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INTERACTIVE SCHEMATIC

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ELECTRICAL SYMBOLS BASIC HYDRAULIC


HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow


Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

Click here to view the


Zoom In “CTRL” / “+” Schematic Symbols
Fluid
Conditioner
Spring
(Adjustable)

Zoom Out “CTRL” / “-” and Definitions page

Fit to Page “CTRL” / “0” (zero)


Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC


ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump


Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring


(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic


Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS


G
M T

Pressure Temperature Level Flow


Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS


Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
UENR2550
May 2012

416F Backhoe Loader


Electrical System
KSF1-UP

© 2012 Caterpillar, All Rights Reserved Printed in U.S.A.


COMPONENT LOCATION
Component Location
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Alarm - Action C-16 1 Sender As - Fuel Level F-3 65
Alarm - Backup RC H-15 2 Sensor - Aftertreatment ID E-3 66
Alternator C-2 3 Sensor - Ambient Air Temperature C-3 67
Battery - HD B-1 4 Sensor - Barometric Pressure I-2 68
Battery - STD C-1 5 Sensor - Cam Speed G-2 69
Block As - Fuse H-8 6 Sensor - Crankshaft Speed G-2 70
Block As - Fuse G-8 7 Sensor - Engine Coolant Temperature G-2 71
Control Gp - Cluster D-16 11 Sensor - Engine Intake Manifold Pressure I-2 72
Control Gp - Engine F-1 12 Sensor - Engine Intake Manifold Temperature G-2 73
Control Gp - FNR H-11 13 Sensor - Fuel Pressure I-2 74
Diode - Alarm D-10 14 Sensor - Fuel Temperature G-2 75
Diode - Front Work Arc Sup E-11 15 Sensor - Hand Throttle D-6 76
Diode - HVAC Suppr D-2 16 Sensor - Inlet CCEM C-3 77
Diode - LH Lamp E-11 17 Sensor - NRS Intake Pressure H-2 78
Diode - PRM Arc Supp G-6 18 Sensor - NRS Intake Temperature H-2 79
Diode - Rear Work Arc Sup E-11 19 Sensor - NRS Outlet Pressure H-2 80
Diode - Rev Solenoid G-3 20 Sensor - Oil Pressure I-2 81
Diode - RH Lamp E-11 21 Sensor - Soot D-3 82
Diode - Ride Control Arc Supr D-10 22 Sensor - Throttle D-6 83
Diode - RTD Arc Supr D-11 23 Sensor - Water in Fuel F-3 84
Flasher E-8 24 Solenoid - AC Compressor Clutch D-2 85
Glow Plugs B-3 25 Solenoid - Back Pressure Valve H-2 86
Ground - Control E-8 26 Solenoid - Diff Lock AS STD H-3 87
Ground - Engine D-5 27 Solenoid - Ether B-3 88
Ground - Lower Cab E-8 28 Solenoid - Fuel Pump Control Valve H-2 89
Ground - Upper Cab G-16 29 Solenoid - FWD Low STD G-3 90
Ground - Upper Cab J-15 30 Solenoid - NRS Valve I-2 91
Horn - Forward F-3 31 Solenoid - Reverse AS STD H-3 92
Injectors - Cyl 1-4 J-2 32 Solenoid - Ride Control 1 C-10 93
Motor - Blower F-15 33 Solenoid - Ride Control 2 C-10 94
Motor - Front Washer F-3 34 Solenoid - RTD D-11 95
Motor - Front Wiper H-14 35 Solenoid - Smart Wastegate H-2 96
Motor - Fuel Priming Pump B-3 36 Solenoid - STD AWD H-3 97
Motor - Rear Washer F-3 37 Stud - Cab Power B-2 98
Motor - Rear Wiper H-16 38 Stud - Jump Start C-3 99
Motor - Seat Group E-6 39 Stud - Power C-1 100
Motor - Starter C-3 40 Switch - A/C Refrigerant High Pressure D-2 101
Radio - Product Link I-5 41 Switch - A/C Refrigerant Low Pressure D-2 102
Relay - AC Comp F-13 42 Switch - Air Filter F-3 103
Relay - AWD G-8 43 Switch - AWD J-9 104
Relay - Fuel Lift Pump D-8 44 Switch - Beacon F-11 105
Relay - FWD Horn H-8 45 Switch - Blower Speed F-15 106
Relay - Hi Speed E-13 46 Switch - Column Multi Function G-10 107
Relay - Low Side Control E-8 47 Switch - Diff Lock H-11 108
Relay - Neutral Lock Alarm C-8 48 Switch - Disconnect B-2 109
Relay - Neutral Start D-8 49 Switch - Front Work Lamp C-15 110
Relay - Neutralizer E-8 50 Switch - Hazard G-11 111
Relay - Park Brake Alarm D-8 51 Switch - Heater AC F-15 112
Relay - Pos Lamp H-8 52 Switch - Key C-16 113
Relay - Power Module 1 I-7 53 Switch - LH Brake H-11 114
Relay - Power Module 2 I-7 54 Switch - Nav Select D-15 115
Relay - Power Module Engine I-7 55 Switch - Navigation C-15 116
Relay - Power Module HVAC I-6 56 Switch - Neutralizer Loader Handle E-6 117
Relay - Ride Control G-8 57 Switch - Neutralizer XMSN Handle E-6 118
Relay - Start E-6 58 Switch - Park Brake C-13 119
Resistor - Can C Term D-3 59 Switch - RC Pressure C-10 120
Resistor - Can C Term 2 D-3 60 Switch - Rear Wiper E-15 121
Resistor - CAN Terminating C-3 61 Switch - Rear Work Lamp D-15 122
Resistor - Motor Speed E-15 62 Switch - Return to Dig D-10 123
Resistor - Term 3 E-13 63 Switch - RH Brake H-11 124
Sender As - Conv Temp G-3 64 Switch - Ride Control I-9 125
Switch - Thermostat E-15 126
Switch - XMSN Lock I-9 127
CONNECTOR LOCATION

Connector Location
Schematic
Connector Number
Location
CONN 1 I-15
CONN 2 H-15
CONN 3 G-15
CONN 4 H-14
CONN 5 F-13
CONN 6 D-13
CONN 7 D-11
CONN 8 C-11
CONN 9 G-6
CONN 10 H-5, H-6
CONN 11 H-6, I-5
CONN 12 E-5
CONN 13 E-5
CONN 14 H-4
CONN 15 I-4
CONN 16 D-3
CONN 17 F-3
The connectors shown in this chart are for harness to harness
connectors. Connectors that join a harness to a component are
generally located at or near the component. See the
Component Location Chart.
SPECIFICATIONS AND RELATED MANUALS

Off-Machine Switch Specification


Part No. Function Actuate Deactuate Contact Position
103.4 ± 13.8 kPa 34.5 ± 7 kPa
149-6371 A/C Low Pressure Normally Open
(15 ± 2 psi) (5 ± 1 PSI)
(Low Setting) (Low Setting)
Normally Open below low
275 MAX kPa 170 ± 55 kPa setting actuation. Closed
(40 psi MAX) (24.6 ± 8 psi) from low setting actuation
236-6923 A/C High Pressure
(High Setting) (High Setting) to high setting deactuation.
2800 ± 140 kPa 1750 ± 200 kPa Open above high setting
actuation.
(406 ± 20.3 psi) (254 ± 29 psi)
6.5 ± 0.3 kPa
276-4836 Air Filter Pressure __ Normally Open
(1 ± .04 psi)
3500 kPa MAX 3137 ± 175 kPa
304-5696 RC Pressure Normally Closed
(507.6 psi MAX) (455 ± 25.3 psi)

Resistor, Sender and Solenoid Specifications


Part No. Component Description Resistance (Ohms)¹
134-2540 Resistors: CAN Terminating 120 ± 10%
Ride Control 1
238-4628 Solenoid: 7.3
Ride Control 2
245-8780 Solenoid: RTD 7.3
248-3290 Solenoid: AWD 8.8
-40°C = 33.65K
256-6453 Sensor: Ambient Air Temperature 25°C = 1K
150°C = 18.6
-40°C = 33.65K
256-6454 Sensor: Engine Coolant Temperature 25°C = 1K
150°C = 18.6
273-5070 Solenoid: Start Aid 13.25 ± 0.5
274-8034 Solenoid: Diff Lock 8.8 ± 0.4
338-9098 Solenoid: A/C Compressor Clutch 3.5 ± 0.15
-40°C = 1724
NRS Intake Temperature
339-8822 Sensor: 25°C = 49
Engine Intake Manifold Temperature
300°C = .08
345-0837 Solenoid: NRS Valve 2.4 ± 10%
Empty = 246 - 252
363-8475 Sender: Fuel Level
Full = 27 - 33
367-4226 Solenoid: Smart Wastegate 10.9 ± 0.7
¹ At room temperature unless otherwise noted.

Related Electrical Service Manuals


Title Form Number
Cross Reference for Electrical Connectors: REHS0970
Control: Engine UENR0647
Control: Monitor UENR2636
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

STOP TAIL TURN LAMP RN-C17 RN-C15


172-6490 1552272 1552269
TURN 1 605-RN38 YL-18 605-RN39 YL-18 1 YL-18 FRONT LH TURN LAMP
GND 2 200-RN13 BK-18 200-RN15 BK-18 200-RN15 BK-18 2 BK-18 172-6489
TAIL 3 617-RN45 BR-18 200-RN16 BK-18
STOP 4 604-RN41 OR-18 200-RN17 BK-18 200-RN4 BK-18
200-RN5 BK-18 200-RN6 BK-18
200-RN9 BK-18 200-RN7 BK-18
200-RN14 BK-16 200-RN8 BK-18 RN-C7
200-RN18 BK-18 200-RN11 BK-18 1552269
REAR LH ATCH FLOOD RN-C1 200-RN13 BK-18 607-RN32 PK-18 1 FRONT LH STD FLOOD
234-4329 1552269 200-RN1 BK-10 604-RN41 OR-18 200-RN16 BK-18 2 234-4328
1 630-RN24 GY-18 604-RN42 OR-18
2 200-RN7 BK-18 200-RN4 BK-18 605-RN38 YL-18

J J
200-RN8 BK-18 RN-C13
REAR LH STD FLOOD RN-C11 200-RN11 BK-18 606-RN36 GY-18 1552269
234-4328 1552269 (30) UPPER CAB GND
200-RN6 BK-18 608-RN29 GN-18 620-RN27 WH-18 1 FRONT LH ATCH FLOOD
1 608-RN29 GN-18 200-RN3 BK-10 200-RN7 BK-18 608-RN30 GN-18 200-RN17 BK-18 2 234-4329
2 200-RN6 BK-18 200-RN13 BK-18 617-RN45 BR-18
618-RN44 YL-18
630-RN23 GY-18 RN-C14
REAR RH STD FLOOD RN-C12 NOTE A 630-RN24 GY-18 1552269
234-4328 1552269 620-RN26 WH-18 1 FRONT RH ATCH FLOOD
1 608-RN30 GN-18 200-RN18 BK-18 2 234-4329
2 200-RN4 BK-18
E-C12
603-RN43 PK-16 200-RN5 BK-18 INJ HARNESS 1 RD-18 1552272
200-RN9 BK-18 RN-C8
REAR RH ATCH FLOOD RN-C2 1552269 367-6803 RD-18 1 X927-E62 YL-18
604-RN40 OR-18 200-RN14 BK-16 2 X921-E63 PK-18
234-4329 1552269 604-RN41 OR-18 200-RN15 BK-18 607-RN33 PK-18 1 FRONT RH STD FLOOD
310-PM93 PU-18 310-PM93 PU-18 RD-18 3 X926-E83 GY-18
1 630-RN23 GY-18 604-RN42 OR-18 200-RN16 BK-18 200-RN5 BK-18 2 234-4328 4 X920-E84 BR-18
2 200-RN8 BK-18 200-RN17 BK-18 200-PM88 BK-18 200-PM88 BK-18 RD-18
605-RN38 YL-18
STOP TAIL TURN LAMP 605-RN37 YL-18 605-RN39 YL-18 200-RN18 BK-18 RN-C16
RN-C18 1552269 (32) INJECTORS 1 - 4
172-6490 603-RN43 PK-16
1552272 606-RN35 GY-18 605-RN39 YL-18 606-RN35 GY-18 1 YL-18 FRONT RH TURN LAMP 111-PM73 RD-18 308-PM124 YL-18 308-PM124 YL-18 308-PM124 YL-18
111-PM74 RD-18 200-PM108 BK-18 200-PM108 BK-18 200-PM108 BK-18 TO CAB POWER CABLE E-C13
TURN 1 606-RN36 GY-18 606-RN34 GY-18 606-RN36 GY-18 606-RN35 GY-18 200-RN9 BK-18 2 BK-18 172-6489 INJ HARNESS 2 RD-18 1552272
GND 2 200-RN11 BK-18 607-RN32 PK-18 118-PM45 GY-16 308-PM106 YL-18 308-PM106 YL-18 367-6803
143-PM126 BR-18 200-PM46 BK-18 200-PM46 BK-18 ANTENNA AS. RD-18 1 X929-E89 BU-18
TAIL 3 618-RN44 YL-18 607-RN32 PK-18 607-RN33 PK-18 2 X923-E90 OR-18
STOP 4 604-RN42 OR-18 607-RN31 PK-16 607-RN33 PK-18 620-RN26 WH-18 144-PM187 GN-16 (8) BUS BAR 1 (9) BUS BAR 2 (10) BUS BAR 3 284-8531
159-PM100 BU-16 275-0553 275-0570 275-0570 WR-C2 RD-18 3 X928-E87 GN-18
620-RN27 WH-18 TO HVAC-CONSOLE HARN 3E5179 4 X922-E88 WH-18
161-PM119 RD-14 766-PM175 GN-18 ANTENNA RD-18

