Professional Documents
Culture Documents
STUDY COURSE
UNDERSTANDING COMPACTOR:
• ELECTRICAL COMPONENTS and
CHECKING PROCEDURES
Module 5
LIT 4314193 Rev. A
WHIRLPOOL CORPORATION does not assume any responsibility
or any liability in connection with the use of this manual.
All rights reserved. No portion of this book may be reproduced in any form without
written permission from WHIRLPOOL CORPORATION.
Major appliances have become more sophisticated, taking them out of the screwdriver and pliers
category. Their electrical circuits include several different types of automatic controls, switches,
heaters, valves, etc.. Semiconductors, solid-state controls, and other components usually
associated with radio and television electronic circuits are being engineered into automatic
washers, dryers, dishwashers and refrigerators.
The appliance technician is emerging into a professional status of his own. He must prepare
himself now to be able to perform his duties today as well as to retain his professionalism in the
future.
No longer is on-the-job training sufficient to prepare technicians for the complicated procedures
required for todays sophisticated appliances. This training can best be obtained through organized
classroom study and application. However, much of the knowledge necessary to service todays
appliances can be obtained through study courses. Completion of this and other courses will
provide you with sufficient understanding of appliances and their operation to enable you to do
minor service. It will also serve as a valuable stepping stone to more advanced study and on-the-
job training to improve your servicing skills.
1
TABLE of CONTENTS
PAGE
CHAPTER 1 ......................................................................................... 3
ELECTRICAL COMPONENTS
2
CHAPTER 1
ELECTRICAL COMPONENTS
LOCK/OFF/ON
START SWITCH
TOP LIMIT/DIRECTIONAL
SWITCH
POWER
SCREWS
RAM
DRAWER
TILT
SWITCH
CENTRIFUGAL
SWITCH
DRAWER
TILT SWITCH
LOCK/OFF/ON
START SWITCH
CHAIN MOTOR TOP LIMIT/DIRECTIONAL
DRAWER SWITCH
SAFETY SWITCH
RAM
DRAWER
CENTRIFUGAL
SWITCH
CHAIN MOTOR
3
ROTARY SWITCH (Lock/Off/On/Start) ON POSITION
This switch, located on the right side behind the Step9 Touch and hold one ohmmeter probe to the
console escutcheon starts, stops, and locks the com- terminal V.
pactor.
Step10 Touch the other ohmmeter probe to the
A safety knob is also used with this switch. The terminal Y.
knob can be removed when the compactor is locked
Step11 The ohmmeter should show an open
and not in use.
circuit. If not, the switch is bad and needs replac-
CHECKING PROCEDURE ing.
Obtain an ohmmeter from your local store. We will Step12 Touch and hold one ohmmeter probe to
be doing RESISTANCE checks. This is the safest the terminal V.
way because the compactor is unplugged from the
Step13 Touch the other ohmmeter probe to the
power source and avoids the possibility of receiving
terminal T-R.
an electrical shock.
Step14 The ohmmeter should show ZERO resis-
Step 1 Remove one wire at a time, carefully label-
tance (continuity). If not, the switch is bad and
ing each wire according to the terminal marking on
needs replacing.
the switch. This procedure should assure that the
right wire is reconnected to the right terminal after START POSITION
checking or replacement.
Step15 Touch and hold one ohmmeter probe to
Step2 Set the ohmmeter scale to the lowest ohms the terminal V.
setting and ZERO the meter.
Step16 Touch the other ohmmeter probe to the
OFF POSITION terminal Y.
Step3 Touch and hold one ohmmeter probe to the Step17 The ohmmeter should show ZERO resis-
terminal V. tance (continuity). If not, the switch is bad and
needs replacing.
Step4 Touch the other ohmmeter probe to the
terminal T-R. Step18 Touch and hold one ohmmeter probe to
the terminal V.
Step5 The ohmmeter should show an open
circuit. If not, the switch is bad and needs replacing. Step19 Touch the other ohmmeter probe to the
terminal T-R.
Step6 Touch and hold one ohmmeter probe to the
terminal V. Step20 The ohmmeter should show ZERO resis-
tance (continuity). If not, the switch is bad and
Step7 Touch the other ohmmeter probe to the
needs replacing.
terminal Y.
