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EPS 625
1
Everything for Diesel Service:
Contents
2
Overview test devices
EPS 815
Universal Test bench for diesel component testing:
ff Conventional system: H / R / A / M-MW / P / VE pumps
ff Solenoid-valve-controlled system: VP 29 / 30 / 44
ff Unit injector / unit pump system: UI-P / UI-N / UP
ff Common Rail System: CP1, CP2, CP3, CP Delphi / Denso / Siemens
ff Solenoid valve CRI Bosch / Delphi / Denso
ff Solenoid valve CRIN Bosch
ff Piezo CRI Bosch / Siemens / Denso
EPS 708
Specialized test bench for Common Rail testing:
ff Common Rail System:
CP1, CP3, CP Delphi / Denso / Siemens,
ff Solenoid valve CRI Bosch / Delphi / Denso
ff Solenoid valve CRIN Bosch
ff Piezo CRI Bosch / Siemens / Denso
EPS 625
Universal diesel component test bench for testing the following:
ff Conventional inline injection pumps and governors in the following sizes:
PE(S) x A, PE(S) x M, PE(S) x MW, PE(S) x P, PE(S) x H and PE(S) x R
ff Conventional distribution injection pumps in the following sizes:
VA . A, VA . B, VA . C, VE . F, VE . E with mechanical and
electronic governors
EPS 200
Programmable automatic nozzle-holder and injector tester for testing:
ff UI nozzles via holding adapter (unit injector)
ff 1-spring / 2-spring (DHK)
ff Nozzle-holder assembly with needle-motion sensor (NBF)
ff Nozzle-holder assemblies made by other manufacturers
ff Stepped nozzle holder
ff Solenoid valve CRI Bosch / Delphi / Denso
ff Solenoid valve CRIN Bosch
EPS 100
Manual injector tester for nozzle and holder testing:
ff Nozzle sizes P, R, S, T
ff 1-spring / 2-spring nozzle-holder assembly (DHK)
ff Stepped nozzle holder
ff UI nozzles with mounting adapter
3
Accessory overview:
EPS 815
3.
Special
accessories
kits
H/R pump A pump M-MW pump P pump VE pump
set set set set set
1 687 005 023 1 687 005 019 1 687 005 020 1 687 005 021 1 687 005 022
2.
Retrofit kits
1.
Basic test bench
EPS 815
(with KMA 802)
Designation Order number
EPS 815 0 683 815 00x
KMA 802 0 683 802 001
4
CP1 CP2 CP3 CP Delphi/ CRIN CRI Delphi/ CRI Piezo
1 687 010 341 1 687 010 342 1 687 010 182 Denso/ 1 687 001 925 Denso Bosch/Denso/
Siemens 1 687 010 186 Siemens
1 687 010 183 1 687 010 333
5
Diesel Systems conquer the market
Bosch – world leader in Diesel technology and ff A warranty evaluation in accordance with
workshop test equipment manufacturers' specifications is possible
Since the production of the first Diesel truck in 1924
and first Diesel passenger car in 1936, Bosch has been Test bench EPS 815 plus KMA measurement technology
the world's leading provider of Diesel technology. is the base for Bosch component testing
Through close cooperation with engine designers and Guarantees your future business in testing: expansion of
constant innovation in development and production, this system by the following retrofit kits offered
modern high-pressure injection systems have been ff CRS 845 H for testing the Common Rail components
created in the last few years. Exceptional performance (CP1, CP2, CP3, CRI) from Bosch and other
and economy of these electronically controlled Diesel manufacturers
systems makes Diesel vehicles more popular then ever. ff CRI 846 H for testing Common Rail injectors
Parallel to the expertise being built up in initial (CRI solenoid valve controlled and Piezo, CRIN) from
equipment, innovative test equipment including Bosch and other manufacturers
corresponding software ESI[tronic] has been developed. ff CRI/CRIN 848 H for testing Common Rail injectors
They make diagnosis of the Diesel systems possible at (CRI solenoid valve controlled and Piezo, CRIN) from
the vehicle to allow subsequent selective replacement Bosch and other manufacturers
of defective components. ff VPM 844 for testing the solenoid valve controlled
Bosch makes it therefore possible for all workshops to distributor injection pumps (VP 29/30/44)
master modern Diesel systems and to take advantage ff CAM 847 for testing Unit Injector and Unit Pump
of new business opportunities. components
Component testing – efficient and flexible only with The test equipment and programs simulate all necessary
Bosch operating states of normal vehicle operation. While
Component testing in accordance with manufacturer testing, the process steps are continuously displayed on
specifications is only guaranteed through the flexible the monitor. The test data needed for this are accessed
use of Bosch retrofit kits. from the TestData CD.
Test stand EPS 815 shown with optional KMA measuring system
EPS 815 – universal component test bench ff A maintenance-free high efficiency drive element
Future-proof and flexible design ff A counterbalanced measuring unit makes height
ff ISO compliant when specified adjustments easier and less time-consuming
ff Efficient components of the latest generation both ff Fully automatic test sequence 1 in conjunction with
from Bosch and from other manufacturers can be KMA 802/822
tested
1 Applies to Bosch VP and CR components.
ff Expansion possible with different retrofit kits and
special accessories sets:
Scope of delivery
- MGT / KMA
Test bench EPS 815, selector valve with flushing valve for
- VPM 844 / CRS 845 H / CRI 846 H / CAM 847 /
distributor injection test, hose lines for selector valve and
CRI / CRIN 848 H
testing oil, socket wrench for calibration nozzle holder,
- CP1 / 2 / 3 / CRIN
T-bar for flywheel mass, screwdriver set, 12/24 Volt
- and systems from other manufacturers
internal power supply and connection lines for additional
ff Continuous development of optional accessory kits
fuel Start-Stop solenoids and for temperature sensor,
for new products
insulation boards for test bench installation, drive
ff Three-dimensional adjustment of the measuring unit
coupling in accordance with ISO with protective guard,
reduces testline reforming (rebending) which lowers
small parts set (banjo union, banjo bolts, gaskets, etc.),
maintenance costs and set up time
technical documentation
User and environmentally friendly
ff Through oil vapor and oil mist reduction Designation Order number
EPS 815 0 683 815 001
Efficient work 400 V; ± 10 %2; 50 / 60 Hz
ff Excellent speed stability assure high repeatability, EPS 815 0 683 815 002
especially during the injection cycle because of: 200/220/230/240 V; ± 10 %2; 50 / 60 Hz
- Direct drive EPS 815 0 683 815 003
- High flywheel mass 440/460/480/500 V; ± 10 %2; 50 / 60 Hz
8
Measuring technology:
KMA 802/822
Efficient operation
ff Short setting times thanks to measurement display
on the monitor
ff Clearly arranged display of the measured values in a
column chart with colored identification of tolerance
transgressions
Electronic reading of the measured values
ff User-friendly software EPS 945: All important
settings can be preselected and test steps can Designation Order number
be defined KMA 802 0 683 802 001
ff Automated test sequence through import of KMA 822 0 683 822 001
specified data from the TestData CD and the Diesel Special accessories
ESI[tronic]-W Standard computer1 without keyboard, 1 687 022 958
incl. CR software
Scope of delivery KMA 802/822 Computer1 without keyboard, 1 687 023 634
Continuous fuel quantity measurement, display unit with incl. CR and VP software
19" TFT monitor for assembly on test bench (KMA 802) Keyboard (country-specific)2 1 687 022 3XX
or incl. trolley for assembly beside the test bench Hardcopy printer PDR 375 incl. USB 1 687 001 850
connecting line
(KMA 822)
1 Incl. operating system
2 Please see quotation sheets
9
Accessory overview:
EPS 708
3.