9
608-RN28 GN-16

678
TERMINAL AC-T1

T4
130
RN-
608-RN29 GN-18 603-RN43 PK-16 ROTATING BEACON 200-PM44 BK-18 G763-PM257 PU-18 105-WR1 RD-18 1
202-PM161 BK-18 143-PM126 BR-18 143-PM126 BR-18 614-PM191 PU-18 (53) PRM MODULE 1 (54) PRM MODULE 2 (55) PRM MODULE ENG (56) PRM MODULE HVAC WR-C1 202-WR2 BK-18 2 E-C15
608-RN30 GN-18 200-RN14 BK-16 180-3664 1552252 CONN 15 (68) BAROMETRIC PRESS SENSOR
202-PM164 BK-18 276-7290 276-7290 275-0490 276-7287 308-WR3 YL-18 3 2818803
BEACON SOCKET 202-PM165 BK-18 202-PM40 BK-18 8 1 3 4 6 10 BTRY + 1 105-WR1 RD-18 450-WR4 YL-18 4 TO PROD LINK JUMPER HARN 320-3063
617-RN45 BR-18

130
RN-
678
T5
9
178-7539 202-PM174 BK-18 143-PM126 BR-18 202-PM52 BK-18 +BTRY +BTRY +BTRY +BTRY BTRY - 2 202-WR2 BK-18 5 CONN WT-C2 +V RD-18 1 N940-E56 BU-18
618-RN44 YL-18 PRM FUSES GROUND BK-18 2 N941-E78 YL-18
202-PM213 BK-18 202-PM161 BK-18 202-PM83 BK-18 (127) XMSN LOCK SW KEY SW 3 308-WR3 YL-18 6
308-PM75 YL-18 308-PM109 YL-18 202-PM186 BK-18 214-4716 30A 274-9872 R TERM. 4 450-WR4 YL-18 7 SIGNAL YL-18 3 R747-E35 GY-18
620-RN25 WH-16 620-RN26 WH-18 60A 60A 30A

620-RN27 WH-18 308-PM109 YL-18 552-PM162 WH-18 202-PM8 BK-18 PM-C43 40A 278-6377 RS-232-TXD 5 N957-WR7 PK-18 8
308-PM202 YL-18 202-PM161 BK-18 7 2 5 9 2285856 6 9
320-PM128 OR-18 614-PM218 PU-18 60A 267-2701 RS-232-RXD 7 N960-WR6 OR-18 N979-WR5 GN-18 10
630-RN23 GY-18
630-RN24 GY-18 324-PM19 BU-18 702-PM131 OR-18 308-PM109 YL-18 308-PM109 YL-18 202-PM40 BK-18 60A 60A 50A 40A RS-232-GND 8 N979-WR5 GN-18 N960-WR6 OR-18 11 E-C10
330-PM29 YL-18 766-PM175 GN-18 552-PM162 WH-18 552-PM162 WH-18 308-PM109 YL-18 RS-232-DTR 9 N970-WR8 YL-18 N957-WR7 PK-18 12 (81) ENG OIL PRESS SENSOR 2818804
630-RN22 GY-16 320-3060
419-PM25 YL-18 911-PM5 YL-18 202-PM52 BK-18 RS-232-DSR 10 N973-WR9 BR-18
ROOF 500-PM203 BR-16 E701-PM63 PK-16 PM-C29 PM-C30 PM-C51 PM-C31 11
WR-C3
+V
GROUND
RD-18
BK-18
1 J844-E52 GY-18
C246-E73 BK-18
501-PM179 GN-16 F739-PM152 GN-18 2304011 30 2304011 30 2304011 30 2304011 30 12 2
85 85 85 85 3E3364 SIGNAL YL-18 3 994-E36 GY-18
502-PM34 OR-16 G763-PM257 PU-18 614-PM147 PU-18 143-PM126 BR-18 308-PM17 YL-18 1 1 1 1
506-PM255 PU-18 N945-PM228 OR-18 614-PM218 PU-18 614-PM191 PU-18 N945-PM228 OR-18 200-PM9 BK-18 2 2 2 2 N970-WR8 YL-18 1 CONNECTOR NOT USED
86 86 86 86 (41) PROD LINK RADIO
N973-WR9 BR-18
I I
518-PM120 OR-14 614-PM189 PU-18 911-PM5 YL-18 2
336-3545
537-PM219 GN-14 614-PM189 PU-18 552-PM42 WH-18 87 87A 87 87A 87 87A 87 87A E-C8
RN-C3 PM-C25 537-PM230 GN-16 702-PM131 OR-18 (72) ENG INT MNL PRESS SENSOR 2818804
3E3388 702-PM131 OR-18 320-3061
1552264 552-PM162 WH-18 8 1 3 4 6 10 RELAY RELAY RELAY RELAY 994-E36 GY-18 994-E36 GY-18
604-RN40 OR-18 1 604-PM209 OR-18 590-PM192 GY-18 (104)AWD SW PRODUCT LINK 121SR - ATCH +V RD-18 1 N940-E57 BU-18 995-E9 BU-18 995-E9 BU-18
2 603-PM237 PK-16 766-PM175 GN-18 766-PM175 GN-18
GROUND BK-18 2 N941-E80 YL-18
362-3298 SIGNAL YL-18 3 R746-E4 PK-18 996-E45 GN-18
605-RN37 YL-18 3 605-PM211 YL-16 604-PM71 OR-18 NOTE P
606-RN34 GY-18 4 606-PM210 GY-16 911-PM5 YL-18 911-PM5 YL-18 PM-C45 USB SB USB SB USB SB USB SB 996-E46 GN-18
617-RN45 BR-18 5 617-PM214 BR-18 105-PM18 RD-18 604-PM72 OR-18 2285856 NOTE N E-C2 996-E47 GN-18
7 2 5 9 WT-C1
618-RN44 YL-18 6 618-PM216 YL-18 603-PM237 PK-16 105-PM60 RD-16 605-PM90 YL-18 E701-PM63 PK-16 E701-PM63 PK-16 WT-C2 (74) FUEL PRESSURE SENSOR 1876419
604-PM209 OR-18 3E3376 1552252 327-8803 C211-E13 BK-18 C211-E13 BK-18
7 105-PM62 RD-16 605-PM91 YL-18 F739-PM152 GN-18 F739-PM152 GN-18 202-PM186 BK-18 101-PM302 RD-12 101-PM302 RD-12
8 605-PM211 YL-16 606-PM86 GY-18 G763-PM257 PU-18 G763-PM257 PU-18 702-PM131 OR-18 150-PM24 RD-12 150-PM24 RD-12 150-PM24 RD-12 CONN 11 1 105-WT1 RD-18 1 +V RD-18 1 N941-E79 YL-18
606-PM210 GY-16 106-PM246 WH-18 106-PM246 WH-18 606-PM87 GY-18 N945-PM228 OR-18 N945-PM228 OR-18 552-PM162 WH-18 150-PM27 RD-12 150-PM27 RD-12 150-PM27 RD-12 TO PLATFORM HARN 2 202-WT2 BK-18 2 CONN 15 GROUND BK-18 2 Y946-E38 BU-18 C246-E68 BK-18
CONN 1 607-PM235 PK-16 614-PM173 PU-18 202-PM83 BK-18 CONN PM-C32
3 308-WT3 YL-18 3 TO PRODUCT LINK HARN SIGNAL YL-18 3 N940-E55 BU-18 C246-E69 BK-18
111-PM41 RD-16 614-PM218 PU-18 384-PM300 BU-12 384-PM300 BU-12 384-PM300 BU-12 4 450-WT4 YL-18 4 CONN WR-C2 C246-E72 BK-18
608-PM236 GN-16 111-PM73 RD-18 614-PM226 PU-18 384-PM301 BU-12 384-PM301 BU-12 384-PM301 BU-12 5 C246-E71 BK-18
(91) NRS VALVE E-C18 C246-E73 BK-18 C246-E67 BK-18
617-PM214 BR-18 111-PM74 RD-18 702-PM131 OR-18 F739-PM152 GN-18 6
345-0837 2397352
618-PM216 YL-18 614-PM147 PU-18 112-PM10 PU-10 7
RN-C4 PM-C22 620-PM231 WH-16 115-PM190 RD-18 115-PM190 RD-18 8 Vs (+5V) 1 J844-E50 GY-18 C967-E18 BU-18 C967-E18 BU-18
3E3382 720-PM130 PU-18 112-PM20 PU-10
1552273 630-PM233 GY-16 116-PM243 BR-16 116-PM243 BR-16 752-PM212 YL-18 8 1 3 4 6 10
146-PM36 GY-10 146-PM36 GY-10 9 SENSOR RETURN 2 C246-E68 BK-18
603-RN43 PK-16 1 603-PM237 PK-16 117-PM242 YL-16 117-PM242 YL-16 754-PM28 BU-18 (125) RIDE CONTROL SW 146-PM47 GY-10 146-PM47 GY-10 N979-WT5 GN-16 10 POSITION SIGNAL 3 K446-E14 PU-18 E965-E39 BU-18 E965-E39 BU-18
620-RN25 WH-16 2 620-PM231 WH-16 766-PM175 GN-18 214-4719 103-PM35 RD-10 103-PM35 RD-10 N960-WT6 OR-16 11 MOTOR RETURN 4 Y765-E33 GN-18
608-RN28 GN-16 3 608-PM236 GN-16 118-PM148 GY-16 118-PM45 GY-16 911-PM5 YL-18 PM-C28 NOTE L 103-PM39 RD-10 103-PM39 RD-10 N957-WT7 PK-16 12 5 F421-E10 YL-18 F421-E10 YL-18
607-RN31 PK-16 4 607-PM235 PK-16 118-PM180 GY-16 A616-PM215 WH-16 2059362 PM-C12 102-PM145 RD-14 MOTOR SUPPLY 6 Y764-E41 YL-18
5 A617-PM206 BU-16 G795-PM270 OR-18 A (108) DIFF LOCK SW 2285856 104-PM197 RD-18 POWER DISTRIBUTION BLOCK J844-E51 GY-18 J844-E49 GY-18
7 2 5 9
630-RN22 GY-16 6 630-PM233 GY-16 119-PM166 PK-14 119-PM241 PK-16 E701-PM63 PK-16 324-PM19 BU-18 B 204-0775 105-PM60 RD-16 WT-C3 CONN 14 (86) BACK PRESS VALVE E-C6
J844-E52 GY-18
119-PM239 PK-16 F739-PM152 GN-18 202-PM8 BK-18 102-PM145 RD-14 9X4813 J844-E50 GY-18
106-PM246 WH-18 SERVICE PORT CONNECTIONS 362-9021 2397352
CONN 2 G763-PM257 PU-18 E701-PM63 PK-16 111-PM41 RD-16 104-PM197 RD-18 N979-WT5 GN-16 A
A = GND
G795-PM270 OR-18 115-PM190 RD-18 105-PM60 RD-16 N960-WT6 OR-16 B Vs (+5V) 1 J844-E51 GY-18 K443-E15 PK-18 K443-E15 PK-18
N957-WT7 PK-16 C
B = RXD SENSOR RETURN 2 C246-E69 BK-18 K446-E14 PU-18 K446-E14 PU-18
123-PM6 WH-18 123-PM30 WH-18 N945-PM228 OR-18 C = TXD
123-PM79 WH-18 161-PM103 RD-14 106-PM246 WH-18
POSITION SIGNAL 3 K443-E15 PK-18
PM-C8 MOTOR RETURN 4 R884-E59 WH-18 M795-E23 WH-18 M795-E23 WH-18
123-PM150 WH-18 1082253 FRONT DASH PANEL 600-PM12 BR-18 111-PM41 RD-16 5
600-PM13 BR-18 115-PM190 RD-18
RC-C1 RC-C2 PM-C23 124-PM227 GN-18 124-PM227 GN-18 604-PM71 OR-18 A 600-PM14 BR-18 161-PM103 RD-14 MOTOR SUPPLY 6 R883-E82 YL-18 N735-E6 BU-18 N735-E6 BU-18
1552269 3E3364 1552269 200-PM159 BK-18 702-PM131 OR-18 B (114) BRAKE SW LH 614-PM26 PU-18 600-PM12 BR-18 PRODUCT LINK JUMPER - ATCH N736-E8 GN-18 N736-E8 GN-18
RD-16 1 321-RC3 BR-18 1 754-PM77 BU-18 143-PM68 BR-18 111-PM73 RD-18 C 105-8034 617-PM214 BR-18 600-PM13 BR-18 N737-E7 PU-18 N737-E7 PU-18
BK-16 2 200-RC4 BK-18 2 200-PM159 BK-18 754-PM77 BU-18 143-PM126 BR-18 NOTE E 618-PM216 YL-18 (6) PM-C41 600-PM14 BR-18 E-C26
143-PM138 BR-14 2929784 614-PM26 PU-18 (78) NRS INTAKE PRESS SENSOR 2818804 N940-E53 BU-18
(2) BACKUP ALARM RC CONN 4 320-3061 N940-E55 BU-18
154-5428 617-PM214 BR-18
144-PM187 GN-16 618-PM216 YL-18
+V RD-18 1 N940-E58 BU-18 N940-E56 BU-18
101-PM302 RD-12 104-PM198 RD-18
GROUND BK-18 2 N941-E77 YL-18 N940-E57 BU-18
PM-C7 PM-C32 XK-C8 XK-C14 SIGNAL YL-18 3 N735-E6 BU-18 N940-E92 BU-18
157-PM244 YL-16 157-PM244 YL-16 1082253 104-PM197 RD-18 104-PM199 RD-18 D1 C1 B1
BACKLIGHT F1 1552272 3E5179 1552269
158-PM245 BR-16 158-PM245 BR-16 104-PM198 RD-18 10A 600-PM13 BR-18 600-PM13 BR-18
105-PM18 RD-18 1 CONN 11 N940-E92 BU-18
REAR END HARN - BHL CP 604-PM72 OR-18 A 104-PM199 RD-18 A1 AA1 1 H705-XK30 BR-18 1 NOT USED ON 416F MODELS