Step21 Reconnect all the wires to the proper
Step8 The ohmmeter should show an open
terminals as previously marked.
circuit. If not, the switch is bad and needs replacing.
L1 N
BK 120 VOLTS W
T-R
KEY/LOCK SAFETY SW.
Y
P DIRECTIONAL Y BU
STOP SWITCH V BR BR Y SWITCH GY R
V TOP LIMIT DRAWER TILT GY
SWITCH SWITCH MOTOR
START SWITCH CENTRIFUGAL
Y BK R
SWITCH
START BU
Y RUN
W W
DRIVE MOTOR
MOTOR PROTECTOR
4
LOCK and KEY SWITCH Step3 With the key lock in the OFF position,
touch and hold one of the ohmmeter probes to one of
This switch, located on the console turns the com- the terminals.
pactor ON or OFF when the key is turned. Earlier
models, the lock (key) switch was separate from the Step4 Touch the other ohmmeter probe to the
start/stop switch. Now it’s all in one, that is; you other terminal.
have the Lock, Off, On, and Start in one switch.
Step5 The ohmmeter should show an open
CHECKING PROCEDURE circuit with the key lock in the OFF position. If not,
the switch is bad and needs replacing.
Obtain an ohmmeter from your local store. We will
be doing RESISTANCE checks. This is the safest Step6 With the key lock in the ON position,
way because the compactor is unplugged from the touch and hold one of the ohmmeter probes to one of
power source and avoids the possibility of receiving the terminals.
an electrical shock.
Step7 Touch the other ohmmeter probe to the
Step1 Remove one wire at a time, carefully label- other terminal.
ing each wire according to the terminal marking on
Step8 The ohmmeter should show ZERO resis-
the switch. This procedure should assure that the
tance (continuity) with the key lock in the ON posi-
right wire is reconnected to the right terminal after
tion, If not, the switch is bad and needs replacing.
checking or replacement.
Step9 Reconnect all the wires to the proper
Step2 Set the ohmmeter scale to the lowest ohms
terminals as previously marked.
setting and ZERO the meter.
L1 N
BK 120 VOLTS W
T-R
KEY/LOCK SAFETY SW.
P DIRECTIONAL Y BU Y
START BU
Y RUN
W W
DRIVE MOTOR
MOTOR PROTECTOR
5
DENSE PACK SWITCH Step4 Touch and hold one ohmmeter probe to the
terminal O/B or O-BK (1).
This rocker type switch, located in the console,
causes the ram to put constant pressure on trash Step5 Touch the other ohmmeter probe to the
keeping it from springing back. terminal O (2).
This ram will stay in the down position. Remember, Step6 The ohmmeter should show ZERO resis-
the drawer can not be opened with the ram down. tance (continuity). If not, the switch is bad and
needs replacing.
To raise the ram, either turn the key knob to
START or you can move the cycle selector back to Step7 There should be an open circuit between
the NORMAL position. the terminals O (2) and Y (3), and between the
terminals Y (3) and O/B or O-BK (1).
CHECKING PROCEDURE
Step8 Push-in on the rocker switch so the dense
Obtain an ohmmeter from your local store. We will switch is OFF (red not shown).
be doing RESISTANCE checks. This is the safest
way because the compactor is unplugged from the Step9 Touch and hold one ohmmeter probe to the
power source and avoids the possibility of receiving terminal O (2).
an electrical shock.
Step10 Touch the other ohmmeter probe to the
Step1 Remove one wire at a time, carefully label- terminal Y (3).
ing each wire according to the terminal marking on
Step11 The ohmmeter should show ZERO resis-
the switch. This procedure should assure that the
tance (continuity). If not, the switch is bad and
right wire is reconnected to the right terminal after
needs replacing.
checking or replacement.
Step12 There should be an open circuit between
Step2 Set the ohmmeter scale to the lowest ohms
terminals O (2) and O/B or O-BK (1), and between
setting and ZERO the meter.
terminals Y (3) and O/B or O-BK (1).
Step3 Push-in on the rocker switch so the dense
Step13 Reconnect all the wires to the proper
switch is ON (red showing).
terminals as previously marked.
L1 N
BK 120 VOLTS W
T-R
RUN SWITCH
V TOP LIMIT/DIRECTIONAL
SWITCH
START SW.