Special
accessories
kits
CP1/CP3 CP Delphi/ CRIN CRI Delphi/ CRI Piezo
1 687 010 346 Denso/ 1 687 001 925 Denso Bosch/Denso/
Siemens 1 687 010 186 Siemens
1 687 010 183 1 687 010 333
2.
Retrofit kits
1.
Basic test bench
EPS 708
(incl. 2, 500 bar rail)
0 683 708 0xx
10
Test bench:
EPS 708
11
Accessory overview:
EPS 625
3.
Special
accessories
kits
H/R pump A pump M-MW pump P pump VE pump
set set set set set
1 687 005 023 1 687 005 019 1 687 005 020 1 687 005 021 1 687 005 022
2.
Retrofit
kits
1.
Basic test bench
EPS 625
EPS 625 HMI version:
415 Volt F 002 DG0 921
220 Volt F 002 DG0 922
PC version in preparation
12
Test bench:
EPS 625
New! EPS 625: Your ticket to diesel testing technology Wide range of features:
By using the EPS 625 universal component test bench, ff Maintenance-free drive element with high efficiency
powerful conventional inline and distribution injection ff Long service life for the high pressure lines, since the
pumps, both from Bosch as well as other manufacturers, measuring unit can be adjusted in three dimensions
can be tested. As a result, the specifications from the ff Excellent smooth running characteristics and
engine and vehicle manufacturers can be maintained. rotational speed stability ensure high repeatability
Because of its robust and easy-to-use technology, the ff High flywheel mass
EPS 625 is a cost effective and long-lasting investment ff Rotational speed control with an extremely short
for the workshop. governing time
ff Integrated load pressure control unit
Versatile:
ff Automatic test oil heating. controlled via the supply
ff For testing conventional inline fuel injection pumps
or return
and controls in the following sizes: PE(S) x A,
ff Easy operation via a high definition 5.7 inch LCD
PE(S) x M, PE(S) x MW, PE(S) x P, PE(S) x H and
display for showing the setpoint / actual values of
PE(S) x R
the drive rpm, the set and actual stroke values, the
ff For testing convention distributor injection pumps in
test oil tank temperature, and the supply and return
the following sizes: VA . A, VA . B, VA . C, VE . F, VE . E
temperatures
with mechanical and electrical controllers
ff Compatible with existing EPS 815 retrofit kits Scope of delivery
ff Can be upgraded with a PC for acquisition of set-up / Test bench, LCD display unit, measuring glass carrier
test values and for test protocol management with 12 measuring glasses 44 ml / 260 ml, measuring
glass holder with light, mains connection lead
14
Mechanical pumps:
H / R pumps
Repair tools Combined tool holder for flange mounting 0 986 611 358
Retainer 0 986 611 441
Designation Order number Socket wrench for delivery-valve holder 0 986 611 451
Tool set, tool box equipped 0 986 614 415 Ring wrench 0 986 611 452
Scope of delivery Socket wrench for auxiliary spring for 0 986 611 459
Tool tray, tool box empty 0 986 614 417 diaphragm controller
Puller for swivel-joint roller bearings 0 986 612 630 Puller for end cap 0 986 611 668
Angle bracket for roller tappets 0 986 612 636 Sleeve for lateral end cap 0 986 611 676
Adapter for camshaft bearings 0 986 612 646 Wrench for control sleeve 0 986 611 738
Press-out mandrel for cylindrical roller bearings 0 986 612 648 Locking device for controller flyweights 0 986 611 746
Clamping fixture / drive assembly 0 986 612 649 Assembly device for roller tappet 0 986 611 993
for sump and flatbed mounting Press-in tools for roller bearings on 0 986 612 065
Connecting flange for test oil supply 0 986 612 653 camshaft and bearing in pump housing
of the test bench
Press-in tool for cylindrical roller bearings 0 986 612 655
Press-in tool for cylindrical roller bearings 0 986 612 659
Mandrel for cylindrical roller bearings 0 986 612 660
15
Mechanical pumps:
H / R / P / M pumps
Repair tools
Assembly gauge 0 986 612 590 Locking pin for pump plunger 0 986 612 114
Guide pin for short-circuiting ring 0 986 612 598 Tool kit for bottom end cap 0 986 612 119
Retaining device 0 986 612 601 Pump plunger caliper 0 986 612 120
Forcing plate for camshaft bearing 0 986 612 134
Retaining device prestroke shaft, 0 986 612 620
start of delivery, rack-travel sensor Assembly mandrel for end caps of 0 986 612 156
short-circuiting ring bore for holding up tappet
Mounting sleeve for sealing ring in the 0 986 612 639 Retaining device for speed pulse 0 986 612 305
prestroke shaft bearing generator RE24, RE30
Disassembly tool for wedge bolt 0 986 612 640 Spring clamp for control rack return spring 0 986 612 311
Mounting wrench for threaded sleeves 0 986 612 643 Removal device for barrel-and-valve assembly 0 986 612 397
Roller tappet holder 0 986 612 482
Measuring device for solenoid armature stroke 0 986 612 657
Socket wrench for tappet holder 0 986 612 489
Setting gauge 0 986 612 664
Centering mandrel for roller tappet 0 986 612 492
Tracing gauge 0 986 612 669
Guide sleeve for roller bearing 0 986 612 493
Cover plate (accessory part) 0 986 612 675
Press-in tool for roller bearing 0 986 612 494
Cover for prestroke solenoid 0 986 612 676
Removal device for bearing cap 0 986 612 505
Puller 0 986 618 245
Mounting sleeve for O-ring on the 0 986 612 606
delivery-valve holder
Pressure tester, constant-pressure valves 0 986 612 619
Retaining device for drive flange 0 986 612 694
Locating pin for drive flange 0 986 612 697
Adapter for coupling assembly 0 986 612 710
Measuring device, axial clearance measuring device 0 986 612 837
Directional-control valve for fuel 0 986 615 111
16 pressure measurement
Mechanical pumps:
H / R / P / M pumps
Repair tools
Adapter for camshaft bearings 0 986 612 646 Removal hook for sealing rings 0 986 611 292
Press-out mandrel for cylindrical roller bearings 0 986 612 648 Roller tappet holder 0 986 611 298
Clamping fixture / drive assembly for sump 0 986 612 649 Assembly device for barrel-and-valve assembly 0 986 611 356
and flatbed mounting Combined tool holder for flange mounting 0 986 611 358
Connecting flange for test oil supply 0 986 612 653 Retainer 0 986 611 441
of the test bench Socket wrench for delivery-valve holder 0 986 611 451
Press-in tool for cylindrical roller bearings 0 986 612 655 Ring wrench 0 986 611 452
Press-in tool for cylindrical roller bearings 0 986 612 659 Socket wrench for auxiliary spring 0 986 611 459
