You are on page 1of 30

Contractor Logo Contractor Name

CLIENT

PROJECT MANAGER

Project Name

DOCUMENT
TANK FOUNDATION CALCULATION
DESCRIPTION:
TK - 602, TK 604, TK - 609, TK - 610.

0 Issued for Construction. xxx xxx xxx xxx


B Client's comments incorporated and & Issued for
Approval
xxx xxx xxx xxx
A First Issue xxx xxx xxx xxx

Rev. Date Revision Description Prepared Checked Reviewed Approved

DOCUMENT NUMBER
Type Discipline Job SJ Sequence Format PAGES
A4 1 OF 14
TANK FOUNDATION
Client Logo CALCULATION Contractor Logo
TK - 602, TK 604, TK - 609, TK
- 610. Contractor Name
Job No. : Doc. No. : - - - 00- Rev : 0 Date :

RECORD OF REVISIONS

REV DATE DESCRIPTION


A first issue
B Client's comments incorporated and & Issued for Approval
0 Issued for Construction.

416079232.xls
Page 2 of 14
TANK FOUNDATION
Client Logo CALCULATION Contractor Logo
TK - 602, TK 604, TK - 609, TK
- 610. Contractor Name
Job No. : Doc. No. : - - - 00- Rev : 0 Date :

416079232.xls
Page 3 of 14
TANK FOUNDATION
Client Logo CALCULATION Contractor Logo
TK - 602, TK 604, TK - 609, TK
- 610. Contractor Name
Job No. : Doc. No. : - - - 00- Rev : 0 Date :

DESIGN VERIFICATION PROCEDURE FOR TANK.

1) The foundation load data has been taken from the document no -

2) The base pressures, Sliding and Overturning are calculated for the following conditions.

a. ) Operating weight + Overturning moment, Shear by wind.

b. ) Fabrication weight + Overturning moment, Shear by wind.

c. ) Hydro test weight.

d. ) Operating weight + Overturning moment, Shear by Seismic.

3) In all above cases it is to be seen that.

a ) The Maximum pressure is less than allowable.

b ) The minimum pressure if negative then how much ?

c ) Check for sliding resistance, => mW / Horizontal force ≥ 1.5

d ) Check for Overturning resistance, => Resisting Moment / Overturning moment ≥ 1.5

Estimated Settlement of the tank foundation.

Long term and short term settlement of tanks shall be as per keller doc no -

Engineering fill below foundation etc. shall be as per soil investigation report no -

For detail of tank foundation please refer drawing no. :

416079232.xls
Page 3 of 14
TANK FOUNDATION
Client Logo CALCULATION Contractor Logo
TK - 602, TK 604, TK - 609, TK
- 610. Contractor Name

416079232.xls
Page 4 of 14
TANK FOUNDATION
CALCULATION
Client Logo TK - 602, TK 604, TK - 609, TK Contractor Logo
- 610. Contractor Name
Job No. : Doc. No. : - - - 00- Rev : 0 Date :
LOADING FROM TANK FOR FOUNDATION DESIGN

Ref. Document No. -


Description Load Description Load
Shell 288.20 Mt Fabricated weight 406.1
Bottom plate 62.45 Mt Product weight (Max.) 17976
AI Geodesic Dome Roof and
Structure ( ~ ) 10.50 Mt Test water wt. ( Full ) 20324
AI internal floating roof deck ( ~ ) 5.50
Top curb angle 1.23 Mt Operating wt. 18382
Spiral Stairway & Platform 6.00 Mt Hydrotest wt. 20730
Shell Appurtenances 4.20 Mt Wind shear 58
Roof Appurtenances 6.35 Mt Wind moment 2117
Primary wind girder with hand rail 13.50 Mt Seismic shear 2482
Misc. weight ( ~ ) 8.20 Mt Seismic Moment 23608
Wind up lift force = 90
Ref. Document No. - Dia of tank shell = 32.7 m.
Annular Plate Outer Dia, Do = 32.803 m. Annular Plate Width = 1100
Annular Plate inner dia Di = 30.603 m. Out side shell offset = 80
Thickness ( 1st Course ) = 22.5
Thickness of Annular Plate = 18
Coefficient of friction between soil and steel and concrete = m = 0.4
Soil bearing Capacity at EL +3.75 FMD = 100 Kpa = 10.00 T/m2

STABILITY CHECKS

Condition - 1
Operating weight + wind Pressure :-
Operating weight = W = 18382.00 T Total down ward force = 18292.00 T
Wind up lift force = 90.00 T Moment due to wind = 2117.00 T m

Check for Sliding.