R CW START
V R GY
Y GY
MOTOR CENTRIFUGAL SW. CCW START
O/Y/BR Y
O-BK BR
DENSE PAK BR
Y BU
SWITCH BU
O-BK
Y RUN
Y DRAWER TILT SW. Y Y W W
MOTOR
PROTECTOR
DRIVE MOTOR
6
TOP LIMIT SWITCH Step6 Press the button (lever) all the way, then
touch and hold one of the ohmmeter probes to one of
This top limit switch has only one button and lever the terminals.
and is located in the console escutcheon area. As the
ram travels up the power screws, the ram comes in Step7 Touch the other ohmmeter probe to the
contact with the lever pushing the button in, shut- other terminal.
ting the compactor OFF.
Step8 The ohmmeter should show an open
CHECKING PROCEDURE circuit with the button (lever) pressed all the way. If
not, the switch is bad and needs replacing.
Obtain an ohmmeter from your local store. We will
be doing RESISTANCE checks. This is the safest Step9 Reconnect all the wires to the proper
way because the compactor is unplugged from the terminals as previously marked.
power source and avoids the possibility of receiving
ADJUSTMENT
an electrical shock.
Step 10 Turn the compactor on and run it
Step1 Remove one wire at a time, carefully label-
through a complete cycle.
ing each wire according to the terminal marking on
the switch. This procedure should assure that the Step11 Open the drawer and measure the dis-
right wire is reconnected to the right terminal after tance from the top of the drawer to the bottom of the
checking or replacement. ram cover. You should have a 1/4 -inch clearance.
Step2 Set the ohmmeter scale to the lowest ohms
setting and ZERO the meter.
Slide the bottom of the switch to readjust.
Step3 With the button (lever) out, touch and hold A.Toward front of compactor will cause the ram
one of the ohmmeter probes to one of the terminals. to stop in a lower position.
L1 N
BK 120 VOLTS W
T-R
KEY/LOCK SAFETY SW.
Y
P DIRECTIONAL Y BU
STOP SWITCH V BR BR Y SWITCH GY R
V TOP LIMIT DRAWER TILT GY
SWITCH SWITCH MOTOR
START SWITCH CENTRIFUGAL
Y BK R
SWITCH
START BU
Y RUN
W W
DRIVE MOTOR
MOTOR PROTECTOR
7
DIRECTIONAL SWITCH Step3 Press the button (lever) all the way, then
touch and hold one of the ohmmeter probes to the
The directional switch (double pole, double throw) terminal R.
has only one button and lever and is located in the
console escutcheon area. As the ram travels approx. Step4 Touch the other ohmmeter probe to the
3/4 inches down the power screws, the switch con- bottom Y terminal.
tacts change position. When the ram bottoms and
Step5 The ohmmeter should show ZERO resis-
the motor stalls or the circuit is interrupted, the
tance (continuity) with the button (lever) pressed
motor will reverse and the ram will start traveling
all the way. If not, the switch is bad and needs
up the power screws. As the ram comes in contact
replacing.
with the switch lever, the lever pushes the button
in, the contacts once again change the direction of Step6 Leave the one ohmmeter probe on the
electrical flow through the motor windings. terminal R. With the button (lever) pressed all the
way, touch the other ohmmeter probe to the rest of
CHECKING PROCEDURE
the terminals (not bottom Y). They should show an
Obtain an ohmmeter from your local store. We will open circuit; it not, the switch is bad and needs
be doing RESISTANCE checks. This is the safest replacing.
way because the compactor is unplugged from the
power source and avoids the possibility of receiving
an electrical shock.
L1 N
BK 120 VOLTS W
T-R
KEY/LOCK SAFETY SW.
Y
P DIRECTIONAL Y BU
STOP SWITCH V BR BR Y SWITCH GY R
V TOP LIMIT DRAWER TILT GY
SWITCH SWITCH MOTOR
START SWITCH CENTRIFUGAL
Y BK R
SWITCH
START BU
Y RUN
W W
DRIVE MOTOR
MOTOR PROTECTOR
8
Step7 Press the button (lever) all the way, then
touch and hold one of the ohmmeter probes to the
terminal GY.