Mandrel for cylindrical roller bearings 0 986 612 660 Puller for end caps 0 986 611 668
Sleeve for lateral end caps 0 986 611 676
Wrench for control sleeves 0 986 611 738
Locking device for controller flyweights 0 986 611 746
Assembly device for roller tappet 0 986 611 993
Assembly sleeve 0 986 612 060
Spacer plate for barrel-and-valve assembly 0 986 612 061
17
Mechanical pumps:
A pumps
18
Mechanical pumps:
A pumps
Repair of in-line fuel-injection pumps of the model Repair of in-line fuel-injection pumps of the model
series PE(S)..A..D / S 1 000, - / S 2 000, - / 3 000 with- series PE(S)..A..D / S 1 000, - / S 2 000, - / 3 000 with-
out governor, charge-pressure-dependent full-load out governor, charge-pressure-dependent full-load
stop (LDA) and timing device stop (LDA) and timing device
Repair tools
19
Mechanical pumps:
M-MW pumps
20
Mechanical pumps:
M-MW pumps
Repair of in-line fuel-injection pumps of model series Repair of in-line fuel-injection pumps of model series
PE(S) ..M.. with and without port-closing sensor system PE(S) ..MW.. S1 (8 mm stroke) ..S100 (10 mm stroke)
(FBG system), without governor, atmospheric-pressure- and ..S1 500, without governor, charge-pressure-
dependent full-load stop (ADA) and timing device dependent full-load stop (LDA) and timing device
Repair tools
Measuring block for camshaft projection 0 986 611 1391 Socket wrench for locknut 0 986 611 695
Wrench for camshaft 0 986 611 2111 Socket wrench for auxiliary idle-speed spring 0 986 611 696
Pump plunger caliper 0 986 611 2371 Roller tappet holder 0 986 611 733
Puller 0 986 611 2461 Measuring device for pin projection 0 986 611 736
Tappet holder 0 986 611 4711 Assembly mandrel for compression spring 0 986 611 745
Setting device for control lever 0 986 612 600 Locking device for controller flyweights 0 986 611 746
Puller 0 986 611 854
Designation Order number Mandrel for spacer rings 0 986 612 146
Assembly sleeve for locking ring 0 986 612 147
Repair tools for MW/RW pumps
Sleeve for shaft seal 0 986 612 148
Tool set, tool board equipped 0 986 614 180
Assembly sleeve for radial shaft seal 0 986 611 0491
Scope of delivery
Wrench for camshaft 0 986 611 2111
Tool tray, tool board empty 0 986 614 182
Adapter 0 986 611 2751
Puller 0 986 611 246
Roller tappet holder 0 986 611 2981
1 Notincluded in the tool board equipment. 21
A corresponding position has been reserved on the board.
Mechanical pumps:
P pumps
Tool set for P pumps (I) Tool set for P pumps (II)
Tool set for P pumps (III) Tool set for P pumps (IV)
Coupling half cone Ø 30 mm 1 686 430 032 Assembly wrench for camshaft clutch dogs 0 986 611 084
Coupling half cone Ø 30 mm 1 686 430 034 Assembly sleeve for radial shaft seal 0 986 611 122
Coupling half cone Ø 35 mm 1 686 430 038 Measuring block for camshaft projection 0 986 611 278
Prestroke measuring device 1 688 130 112 Assembly device for barrel-and-valve assembly 0 986 611 356
Fitting 1 683 457 082 Measuring device for camshaft 0 986 611 383
longitudinal clearance
Fitting 1 683 457 084
Puller 0 986 611 2461
Test pressure line 1 680 750 089
Socket wrench for threaded sleeves 0 986 611 398
Test pressure line 1 680 750 075
Measuring block for camshaft projection 0 986 611 399
Test nozzle-and-holder assembly 1 688 901 105
Socket wrench for delivery-valve holder 0 986 611 451
Collar nut for 1 688 130 130 1 683 315 022
Ring wrench 0 986 611 452
Coupling assembly, zero backlash 1 686 401 024
Tappet holder 0 986 611 613
Coupling assembly, zero backlash 1 685 702 073
Tool kit for locking ring on baffle plate 0 986 611 627
Guard ring 1 685 510 176
Socket wrench for control rack slotted nut 0 986 612 129
Clamping flange accessory set 1 687 000 065
Removal device for barrel-and-valve assembly 0 986 612 397
Assembly sleeve 0 986 611 992
22
Mechanical pumps:
P pumps
Repair tools Designation Order number
Repair tools for P pumps (IV)
Designation Order number
Tool set, tool board equipped 0 986 614 270
Repair tools for P pumps (II)
Scope of delivery
Tool set, tool board equipped 0 986 614 250
Tool tray, tool board empty 0 986 614 272
Scope of delivery
Assembly device for roller tappet 0 986 612 072
Tool tray, tool board empty 0 986 614 252
Tool kit for bottom end caps 0 986 612 119
Removal device for flywheels 0 986 611 374
Compensating ring for injection pump drivetrain 0 986 612 234
Retainer 0 986 611 441
Mandrel for camshaft 0 986 612 246
Measuring block for camshaft projection 0 986 611 1391
Assembly sleeve for anti-erosion cap circlip 0 986 612 325
Tool kit for bottom end caps 0 986 612 1191
Sleeve for camshaft 0 986 612 354
Adapter for dial gauge rest 0 986 611 616
Assembly mandrel for bearing outer race 0 986 612 355
Wrench for control sleeve 0 986 611 738
Roller tappet holder 0 986 612 482
Mandrel (5.8 mm) for pump plunger 0 986 612 086
Socket wrench for tappet holder 0 986 612 489
Mandrel (8.5 mm) for pump plunger 0 986 612 087
Mandrel for locking ring and tappet roller 0 986 612 492
Forcing plate for camshaft bearing 0 986 612 1341
Guide sleeve for camshaft 0 986 612 493
Sleeve for camshaft bearing 0 986 612 1371
Press-in tool for roller bearing 0 986 612 494
Assembly device for element seal 0 986 612 495
Designation Order number Removal device for anti-erosion caps 0 986 612 498
Repair tools for P pumps (III) Removal device for bearing cap 0 986 612 505
Tool set, tool board equipped 0 986 614 260 Assembly sleeve for O-ring on 0 986 612 606
Scope of delivery delivery-valve holder
23
Mechanical pumps:
VE pumps
24
Mechanical pumps:
VE pumps
Repair tools
26
Solenoid valve controlled distributor pumps:
VP29 (VE.M), VP30 (VE.M) and VP44 (VR.M)
Repair tools
28
Common Rail System:
Basis set for CR components (CP/CRI)
Please note additional test set accessories and accessories for test benches (see quotation sheets)
29
Common Rail System:
CP1/CP1H
30
Common Rail System:
CP2 / CPN2
31
Common Rail System:
CP3
Guide sleeve for pressing in flange bushes 0 986 613 451 Piston ring for calking the 0 986 613 316
flange thrust ring
Guide sleeve for pressing in flange bushes 0 986 613 457
Piston ring for calking the 0 986 610 283
Guide sleeve for pressing in flange bushes 0 986 613 323 flange thrust ring
Support for pressing in flange bushes 0 986 613 359 Disassembly tool for removing 0 986 613 385