86

30
202-PM31 BK-18 2 TO PRODUCT LINK HARN H803-XK8 BU-18 J879-XK3 GN-18 N940-E58 BU-18
161-PM85 RD-18 161-PM119 RD-14 720-PM130 PU-18 B (124) BRAKE SW RH 105-PM60 RD-16 (45) FWD HORN RLY 614-PM26 PU-18 614-PM26 PU-18 CONN WT-C1
2 2 E-C28
105-8034 308-PM37 YL-18 3 (80) NRS OUTLET PRESS SENSOR 2818804 N940-E54 BU-18
161-PM103 RD-14 111-PM74 RD-18 C 106-PM246 WH-18 3

H H
146-9439 450-PM67 YL-18 4 320-3061
NOTE E 111-PM41 RD-16 K1 CONN 10 4
+V RD-18 1 N940-E54 BU-18 N941-E75 YL-18
200-PM44 BK-18 115-PM190 RD-18 F2 5

87A
LH TAIL CONN TO PM-C1

87

85
200-PM142 BK-18 116-PM243 BR-16 600-PM14 BR-18 600-PM14 BR-18 6 552-XK33 WH-18 GROUND BK-18 2 N941-E75 YL-18 N941-E76 YL-18
H (35) FRONT WIPER D2 C2 B2
10A
PLATFORM HARN XK-C11 SIGNAL YL-18 3 N737-E7 PU-18 N941-E77 YL-18
313-3752 200-PM159 BK-18 200-PM146 BK-18 117-PM242 YL-16 322-PM167 GY-16 A2 AA2 PM-C1 7 324-XK22 BU-18
HL-C6
T
200-PM151 BK-18 118-PM180 GY-16 320-PM128 OR-18 617-PM214 BR-18 617-PM214 BR-18 8 754-XK12 BU-18 1552269 N941-E91 YL-18
L
MOTOR 1552252
1552264 200-PM220 BK-14 119-PM241 PK-16 9 752-XK9 YL-18 324-XK22 BU-18 1 RD-18 (87) DIFF LOCK SOL AS STD E-C27
PM-C10 (13) FNR CONTROL 1
200-XK24 BK-18 274-8034 N941-E91 YL-18 N941-E74 YL-18
1 118-PM148 GY-16 310-9356 123-PM79 WH-18 10 452-XK18 PU-18 2 RD-18
2818801
1552273 200-PM146 BK-18 2
H801-XK25 PU-18 200-XK24 BK-18 200-XK24 BK-18 N941-E79 YL-18
506-HL13 PU-18 2 PU 119-PM166 PK-14 200-PM49 BK-18 124-PM227 GN-18 RH TAIL F3 11
D3 C3 B3 3
CONN 10 200-XK24 BK-18 324-XK22 BU-18 324-XK22 BU-18 (79) NRS INTAKE TEMP 1 N736-E8 GN-18 N941-E78 YL-18
500-HL10 BR-16 3 BR 123-PM6 WH-18 200-PM84 BK-18 308-PM202 YL-18 1 128-PM99 PK-16 10A 600-PM12 BR-18 600-PM12 BR-18 4
12
118-HL9 GY-14 4 GY 161-PM85 RD-18 200-PM280 BK-18 752-PM212 YL-18 2 128-PM123 PK-16 A3 AA3 452-XK18 PU-18 452-XK18 PU-18 339-8822 2 N941-E76 YL-18 N941-E80 YL-18
200-HL21 BK-14 500-PM203 BR-16 F 128-PM127 PK-16 618-PM216 YL-18
5 TO TRANSMISSION HARN 552-XK33 WH-18 552-XK33 WH-18 C N941-E81 YL-18
5 BK 754-PM28 BU-18 3 618-PM216 YL-18 552-PM162 WH-18 6 CONN XK-C8
L HL-C2 501-HL11 GN-16 6 GN 330-PM29 YL-18 4
N
143-PM138 BR-14 115-PM190 RD-18 115-PM190 RD-18 XK-C3 752-XK9 YL-18 752-XK9 YL-18 XK-C6
N 324-PM19 BU-18 7 1907612 1552269 E-C4 P920-E40 BR-18 P920-E40 BR-18
1552272 590-HL22 GY-16 7 GY 501-PM179 GN-16 200-PM104 BK-18 320-PM128 OR-18 5 R 144-PM187 GN-16 K2 105-PM60 RD-16 105-PM60 RD-16 754-XK12 BU-18 754-XK12 BU-18 (97) SOL STD AWD 2388245
GND 754-PM208 BU-18 8
E900-XK20 WH-18 E900-XK20 WH-18 552-XK33 WH-18
BK 1 200-HL4 BK-14 118-HL9 GY-14 502-HL12 OR-16 8 OR 502-PM34 OR-16 200-PM44 BK-18 6 150-PM24 RD-12 KEY F4 752-PM212 YL-18 9
1 1 248-3290
MOTOR
GN 2 503-HL5 BR-16 503-PM177 BR-16 200-PM221 BK-18 200-PM221 BK-18 150-PM27 RD-12 10A 103-PM48 RD-14 2 E901-XK19 GN-18 H803-XK8 BU-18 2 (96) SMART WASTEGATE RD-18 1 M795-E23 WH-18 R746-E4 PK-18 R746-E4 PK-18
HORN D4 C4 B4 452-PM139 PU-18 10
H705-XK30 BR-18 E901-XK19 GN-18 367-4226 RD-18 2 C211-E13 BK-18 R747-E35 GY-18 R747-E35 GY-18
T RD 3 564-HL6 GY-16 119-HL7 PK-14 119-HL7 PK-14 506-PM252 PU-18 101-PM302 RD-12 157-PM244 YL-16 A4 AA4 H801-PM23 PU-18 11
3
P YL 4 119-HL7 PK-14 123-HL18 WH-18 564-PM224 GY-16 158-PM245 BR-16 4 R883-E82 YL-18 R883-E82 YL-18
B+ 200-PM151 BK-18 12 NOT CONNECTED NOTE C E-C9 R884-E59 WH-18 R884-E59 WH-18
ANTENNA 590-PM192 GY-18 159-PM100 BU-16 5 H705-XK30 BR-18 H705-XK30 BR-18 3118580
CABLE AS 8E-1118 202-PM61 BK-18 104-PM198 RD-18 161-PM103 RD-14 102-PM145 RD-14 6 J879-XK3 GN-18
161-HL2 RD-18 8R-6111 202-PM65 BK-18 104-PM199 RD-18 180-PM238 GN-14 668-PM137 BU-18 ACC SKT F5 7 XK-C5 RD-18 1 Y950-E93 YL-18 X920-E84 BR-18 X920-E84 BR-18
(38) REAR WIPER D5 C5 B5 PM-C37 1552269 RD-18 2 Y951-E94 PU-18 X921-E63 PK-18 X921-E63 PK-18
161-HL17 RD-18 202-PM69 BK-18 202-PM153 BK-18 104-PM197 RD-18 200-PM9 BK-18 10A 103-PM53 RD-14 NOTE C 8
(89) FUEL PUMP CONT VALVE
330-5010 161-HL8 RD-18 202-PM160 BK-18 200-PM46 BK-18 A5 AA5 9W1951 9 H801-XK25 PU-18 H801-XK10 PU-18 X752-XK2 GY-18 1 RD-18 (92) REV SOL AS STD X922-E88 WH-18 X922-E88 WH-18

86

30
(107) SW COLUMN MULTI FUNCTION 358-2585 E-C17 X923-E90 OR-18 X923-E90 OR-18
+ LH SPKR ANTENNA 202-PM178 BK-18 105-PM18 RD-18 105-PM18 RD-18 200-PM88 BK-18 (52) POS LAMP RLY 123-PM30 WH-18 A DATA LINK SERVICE CONNECTOR 10 X800-XK1 OR-18 H801-XK11 PU-18 H801-XK10 PU-18 2 RD-18 324-2578 3120314
A-C2 273-9190 J764-XK6 BR-18 X926-E83 GY-18 X926-E83 GY-18
200-HL3 BK-16 - 262-9567 202-PM256 BK-18 105-PM60 RD-16 105-PM60 RD-16 200-PM105 BK-18 146-9439 202-PM153 BK-18 B 11
(ET SOL 3)
1728037 A POWER (75) FUEL TEMP SENSOR 1 F421-E10 YL-18 X927-E62 YL-18 X927-E62 YL-18
HL-
9R9

J984-XK7 PK-18 H803-XK8 BU-18 H803-XK8 BU-18


T5
442

200-HL1 BK-12 200-HL16 BK-18 105-PM62 RD-16 202-PM31 BK-18 106-PM246 WH-18 106-PM246 WH-18 200-PM108 BK-18 C 12
200-HL1 BK-12 200-HL4 BK-14 200-HL21 BK-14 HARNESS RADIO K3 F6 B GND J764-XK6 BR-18 337-3905 2 C246-E71 BK-18 X928-E87 GN-18 X928-E87 GN-18
106-PM246 WH-18 202-PM164 BK-18 111-PM41 RD-16 111-PM41 RD-16 200-PM142 BK-18

87A
9 BRAKE LAMPS
H1 893-PM157 GN-18 D

87

85
200-5728 115-PM190 RD-18 202-PM207 BK-16 PM-C9 115-PM190 RD-18 115-PM190 RD-18 200-PM222 BK-14 103-PM58 RD-14 103-PM39 RD-10
C X929-E89 BU-18 X929-E89 BU-18
10
D6 C6 B6
15A 892-PM158 BR-18 E D CAT DATA LINK POS XK-C7 XK-C10 E-C3
500-HL10 BR-16 HL-C5 A-C1 16 116-PM243 BR-16 1552264 116-PM243 BR-16 116-PM243 BR-16 202-PM61 BK-18 600-PM140 BR-18 A6 AA6 F712-PM170 GY-18 F 2304013 J879-XK3 GN-18 J879-XK3 GN-18 (20) REV SOL DIODE
3E3388 56b E CAT DATA LINK NEG 1552269 2304011 Y946-E38 BU-18 Y946-E38 BU-18
1552264 14 LH SPKR - 117-PM242 YL-16 202-PM174 BK-18 1 YL HEADLIGHT 117-PM242 YL-16 117-PM242 YL-16 202-PM102 BK-18 200-PM142 BK-18 F711-PM181 GN-18 G J984-XK7 PK-18 189-3158
(29) UPPER CAB GROUND 56 F CAN (J1939) NEG (71) ENG COOLANT TEMP 1 995-E9 BU-18 Y950-E93 YL-18 Y950-E93 YL-18
501-HL11 GN-16 509-HL14 WH-18 1 WH/BK-18 13 LH SPKR + 119-PM239 PK-16 202-PM3 BK-18 2 WH/YL TURN SIGNALS FLASH 118-PM180 GY-16 118-PM180 GY-16 202-PM160 BK-18 H 1 X800-XK1 OR-18 X752-XK2 GY-18 1
508-HL15 PU-18 WH-18 124-PM227 GN-18 202-PM92 BK-18 15/1
119-PM241 PK-16 119-PM241 PK-16 720-PM130 PU-18 NOT USED ON 416F MODELS 2 J764-XK6 BR-18 754-XK12 BU-18 2 256-6454 2 C246-E72 BK-18 Y951-E94 PU-18 Y951-E94 PU-18
2 15 3 BK/PU 202-PM178 BK-18 J G CAN (J1939) POS
NOTE A 502-HL12 OR-16 200-HL16 BK-18 BK-18 157-PM244 YL-16 202-PM161 BK-18 605-PM90 YL-18 L
123-PM30 WH-18 123-PM30 WH-18 202-PM256 BK-18 911-PM5 YL-18 F7 3 J984-XK7 PK-18 X800-XK1 OR-18 C Y764-E41 YL-18 Y764-E41 YL-18
3 8 GROUND 4 PU/GN
R D7 C7 B7
HORN RELAYS NOTE C Y765-E33 GN-18 Y765-E33 GN-18
4 1 158-PM245 BR-16 202-PM144 BK-18 202-PM165 BK-18 606-PM86 GY-18 5 PU/RD
56a
123-PM79 WH-18 123-PM79 WH-18 306-PM15 GN-18 10A 103-PM76 RD-14 CONN 9 E-C7
503-HL5 BR-16 503-HL5 BR-16 161-HL17 RD-18 5 YL-18 7 +12V BATT 200-PM221 BK-18 202-PM213 BK-18 6 WH LOW BEAM 123-PM150 WH-18 123-PM150 WH-18 307-PM163 OR-18 A7 AA7