9
COMBINATION SWITCH (Top Limit POSITION 1
and Directional) Step3 Touch and hold one ohmmeter probe to the
This type combination switch has only one button terminal Y.
and lever and is located in the console escutcheon Step4 Touch the other ohmmeter probe to the
area. As the ram travels up the power screws, the terminal GY.
ram comes in contact with the lever pushing it in
somewhat changing the direction of electricity flow Step5 The ohmmeter should show ZERO resis-
through the drive motor windings. As the ram trav- tance (continuity). If not, the switch is bad and
els farther up the power screws, it pushes the lever needs replacing.
in all the way and shuts the compactor OFF. As the
ram travels downward 1/2 inch, the top limit switch Step6 Touch and hold one ohmmeter probe to the
closes a parallel circuit to the start switch. At 3/4 terminal BR.
inch the centrifugal switch opens and the combina-
tion switch changes the circuit to the reverse start Step7 Touch the other ohmmeter probe to the
windings in the motor. terminal O or V.
L1 N
BK 120 VOLTS W
T-R
RUN SWITCH
V TOP LIMIT/DIRECTIONAL
SWITCH
START SW.
R CW START
V R GY
Y GY
MOTOR CENTRIFUGAL SW. CCW START
O/Y/BR Y
O-BK BR
DENSE PAK BR
Y BU
SWITCH BU
O-BK
Y RUN
Y DRAWER TILT SW. Y Y W W
MOTOR
PROTECTOR
DRIVE MOTOR
10
POSITION 2 POSITION 3
Step12 Press the button (lever) somewhat or un- Step21 With the button (lever) pressed all the
til you here the first click, then touch and hold one way, touch and hold one of the ohmmeter probes to
of the ohmmeter probes to the terminal Y. the terminal R.
Step13 Touch the other ohmmeter probe to the Step22 Touch the other ohmmeter probe to the
terminal R. terminal Y.
Step14 The ohmmeter should show ZERO resis- Step23 The ohmmeter should show ZERO resis-
tance (continuity) with the button (lever) pressed tance (continuity) with the button (lever) pressed
somewhat or to the first click. If not, the switch is all the way. If not, the switch is bad and needs
bad and needs replacing. replacing.
Step15 Touch and hold one ohmmeter probe to Step24 With the button (lever) pressed all the
the terminal O or V. way, touch and hold one of the ohmmeter probes to
the terminal GY.
Step16 Touch the other ohmmeter probe to the
terminal BR. Step25 Touch the other ohmmeter probe to the
terminal Y.
Step17 The ohmmeter should show ZERO resis-
tance (continuity) with the button (lever) pressed Step26 The ohmmeter should show an open
somewhat or to the first click. If not, the switch is circuit with the button (lever) pressed all the way. If
bad and needs replacing. not, the switch is bad and needs replacing.
Step18 Touch and hold one ohmmeter probe to Step27 With the button (lever) pressed all the
the terminal GY. way, touch and hold one of the ohmmeter probes to
the terminal BR.
Step19 Touch the other ohmmeter probe to the
terminal Y. Step28 Touch the other ohmmeter probe to the
terminal O or V.
Step20 The ohmmeter should show an open
circuit with the button (lever) pressed somewhat or Step29 The ohmmeter should show an open
to the first click. If not, the switch is bad and needs circuit with the button (lever) pressed all the way. If
replacing. not, the switch is bad and needs replacing.
11
CENTRIFUGAL SWITCH MOTOR WITH SINGLE
START WINDING
This part is located on the drive motor. It is used in
getting voltage to the drive motor start and run
PROTECTOR
windings at the same time. As the drive motor in- RUN
creases in speed, an actuating arm inside the drive
motor drops, causing the button on the centrifugal
START
switch to pop out, dropping the voltage to the start
windings. RED
BLUE
YELLOW
Because of different drive motor brands used, it is
BLACK
necessary when replacing the drive motor centrifu-
WHITE
gal switch, that you use the same brand as your
3 R 1
drive motor.