Plunger for flange bush 0 986 613 324 the flange thrust ring
Plunger for flange bush 0 986 613 325 Plunger for flange bush 0 986 613 367
Assembly sleeve for O-ring of 0 986 611 706 Plunger for guiding the 0 986 613 368
cascade overflow valve press-in tool for flange bush
Assembly sleeve for cone shaft 0 986 612 883 Plunger for flange bush 0 986 613 361
Assembly sleeve for shaft 0 986 612 779 Plunger for flange bush 0 986 613 369
Assembly sleeve for shaft 0 986 612 831 Washer for calking the friction washer 0 986 613 384
Assembly sleeve for O-ring of metering unit 0 986 611 815 Support for aligning the load sensor 0 986 613 386
Assembly sleeve for overflow valve 0 986 613 152 Support for flange bush 0 986 613 365
Assembly sleeve for O-ring of metering unit 0 986 611 851 Support for flange bush 0 986 613 366
Assembly sleeve for cone shaft 0 986 612 884
Designation Order number
Press-in tool for inner flange shaft seal 0 986 612 841
Additional repair tools CP3
Stamping tool for eliminating 0 986 613 371
distortion in the flange Load sensor for shaft seals, bushes, etc. 0 986 612 878
Stamping tool for eliminating 0 986 613 372 Force transducer for pressures 0 986 612 997
distortion in the flange Puller for shaft seals 0 986 612 465
33
Common Rail System:
CP from Delphi / Denso / Siemens
Common Rail – the future of the Diesel engine
As early as 1997, the first Diesel vehicle series
was fitted with a Common Rail System. Since then,
the triumphal progression of this technology is
unstoppable.
In the field of Diesel fuel injection, Bosch is the
worldwide leading partner of the automobile
industry, with high market shares in vehicle initial
equipment.
In the meantime, systems from other suppliers,
e.g. Delphi, Denso and Conti/Siemens, are also
being used by various vehicle manufacturers.
Note: The accuracy of the third party data is up to the Lubrication supply EPS 815 1 687 001 977
data provider. Robert Bosch GmbH assumes no liability Lubrication supply EPS 708 1 687 001 931
34
Common Rail System:
CRI1 from Bosch and basis set for CR injectors
1 Solenoid valve controlled injectors
Please note additional test set accessories and accessories for test benches (see quotation sheets) 35
Common Rail System:
CRI / CRIN1 from Bosch and basis for CR injectors
1 Solenoid valve controlled injectors
passenger cars and commercial vehicles. High pressure hose 2,500 bar 750 mm, 1 687 016 070
(for EPS 815: see product offer sheet
ff CRI/CRIN 848 H: Alternative to the CRI 846 H page 65 - item 6)
(for EPS 708: see product offer sheet
ff Can be upgraded to CRI/CRIN 848 H for current page 70 - item 3)
CRI 846 and future CRI 846 H customers CRI Delphi / Denso for passenger car 1 687 010 186
ff Flexible: Modular concept for the EPS 815 and injectors
EPS 708 CRI Piezo for testing Piezo injectors 1 687 010 333
from Bosch, Siemens and Denso
Scope of delivery CRI/CRIN 848 H Please note additional test set accessories and accessories for test
benches (see quotation sheets)
High-pressure pump CP3, distributor rail, universal
injection chamber for CRI and CRIN, hose line HD 250 Adapter and cover plates for CRI / CRIN
MPa, electronic control unit (already prepared for UI/UP) Bosch offers an extensive line of adapters and
with clamping fixture for up to six passenger car adjustable cover plates for testing CRI / CRIN injectors.
injectors and up to four commercial vehicle injectors, By using these adapters and plates, the injectors are
set with electrical connection cable and test pressure centered securely and several injectors can be quickly
lines, CD TestData with current test setpoint values installed and tested at the same time. To decide which
adapters or plates are to be used, please refer to the
CD TestData.
36
Common Rail System:
CRIN1 from Bosch (for use with CRI 846 H)
1 Solenoid valve controlled injectors
Please note additional test set accessories and accessories for test
benches (see quotation sheets)
37
Common Rail System:
CRI / CRIN1 from Bosch
1 Solenoid valve controlled injectors
38
Common Rail System:
CRI / CRIN1 from Bosch
1 Solenoid valve controlled injectors
Repair tools
Level 3 - tools for complete repair of solenoid-valve-controlled Bosch injectors
For first-time users / workshops that have so far not For first-time users / workshops that have so far not
carried out any injector repairs. carried out any injector repairs.
First-time user package: CRI level 3 First-time user package: CRIN level 3
Designation Order number Designation Order number
First-time user package: CRI level 3 0 986 610 700 First-time user package: CRIN level 3 0 986 610 710
First-time user package. CRI level 3 0 986 610 703 Equipment supplied:
(carrying case variant) Carrying case CRI/CRIN set 2 (measurement and calibration)
Equipment supplied: Carrying case CRI/CRIN set 3
Carrying case CRI/CRIN set 2 (measurement and calibration) (assortment of measurement accessories)
Carrying case CRI/CRIN set 3 (assortment of measurement accessories) Carrying case CRI/CRIN set 4 ("first-time users")
Carrying case CRI/CRIN set 4 ("first-time users") Carrying case, torque wrench with CRI-specific content
Carrying case, torque wrench with CRI-specific content Control unit, CRR 120 (pneumatic activation), manual
Control unit, CRR 120 (pneumatic activation), manual Control unit, CRR 220 (electric activation), manual
Control unit, CRR 220 (electric activation), manual Power screwdriver for removal of the injector
Power screwdriver for removal of the injector Clamping fixture for injector mounting
Clamping fixture for injector mounting Conversion kit
Conversion kit Required special accessories
Assembly fixture CRR 130 (CRI 2.1) Base set of shims F 00Z C99 016
Carrying case CRI Shim, complete1 0 986 610 940 Set of shims CRIN F 00R J02 760
Required special accessories Precision voltage regulator 1 687 022 873
Base set of shims F 00Z C99 016
Set of shims CRI F 00Z C99 009
Precision voltage regulator 1 687 022 873
Repair tools
For workshops that already perform injector repair For workshops that already perform injector repair
levels 1 (nozzle replacement) and 2 (high-pressure levels 1 (nozzle replacement) and 2 (high-pressure
ring replacement). ring replacement).