Shear = 58 T
Resisting against sliding = m x W = 18292 x 0.4 = 7316.8 T
Factor of safety for sliding = 7316.8 / 58 = 126.15 ≥ 1.5 , Safe.
Check for Over turning.
Moment = 2117.000 T m
Resisting moment against overturning = W x D / 2 = 299074 T m
Factor of safety for Overturning = 299074.2 / 2117 = 141.27 ≥ 1.5 , Safe.

416079232.xls
Page 4 of 14
TANK FOUNDATION
CALCULATION
Client Logo TK - 602, TK 604, TK - 609, TK Contractor Logo
- 610. Contractor Name
Job No. : Doc. No. : - - - 00- Rev : 0 Date :

Condition - 2
Fabrication weight + wind Pressure :-
Fabricating weight = W = 406.1 T
Wind up lift force = 90.00 T
Total down ward force = 316.10 T
Moment due to wind = 2117.00 T m

Check for Sliding.


Shear = 58 T
Fabricating weight = 406.1 T
Resisting against sliding = m x W = 406.1 x 0.4 = 162.44 T
Factor of safety for sliding = 162.44 / 58 = 2.80 ≥ 1.5 , Safe.

Check for Over turning.


Moment = 2117.000 T m
Resisting moment against overturning = W x D / 2 = 5168.24 T m
Factor of safety for Overturning = 5168.235 / 2117 = 2.44 ≥ 1.5 , Safe.

Condition - 3
Hydrotest weight :-

For Hydrotest, there is no moment and lateral force so no need to check sliding and
overturning.

Condition - 4
Operating weight + Seismic

Operating weight = W = 18382.00 T


Moment due to seismic = 23608.00 T m

Check for Sliding for entire Tank


Shear = 2482.000 T
Resisting against sliding = m x W = 18382 x 0.4 = 7352.8 T
Factor of safety for sliding = 7352.8 / 2482 = 2.96 ≥ 1.5 , Safe.

Check for Over turning for entire Tank


Moment = 23608.00 T m
Resisting moment against overturning = W x D / 2 = 300546 T m
Factor of safety for Overturning = 300545.7 / 23608 = 12.73 ≥ 1.5 , Safe.

416079232.xls
Page 5 of 14
TANK FOUNDATION
CALCULATION
Client Logo TK - 602, TK 604, TK - 609, TK Contractor Logo
- 610. Contractor Name
Job No. : Doc. No. : - - - 00- Rev : 0 Date :

BEARING PRESSURE CHECKS

Dia of tank shell = D = 32.7 m.


Annular Plate Outer Dia = 32.905 m., => Plate Width = 1100 mm.
Annular Plate inner dia = 30.705 m., => O/S Offset = 80 mm.
Thickness ( 1st Course ) = 22.5 mm.
Thickness of Annular Plate = 18 mm.

1. Operating condition :- ( Under Annular Plate )

Design Liquid Sp. Gr =


1
Design liquid level =
25

1100 1100

Annular Plate Annular Plate


Figure showing loads on annular plate.

Outer diameter of Annular Plate = Do = 32.905 m


Inner diameter of Annular Plate = Di = 30.705 m

Where: " Aa " is the area of annular plate. =


Aa = p ( Do2 - Di 2 ) / 4 = 109.91 m2
Where: " Z " is the section modulus of annular plate. =
Z = p ( Do4 - Di 4 ) / 64 x ( 2 / Do ) = 845.72 m3
Weight of liquid on Annular Plate width = ( 32.7 ² - 30.705 ² ) x π / 4 x 1 x 25 =
= 2483.68 T
Shell + roof fabricate load = 343680 kg. = 343.68 T

416079232.xls
Page 6 of 14
TANK FOUNDATION
CALCULATION
Client Logo TK - 602, TK 604, TK - 609, TK Contractor Logo
- 610. Contractor Name
Job No. : Doc. No. : - - - 00- Rev : 0 Date :
Total Shell load on annular plate = Wt = 2827.36 T

CL

1.100 m
32.905 m

32.700 m

30.705 m

1.100 m

1.100 m 1.100 m
32.91 m

25.73 25.00 T / m2 25.73 T / m2


T/m 2

16.45 m 16.45 m

Operating condition: Pressure Diagram at EL + 5.75.