86

30
49a L R (43) AWD RLY 2304011
564-HL6 GY-16 564-HL6 GY-16 123-HL18 WH-18 6 RD-18 4 +12V KEY 202-PM69 BK-18 202-PM229 BK-16 537-PM230 GN-16 7 PU/WH 124-PM227 GN-18 124-PM227 GN-18 308-PM17 YL-18 104-PM197 RD-18 104-PM197 RD-18 PM-C77
146-9439 (18) PRM ARC SUPPR XK-C12 XK-C13 (73) ENG INT MAN TEMP SIGNAL 1 C967-E18 BU-18
512-HL19 GN-18 7 GY/BK-18 6 202-PM144 BK-18 8 308-PM106 YL-18 111-PM41 RD-16 111-PM41 RD-16 1552269 339-8822
DOME LAMP 161-HL2 RD-18 511-HL20 BR-18 GY-18 307-PM163 OR-18 307-PM163 OR-18 307-PM163 OR-18 HIGH BEAM 128-PM99 PK-16 308-PM124 YL-18 161-PM103 RD-14 161-PM103 RD-14 189-3158 1552269 1552269 GROUND 2 N941-E81 YL-18
8 12 RH SPKR - K4
084-4277 200-HL3 BK-16 308-PM59 YL-16 128-PM127 PK-16 308-PM132 YL-18 F8 308-PM183 YL-18 1 NOT USED ON 416F MODELS 1 E900-XK20 WH-18 752-XK9 YL-18 1 (90) FWD LOW SOL STD

87A
11 RH SPKR + HAZARD

87

85
2 309-PM193 GY-18 308-PM37 YL-18 128-PM123 PK-16 308-PM247 YL-18 15A 103-PM78 RD-14 103-PM35 RD-10 200-PM184 BK-18 2 2 E901-XK19 GN-18 H801-XK11 PU-18 2 278-0205
PM-C83 WIPER D8 C8 B8 (70) CRANKSHAFT SPEED SENSOR E-C11 NOTE C
3 308-PM75 YL-18 310-PM93 PU-18 N945-PM228 OR-18 A8 AA8 (ET SOL 1) 2388247
5 H2 419-PM55 YL-18 308-PM202 YL-18 1552273 143-PM138 BR-14 143-PM138 BR-14 320-PM128 OR-18 200-PM105 BK-18 NOTE C 238-0120
+ RH SPKR 432-PM168 PK-18 308-PM109 YL-18 105-PM18 RD-18 500-PM203 BR-16 1 BN/BU 31b
144-PM187 GN-16 144-PM187 GN-16 322-PM167 GY-16
BK-18 1 996-E46 GN-18
- 262-9567 447-PM156 PK-18 308-PM17 YL-18 105-PM60 RD-16 502-PM34 OR-16 2 BK/BU/WH 53b
157-PM244 YL-16 157-PM244 YL-16 330-PM64 YL-18 E701-PM122 PK-16 BK-18 2 E965-E39 BU-18
53
HL-
9R9
T7
442

RADIO 452-PM139 PU-18 308-PM21 YL-16 106-PM246 WH-18 501-PM179 GN-16 3 BK/BU/YL 158-PM245 BR-16 158-PM245 BR-16 330-PM250 YL-18 976-PM98 OR-18 D9 C9 B9
INST CLUSTER F9 E-C5
HL-C7 PM-C6 262-2781 503-PM177 BR-16 308-PM106 YL-18 111-PM41 RD-16 590-PM192 GY-18 4 BK/BU/BN J WASHER 159-PM100 BU-16 159-PM100 BU-16 384-PM300 BU-12 15A 103-PM96 RD-14 NOTE C
2388247
G G
3E5179 15 A9 AA9 452-XK18 PU-18 (64) CONV TEMP SENDER
1552252 507-PM114 WH-18 308-PM124 YL-18 115-PM190 RD-18 118-PM45 GY-16 5 BK/BU 161-PM103 RD-14 161-PM103 RD-14 384-PM301 BU-12

86

30
161-HL8 RD-18 1 161-PM85 RD-18 513-PM95 OR-18 308-PM59 YL-16 308-PM132 YL-18 116-PM243 BR-16 506-PM255 PU-18 6 BK/YL 53c
180-PM238 GN-14 106-PM246 WH-18 106-PM246 WH-18 4W-9972 (69) CAM SPEED SENSOR BK-18 1 996-E47 GN-18
(57) RIDE CONTROL RLY T
238-0120 BK-18 2 P920-E40 BR-18
119-HL7 PK-14 2 119-PM166 PK-14 519-PM33 PK-18 308-PM183 YL-18 117-PM242 YL-16 419-PM253 YL-18 146-9439
503-HL5 BR-16 3 503-PM177 BR-16 564-PM224 GY-16 308-PM247 YL-18 118-PM180 GY-16 200-PM146 BK-18 200-PM146 BK-18 518-PM120 OR-14 K5 F10
564-HL6 GY-16 564-PM224 GY-16 568-PM80 GN-18 119-PM241 PK-16 200-PM220 BK- 14 200-PM220 BK-14 537-PM223 GN-14

87A
4 POS LAMP
STD XMSN SOL - ATCH PERKINS ENG HARNESS

87

85
118-HL9 GY-14 5 118-PM148 GY-16 607-PM118 PK-16 309-PM193 GY-18 309-PM193 GY-18 123-PM30 WH-18 568-PM80 GN-18 D10 C10 B10
20A 103-PM143 RD-14
123-HL18 WH-18 6 123-PM6 WH-18 608-PM129 GN-16 320-PM128 OR-18 123-PM79 WH-18 200-PM56 BK-12 600-PM12 BR-18 N939-PM107 GN-18 A10 AA10 NOTE R
500-HL10 BR-16 7 500-PM203 BR-16 614-PM155 PU-18 123-PM150 WH-18 A616-PM215 WH-16 200-PM222 BK-14 600-PM13 BR-18 202-PM102 BK-18
501-HL11 GN-16 8 501-PM179 GN-16 614-PM225 PU-18 324-PM19 BU-18 124-PM227 GN-18 A617-PM206 BU-16 200-PM9 BK-18 600-PM14 BR-18 102-PM145 RD-14 102-PM145 RD-14
502-HL12 OR-16 9 502-PM34 OR-16 620-PM231 WH-16 143-PM138 BR-14 161-PM119 RD-14 200-PM88 BK-18 600-PM140 BR-18
506-HL13 PU-18 10 506-PM252 PU-18 630-PM233 GY-16 144-PM187 GN-16 159-PM100 BU-16 200-PM46 BK-18 614-PM26 PU-18
590-HL22 GY-16 11 590-PM192 GY-18 A510-PM70 OR-18 330-PM29 YL-18 157-PM244 YL-16 614-PM173 PU-18 200-PM221 BK-18 200-PM105 BK-18 617-PM214 BR-18
12 A510-PM185 OR-18 330-PM64 YL-18 158-PM245 BR-16 200-PM104 BK-18 200-PM108 BK-18 618-PM216 YL-18 112-PM10 PU-10 112-PM10 PU-10
E727-PM141 BU-18 330-PM250 YL-18 159-PM100 BU-16 8 1 3 4 17 18 200-PM280 BK-18 200-PM184 BK-18 668-PM137 BU-18 112-PM20 PU-10 112-PM20 PU-10
CONN 3 F711-PM110 GN-18 161-PM103 RD-14 (111) HAZARD SW 720-PM130 PU-18 146-PM36 GY-10 146-PM36 GY-10 PERKINS ENG HARNESS
F711-PM113 GN-18 419-PM55 YL-18 200-PM104 BK-18 306-7346 200-PM142 BK-18 200-PM142 BK-18 766-PM111 GN-18 (7) PM-C47 146-PM47 GY-10 146-PM47 GY-10
F712-PM115 GY-18 419-PM25 YL-18 200-PM142 BK-18 200-PM151 BK-18 200-PM151 BK-18 911-PM5 YL-18 2757877
(12) A5:E2
F712-PM117 GY-18 419-PM253 YL-18 200-PM146 BK-18 PM-C24 202-PM3 BK-18 202-PM3 BK-18 976-PM98 OR-18 347-1647
419-PM182 YL-18 200-PM151 BK-18 202-PM31 BK-18 202-PM31 BK-18 E701-PM121 PK-16 E-C1 J2
10 2 5 7 1387675
HEADLINER 200-PM220 BK-14 202-PM61 BK-18 202-PM61 BK-18 E701-PM122 PK-16 L2 L1 3358954
432-PM168 PK-18 432-PM168 PK-18 200-PM221 BK-18 202-PM174 BK-18 202-PM65 BK-18 202-PM65 BK-18 E727-PM141 BU-18 AIR SEAT FR FLOOD 1
447-PM156 PK-18 447-PM156 PK-18 200-PM280 BK-18 518-PM120 OR-14 202-PM92 BK-18 202-PM92 BK-18 G763-PM257 PU-18 180-PM238 GN-14 20A 15A FUSES 2
452-PM139 PU-18 452-PM139 PU-18 202-PM3 BK-18 537-PM219 GN-14 202-PM102 BK-18 G795-PM270 OR-18 C1 D1 A1 AA1 10A 113-8490 3
H2 500-PM203 BR-16 500-PM203 BR-16 202-PM31 BK-18 H801-PM23 PU-18 F11 F1 15A 113-8491 R746-E4 PK-18 4 INTAKE MANIFOLD AIR PRESS SENSOR
501-PM179 GN-16 501-PM179 GN-16 202-PM61 BK-18 202-PM153 BK-18 202-PM153 BK-18 J881-PM57 YL-18 158-PM245 BR-16 EN-C2 5
H2 502-PM34 OR-16 502-PM34 OR-16 202-PM65 BK-18 202-PM160 BK-18 202-PM160 BK-18 J881-PM81 YL-18 20A 113-8492 PM-C26 EN-C23 1552269 N735-E6 BU-18 6 EGR INTAKE PRESS SENSOR
202-PM92 BK-18 202-PM178 BK-18 202-PM178 BK-18 J881-PM205 YL-18 RR FLOOD FR FLOOD ATCH 2584170 2584172 104-EN61 RD-14 104-EN61 RD-14 447-EN50 PK-18 1 PK-18 N737-E7 PU-18 7 EGR OUTLET PRESS SENSOR
503-PM177 BR-16 202-PM153 BK-18 202-PM207 BK-16 202-PM207 BK-16 L976-PM2 GN-18 116-PM243 BR-16 15A 15A 1 202-EN5 BK-18 2 BK-18 (65) FUEL LEVEL SENDER N736-E8 GN-18 8 EGR TEMP SENSOR
HEATER / A/C SW 202-PM160 BK-18 419-PM25 YL-18 202-PM229 BK-16 202-PM229 BK-16 N939-PM107 GN-18 C2 D2 A2 AA2 123-PM150 WH-18 2 123-EN110 WH-18 123-EN111 WH-18 363-8475 995-E9 BU-18 9 COOLANT TEMP SENSOR
614-AC15 PU-18
E528-AC13 PU-14 FUNCTION CONNECTIONS 202-PM178 BK-18 202-PM165 BK-18 202-PM256 BK-18 202-PM256 BK-18 N945-PM228 OR-18 F12 F2 202-PM65 BK-18 3 202-EN49 BK-18 123-EN110 WH-18 123-EN495 WH-18 F421-E10 YL-18 10 FUEL TEMP SENSOR
VENT SW 506-PM252 PU-18 506-PM116 PU-18 202-PM207 BK-16 P915-PM22 PK-18 157-PM244 YL-16 NOTE D 4 EN-C4 11
E528-AC12 PU-14 214-4703 HEATER ON 2&3 5&6 1B 2B 2818803
520-AC7 WH-18 506-PM255 PU-18 202-PM229 BK-16 306-PM101 GN-18 X977-PM254 YL-14 447-PM156 PK-18 5 447-EN50 PK-18 150-EN7 RD-18 12
NOTE J

PARK BRAKE
A/C ON 2&1 5&4 202-PM256 BK-18 LH IND LAMP 306-PM15 GN-18 RR FLOOD ATCH FR WIPER H451-EN6 GN-18 (84) WATER IN FUEL SENSOR