Upgrade kit for CRI, level 3 Upgrade kit for CRIN, level 3
Designation Order number Designation Order number
Upgrade kit for CRI, level 3 0 986 610 750 Upgrade kit CRIN, level 3 0 986 610 760
Equipment supplied: Equipment supplied:
Carrying case CRI/CRIN set 2 (measurement and calibration) Carrying case CRI/CRIN set 2 (measurement and calibration)
Carrying case CRI/CRIN set 3 (assortment of measurement Carrying case CRI/CRIN set 3 (assortment of measurement
accessories) accessories)
Carrying case, torque wrench with CRI-specific content Carrying case, torque wrench with CRI-specific content
Control unit, CRR 120 (pneumatic activation), manual Control unit, CRR 120 (pneumatic activation), manual
Control unit, CRR 220 (electric activation), manual Control unit, CRR 220 (electric activation), manual
Conversion kit Conversion kit
Carrying case CRI (without content) Carrying case CRIN (without content)
Assembly fixture CRR 130 (CRI 2.1)
Required special accessories Required special accessories
Base set of shims F 00Z C99 016 Base set of shims F 00Z C99 016
Set of shims CRI F 00Z C99 009 Set of shims CRIN F 00R J02 760
Precision voltage regulator 1 687 022 873 Precision voltage regulator 1 687 022 873
40
Common Rail System:
CRIN1 by Bosch from Japan and USA production
1 Solenoid valve injectors for commercial vehicles
Repair tools
Level 3 - tools for complete repair of solenoid-valve-controlled Bosch injectors
To complete or for exclusive processing of solenoid-valve-controlled injectors from Japan and USA production (0 445 120
047, -048, -049, -058, -072, -073, -076, -090, -091, -093, -095, -109, -126, -243 and 0 445 120 008)
First-time users / workshops that already have the repair First-time users / workshops that have so far not repaired
tools CRI/CRIN Level 3 (as of Page 38) can use the injectors and that want to exclusively repair injectors
extension set 0 986 610 845 to also repair injectors from from Japan and USA production can do this with the
Japan and USA production. specific tool set 0 986 610 965.
Extension set for CRIN Japan and USA production Tool set for CRIN Japan and USA production
Designation Order number Designation Order number
Extension set CRIN Japan / USA 0 986 610 845 Tool set CRIN Japan / USA 0 986 610 965
Required special accessories
First-time user package: CRIN level 3
Set of shims available shortly
Designation Order number
First-time user package: CRIN level 3 0 986 610 710
Equipment supplied:
Carrying case CRI / CRIN set 2 (measurement and calibration)
Carrying case CRI / CRIN set 3
(assortment of measurement accessories)
Carrying case CRI / CRIN set 4 ("first-time users")
Carrying case, torque wrench with CRI-specific content
Control unit, CRR 120 (pneumatic activation), manual
Control unit, CRR 220 (electric activation), manual
Power screwdriver for removal of the injector
Clamping fixture for injector mounting
Conversion kit
Required special accessories
Base set of shims F 00Z C99 016
Set of shims CRIN F 00R J02 760
Precision voltage regulator 1 687 022 873
Set of shims 41
available shortly
Common Rail System:
CRI1 from Delphi / Denso
1 Solenoid valve controlled injectors
Please note additional test set accessories and accessories for test
benches (see quotation sheets)
42
Common Rail System:
CRI (Piezo) from Bosch / Denso / Siemens
business growth area. Test pressure line 1,800 bar 1 687 010 185
for testing Bosch CRI Piezo and
Delphi/Denso solenoid valve up to 1,800 bar.
Piezo Common Rail injector testing at a glance: Required if "old" CRI Delphi/Denso set
ff Air-tightness test 1 687 001 609 not present.
Can only be used with CRI 846 (1,800 bar)
ff Check of coupler filling
Test pressure line 2,500 bar 1 687 016 065
ff Check for insulating faults in the Piezo module
for testing Bosch CRI Piezo and
ff Injection quantity measurement at the test points: Delphi/Denso solenoid valve up to 2,500 bar.
- pre-injection (VE) Only to be used with CRI 846 H or
CRI/CRIN 848 H
- idling (LL)
- emission (EM) Please note additional test set accessories and accessories for test
benches (see quotation sheets)
- full load (VL) - fuel return quantity
ff IMA coding (incl. ISA Code) Removal and installation tools
(injector voltage adjustment) Designation Order number
ff Activation up to 220 V Puller for CRI 0 986 611 499
Adapter for UP, CRI Piezo 0 986 612 885
43
Unit injector / unit pump system:
UI / UP
Flexible design
Bosch offers two versions of the CAM 847 retrofit kit:
ff Complete package with Camboxes and 12
adaptations for test Bosch UI and UP systems
ff Individual package for customized and market-oriented
compilation of the necessary adapter sets
Please note additional test set accessories and accessories for test
benches (see quotation sheets)
44
Unit injector / unit pump system:
UI / UP Complete package
Please note additional test set accessories and accessories for test benches (see quotation sheets)
45
Unit injector / unit pump system:
UI / UP Individual package
Please note additional test set accessories and accessories for test benches (see quotation sheets)
Adapter set UI-P Adapter set UI-N Adapter set UP Nozzle-and-holder assembly
suspension
46
Unit injector / unit pump system:
UI / UP
in spite of forces between 9,000 N and 16,000 N Puller for removing 0 986 611 494
the UI for VW (passenger car)
ff Precise measured results with the already widely
Wrench socket for screwing in 0 986 612 747
used force transducer 0 968 612 997 the UI in cylinder head for VW (passenger car)
Assembly sleeve for sealing rings (UI) 0 986 612 748
Designation Order number Puller for removal of UI from 0 986 612 750
Assembly device for nozzle replacement 0 986 613 400 cylinder head of VW (passenger car)
Force transducer in conjunction with 0 986 612 997 Sealing plug for sealing the 0 986 612 751
assembly device cylinder head for Volvo
Support plate for UI passenger car 0 986 613 237 Measuring device for measuring 0 986 612 777
the UI for Volvo
Support plate for UI commercial vehicle 0 986 613 499
Wrench socket for toothed belt tensioner 0 986 612 778
Assembly sleeve set for assembly of 0 986 613 824
O-rings on UI-P1.x Adapter for UP, CRI 0 986 612 885
47
Test bench:
EPS 200
Diesel boom with new opportunities for Higher performance in a compact format: EPS 200
qualified service Efficient Common Rail injector testing
Modern high-pressure Diesel fuel-injection systems are Delivery quantity-based injector test through quantity
the driving force behind the sustained Diesel boom. Due measurement of
to the widespread use of Diesel technology, new growth ff Pre-injection (VE)
areas are available to workshops in a rapidly growing ff Idling (LL)
market. ff Full-load (VL)
ff Fuel return
EPS 200 – checking Diesel components quickly with with solenoid CRI/CRIN2.
little effort:
ff UI nozzles via adapters (Unit Injector) Conventional nozzle testing
ff 1-spring/2-spring nozzle-and-holder assembly (DHK) ff Check of the combination leak-tightness
ff Nozzle-and-holder assembly with needle-motion (internal leak test)
sensor (NBF) ff Seat-tightness test
ff Nozzle-and-holder assembly from external brands ff Electrical "chattering check"
ff Stepped holders ff Measurement of nozzle-opening pressures
ff Solenoid-valve CRI1
ff Solenoid-valve CRIN1 Updates for CRI/CRIN components can be called
ff Solenoid-valve CRI from external brands via the TestData CD.