Stress induced on annular plate due to direct load = Wt / Aa = 25.72 T / m2

416079232.xls
Page 7 of 14
TANK FOUNDATION
CALCULATION
Client Logo TK - 602, TK 604, TK - 609, TK Contractor Logo
- 610. Contractor Name
Job No. : Doc. No. : - - - 00- Rev : 0 Date :
Stress induced on annular plate due to self weight = Wt / Aa = 3.13
Stress induced on annular plate due to liquid weight = W / Aa = 22.60
Total = 25.73

Operating condition: Pressure Diagram at EL + 3.75

Density of Crushed stone below annular plate. = 1.9 T / m3

Pressure at EL + 3.75 due to overburdern of crushed stone filling =


=> 1.9 x 2 = 3.8 T / m2

Pressure contribute area below annular plate at FMD + 5.75 = 109.91 m2


Pressure contribute area on ring berm at FMD + 3.75 = 809.77 m2

Pmax. At EL + 3.75 = ( 3.13 x 109.91 / 809.77 ) = 0.42 T / m2

Dia of tank shell = D = 32.70 m, Area = 839.82 m2


Disperse diameter of Liquid inside the tank. = 32.905 + 2 x 1.732 x 2 = 39.833 m
Area = 1246.17 m2
Pressure at EL + 3.75 due to liquid inside tank = ( 25 x 1 ) x 839.82 / 1246.17 =
16.85 T / m2

Max. Pressure at EL +3.75 = 0.42 + 3.8 + 16.85 = 21.07 T / m2

Allowable SBC at EL +3.75 = 29 T / m2


21.07 < 29 Hence Safe
Self Wt.
Wt. of Liquid

Shoulder 998 EL + 5.75


1200

1100 Stress Zone

1.732
80 + 22.5 = 102.5 1
2000
EL + 3.75

21.070 T/m2 30

416079232.xls
Page 8 of 14
TANK FOUNDATION
CALCULATION
Client Logo TK - 602, TK 604, TK - 609, TK Contractor Logo
- 610. Contractor Name
Job No. : Doc. No. : - - - 00- Rev : 0 Date :
8028 23.57 m. ID
39.83 m. OD

Pressure Diagram at EL + 3.75 below crushed stone ring beam.

Dia of tank shell = D = 32.7 m.


Annular Plate Outer Dia = 32.905 m., => Plate Width = 1100 mm.
Annular Plate inner dia = 30.705 m., => O/S Offset = 80 mm.
Thickness ( 1st Course ) = 22.5 mm.
Thickness of Annular Plate = 18 mm.

2. Operating weight + wind condition :- ( Under Annular Plate )

Design Liquid Sp. Gr =


1
Design liquid level =
25

wind
M = 2117
W

1100 1100

Annular Plate Annular Plate


Figure showing loads on annular plate.

Outer diameter of Annular Plate = Do = 32.905 m


Inner diameter of Annular Plate = Di = 30.705 m

Where: " A " is the area of tank outer annular plate. =


A = p ( Do2 ) / 4 = 850.38 m2
Where: " Aa " is the area of annular plate. =
Aa = p ( Do2 - Di 2 ) / 4 = 109.91 m2
Where: " Z " is the section modulus of annular plate. =
Z = p ( Do4 - Di 4 ) / 64 x ( 2 / Do ) = 845.72 m3

416079232.xls
Page 9 of 14
TANK FOUNDATION
CALCULATION
Client Logo TK - 602, TK 604, TK - 609, TK Contractor Logo
- 610. Contractor Name
Job No. : Doc. No. : - - - 00- Rev : 0 Date :
Weight of Liquid on tank bottom plate = 32.7 ² x π / 4 x 25 x 1 = 20995.46 T
Bottom plate wt. = 62.45 T
Total = W = 21057.91 T

As built metal load ( Shell + roof ) = 343680 kg. = 343.68 T


Total load on annular plate = Wt = 343.68 T
wind moment = M = 2117 T m

CL

1.100 m
32.905 m

32.700 m

30.705 m
wind
M = 2117

1.100 m

1.100 m 1.100 m
32.91 m

25.39
30.39

16.45 m 16.45 m

Operating weight + wind condition: Pressure Diagram at EL + 5.75.