LEFT TURN
614-AC23 PU-18 6 150-EN19 RD-18 1 PK-18 SIGNAL 13
507-PM114 WH-18 507-PM114 WH-18 307-PM163 OR-18 214-4717 306-PM1 GN-16 117-PM242 YL-16 15A 20A 7 150-EN13 RD-12 150-EN20 RD-18 202-EN113 BK-18 2 BK-18 GROUND 363-5084 C211-E13 BK-18 14 TURBO WASTEGATE REG VALVE (-)
8 1 3 4 6 10 513-PM95 OR-18 513-PM95 OR-18 308-PM17 YL-18 C3 D3 A3 AA3 506-PM116 PU-18 8 506-EN54 PU-18 150-EN18 RD-12 150-EN23 RD-18 123-EN111 WH-18 3 YL-18 POWER K446-E14 PU-18 15 EGR VALVE POS SENSOR
122-AC1 BU-12 308-PM21 YL-16 307-PM163 OR-18 307-PM163 OR-18 F13 F3 507-PM114 WH-18 9 507-EN57 WH-18 150-EN24 RD-18 K443-E15 PK-18 16 EXH BACK PRESS REG POS SENSOR
PM-C19 308-PM17 YL-18 EN-C3 EP-C1 EP-C2
(112) HEATER A/C SW 122-AC24 BU-12 518-PM120 OR-14 308-PM37 YL-18 1A 2A 2055471 308-PM17 YL-18 118-PM180 GY-16 C234-PM54 BK-18 10 C234-EN42 BK-18 17
214-4718 308-PM106 YL-18 308-PM21 YL-16 308-PM21 YL-16 309-PM193 GY-18 11 309-EN47 GY-18 200-EN56 BK-18 1552269 3E3364 1552269 18
122-AC26 BU-12
NOTE J AC-C3 519-PM33 PK-18 519-PM33 PK-18 308-PM124 YL-18 605-PM91 YL-18 308-PM37 YL-18 308-PM37 YL-18 RR WIPER A/C CMPNT 12 200-EN58 BK-18 322-EN44 GY-16 1 322-EP1 GY-16 1 (31) FORWARD HORN C967-E18 BU-18 19 INTAKE MAN AIR TEMP SENSOR
2285856 308-PM132 YL-18 308-PM75 YL-18 308-PM106 YL-18 308-PM106 YL-18 119-PM241 PK-16 20A 10A 322-PM167 GY-16 13 322-EN44 GY-16 200-EN43 BK-18 200-EN43 BK-18 2 200-EP2 BK-16 2 164-9425 20 DIAG CONN CAT DATA LINK -
7 2 5 9 537-PM223 GN-14 308-PM183 YL-18 308-PM124 YL-18 C4 D4 A4 AA4
124-AC5 GN-18 308-PM124 YL-18 308-PM21 YL-16 14 308-EN33 YL-16 200-EN67 BK-16 CONN 17 21
AC-C10 (42) A/C COMP RELAY 537-PM219 GN-14 308-PM247 YL-18 308-PM132 YL-18 308-PM132 YL-18 F14 F4 207-PM4 BK-16 15 207-EN15 BK-16 200-EN48 BK-12 200-EN106 BK-18 EN-C10 22
200-AC22 BK-18 1116795 278-0461 1761477
124-AC5 GN-18 537-PM230 GN-16 309-PM193 GY-18 308-PM183 YL-18 308-PM183 YL-18 124-PM227 GN-18 150-PM27 RD-12 16 150-EN18 RD-12 200-EN62 BK-14 (103) AIR FILTER SW 23
122-AC1 BU-12 3 320-PM128 OR-18 308-PM247 YL-18 308-PM247 YL-18 150-PM24 RD-12 17 150-EN13 RD-12 430-EN35 BU-18 1 276-4836 M795-E23 WH-18 24 TURBO WASTEGATE REG VALVE (+)
200-AC8 BK-18 200-AC2 BK-18 C510-AC33 WH-18 5 (86) SIG 552-PM162 WH-18 330-PM64 YL-18 202-PM164 BK-18 309-PM193 GY-18 309-PM193 GY-18 IMP DISABLE MONITORING 306-PM1 GN-16 18 306-EN51 GN-16 202-EN49 BK-18 202-EN113 BK-18 202-EN101 BK-18 2 25

F 330-PM250 YL-18 320-PM128 OR-18 320-PM128 OR-18 143-PM138 BR-14 A510-PM94 OR-18
F
20A 15A 19 A510-EN36 OR-18 202-EN5 BK-18 26
200-AC27 BK-12 2 (85) N/C
C5 D5 A5 AA5
200-AC10 BK-12 513-AC34 OR-18 4 (87) LOAD 324-PM19 BU-18 322-PM167 GY-16 L972-PM204 BU-18 20 L972-EN34 BU-18 202-EN101 BK-18 27
564-PM224 GY-16 419-PM182 YL-18 1B 2B F15 F5
614-AC14 PU-18 200-AC8 BK-18 A510-AC31 OR-18 1 (30) +12V NOTE D 21 202-EN479 BK-18 EN-C5 28 DIAG CONN CAT DATA LINK +

RIGHT TURN
517-AC19 BU-14 200-AC9 BK-18 419-PM253 YL-18 RH IND LAMP 324-PM19 BU-18 324-PM19 BU-18 123-PM79 WH-18 X977-PM254 YL-14 22 X977-EN11 YL-14 1237615 29

HI BEAM
214-4723 1
516-AC18 GN-14 200-AC22 BK-18 568-PM80 GN-18 568-PM80 GN-18 432-PM168 PK-18 330-PM64 YL-18 330-PM64 YL-18 304-PM303 WH-12 23 304-EN10 WH-12 207-EN15 BK-16 207-EN15 BK-16 506-EN54 PU-18 (34) FRONT WASHER MOTOR 30 DIAG CONN CAN A DATA LINK +
E529-AC21 YL-14 C506-AC4 WH-18 200-AC25 BK-18 590-PM192 GY-18 590-PM192 GY-18 447-PM156 PK-18 330-PM250 YL-18 330-PM250 YL-18 TURN SIGNAL BEACON 24 200-EN56 BK-18 MOTOR 375-5475 31 DIAG CONN CAN A DATA LINK -
2
E528-AC28 PU-18 AC-C7 PM-C34 603-PM237 PK-16 603-PM237 PK-16 452-PM139 PU-18 PM-C17 384-PM300 BU-12 159-PM100 BU-16 10A 15A 384-PM300 BU-12 25 384-EN9 BU-12 219-EN21 BK-18 Y765-E33 GN-18 32 EGR VALVE (-)
(106) BLOWER SPEED SW 3E3382 1552273 506-PM116 PU-18 1A 2A 2055471 C6 D6 A6 AA6 384-PM301 BU-12 26 384-EN501 BU-12 219-EN22 BK-18 33
513-AC34 OR-18
214-4695 8 1 3 4 6 10
124-AC5 GN-18 1 1 124-PM227 GN-18 604-PM71 OR-18 507-PM114 WH-18 384-PM301 BU-12 F16 F6 27 219-EN103 BK-10 219-EN25 BK-18 R747-E35 GY-18 34 BAROMETRIC PRESS SENSOR
614-AC6 PU-18 2 2 614-PM225 PU-18 604-PM209 OR-18 604-PM72 OR-18 513-PM95 OR-18 144-PM187 GN-16 NOTE D 28 219-EN26 BK-18 EN-C6 994-E36 GY-18 35 OIL PRESS SENSOR SIGNAL
519-AC30 PK-18 3 3 519-PM33 PK-18 518-PM120 OR-14 606-PM87 GY-18 419-PM182 YL-18 419-PM182 YL-18 A983-PM201 BU-18 29 A983-EN32 BU-18 219-EN27 BK-18 1237615 36
1
515-AC3 GY-12 A510-AC31 OR-18 4 4 A510-PM70 OR-18 605-PM91 YL-18 519-PM33 PK-18 419-PM253 YL-18 419-PM253 YL-18 DIFF LOCK FUEL PUMP F702-PM38 GN-18 30 F702-EN37 GN-18 507-EN57 WH-18 (37) REAR WASHER MOTOR Y946-E38 BU-18 37 FUEL RAIL PRESS SIGNAL
AC-C2 515-AC17 GY-12 C510-AC33 WH-18 5 5 C510-PM89 WH-18 605-PM211 YL-16 605-PM90 YL-18 537-PM223 GN-14 603-PM237 PK-16 432-PM168 PK-18 432-PM168 PK-18 G795-PM270 OR-18 15A 15A F711-PM51 GN-18 31 F711-EN53 GN-18 304-EN10 WH-12 304-EN10 WH-12 200-EN58 BK-18 MOTOR 375-5475 E965-E39 BU-18 38 CRANKSHAFT SPEED SNSR SIG
C7 D7 A7 AA7 2
2285856 515-AC16 GY-12 513-AC34 OR-18 6 6 513-PM95 OR-18 605-PM172 YL-16 552-PM162 WH-18 614-PM226 PU-18 447-PM156 PK-18 447-PM156 PK-18 C968-PM50 PK-14 32 C968-EN40 PK-14 306-EN51 GN-16 306-EN51 GN-16 P920-E40 BR-18 39 PUMP / CAM SPEED SNSR SIG
7 2 5 9 568-PM80 GN-18 452-PM139 PU-18 F7
452-PM139 PU-18 K975-PM261 WH-14 33 K975-EN45 WH-14 308-EN33 YL-16 308-EN33 YL-16 Y764-E41 YL-18 40 EGR VALVE (+)
8 1 3 4 6 10
E529-AC21 YL-14 200-AC25 BK-18 516-AC18 GN-14 CONN 5 606-PM210 GY-16 606-PM86 GY-18 614-PM26 PU-18 (105) BEACON SW 506-PM116 PU-18 506-PM116 PU-18 128-PM123 PK-16 F712-PM66 GY-18 34 F712-EN55 GY-18 309-EN47 GY-18 309-EN47 GY-18 41
E528-AC11 PU-14 TO HVAC HARNESS 606-PM87 GY-18 617-PM214 BR-18 261-5050 507-PM114 WH-18 507-PM114 WH-18 419-PM182 YL-18 35 419-EN46 YL-18 310-EN38 PU-18 310-EN38 PU-18 42
200-AC9 BK-18 517-AC19 BU-14 AC-C1 CONN AC-C7 606-PM171 GY-16 618-PM216 YL-18 513-PM95 OR-18 513-PM95 OR-18 RIDE CONT 432-PM168 PK-18 36 322-EN44 GY-16 322-EN44 GY-16 43
1116795 668-PM137 BU-18 518-PM120 OR-14 518-PM120 OR-14 15A 37 NOTE C 384-EN9 BU-12 384-EN9 BU-12 996-E45 GN-18 44 SENSOR +8V SUPPLY