48
Checking Diesel components automatically,
reliably and economically: EPS 200
UI (Unit Injector)
Nozzle holder
ff Test values already "on board" when device is (possibly with 1st and 2nd nozzle opening pressure) are included
in the database. Test values for CRI/CRIN up to 12/2008 are
delivered3, selection by part numbers contained in the database; an update is via the TestData CD
ff Realistic operating status through pressure subscription.
4 Simple acquisition of the EPS 200 does not entitle you to
generation up to 1,800 bar by an integrated
perform warranty work for Robert Bosch GmbH.
Common Rail high-pressure pump Only workshops that have a corresponding contractual
ff Warranty assessment4 with UI and nozzle-and-holder relationship with Robert Bosch GmbH are entitled to do
assembly test possible such work.
49
Test equipment:
EPS 200
Test equipment
The Bosch injector test device EPS 100: User and environmentally friendly thanks to
Future-proof and flexible design extraction device EPS 738 as special accessories
ff Testing and adjustment of injection-nozzle opening ff Direct extraction of the oil mist when testing
pressure injection nozzles
ff Assessment of the injection spray with regard to
shape and atomization (injection-spray pattern)
Designation Order number
ff Checking for leaks in injection nozzles, and checking
Special accessories
the chatter properties on two-spring nozzle holders,
EPS 738 – extraction device 230 V/50 Hz 0 684 200 702
stepped nozzle holders, and UI/UP applications
Test pressure line M 14 x 1.5/M 16 x 1.5 1 680 750 087
Reducing adapter M 14 x 1.5/M 18 x 1.5 1 680 362 000
Efficient work
Reducing adapter M 14 x 1.5/M 22 x 1.5 1 680 362 001
ff Reduced total error (+/- 2.4 bar) through high
Reducing adapter M 14 x 1.5/M 24 x 1.5 1 680 362 044
read-off (1 bar) and pressure gauge accuracy
Reducing adapter M 14 x 1.5/M 26 x 1.5 1 680 362 002
ff Idling vibrations of the engine can be avoided by
Reducing adapter M 14 x 1.5/M 27 x 1.5 1 680 362 045
extremely accurate analysis of the smallest possible
Injector needle test accessories for 1 688 130 153
leaks
hole pintle nozzle
Metal oil tank with cover 1 685 400 029
Designation Order number UI AdapterKit for commercial vehicle Scania, 1 687 010 147
Iveco and Volvo
EPS 100 0 684 200 704
UI AdapterKit for commercial vehicle Iveco 1 687 010 338
Scope of delivery and Detroit
Test pressure line M 14 x 1.5/M 12 x 1.5 1 680 750 014 UI AdapterKit for passenger car Volkswagen 1 687 001 857
Test pressure line M 14 x 1.5/M 14 x 1.5 1 680 750 008 UI adapter for Nissan 1 681 335 111
Pressure gauge 0 - 40 MPa 100 dia., 1 687 231 211
strength class 0.6, M 20 x 15
51
Aftertreatment component repair
Field repair (FCR)
Repair tools
Check pressure build-up on high-pressure pumps for Test pressure line Y hose, connector 90° 0 986 613 078
Common Rail Systems under engine starting conditions Test pressure line Y hose, coupling 90° 0 986 613 079
- Engine does not start (starter turns) Test pressure line Y hose, coupling 90° 0 986 613 080
- Engine stalls during operation and does not start up Test pressure line Y hose, coupling 90° 0 986 613 081
again when the starter is engaged Test pressure line Y hose, coupling 90° 0 986 613 082
- Engine stalls Test pressure line Y hose, coupling 90° 0 986 613 083
Rail-pressure sensor comparison test in the Common Test pressure line Y hose, coupling 90° 0 986 613 084
Return flow measurement on Common Rail injectors Diesel Set 2, bleed low-pressure circuit 0 986 610 234
on passenger car and commercial vehicle systems and Scope of delivery
Piezo injectors. Adapters allow connection to many Hand pump 0 986 610 305
injectors to the volume measuring device. Connecting piece 0 986 610 306
1
Adapter 0 986 610 307
Complete scope of supply, special accessories and other
equipment can be found in the offer documents. Banjo bolt 0 986 610 310
53
In vehicle diagnostic test equipment
54
In vehicle diagnostic test equipment:
DeNOx systems
Denoxtronic 1
and in light duty commercial vehicles. It is used with Scale 0 986 610 838
Denoxtronic diagnostics. Calibrating weight for scale 0 986 610 838 0 986 610 839
Special accessories:
Pressure gauge (100 - 500 kPa) 0 986 613 103
Test pressure line, line to 0 986 613 078
pressure gauge 0 986 613 103
55
In vehicle diagnostic test equipment:
DeNOx systems
Refractometer, determining density of Adblue 0 986 610 511 Refractometer, determining density of Adblue 0 986 610 511
Test pressure line, Y hose 0 986 610 523 Hydraulic line for volume measurement 0 986 610 512
on the delivery module (standard connection)
Oil test strips (with container) 0 986 610 521
Hydraulic line for volume measurement 0 986 610 513
Scale 0 986 610 838
on the delivery module (Daimler connection)
Calibrating weight for scales 0 986 610 838 0 986 610 839
Bottle 0 986 610 518
Special accessories:
Chain for bottle 0 986 610 519
Metering module DNOX 2.2 0 986 610 522
Extension cable for metering module test 0 986 610 504
(passenger cars)
Designation Order number Extension cable for metering module test 0 986 610 507
Denoxtronic PC / LD 0 986 610 500 (passenger cars / commercial vehicles)
Scope of delivery Oil tests strips (with container) 0 986 610 521
Storage case "Denoxtronic PD / LD" 0 986 610 514 Scale 0 986 610 838
with foam inserts Calibrating weight for scales 0 986 610 838 0 986 610 839
Holding device, incl. adapter 0 986 610 284 Hydraulic line 0 986 610 671
Measuring device for assessment of 0 986 610 352 Sealing plug, closing off plug connection 0 986 610 452
spray pattern 1Available as of first quarter of 2013
56
Space and work area requirements
5m
Test 1,1 m
0,7 m
KMA
0,6 m
Circulation cooler
0,63 m
Mains connection
EPS 815 1,5 m
2,3 m
4m
Cabinets for calibration
nozzle holder and test
pressure lines
7m
0,81 m 1,5 m
Servicing
Tool cabinets
0,5 m
parts washing
Washing area:
Ultrasound
cleaning,
(Height 2,16 m)
(Height 2,16 m)
Work bench
Work bench
2m
0,5 m
3m
Nozzle test
1,5 m
The ideal work bench for Diesel service (0 986 613 300)
The workplace for servicing Diesel pumps and components must meet the highest
requirements with regard to cleanliness, clarity and functionality, as even the smallest
dirt particles can lead to malfunctions in the Diesel systems.