416079232.xls
Page 10 of 14
TANK FOUNDATION
CALCULATION
Client Logo TK - 602, TK 604, TK - 609, TK Contractor Logo
- 610. Contractor Name
Job No. : Doc. No. : - - - 00- Rev : 0 Date :

Stress induced on annular plate due to self weight = Wt / Aa = 3.13 T / m2


Stress induced on annular plate due to liquid weight = W / A = 24.76 T / m2
Stress induced due to moment on annular plate = M / Z = 2.50 T / m2
Pmax. = 30.39 T / m2
Pmin. = 25.39 T / m2

Operating weight + wind : Pressure Diagram at EL + 3.75

Density of Crushed stone below annular plate. = 1.9 T / m3

Pressure at EL + 3.75 due to overburdern of crushed stone filling =


=> 1.9 x 2 = 3.8 T / m2

Pressure contribute area below annular plate at FMD + 5.75 = 109.91 m2


Pressure contribute area on ring berm at FMD + 3.75 = 809.77 m2

Pmax. At EL + 3.75 = Self wt. = ( 3.13 x 109.91 / 809.77 ) = 0.42 T / m2


due to moment = ( 2.5 x 1.1 / 8.028 ) = 0.34 T / m2

Dia of tank shell = D = 32.7 m. 839.82 m2


Disperse diameter of Liquid inside the tank. = 32.905 + 2 x 1.732 x 2 = 39.833 m
Area = 1246.17 m2
Pressure at EL + 3.75 due to liquid inside tank = ( 25 x 1 ) x 839.82 / 1246.17 =
16.85 T / m2

Max. Pressure at EL +3.75 = 3.8 + 0.42 + 0.34 + 16.85 = 21.41 T / m2


Min. Pressure at EL +3.75 = 3.8 + 0.42 - 0.34 + 16.85 = 20.73 T / m2
Allowable SBC at EL +3.75 = 10 T / m2
Increased by = 200% 30 T / m2
Self Wt. ( Ref. Furgo soil investigation report - 5089 / 10 / 04 )
Wt. of Liquid 21.41 < 30 Hence Safe

Shoulder 998 EL + 5.75


1200

1100 Stress Zone

1.732
80 + 22.5 = 102.5 1

416079232.xls
Page 11 of 14
TANK FOUNDATION
CALCULATION
Client Logo TK - 602, TK 604, TK - 609, TK Contractor Logo
- 610. Contractor Name
Job No. : Doc. No. : - - - 00- Rev : 0 Date :
2000
EL + 3.75

21.410 T/m2 30

8028 23.57 m. ID
39.83 m. OD

Pressure Diagram at EL + 3.75 below crushed stone ring beam.

Dia of tank shell = D = 32.7 m.


Annular Plate Outer Dia = 32.905 m., => Plate Width = 1100 mm.
Annular Plate inner dia = 30.705 m., => O/S Offset = 80 mm.
Thickness ( 1st Course ) = 22.5 mm.
Thickness of Annular Plate = 18 mm.

3. Operating weight + seismic condition :- ( Under Annular Plate )

Design Liquid Sp. Gr =


1
Design liquid level =
25

Seismic
M = 23608
W

1100 1100

Annular Plate Annular Plate


Figure showing loads on annular plate.

Outer diameter of Annular Plate = Do = 32.905 m


Inner diameter of Annular Plate = Di = 30.705 m

Where: " A " is the area of tank outer annular plate. =

416079232.xls
Page 12 of 14
TANK FOUNDATION
CALCULATION
Client Logo TK - 602, TK 604, TK - 609, TK Contractor Logo
- 610. Contractor Name
Job No. : Doc. No. : - - - 00- Rev : 0 Date :
A=p(D )/4 =
o
2 850.38 m 2

Where: " Aa " is the area of annular plate. =


Aa = p ( Do2 - Di 2 ) / 4 = 109.91 m2
Where: " Z " is the section modulus of annular plate. =
Z = p ( Do4 - Di 4 ) / 64 x ( 2 / Do ) = 845.72 m3

Weight of Liquid on tank bottom plate = 32.7 ² x π / 4 x 25 x 1 = 20995.46 T


Bottom plate wt. = 62.45 T
Total = W = 21057.91 T

As built metal load ( Shell + roof ) = 343680 kg. = 343.68 T


Total load on annular plate = Wt = 343.68 T
Seismic moment = M = 23608 T m

CL

1.100 m
32.905 m

32.700 m

30.705 m

Seismic
M = 23608

1.100 m

1.100 m 1.100 m
32.91 m

-0.02

416079232.xls
Page 13 of 14
TANK FOUNDATION
CALCULATION
Client Logo TK - 602, TK 604, TK - 609, TK Contractor Logo
- 610. Contractor Name
Job No. : Doc. No. : - - - 00- Rev : 0 Date :
55.80

16.45 m 16.45 m

Operating weight + seismic condition: Pressure Diagram at EL + 5.75.