Y SWITCH O/BK
W
CHECKING PROCEDURE 4
BK 2
GY
Obtain an ohmmeter from your local store. We will
be doing RESISTANCE checks. This is the safest
way because the compactor is unplugged from the
power source and avoids the possibility of receiving
an electrical shock. MOTOR WITH DUAL
Step1 Remove one wire at a time, carefully label- START WINDING
ing each wire according to the terminal marking on
the switch. This procedure should assure that the PROTECTOR
RUN
right wire is reconnected to the right terminal after
checking or replacement.
START 1 START 2
Step2 Set the ohmmeter scale to the lowest ohms
YELLOW
RED
BLUE
WHITE
For drive motors with 1 start winding, see
steps 3-10. JUMPER
WIRE
3 R 1
For drive motors with 2 start windings, see
SWITCH O/BK
steps 11-18 Y
W
4
BR 2
BU
12
Step7 Touch and hold one ohmmeter probe to the Step14 Terminal Y to O/BK should be open.
terminal BK or number 4.
Step15 Touch and hold one ohmmeter probe to
Step8 Touch the other ohmmeter probe to the the terminal BR or number 4.
terminal GY or number 2.
Step16 Touch the other ohmmeter probe to the
Step9 With the centrifugal switch button out, the terminal BU or numbers 1 or 2.
ohmmeter should show an open circuit. If not, the
switch is bad and needs replacing. Step17 With the centrifugal switch button out,
the ohmmeter should show an open circuit. If not,
Step10 Terminal Y to O/BK should show ZERO the switch is bad and needs replacing.
resistance (continuity).
Step18 Terminal Y to O/BK should show ZERO
Step11 Touch and hold one ohmmeter probe to resistance (continuity).
the terminal BR or number 4.
Step19 Reconnect all the wires to the proper
Step12 Touch the other ohmmeter probe to the terminals as previously marked.
terminal BU or numbers 1 or 2.
L1 N
BK 120 VOLTS W
T-R
RUN SWITCH
V TOP LIMIT/DIRECTIONAL
SWITCH
START SW.
R CW START
V R GY
Y GY
MOTOR CENTRIFUGAL SW. CCW START
O/Y/BR Y
O-BK BR
DENSE PAK BR
Y BU
SWITCH BU
O-BK
Y RUN
Y DRAWER TILT SW. Y Y W W
MOTOR
PROTECTOR
DRIVE MOTOR
13
DRIVE MOTOR Step9 Touch and hold one ohmmeter probe to the
terminal on the (BU) blue wire.
This motor, located in the lower back, is used to
drive the power screws, causing the ram to move up Step10 Touch the other ohmmeter probe to the
or down. terminal on the (W) white wire.
14
GROUNDING CHECK
L1 N
BK 120 VOLTS W
T-R
RUN SWITCH
V TOP LIMIT/DIRECTIONAL
SWITCH
START SW.
R CW START
V R GY
Y GY
MOTOR CENTRIFUGAL SW. CCW START
O/Y/BR Y
O-BK BR
DENSE PAK BR
Y BU
SWITCH BU
O-BK
Y RUN
Y DRAWER TILT SW. Y Y W W
MOTOR
PROTECTOR
DRIVE MOTOR
15
DRAWER SAFETY SWITCH Step3 With the button (lever) out, touch and hold
one of the ohmmeter probes to one of the terminals.
This drawer safety switch is located in the back
right side, and prevents the ram from operating if Step4 Touch the other ohmmeter probe to the
the drawer is removed or pulled out somewhat. other terminal.
Step1 Remove one wire at a time, carefully label- Step7 Touch the other ohmmeter probe to the
ing each wire according to the terminal marking on other terminal.
the switch. This procedure should assure that the
Step8 The ohmmeter should show ZERO resis-
right wire is reconnected to the right terminal after
tance (continuity) with the button (lever) pressed
checking or replacement.
all the way. If not, the switch is bad and needs
Step2 Set the ohmmeter scale to the lowest ohms replacing.
setting and ZERO the meter.
Step9 Reconnect all the wires to the proper
terminals as previously marked.
L1 N
BK 120 VOLTS W
T-R
RUN SWITCH
V TOP LIMIT/DIRECTIONAL
SWITCH
START SW.