at 2,500 rpm Nm 67
Speed range rpm 0 – 4,000
Speed range accuracy rpm <±1
Mains connection
Power supply
12/24 V for start/stop solenoids A 7
Fuel quantity
measuring Delivery pump capacity
system Test oil, low pressure kPa 0 – 600
l/min 0 – 22
Test oil, high pressure MPa 0–6
Swing area dia. 2003 mm l/min 0 – 1.4
Lube oil pressure (special accessories) kPa 0 – 600
l/min 0 – 5.8
Pressure gauge
Low pressure kPa 0 – 600
High pressure MPa 0–6
max. designed space for
PC housing with KMA 802
Vacuum/pump internal pressure kPa -100 0 250
Max. designed space of Max. design space Delivery pump pressure MPa 0 – 1.6
of monitor and keyboard
measurement cell carrier with KMA 802 or stroke
counting mechanism Lube oil pressure (special accessories) MPa 0–1
min. 1500 mm
Filling quantities
Test oil approx. l 50
987 mm
58
Technical data:
MGT 8xx / KMA 8xx
Technical data MGT 812 / MGT 824 Scope of delivery MGT 812 / MGT 824
Weight kg 33/39 ff Measuring glass holder
Dimensions L x H x W mm 825 x 590 x 285/ ff Stroke counting mechanism with temperature
840 x 630 x 290 controller
Speed range rpm 0 - 6,400 ff 12 measuring glasses 44 ml and
Speed measurement accuracy rpm < ± 0.25% ± 1 digit 12 measuring glasses 260 ml
Stroke rate range in steps of 50 Stroke 50 - 5,000 ff 2 protective sleeves for test value sheet
Stroke rate accuracy Stroke < ± 0.4
Temperature measurement range °C -40 - +150
Temperature control range °C +30 - +60
Temperature measurement °C 40 ± 0.5; 80 ± 1.2
accuracy
Overflow quantity measurement l/h 15 - 260
Number of measurement points 12
Measuring glass size ml 44 + 260
Operating hours counter 40 years in 0.25 hour cycles
Technical data KMA 802/KMA 822 Scope of delivery KMA 802 / KMA 822
Weight kg 68/100 ff Fuel delivery measurement device
Dimensions L x H x W mm 840 x 630 x 290/ ff 19" TFT-monitor on a rotary console
630 x 1,700 x 630 ff Support for keyboard
Speed range 0 - 5,000 ff Assembly and fixing parts power supply lines
Speed measurement accuracy rpm < ± 0.25% ± 1 digit
Temperature measurement °C -40 - +150 ff KMA 802 for assembly on the test bench
range incl. DVD drive.
Temperature control range °C +30 - +60 ff KMA 822 with system carrier (trolley) for assembly
Temperature measurement °C 40 ± 0.5; 80 ± 1.2 beside the test bench
accuracy
Overflow quantity measurement l/h 15 - 400
Number of measurement points 12
Measurement range l/h 0.03 - 30
Max./Min. quantity mm3/ 0.2 - 3,000
within measurement range stroke
Measurement accuracy l/h 0.03 - 0.1 < ± 3 %
l/h 0.1 - 1 < ± 2 %
l/h 1 - 30 < ± 1 %
Maximum permitted
ambient temperature °C 40
Operating hours counter 40 years in 0.25 hour cycles
Mains voltage 230 V – 50/60 Hz – 3 A
(present on EPS 815) 28 V – 50/60 Hz – 5 A
20 V – 50/60 Hz – 3 A
59
Technical data:
EPS 708 / EPS 625
Technical data EPS 708 Technical data EPS 708
L x H x W mm 2,070 x 1,850 x 790 Pump volume measurement l/h 0.03 - 300
Weight with cooler without / with Pump overflow volume measurement l/h 15 - 150
operating supplies approx. kg 850/920 Injector volume measurement mm3/stroke 0.03 - 30
Weight (with packaging, without Measurement accuracy l/h 0.03 - 0.1 < ± 3%
operating supplies) approx. kg 950 l/h 0.1 - 1 < ± 2%
Three-phase current – nominal l/h 1 - 30 < ± 1%
voltage 400 V VAC 380 - 440 l/h 30 - 100 < ± 1.5%
Three-phase current – nominal l/h 100 - 300 < ± 1%
voltage 230 V VAC 200 - 240 Maximum permitted
Number of phase P/PE 3 ambient temperature °C 40
Input frequency Hz 50/60 Separate operating hour meter for test bench, motor and
measurement cells
Rated current for 400 V A 30 (fuse 35 A gG)
Rated current for 230 V A 60 (fuse 35 A gG) Scope of delivery EPS 708
Rated output kVA 21 Test bench, monitor, mouse, computer units, mains
Customer-provided in-series fuse A 40 connection lead, hydraulic hoses, software package,
GFC protection mA 500 protective cover, 2,500 bar rail
Drive:
Standstill torque (motor) Nm 23
Technical data EPS 625
Maximum torque (motor) Nm 61
Dimensions:
Speed range rpm 0 - 4,000
L x H x W mm 2,320 x 1,730 x 950
Direction of rotation: Left/right
Weight kg 1,000 (220 V Version)
Axis height (clamping bed height mm 110 950 (415 V Version)
to injection pump axis center)
Drive / motor:
Drive coupling:
Voltage range V 200 - 240 Volt
Zero-backlash multiplate clutch as
per ISO Nm/° 2,600 V 400 - 440 Volt
Test oil cooling water connection ISO 288 G1 / 2 Input frequency Hz 50/60
Cooling water consumption at 17 °C l/min 15 Rated current for EPS 200 - 400 V A 15
Pneumatic pressure gauge kPa -100 - 200 Maximum speed rpm 3,500
Lube oil pressure (special accessory) MPa 0-1 Control voltage VDC 24
61
Product offer sheet:
EPS 815
Item Designation Order number Price excl. VAT
Test benches
1 Injector component test benches – without measuring system
Please choose a test bench:
1.1a EPS 815 400 Volt 0 683 815 001
1.1b EPS 815 200 / 220 / 230 / 240 Volt 0 683 815 002
1.1c EPS 815 440 / 460 / 480 / 500 Volt 0 683 815 003
Test sets (for mechanical and electronic systems)
2 Test sets for conventional systems
(mechanical inline fuel injection pumps, distributor injection pumps)