Stress induced on annular plate due to direct load = Wt / Aa = 3.13 T / m2


Stress induced on annular plate due to direct load = W / A = 24.76 T / m2
Stress induced due to moment on annular plate = M / Z = 27.91 T / m2
Pmax. = 55.80 T / m2
Pmin. = -0.02 T / m2

Operating weight + seismic condition: Pressure Diagram at EL + 3.75.

Density of Crushed stone below annular plate. = 1.9 T / m3

Pressure at EL + 3.75 due to overburdern of crushed stone filling =


=> 1.9 x 2 = 3.8 T / m2

Pressure contribute area below annular plate at FMD + 5.75 = 109.91 m2


Pressure contribute area on ring berm at FMD + 3.75 = 809.77 m2

Pmax. At EL + 3.75 = Self wt. = ( 3.13 x 109.91 / 809.77 ) = 0.42 T / m2


due to moment = ( 27.91 x 1.1 / 8.028 ) = 3.82 T / m2

Dia of tank shell = D = 32.7 m. 839.82 m2


Disperse diameter of Liquid inside the tank. = 32.905 + 2 x 1.732 x 2 = 39.833 m
Area = 1246.17 m2
Pressure at EL + 3.75 due to liquid inside tank = ( 25 x 1 ) x 839.82 / 1246.17 =
16.85 T / m2

Max. Pressure at EL +3.75 = 3.8 + 0.42 + 3.82 + 16.85 = 24.89 T / m2


Min. Pressure at EL +3.75 = 3.8 + 0.42 - 3.82 + 16.85 = 17.25 T / m2
Allowable SBC at EL +3.75 = 29 T / m2
Increased by = 33% 38.57 T / m2
Self Wt. ( Ref. Furgo soil investigation report - 5089 / 10 / 04 )
Wt. of Liquid 24.89 < 38.57 Hence Safe

Shoulder 998 EL + 5.75

416079232.xls
Page 14 of 14
TANK FOUNDATION
CALCULATION
Client Logo TK - 602, TK 604, TK - 609, TK Contractor Logo
- 610. Contractor Name
Job No. : Doc. No. : - - - 00- Rev : 0 Date :
1200

1100 Stress Zone

1.732
80 + 22.5 = 102.5 1
2000
EL + 3.75

24.890 T/m2 30

8028 23.57 m. ID
39.83 m. OD

Pressure Diagram at EL + 3.75 below crushed stone ring beam.

416079232.xls
Page 15 of 14
Contractor Logo
Contractor Name

Load
Mt
Mt

Mt

Mt
Mt
Mt
Mt-m
Mt
Mt-m
Mt

mm.
mm.
mm.
mm.

416079232.xls
Page 16 of 14
Contractor Logo
Contractor Name

416079232.xls
Page 17 of 14
Contractor Logo
Contractor Name

T/m2

m.

416079232.xls
Page 18 of 14
Contractor Logo
Contractor Name

416079232.xls
Page 19 of 14
Contractor Logo
Contractor Name

< 29 Hence Safe

416079232.xls
Page 20 of 14
Contractor Logo
Contractor Name

T/m2

m.

416079232.xls
Page 21 of 14
Contractor Logo
Contractor Name

416079232.xls
Page 22 of 14
Contractor Logo
Contractor Name

< 30 Hence Safe

416079232.xls
Page 23 of 14
Contractor Logo
Contractor Name

T/m2

m.

416079232.xls
Page 24 of 14
Contractor Logo
Contractor Name

416079232.xls
Page 25 of 14
Contractor Logo
Contractor Name

< 38.57 Hence Safe

416079232.xls
Page 26 of 14
Contractor Logo
Contractor Name

416079232.xls
Page 27 of 14

You might also like