R CW START
V R GY
Y GY
MOTOR CENTRIFUGAL SW. CCW START
O/Y/BR Y
O-BK BR
DENSE PAK BR
Y BU
SWITCH BU
O-BK
Y RUN
Y DRAWER TILT SW. Y Y W W
LOCATED IN-LINE AT MOTOR
END OF DRAWER TRACK PROTECTOR
DRIVE MOTOR
16
DRAWER TILT SWITCH (Lever) Step3 With the button (lever) out, touch and hold
one of the ohmmeter probes to one of the terminals.
This drawer tilt switch is located in the back left
side, and in-line with the end of the drawer track. If Step4 Touch the other ohmmeter probe to the
the drawer is open or tilted during compaction be- other terminal.
cause of improper loading, the compactor will stop.
Step5 The ohmmeter should show an open
To restart the compactor the start switch must be
circuit with the button (lever) out. If not, the switch
restarted. When the ram comes to the top, open
is bad and needs replacing.
drawer and redistribute the trash.
Step6 Press the button (lever) all the way, then
CHECKING PROCEDURE
touch and hold one of the ohmmeter probes to one of
Obtain an ohmmeter from your local store. We will the terminals.
be doing RESISTANCE checks. This is the safest
Step7 Touch the other ohmmeter probe to the
way because the compactor is unplugged from the
other terminal.
power source and avoids the possibility of receiving
an electrical shock. Step8 The ohmmeter should show ZERO resis-
tance (continuity) with the button (lever) pressed
Step1 Remove one wire at a time, carefully label-
all the way. If not, the switch is bad and needs
ing each wire according to the terminal marking on
replacing.
the switch. This procedure should assure that the
right wire is reconnected to the right terminal after Step9 Reconnect all the wires to the proper
checking or replacement. terminals as previously marked.
Step2 Set the ohmmeter scale to the lowest ohms
setting and ZERO the meter.
L1 N
BK 120 VOLTS W
T-R
KEY/LOCK SAFETY SW.
Y
P DIRECTIONAL Y BU
STOP SWITCH V BR BR Y SWITCH GY R
V TOP LIMIT DRAWER TILT GY
SWITCH SWITCH MOTOR
START SWITCH CENTRIFUGAL
Y BK R
SWITCH
START BU
Y RUN
W W
DRIVE MOTOR
MOTOR PROTECTOR
17
DRAWER TILT SWITCH (Plunger) Step3 Push in on the plunger of the switch which
simulates the drawer being closed.
This part is located on the front of the frame. When
the drawer is closed, the plunger is depressed. The Step4 Touch and hold one ohmmeter probe to the
plunger contacts are open at this time. As the ram terminal BU.
starts its downward travel and the trash causes the
Step5 Touch the other ohmmeter probe to the
door to pop open somewhat, the contacts close caus-
terminal BR.
ing current flow through the reverse start windings
in the motor. This causes the motor to stall, reverse Step6 The ohmmeter should show an open
and return the ram to the top. circuit with the plunger pressed. If not, the switch
is bad and needs replacing.
CHECKING PROCEDURE
Step7 Leave the plunger out as if the drawer is
Obtain an ohmmeter from your local store. We will
open.
be doing RESISTANCE checks. This is the safest
way because the compactor is unplugged from the Step8 Touch and hold one ohmmeter probe to the
power source and avoids the possibility of receiving terminal BU.
an electrical shock.
Step9 Touch the other ohmmeter probe to the
Step1 Remove one wire at a time, carefully label- terminal BR.
ing each wire according to the terminal marking on
the switch. This procedure should assure that the Step10 The ohmmeter should show ZERO resis-
right wire is reconnected to the right terminal after tance (continuity). If not, the switch is bad and
checking or replacement. needs replacing.
Step2 Set the ohmmeter scale to the lowest ohms Step11 Reconnect all the wires to the proper
setting and ZERO the meter. terminals as previously marked.
L1 N
BK 120 VOLTS W
T-R
RUN SWITCH
V TOP LIMIT/DIRECTIONAL
SWITCH
START SW.
R CW START
V R GY
Y GY
MOTOR CENTRIFUGAL SW. CCW START
O/Y/BR Y
O-BK BR
DENSE PAK BR
Y BU
SWITCH BU
O-BK
Y RUN
Y DRAWER TILT SW. Y Y W W
MOTOR
PROTECTOR
DRIVE MOTOR
18
NOTES
19
NOTES
20