12x65 Soc. Hd. Scr.

install or remove components. Otherwise, you Otherwise, you could injure personnel or damage EO 4381 755 000 Rev. A Sheet 2 of 2
Rack and Rail Setting Fixture
10–13
Figure 10–12. In-booth Rail Multi Module Mastering Block EO-4381-760-000
BASE MODULE FIRST EXTENSION MODULE
MASTERING SURFACE
LOOKING FROM RACK SIDE OF

MODULAR RAIL
8.0 REF
12.00 REF
2X HDWMO00005616O
SHOWN @ 2.5 LBS EACH EO 4381 760 002
Mastering Block
INSTALL WITH NOSE END
OF BARREL FLUSH WITH THREADED BARREL OF PLUNGER TO BE
MASTERING BLOCK. FLUSH WITH THIS SURFACE
SCREWDRIVER END OF
PLUNGER MUST BE BELOW EO 4381 760 000 Rev. A Sheet 1 of 1
MASTERING SURFACE.
Axis 7 Multi Module Mastering Block
10–14
Figure 10–13. In-booth Rail Axis 7 Mastering Block EO-4381-761-000
CARRAIGE MASTERING SURFACE
STOP PLATE CUT AWAY

FOR CLARITY
EO 4381 761 000 Rev. A Sheet 1 of 1

Modular Rail Mastering Block
10–15
Figure 10–14. In-booth Rail Axis 7 Mastering Block for Single Module Units EO-4381-761-001
10–16
Figure 10–15. MODUCLEAN Valve Tool TOOL736170
! WARNING
Otherwise, you could injure personnel or damage TOOL736170 Rev. A Sheet 1 of 1
equipment.
Valve Tool
10–17

Fanuc

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Fanuc

Uploaded by

Copyright:

Available Formats

Chapter 10

Chapter 10 SPECIAL TOOLS ................................................................................................................................................................ 10–1

Figure 10–1. IBR Axis 7 Bevel Gear Setting Fixture EO-3150-701-000

! WARNING ! WARNING Refer to EG-00008 for Loctite specifications,

Figure 10–2. Axis 3 Bearing Setting Fixture EO-3150-702-000

REQUIRED SHIMS (EO 3150 062 010 POSITION A)

BEARING STANDOFF DIMENSION, PER ASM. DRAWING

EO 3150 702 005

EO 3150 702 004 2

EO 3150 702 003 BRGTE180327001O

EO 3150 702 001

REFER TO ASSEMBLY EO 3150 062 000

1. ZERO INDICATOR AT SURFACE A.

2. READING 1 WITH BEARING CUPS PUSHED DOWN.

3. READING 2 WITH BEARING CUPS LIFTED UP.

Figure 10–3. Axis 2 Bearing Tool EO-3150-703-000

Figure 10–4. Pedestal Installation Fixture EO-3150-750-000

EO 3150 750 000 Rev. B Sheet 1 of 1

Figure 10–5. Clean Wall Leveling Tool EO-3560-706-002

EO 3560 706 002

EO 3560 160 000

EO 3560 706 002 Rev. A Sheet 1 of 1

EO 3560 706 003 Rev. A Sheet 1 of 1

! WARNING ! WARNING Refer to EG-00008 for Loctite specifications,

! WARNING ! WARNING Refer to EG-00008 for Loctite specifications,

Figure 10–9. Module Shipping Risers EO-4381-704-000

! WARNING ! WARNING Refer to EG-00008 for Loctite specifications,

Figure 10–10. Rack and Rail Setting Fixture EO-4381-755-000, Sheet 1

A EO 4381 755 007 Pinch Block

HDWMO000001851O Rest Button

A97L 0118 0603 Dial Indicator

! WARNING ! WARNING Refer to EG-00008 for Loctite specifications,

Figure 10–11. Rack and Rail Setting Fixture EO-4381-755-000, Sheet 2

EO 4381 755 009 Clamp Retainer Block

EO 4381 755 001

2X EO 4381 755 008

2X EO 4381 755 006

! WARNING ! WARNING Refer to EG-00008 for Loctite specifications,

Figure 10–12. In-booth Rail Multi Module Mastering Block EO-4381-760-000

BASE MODULE FIRST EXTENSION MODULE

LOOKING FROM RACK SIDE OF

Figure 10–13. In-booth Rail Axis 7 Mastering Block EO-4381-761-000

CARRAIGE MASTERING SURFACE

STOP PLATE CUT AWAY

EO 4381 761 000 Rev. A Sheet 1 of 1

Figure 10–15. MODUCLEAN Valve Tool TOOL736170

You might also like