30 607-PM118 PK-16 607-PM134 PK-18 720-PM130 PU-18 PM-C44 519-PM33 PK-18 519-PM33 PK-18 C8 D8 A8 AA8 NOTE C NOTE D 38 384-EN501 BU-12 384-EN501 BU-12 150-EN7 RD-18 45
519-AC30 PK-18 122-AC24 BU-12 1
AC-C6 520-AC7 WH-18 C506-AC4 WH-18 5
86 607-PM235 PK-16 752-PM212 YL-18 7 2 5 9 2285856 537-PM223 GN-14 537-PM223 GN-14 F8 NOTE D 39 419-EN46 YL-18 419-EN46 YL-18 150-EN19 RD-18 J844-E49 GY-18 46 SENSOR +5V SUPPLY
1779646 200-AC2 BK-18 2 K9 754-PM208 BU-18 552-PM162 WH-18 552-PM162 WH-18 E701-PM121 PK-16 519-PM33 PK-18 40 519-EN131 PK-18 430-EN35 BU-18 150-EN20 RD-18 N940-E53 BU-18 47 SENSOR +5V SUPPLY
1 515-AC16 GY-12 515-AC3 GY-12 4
85 608-PM129 GN-16 608-PM133 GN-18 766-PM82 GN-18 202-PM213 BK-18 568-PM80 GN-18 568-PM80 GN-18 T786-PM7 OR-18 41 T786-EN41 OR-18 150-EN23 RD-18 R884-E59 WH-18 48 EXH BACK PRESS VAL (-)
(33) BLOWER MOTOR MOTOR 2 200-AC10 BK-12 3
87 608-PM236 GN-16 766-PM111 GN-18 144-PM187 GN-16 SPARE 2 310-PM93 PU-18 42 310-EN38 PU-18 447-EN50 PK-18 447-EN50 PK-18 150-EN24 RD-18 X929-E89 BU-18 49 INJECTOR CYLINDER 4 RTN
304-8965 614-AC6 PU-18
87a 766-PM112 GN-18 600-PM13 BR-18 15A 450-PM67 YL-18 43 450-EN4 YL-18 450-EN4 YL-18 450-EN4 YL-18 207-EN15 BK-16 X923-E90 OR-18 50 INJECTOR CYLINDER 4
614-PM26 PU-18 911-PM5 YL-18 600-PM14 BR-18 202-PM102 BK-18 C9 D9 A9 AA9 513-PM95 OR-18 44 513-EN134 OR-18 506-EN54 PU-18 506-EN54 PU-18 219-EN21 BK-18 X927-E62 YL-18 51 INJECTOR CYLINDER 2 RTN
614-AC14 PU-18 (46) HI SP RLY
AC-C4 614-AC15 PU-18 3E-9362 614-PM173 PU-18 976-PM98 OR-18 600-PM12 BR-18 202-PM207 BK-16 F9 892-PM158 BR-18 45 892-EN31 BR-18 507-EN57 WH-18 507-EN57 WH-18 219-EN22 BK-18 X921-E63 PK-18 52 INJECTOR CYLINDER 2
3E3364 614-AC23 PU-18 614-PL155 PU-18 614-PM218 PU-18 600-PM140 BR-18 202-PM229 BK-16 893-PM157 GN-18 46 893-EN30 GN-18 513-EN134 OR-18 513-EN134 OR-18 219-EN25 BK-18 53 DIAGNOSTIC CONN PWR
NOTE B THERMOSTAT WIRE AS 1 520-AC7 WH-18 614-PM225 PU-18 614-PM226 PU-18 A510-PM94 OR-18 L976-PM2 GN-18 47 L976-EN8 GN-18 519-EN131 PK-18 519-EN131 PK-18 219-EN26 BK-18 54 DIAGNOSTIC CONN RETURN
220-3762 2 519-AC30 PK-18 A510-AC31 OR-18 E701-PM121 PK-16 614-PM26 PU-18 614-PM26 PU-18 SPARE 3 48 892-EN31 BR-18 892-EN31 BR-18 219-EN27 BK-18 55
617-PM214 BR-18 617-PM214 BR-18 E701-PM122 PK-16 617-PM214 BR-18 617-PM214 BR-18 20A 893-EN30 GN-18 893-EN30 GN-18 306-EN51 GN-16 C246-E67 BK-18 56 SENSOR 0V RTN
TO POWER DISTRIBUTION
618-PM216 YL-18 618-PM216 YL-18 E727-PM141 BU-18 618-PM216 YL-18 618-PM216 YL-18 (26) CONTROL GND C10 D10 A10 AA10 CONN 12 A510-EN36 OR-18 A510-EN36 OR-18 308-EN33 YL-16 N941-E74 YL-18 57 SENSOR 0V RTN
NOTE K (126) THERMOSTAT SW C506-AC4 WH-18 122-AC26 BU-12 MODULE EN-C11
119-9631 C510-AC33 WH-18 (SH 1 LOC H-3) F711-PM51 GN-18 668-PM137 BU-18 668-PM137 BU-18 NOTE A F10 A983-EN32 BU-18 A983-EN32 BU-18 310-EN38 PU-18 R883-E82 YL-18 58 EXH BACK PRESS VAL (+)
T
620-PM231 WH-16 F711-PM181 GN-18 720-PM130 PU-18 720-PM130 PU-18 PM-C35 1552269 419-EN46 YL-18 X926-E83 GY-18 59 INJECTOR CYLINDER 1 RTN
NOTE N F712-PM66 GY-18 1116795
AC-C9 752-PM212 YL-18 752-PM212 YL-18 1 104-EN61 RD-14 C234-EN3 BK-18 430-EN35 BU-18 X920-E84 BR-18 60 INJECTOR CYLINDER 1
1779654 630-PM233 GY-16 F712-PM170 GY-18 754-PM208 BU-18 754-PM208 BU-18 101-PM302 RD-12 1
30
CONN 13 2 200-EN62 BK-14 C234-EN12 BK-18 892-EN31 BR-18 X928-E87 GN-18 61 INJECTOR CYLINDER 3 RTN
E528-AC11 PU-14 86
1 515-AC17 GY-12 E528-AC12 PU-14 G763-PM257 PU-18 766-PM82 GN-18 766-PM82 GN-18 306-PM101 GN-18 5 C234-EN491 BK-18 893-EN30 GN-18 X922-E88 WH-18 62 INJECTOR CYLINDER 3
G795-PM270 OR-18 766-PM111 GN-18 766-PM111 GN-18 200-PM56 BK-12 207-PM4 BK-16 2 K7 CONNECTOR FOR C234-EN42 BK-18 63
2 516-AC18 GN-14 E528-AC13 PU-14 200-AC27 BK-12 TO LOWER CAB GROUND STUD 85 IN-PROCESS VALIDATION
517-AC19 BU-14 E528-AC28 PU-18 (SH 1 LOC C-6) 668-PM136 BU-18 N939-PM107 GN-18 766-PM112 GN-18 766-PM112 GN-18 200-PM220 BK-14 304-PM303 WH-12 4 A983-EN32 BU-18 64
3 PM-C20 87
4 668-PM137 BU-18 N945-PM228 OR-18 911-PM5 YL-18 911-PM5 YL-18 200-PM234 BK-14 1116795 3
87a C968-EN40 PK-14 C968-EN40 PK-14 C234-EN491 BK-18 65
668-PM135 BU-18 976-PM98 OR-18 976-PM98 OR-18 E748-EN17 BK-18 C968-EN40 PK-14 66
(62) MOTOR SPEED RES A510-PM94 OR-18 A510-PM94 OR-18 3 (24) FLASHER (58) START RELAY E748-EN17 BK-18 67
204-9921 720-PM130 PU-18 200-PM222 BK-14 5 GROUND 374-9636 3E-9362 F702-EN37 GN-18 F702-EN37 GN-18 F702-EN37 GN-18 68
C234-PM54 BK-18 518-PM120 OR-14 2 BATTERY F711-EN28 GN-18 Y950-E93 YL-18 FUEL RAIL PUMP VAL (+)
HVAC - ATCH 752-PM212 YL-18 C234-PM125 BK-18 (28) LOWER CAB GND 537-PM223 GN-14 4 LAMP OUT F711-EN53 GN-18 F711-EN28 GN-18 F712-EN29 GY-18 Y951-E94 PU-18
69
70 FUEL RAIL PUMP VAL (-)
PM-C18 PM-C11
E E
(15) FRONT WORK ARC SUPPR C234-PM188 BK-18 NOTE A 1 F711-EN65 GN-18 F762-EN14 GY-18
1552269 189-3158 1552269 H451-EN6 GN-18
754-PM77 BU-18 754-PM28 BU-18 668-PM136 BU-18 1 TO HVAC-CONSOLE HARN 180-PM238 GN-14 1 MOTOR F712-EN55 GY-18 F712-EN29 GY-18 K895-EN16 BU-18
754-PM208 BU-18 607-PM134 PK-18 2 C968-PM50 PK-14 TERMINAL AC-T2 200-PM234 BK-14 2 (39) AIR SEAT COMP F712-EN66 GY-18 K975-EN488 WH-18
C968-PM217 PK-16 J881-PM205 YL-18 260-0059 N750-EN112 GY-18
762-PM16 YL-18 308-PM247 YL-18 F762-EN14 GY-18 L972-EN34 BU-18 EN-C35 J1
762-PM11 YL-18 E701-PM121 PK-16 E701-PM121 PK-16 L976-EN8 GN-18 1607689
614-RH17 PU-18 762-PM43 YL-18 PM-C16 (19) REAR WORK ARC SUPPR E701-PM122 PK-16 E701-PM122 PK-16 H451-EN6 GN-18 N789-EN52 BU-18 A983-EN32 BU-18 1 THROTTLE SIGNAL 2 (ANALOG/PWM)
503-RH27 BR-16 1552269 189-3158 E727-PM141 BU-18 E727-PM141 BU-18 (50) NEUTRALIZER RLY 5 4 2 T786-EN489 OR-18 T786-EN489 OR-18 2 5V+ SENSOR PWR
119-RH23 PK-16 766-PM82 GN-18 668-PM135 BU-18 1 F711-PM51 GN-18 F711-PM51 GN-18 140-9378 PM-C33 Y792-EN481 PK-18 C234-EN491 BK-18 3 5V SENSOR RTN
507-RH29 WH-18 766-PM111 GN-18 608-PM133 GN-18 2 F711-PM181 GN-18 F711-PM181 GN-18 K12 1552269 K975-EN63 WH-18 Y793-EN480 YL-18 4 THROTTLE SENSOR PWR (8V)
564-RH21 GY-18 766-PM112 GN-18 F712-PM66 GY-18 F712-PM66 GY-18 101-PM302 RD-12 (118) NUETRALIZER SW XMSN HANDLE
766-PM82 GN-18 1
263-7261 K975-EN45 WH-14 K975-EN488 WH-18 5 THROTTLE SENSOR RETURN
105-PM18 RD-18
1

PM-C48
T11
679

F712-PM170 GY-18 F712-PM170 GY-18


PM-
130

10 POWER PORT 766-PM175 GN-18 1 3 202-PM92 BK-18 2 6


8 1 3 4 6 (121) REAR WIPER SW 115-PM190 RD-18 PM-C38 (17) LH LAMP DIODE G763-PM257 PU-18 G763-PM257 PU-18 123-PM30 WH-18 2579257 L972-EN34 BU-18 L972-EN34 BU-18 7
214-4709 178-7539 200-PM221 BK-18 1552269 123-PM150 WH-18
911-PM5 YL-18 189-3158 G795-PM270 OR-18 G795-PM270 OR-18 H801-PM23 PU-18 L976-EN8 GN-18 L976-EN8 GN-18 893-EN30 GN-18 8 CAT DATA LINK POS (+)
MOM

130
PM-

150-PM24 RD-12
679
T12
1

NOTE F 605-PM172 YL-16 1 H801-PM23 PU-18 766-PM111 GN-18 892-EN31 BR-18 9 CAT DATA LINK NEG (-)
976-PM98 OR-18 A616-PM215 WH-16 2 150-PM27 RD-12 202-PM61 BK-18 N789-EN52 BU-18 EN-C7 310-EN38 PU-18 10 GLOW PLUG START AID
RH-C7 H2 180-PM238 GN-14 330-PM64 YL-18 2818811 F762-EN14 GY-18 11
7 2 5 9 2285856 PM-C42 (21) RH LAMP DIODE J881-PM57 YL-18 200-PM146 BK-18 PM-C36 T786-EN2 OR-18 1 (1) +5V SUPPLY (66) SNSR AFTERTREATMENT ID 12
PM-C15 A510-PM70 OR-18 A510-PM94 OR-18 143-PM68 BR-18 1552269 189-3158 J881-PM81 YL-18 200-PM151 BK-18 (47) LOW SIDE CONT RLY 10 9 7 1552269
1552267 (117) NEUTRALIZER SW LOADER HANDLE T786-EN1 OR-18 2 (2) NONE 342-9070 13 A/C COMPRESSOR RELAY
202-RH7 BK-18 A510-PM185 OR-18 200-PM49 BK-18 606-PM171 GY-16 1 J881-PM205 YL-18 200-PM184 BK-18 140-9378 766-PM112 GN-18 1 T786-EN2 OR-18 K895-EN16 BU-18 3 K895-EN16 BU-18 14 DPF CONFIGURATION ID
9R-9868 (3) DIGITAL SIGNAL
STD FRONT WORK LAMP SW STD REAR WORK LAMP SW 119-RH25 PK-16 (63) TERM. RES 3 A F711-PM113 GN-18 200-PM84 BK-18 A617-PM206 BU-16 J881-PM154 YL-18 200-PM234 BK-14 K13
303-5149 303-5154
2 202-PM3 BK-18 2 T786-EN489 OR-18 4 (4) NONE 15
564-RH22 GY-18 134-2540 B F712-PM115 GY-18 E701-PM63 PK-16 605-PM172 YL-16 202-PM3 BK-18 T786-EN41 OR-18 5 16
(5) NONE
202-RH9 BK-18 C E701-PM121 PK-16 606-PM171 GY-16 202-PM31 BK-18 6 8 C234-EN3 BK-18 6 N789-EN52 BU-18 17 AMBIENT AIR TEMP
(4 LIGHT) (4 LIGHT) 202-PM65 BK-18
(6) -5V RETURN
NOTE H E701-PM122 PK-16 607-PM134 PK-18 K975-PM32 WH-18 X977-EN11 YL-14 X977-EN39 YL-16 K975-EN488 WH-18 18 SWITCH INPUT RETURN
NOTE H NOTE C 608-PM133 GN-18 (123) RETURN TO DIG SW K975-PM97 WH-18 202-PM92 BK-18 EN-C50 19 WAIT TO START IND
(4 LIGHT) E727-PM141 BU-18 E727-PM141 BU-18 PM-C39 PX-C1 206-1486 K975-PM261 WH-14 202-PM153 BK-18 J881-PM57 YL-18 Y792-EN486 PK-18 2818811 20
NOTE L 668-PM135 BU-18 1552267 3E3370 207-PM4 BK-16 202-PM160 BK-18 Y792-EN487 PK-18 123-EN495 WH-18 1 (1) +12V PWR 207-EN15 BK-16 21 START RELAY COIL (-)
614-RH19 PU-18 105-RH1 RD-16 105-RH1 RD-16 105-RH1 RD-16 F711-PM51 GN-18 668-PM136 BU-18 143-PM68 BR-18 A 143-PX1 BR-18 N939-PM107 GN-18 N939-PM107 GN-18 202-EN479 BK-18 2 (2) -V RTN 430-EN35 BU-18 22 AIR INLET RESTRICTION SW
608-RH31 GN-16 106-RH612 WH-18 106-RH612 WH-18 106-RH612 WH-18 F711-PM181 GN-18 762-PM11 YL-18 762-PM16 YL-18 B 762-PX2 YL-18 N945-PM228 OR-18 N945-PM228 OR-18 304-PM303 WH-12 306-PM15 GN-18 Y792-EN497 PK-18 3 (3) UNUSED (82) SOOT SENSOR 23
630-RH33 GY-16 202-RH8 BK-18 116-RH36 BR-16 116-RH36 BR-16 F711-PM176 GN-18 762-PM16 YL-18 C 330-PM250 YL-18 Y792-EN481 PK-18 Y793-EN483 YL-18 4 (4) CAN C- 357-5351 24
202-RH700 BK-18 117-RH37 YL-16 117-RH37 YL-16 RH-C12 PM-C13 762-PM43 YL-18 306-PM1 GN-16
8 1 3 4 6 10
(122) REAR WORK LAMP SW 307-RH56 OR-16 2722838 1673692 CONN 7 RTD - ATCH T786-PM7 OR-18
306-PM101 GN-18 PM-C3
(83) THROTTLE SNSR ANALOG Y792-EN500 PK-18 Y792-EN486 PK-18 5 (5) CAN C+ 25
(11) PREM CLUSTER RH-C21 A616-PM215 WH-16 T786-PM149 OR-18 N750-EN112 GY-18 DPF INLET TEMP SENSOR
380-9851 3402564 300-4996 308-RH61 YL-16 119-RH23 PK-16 119-RH26 PK-16 105-RH1 RD-16 1 105-PM62 RD-16 A617-PM206 BU-16 SINGLE TILT ONLY T786-PM200 OR-18 308-PM21 YL-16 (49) NEUTRAL START RLY 5 4 2 3135673 356-0794 6 (6) CAN SHIELD 26
27
(8 LIGHT) - NOTE H 119-RH25 PK-16 202-RH2 BK-18 2 202-PM144 BK-18 F711-PM110 GN-18 308-PM37 YL-18 140-9378 F702-PM38 GN-18 A ANLG POSN SNSR SIGNAL 28
+V 1 106-RH612 WH-18 308-RH614 YL-18 308-RH4 YL-16 3 308-PM59 YL-16 F711-PM113 GN-18 308-PM183 YL-18 K14 C234-PM188 BK-18 B ANLG POSN SNSR RTN Y793-EN498 YL-18 Y793-EN483 YL-18 29
GND 2 202-RH8 BK-18 RH-C3 309-RH12 GY-18 157-RH39 YL-16 157-RH39 YL-16 4 NOTE D 309-PM193 GY-18 T786-PM200 OR-18 C ANLG POSN SNSR SUPPLY 5V Y793-EN484 YL-18 EN-C60 30 MSS INDICATOR (300mA SINK)
KEY SW 3 308-RH614 YL-18 7 2 5 9 2285856 432-RH41 PK-18 158-RH38 BR-16 158-RH38 BR-16 614-RH3 PU-18 5 614-PM155 PU-18 F712-PM66 GY-18 PM-C5 (95) RTD SOLENOID 310-PM93 PU-18 1 3 PM-C49 C968-PM217 PK-16 D IDLE VALIDATION SW 3 1552267 31 ENGINE OIL PRESS IND
4 447-RH28 PK-18 E727-RH42 BU-18 6 E727-PM141 BU-18 F712-PM170 GY-18 1552269 245-8780 322-PM167 GY-16 2579257 E NOT CONNECTED Y793-EN480 YL-18 Y792-EN487 PK-18 A 32 IDLE VALIDATION SW
FUEL SENDER 5 447-RH28 PK-18 452-RH5 PU-18 202-RH7 BK-18 432-RH41 PK-18 7 432-PM168 PK-18 F712-PM169 GY-18 762-PM11 YL-18 1 324-PM19 BU-18 307-PM163 OR-18 K975-PM32 WH-18 F IDLE VALIDATION SW GND Y793-EN499 YL-18 Y793-EN484 YL-18 B (59) CAN C TERM. RES 1 33
202-RH2 BK-18 (14) ALARM DIODE PM-C14 384-PM300 BU-12
TORQUE CONV TEMP 6 452-RH5 PU-18 117-RH37 YL-16 568-RH11 GN-18 202-RH8 BK-18 447-RH28 PK-18 8 447-PM156 PK-18 200-PM49 BK-18 2
189-3158 202-PM178 BK-18 C 134-2540 F712-EN29 GY-18 34 CAN DATA LINK NEG (-)
7 116-RH36 BR-16 614-RH67 PU-18 202-RH700 BK-18 202-RH35 BK-18 158-RH38 BR-16 9 158-PM245 BR-16 1552269 384-PM301 BU-12 X977-PM254 YL-14 35
8 202-RH10 BK-18 A510-RH24 OR-18 202-RH9 BK-18 157-RH39 YL-16 10 157-PM244 YL-16 1 J881-PM154 YL-18 419-PM182 YL-18 128-PM127 PK-16 L976-EN8 GN-18 36 FUEL LIFT PUMP DRV (300mA SINK)
NAV UP 9 F835-RH622 BU-18 A884-RH624 WH-18 202-RH10 BK-18 309-RH12 GY-18 11 309-PM193 GY-18 F712-PM115 GY-18 PM-C4 (23) RTD ARC SUPPR 2 P915-PM22 PK-18 432-PM168 PK-18 PM-C2 EN-C61 Y792-EN481 PK-18 37 RF SOOT SENSOR (+) CAN C (+)
NAV DWN 10 P973-RH623 BU-18 C510-RH6 WH-18 202-RH13 BK-18 116-RH36 BR-16 12 116-PM243 BR-16 F712-PM117 GY-18 1552269 189-3158 447-PM156 PK-18 (44) FUEL LIFT PUMP RLY 10 9 7 3135673 1552267 Y793-EN480 YL-18 38 RF SOOT SENSOR (-) CAN C (-)
ALTERNATOR D+ 11 309-RH12 GY-18 E727-RH42 BU-18 202-RH626 BK-18 117-RH37 YL-16 13 117-PM242 YL-16 762-PM43 YL-18 450-PM67 YL-18 140-9378 A983-PM201 BU-18
D D
1 A ANLG POSN SNSR SIGNAL 219-EN103 BK-10 Y792-EN500 PK-18 A 39
PARK BRAKE IN GEAR (SWG) 12 568-RH11 GN-18 F711-RH616 GN-18 202-RH627 BK-18 F712-RH619 GY-18 14 F712-PM117 GY-18 F739-PM152 GN-18 200-PM84 BK-18 2 K15 C234-PM125 BK-18 B ANLG POSN SNSR RTN 200-EN48 BK-12 Y793-EN499 YL-18 B (60) CAN C TERM. RES 2 L972-EN34 BU-18 40 IDLE VALIDATION SW 2
NEUTRAL LOCK IN GEAR ALARM 13 E727-RH42 BU-18 614-RH628 PU-18 F712-RH619 GY-18 15 NOTE D 452-PM139 PU-18 T786-PM149 OR-18 C ANLG POSN SNSR SUPPLY 5V C 134-2540 AE-C3 (101) A/C REFRIGERANT HIGH PRESS 41
LOW BRAKE FLUID (SWG) 14 432-RH41 PK-18 A884-RH624 WH-18 F835-RH622 BU-18 202-RH35 BK-18 A510-RH24 OR-18 16 A510-PM185 OR-18 G763-PM257 PU-18 506-PM116 PU-18 6 8 L972-PM204 BU-18 D IDLE VALIDATION SW 3 1684999 236-6923 42
FEATURE ALARM 15 P991-RH625 PK-18 P973-RH623 BU-18 F711-RH616 GN-18 17 F711-PM110 GN-18 507-PM114 WH-18 E NOT CONNECTED 519-AE9 PK-18 A NOTE C 43 VISCOUS FAN CLUTCH SOL (+)
16 P991-RH625 PK-18 202-RH14 BK-18 NOTE C 18 NOTE C N945-PM228 OR-18 513-PM95 OR-18 K975-PM97 WH-18 F IDLE VALIDATION SW GND 597-AE4 PU-18 AESC SW N.O.
8 1 3 4 6 10 (115) NAV SW SELECT 519-PM33 PK-18
B 44
STAB RAISE IN GEAR 17
357-9149 202-RH18 BK-18 630-RH33 GY-16 19 630-PM233 GY-16 128-PM99 PK-16 (27) ENGINE GND 419-EN46 YL-18 45 PARK BRAKE ON SWG
NAVIGATION SELECT 18 A884-RH624 WH-18 119-RH26 PK-16 20 119-PM239 PK-16 552-PM162 WH-18 L976-PM2 GN-18 (76) HAND THROTTLE SNSR ANALOG NOTE A 46 AESC SW N.C.
NAVIGATION BACK 19 P991-RH625 PK-18 307-RH56 OR-16 307-RH56 OR-16 507-RH29 WH-18 21 507-PM114 WH-18 752-PM212 YL-18 363-8407 47
A/C PRESS SW INPUT 20 A510-RH24 OR-18 503-RH27 BR-16 22 503-PM177 BR-16 754-PM208 BU-18 AE-C5 (102) A/C REFRIGERANT LOW PRESS 150-EN19 RD-18 48 BATTERY POS (+)
BACKLIGHT 21 614-RH67 PU-18 RH-C50 308-RH61 YL-16 308-RH4 YL-16 564-RH20 GY-16 23 564-PM224 GY-16 766-PM82 GN-18 EN-C1 AE-C4 1552269 149-6371 C968-EN40 PK-14 49 IDLE VALIDATION SW
ACTION ALARM DRIVER 22 F420-RH80 GN-18 7 2 5 9 2285856 308-RH614 YL-18 307-RH56 OR-16 24 307-PM163 OR-18 766-PM112 GN-18 1552272 3E3376 597-AE4 PU-18 1 F711-EN28 GN-18 50 CAN DATA LINK POS (+)
A/C SHUTOFF 23 C510-RH6 WH-18 607-RH32 PK-16 25 607-PM118 PK-16 A510-PM94 OR-18 519-EN131 PK-18 1 519-AE9 PK-18 200-AE7 BK-18 A510-AE8 OR-18 2 51 VISCOUS FAN CLUTCH SOL (-)
CAN + 24 F711-RH616 GN-18 202-RH18 BK-18 309-RH12 GY-18 309-RH12 GY-18 608-RH31 GN-16 26 608-PM129 GN-16 C234-PM54 BK-18 A510-EN36 OR-18 2 A510-AE8 OR-18 150-EN20 RD-18 52 BATTERY POS (+)
CAN - 25 F712-RH619 GY-18 202-RH627 BK-18 432-RH41 PK-18 432-RH41 PK-18 106-RH612 WH-18 27 106-PM246 WH-18 C234-PM125 BK-18 513-EN134 OR-18 3 513-AE3 OR-18 200-AE6 BK-18 150-EN23 RD-18 53 BATTERY POS (+)
CAN SHIELD 26 447-RH28 PK-18 447-RH28 PK-18 620-RH30 WH-16 28 620-PM231 WH-16 C234-PM188 BK-18 H1 200-EN106 BK-18 4 200-AE7 BK-18 200-AE2 BK-18 (85) AC COMPRESSOR CLUTCH 54 PB MAN LOW IDLE N.C.
452-RH5 PU-18 452-RH5 PU-18 C510-RH6 WH-18 29 C510-PM89 WH-18 AE-C2 338-9098 150-EN24 RD-18 55 BATTERY POS (+)
NOTE C 503-RH27 BR-16 503-RH27 BR-16 452-RH5 PU-18 30 452-PM139 PU-18 RK-C5 C968-PM50 PK-14 J881-PM81 YL-18 CONN 16 1552269 H451-EN6 GN-18 56 WATER IN FUEL (SWG)
507-RH29 WH-18 507-RH29 WH-18 568-RH11 GN-18 31 568-PM80 GN-18 1552269 C968-PM217 PK-16 308-PM132 YL-18 513-AE3 OR-18 513-AE5 OR-18 1 BK-14 150-EN7 RD-18 57 BATTERY POS (+)
614-RH629 PU-18 116-RH36 BR-16 N939-RK9 GN-18 1 (22) RIDE CONT ARC SUPPR F711-PM51 GN-18 200-AE6 BK-18 2 BK-14 58
P973-RH623 BU-18 117-RH37 YL-16 564-RH20 GY-16 CONN 6 200-RK10 BK-18 2 189-3158 F711-PM181 GN-18 513-AE1 OR-18 E748-EN17 BK-18 59 2A DRIVER RETURN
F835-RH622 BU-18 119-RH23 PK-16 F712-PM66 GY-18 (51) PARK BK ALARM RLY 5 4 2 513-AE5 OR-18 AE-C1 60
119-RH25 PK-16 564-RH21 GY-18 F712-PM170 GY-18 140-9378 1552269 219-EN25 BK-18 BATTERY NEG (-)
8 1 3 4 6 10 (116) NAVIGATION SW RK-C2 H801-PM23 PU-18
61
347-0800 157-RH39 YL-16 564-RH22 GY-18 PM-C27 K16 519-AE9 PK-18 513-AE1 OR-18 1 (16) HVAC SUPPR 62 A/C PRESS SWB INPUT
158-RH38 BR-16 3E3364 1552269 K975-PM32 WH-18 A510-AE8 OR-18 200-AE2 BK-18 2 189-3158 219-EN26 BK-18 63 BATTERY NEG (-)
202-RH7 BK-18 568-RH11 GN-18 568-RH11 GN-18 1 419-PM55 YL-18 123-RK2 WH-18 123-RK2 WH-18 N939-RK6 GN-18 1 RD-18 (93) RIDE CONT SOL 1 K975-PM97 WH-18 1 3 PM-C50 306-EN51 GN-16 64 KEY SWITCH START SIGNAL
202-RH9 BK-18 607-RH32 PK-16 607-RH32 PK-16 2 202-PM69 BK-18 200-RK3 BK-18 2 RD-18 238-4628 K975-PM261 WH-14 2579257 219-EN27 BK-18 65 BATTERY NEG (-)
RH-C51 202-RH10 BK-18 608-RH31 GN-16 608-RH31 GN-16 PM-C40 RK-C1 200-RK1 BK-18 200-RK3 BK-18 L976-PM2 GN-18 568-PM80 GN-18 F702-EN37 GN-18 66 THROTTLE SENSOR SIGNAL
2285856 202-RH13 BK-18 (119) PARK BRAKE SW 1552272 3E3376 T786-PM7 OR-18
(1) ACTION ALARM + F420-RH80 GN-18
7 2 5 9
202-RH14 BK-18 614-RH67 PU-18 154-5416 F739-PM152 GN-18 1 123-RK2 WH-18
200-RK8 BK-18
200-RK10 BK-18 RK-C4 T786-PM149 OR-18
419-PM253 YL-18
202-PM256 BK-18
HVAC - ATCH 219-EN21 BK-18 67 BATTERY NEG (-)
68 VISCOUS FAN SPEED SENSOR
343-4355 - 202-RH700 BK-18 202-RH14 BK-18 202-RH18 BK-18 614-RH16 PU-18 200-PM104 BK-18 2 200-RK1 BK-18 1552269 T786-PM200 OR-18 P915-PM22 PK-18 219-EN22 BK-18 69 BATTERY NEG (-)
202-RH626 BK-18 202-RH626 BK-18 614-RH17 PU-18 614-RH3 PU-18 N939-PM107 GN-18 3 N939-RK5 GN-18 N939-RK5 GN-18 N939-RK9 GN-18 N939-RK7 GN-18 1 RD-18 (94) RIDE CONT SOL 2 X977-PM254 YL-14 308-EN33 YL-16 70 KEY SWITCH RUN
202-RH627 BK-18 614-RH19 PU-18 976-PM98 OR-18 4 976-RK4 OR-18 N939-RK6 GN-18 200-RK8 BK-18 2 RD-18 238-4628 (48) NEUT LOCK ALARM RLY 10 9 7
503-RH27 BR-16 614-RH628 PU-18 N939-RK7 GN-18 140-9378
(3) ALTERNATOR
507-RH29 WH-18 614-RH629 PU-18 CONN 8 K17 321-8927-150A
976-RK4 OR-18 976-RK4 OR-18 RK-C3
614-RH16 PU-18 564-RH21 GY-18 620-RH30 WH-16 620-RH30 WH-16 1552267

4
6 8

554
T1
EN-
152
D+
607-RH32 PK-16 564-RH22 GY-18 630-RH33 GY-16 630-RH33 GY-16 123-RK2 WH-18 A BK-18 309-EN47 GY-18
620-RH30 WH-16 607-RH32 PK-16 A510-RH24 OR-18 A510-RH24 OR-18 (120) RC PRESS SW
B RD-18 450-EN4 YL-18
304-5696 W
608-RH31 GN-16 A884-RH624 WH-18 976-RK4 OR-18 C BU-18 E727-PM141 BU-18
8 1 3 4 6 10 B+
(110) FRONT WORK LAMP SW 614-RH16 PU-18 G763-PM257 PU-18 104-EN61 RD-14
300-4995 614-RH17 PU-18 C510-RH6 WH-18 C510-RH6 WH-18
(8 LIGHT) - NOTE H 614-RH19 PU-18 E727-RH42 BU-18 E727-RH42 BU-18 304-EN10 WH-12
RH-C1
614-RH628 PU-18 F711-RH616 GN-18 F711-RH616 GN-18 RIDE CONTROL - ATCH 309-EN47 GY-18 CBL-CC1 RD-2 CBL-CC1 RD-2 NOTE A
(TO POWER STUD)
OFF
R RH-C20 614-RH629 PU-18 F712-RH619 GY-18 F712-RH619 GY-18 450-EN4 YL-18
ON
1762946 7 2 5 9 2285856 620-RH30 WH-16 F835-RH622 BU-18

C 308-RH61 YL-16 630-RH33 GY-16


C
ST
YL-16 1
C CBL-LL1 RD-00
OFF

S
PU-16 2 157-RH39 YL-16 A884-RH624 WH-18 P973-RH623 BU-18 104-EN61 RD-14
ON
ST B
OR-16 3 307-RH56 OR-16 158-RH38 BR-16 F835-RH622 BU-18 304-EN10 WH-12
BR-16 4 105-RH1 RD-16 202-RH13 BK-18 P973-RH623 BU-18 P991-RH625 PK-18 CBL-SS1 RD-00
P991-RH625 PK-18 EN-C17
(113) KEY SW H1 2304011
110-7887 (100) POWER STUD
N789-EN52 BU-18 1
(67) AMBIENT AIR TEMP (40) STARTER 263-6556
K975-EN63 WH-18 2
256-6453 331-7010 NOTE A
SIDE CONSOLE T G S
304-EN10 WH-12 NOTE A (TO POS TERM)
(TO NEG TERM)
EN-C40 CONN BTRY NEGCONN BTRY POS
2397349 MOT BTRY 356-2508 260-5151
T786-EN1 OR-18 1 V+ 104-EN61 RD-14
C234-EN12 BK-18 2 V- (77) INLET CCEM TEMP
341-4827 MOTOR
N750-EN112 GY-18 3 SIGNAL
T
4 NC
CBL-LL1 RD-00

CBL-EE BK-00
EN-C12
1552267 NEG POS
(5) BATTERY STD
F711-EN65 GN-18 A CBL-JJ1 RD-00 230-6368
F712-EN66 GY-18 B (61) CAN TERMINATING RESISTOR
134-2540 NOTE A
C (99) JUMP START STUD (TO CAB PWR STUD)
106-0800
NOTE C
EN-C15 CBL-HH1 BK-00 CBL-GG1 RD-00
TO BUSS BAR CBL-TT1 RD-2 CBL-MM1 RD-00
1552269 (SH 1 LOC I-3) NEG POS
(4) BATTERY HD
X977-EN39 YL-16 1
MOTOR
(36) FUEL PRIMING PUMP (98) CAB POWER STUD 230-6368
200-EN67 BK-16 2 361-1572 373-9138

BATTERY
EN-C22
1275485 (25) GLOW PLUG NOTE A
384-EN9 BU-12 384-EN502 BU-10 1 361-9874 CBL-FF BK-00 (TO FRAME GROUND)
384-EN501 BU-12
(109) BTRY DISC
BK-18
7N-0718 STRAP AS. STRAP AS.
BK-18 8X-9618 134-3355

ENGINE BLOCK HEATER

B B
EN-C8 120 VAC
1552269 367-7955 FRAME
CAB ENGINE
F762-EN14 GY-18 1 PU-18 (88) ETHER SOL
E748-EN17 BK-18 2 WH-18 273-5070

NOTE DESCRIPTION ETHER START AID (ATCH)


NOTE A: ASSEMBLE TERMINALS TO DESIGNATED STUD IDENT PART NO. CHG NOTE DESCRIPTION
HARNESS AS.
NOTE B: THERMOSTAT FITTED TO MACHINES WITH AIR CON ONLY. AC 357-6496 00 H HVAC - CONSOLE
AE 331-5469 03 J HVAC AIR CONDITION - ENGINE ELECTRONIC ENGINE
NOTE C: WIRES ARE TWISTED. ONE TWIST PER 25mm. EN 331-5453 03 ENGINE
WIRES TO BE TWISTED ARE:
E900-WH AND E901-GN,892-BR AND 893-GN,F711-GN AND F712-GY EP 331-5496 03 HORN JUMPER
HL 331-5531 01 HEADLINER
PM 331-5443 04 PLATFORM SYMBOL DESCRIPTION ABBREV COLOR
PX 357-3220 03 H RETURN TO DIG (SINGLE TILT)
NOTE D: NOT USED ON MECHANICAL MACHINE CIRCUIT CONNECTED RD RED
RC 357-3219 01 REAR END
NOTE E: CLOSED WHEN BRAKE IS DEPRESSED RH 331-5447 02 CONSOLE - SIDE CIRCUIT NOT CONNECTED
WH WHITE
RK 357-3217 03 J RIDE CONTROL
ELECTRICAL CONNECTION TO OR ORANGE
NOTE F: OPTIONAL - BASED ON MACHINE CONFIGURATION. RN 290-6799 01 ROOF MACHINE STRUCTURE
WR 331-5529 01 PRODUCT LINK - RADIO - PL121SR WIRE GROUP COLOR DESCRIPTIONS YL YELLOW
NOTE G: ATTACHMENT HARNESS INTERNAL ELECTRICAL CONNECTION
WT 331-5635 02 J PRODUCT LINK JUMPER
GROUND CIRCUIT
TO SURFACE OF COMPONENT PK PINK
NOTE H: STD FRONT WORK AND STD REAR WORK SWITCHES ARE FOR XK 331-5463 04 J TRANSMISSION
STANDARD FLOOD LAMP ARRANGEMENTS (4 LAMPS TOTAL). WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF CONNECTOR BK BLACK
X 361-4976 01 J ENGINE (PERKINS)
ATCH FRONT WORK LAMP AND ATCH REAR WORK LAMP SWITCHES ARE WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
FOR MACHINES WITH OPTIONAL ATTACHMENT FLOOD LAMPS (8 LAMPS TOTAL). H# CIRCUIT GROUPING DESIGNATION GY GRAY
STARTING CIRCUIT
CABLE AS. PU PURPLE
CC 331-5551 03 POS (MAIN POWER STUD TO ALTERNATOR) START AID CIRCUIT ATCH WIRE, CABLE, COMPONENT
NOTE J: WHEN USING A CAB WITH HEATER ONLY, HEATER AC SW IS
EE 331-5555 04 NEG (BATTERY TO DISCONNECT SWITCH) TRANSMISSION / F/N/R CONTROL CIRCUIT BR BROWN
REPLACED WITH VENT SW. SPLICE
A NOTE K: NORMALLY CLOSED AT PROPER REFRIGERANT CHARGE
FF
GG
331-5556
331-5554
02
03 H
NEG (DISCONNECT SWITCH TO FRAME)
POS (HEAVY DUTY)
MONITOR CIRCUIT
ENGINE CONTROL CIRCUIT BLADE, SPADE, RING OR SCREW
GN GREEN A
TERMINAL BU BLUE
HH 331-5557 03 H NEG (HEAVY DUTY) HEATER AND AIR CONDITIONER CIRCUIT
NOTE L: FOR MACHINES WITHOUT LOAD CHECK.
JJ 331-5518 00 POS (JUMP START) TURN SIGNAL / WIPER WASHER CIRCUIT
LL 331-5510 03 POS (MAIN POWER STUD TO STARTER) CAT DATA LINK
NOTE M: FOR ITALY MACHINES, ADD JUMPER AS. 8Y-7833 TO CONN PM-C21 MM 331-5552 03 POS (MAIN POWER STUD TO CAB POWER STUD) PRODUCT LINK RS-232 DATA LINK
CALLOUTS THIS SCHEMATIC IS FOR THE 416F BACKHOE LOADER ELECTRICAL SYSTEM
NOTE N: FOR HVAC ATTACHMENT CONNECT 122-BU FROM SS 331-5550 06 POS (BATTERY TO MAIN POWER STUD) CAN DATA LINK A
HVAC HARNESS TO HVAC PRM MODULE SB STUD. TT 363-8477 03 POS (CAB POWER STUD TO POWER DISTRIBUTION) ENGINE CAN DATA LINK C MEDIA NUMBER: UENR2550
Callout Number
SCHEMATIC PART NUMBER: 331-5480, CHANGE: 00, VERSION: S
Component
NOTE P: FOR ITALY MACHINES, REPLACE AWD SWITCH WITH AWD ITALY SWITCH STRAP AS. OTHER COLOR DESCRIPTIONS (Machine Location from (52) VALVE GP - CONTROL Name
Component Locations Table)
NOTE R: HARNESS IS PROVIDED AS PART OF THE ENGINE ARRANGEMENT - 8X-9618 01 STRAP-GROUND CAB TO FRAME
HIGHWAYS 138-1234 Part Number Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
- 134-3355 01 STRAP-GROUND ENGINE TO FRAME in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CHASSIS VIEW
VIEW ALL CALLOUTS

99
98
123

65
FRONT CHASSIS VIEW
VIEW ALL CALLOUTS

100

90

31

109 87
92
5 97
4

64
CAB TOP VIEW
VIEW ALL CALLOUTS
29
30 38

35
CAB VIEW
VIEW ALL CALLOUTS

16
85
102

101 95
23

15

20 19
39
108 117
CONN 12 63
RH CONSOLE VIEW
VIEW ALL CALLOUTS

112 126 113 110 1 116 11 115 122 121 106 76


CONN 1
CONN 2
CONN 3
CONN 6

62
33
CONN 5
21
18 120
17 94
14
93
CONN 15 22

CONN 4

CONN 8
CONN 11

CONN 7
OPERATOR VIEW
VIEW ALL CALLOUTS

105 111

13 107

125

104
127

114 CONN 10
124 118

26
28
83
FUSE AND RELAY PANEL VIEW

57 43 52 45 6 58 119 24
VIEW ALL CALLOUTS

7
41

53

54
42
55
46

50 56

47

49

44

51

48 CONN 9 CONN 14
LH ENGINE VIEW
VIEW ALL CALLOUTS

86 67
34 37 91
103 80
78

79
96
25 84

32 72 73

82
59
71

74

89
CONN 13
81 75
68

27 66
77
60
40 36 12 61 70
RH ENGINE VIEW
VIEW ALL CALLOUTS

88

CONN 16 CONN 17
69

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