2.1 Basic set 1 687 005 018
2.1.1 A-pump set 1 687 005 019
2.1.2 P-pump set 1 687 005 021
2.1.3 VE set 1 687 005 022
2.1.4 M-MW set 1 687 005 020
2.1.5 H-pump set 1 687 005 023
2.2 EDC-VE EPS 865 0 684 200 615
2.2.1 Special accessories for EDC-VE ballast unit,
required for testing EDC-VE pumps with HDK sensors 1 687 022 281
3 Test sets for VP systems (VP 29, VP 30, VP 44)
3.1 VPM 844 test set (VP 29 / 30 / 44), only for EPS 815 from production date 01/2001.
When testing VP 29 / 30 / 44, maximum cooling water temperature allowed is 17 °C 1 687 002 844
3.2 Retrofit kit CR / UI / UP / VPM for PC 1 687 023 634: included in scope of supply:
CAN plug-in card 1 688 400 305, SVTW plug-in card 1 688 400 292,
ISO communications module 1 687 023 524 1 687 001 949
3.3 Test pressure line L= 350 mm (Ford / Rover VP 29 / 30) 1 680 750 100
3.4 Test pressure line L= 450 mm (Audi / BMW / Ford / Nissan / Opel VP 44) 1 680 750 101
3.5 Test pressure line L= 845 mm (Cummins / John Deere / MAN / Nissan /
VM Motori / Volvo VP 44) 1 680 750 102
3.6 Test pressure line L= 450 mm (Opel VP 29 / SISU / Perkins VP 30) 1 680 750 103
3.7 Calibration nozzle holder combination type IX pass. veh. / comm. veh. (d= 0.5),
qty. 6 recommended, used with: VPM 844 (VP 44) 1 688 901 116
3.8 Calibration nozzle holder combination type X pass. veh. (d= 0.4),
qty. 6 recommended, used with: VPM 844 (VP 44) 1 688 901 118
3.9 Calibration nozzle holder combination type X comm. veh. (d= 0.5),
qty. 6 recommended, used with: VPM 844 (VP 44) 1 688 901 119
3.10 Calibration nozzle holder combination type X comm. veh. (d=0.53 mm),
qty. 6 recommended, used with VPM 844 (VP 44) and CAM 847 (UP, PLD) 1 688 901 120
3.11 Bench stand Audi, qty. 2 required (only VP 44) 1 688 030 186
3.12 Cable clip set 1 680 190 018
3.13 Support device KDEP 1140, required if VE pump
test set 1 687 005 022 not already present 0 986 611 876
3.14 Fixture adapter for PDHK type X
Caution! 6 x 0 986 612 269 required 0 986 612 269
4 Test sets for UI / UP systems (UI-P, UI-N, UP)
Please choose between complete package (item 4.1a) and individual package (item 4.1b):
4.1a CAM 847 complete package incl. 12 adaptions for testing UI-P, UI-N and UP
from Bosch. Only for EPS 815 from production date 01/2001 1 687 001 847
4.1b CAM 847 Individual package Cambox without adapter sets.
Only for EPS 815 from production date 01/2001 1 687 001 849
4.1b.1 UI pass. veh. adapter set, comprising 2 adapters for testing Bosch UI pass. veh. 1 687 016 051
4.1b.2 UI comm. veh. adapter set, comprising 6 adapters for testing Bosch UI comm. veh. 1 687 016 052
4.1b.3 UP adapter set, comprising 4 adapters for testing Bosch UP 1 687 016 053
4.1b.4 DHK mounting, required for testing UP components 1 687 016 049
4.1b.5 Injection chamber, required for testing UI components 1 682 312 044
62
Item Designation Order number Price excl. VAT
4.2 Precision constant voltage regulator (included in retrofit kit VPM 844), required
for CRI 846 H, CRI / CRIN 848 H and CAM 847 1 687 022 873
4.3 Test DHK, required for CAM 847 if VPM 844 not present 1 688 901 119
4.4 Test DHK, required for CAM 847 if test DHK 1 688 901 034 +
nozzle-retaining nut 1 683 373 081 not present 1 688 901 120
5 Test sets for CP Common Rail pumps
5.1 CRS 845 H basis test set for CR components (CP, CRI and CRIN) 1 687 002 845
5.1.1 Update set from 1, 600 bar to 1,800 bar, required for existing
CRS 845 with production date before 05 / 2006 1 687 001 612
5.1.2 Update set CRS 845 H, required for upgrading
CRS 845 (1,800 bar) 1 687 001 845 to CRS 845 H (2,500 bar) 1 687 002 845 1 687 010 334
5.1.3 CP1 / CP1H pump set 1 687 010 341
5.1.4 CP2 pump set 1 687 010 342
5.1.4.1 Printed board to test CP2, required for existing CRS 845
with production date before 04 / 2004 1 688 400 320
5.1.5 CP3 pump set
Note: For CP3.3 / CP3.4 lube oil supply required (included 1 687 016 061) 1 687 010 182
5.1.5.1 Update set CP3.4 return connection for CP 3.4 pumps for customers with
"old" CP3 set 1 687 010 135.
1 687 010 135 + 1 687 016 061 = 1 687 010 182 1 687 016 061
5.1.5.2 Supplement set MAN CP3.4 for CP 3.4 MAN applications
(CP3 or CP1 / CP3 pump set is prerequisite) 1 687 001 619
5.1.6 CP Delphi / Denso / Siemens (other brand pump set),
successor kit for 1 687 010 161 / ...162 / ...166 1 687 010 183
5.1.6.1 Update set CP Delphi / Denso / Siemens (other brand pump set)
with new adapters for other brand CP pumps for customers with
"old" other brand CP pump sets 1 687 010 161 / ...162 / ...166.
1 687 010 161 / ...162 / ...166 + 1 687 010 184 = 1 687 010 183 1 687 010 184
5.1.7 Test sets for CR injectors (CRI1, CRI2.x, CRIN1, CRIN2 and CRIN3 from Bosch)
Please choose between CRI 846 H (item 5.1.7a) and CRI / CRIN 848 H (item 5.1.7b):
5.1.7a CRI 846 H test set
For testing Bosch CRI (solenoid valve) passenger car + basis set for
CRI Piezo, other brand and commercial vehicle (CRS 845 or CRS 845 H is prerequisite).
When commissioning, a calibration of the rail pressure sensor is required. 1 687 002 846
5.1.7a.1 Update set for swivel device (for adaption of Common Rail injectors),
required for existing CRI 846 with production date before 06 / 2006 1 688 120 174
5.1.7a.2 Update set CRI 846 H, required for upgrading
CRI 846 (1,800 bar) 1 687 001 846 to CRI 846 H (2,500 bar) 1 687 002 846 1 687 010 335
5.1.7a.3 Adapter (thread adaptation and restricts system to 1,800 bar), required
if set combination CRS 845 (1,800 bar) and CRI 846 H (2,500 bar)
or CRS 845 H (2,500 bar) and CRI 846 (1,800 bar) are used 1 681 032 094
5.1.7a.4 CRIN test set
Only required if customer chooses not to opt for CRI / CRIN 848 H (item 2.3.1b).
For Bosch commercial vehicle injectors generation CRI 846 or CRI 846 H required:
for 1x CRIN clamp: 1x CRIN set 1 687 001 925,
for 2x CRIN clamps: 2x CRIN sets 1 687 001 925 + 1x adapter line
1 684 463 711 1 687 001 925
5.1.7a.4.1 Adapter line, required if customer clamps 2x CRIN set 1 687 001 925 1 684 463 711
5.1.7a.4.2 Update set return line CRIN (extended return line), required for
"old" CRIN set 1 687 001 599.
1 687 001 599 + 1 687 016 060 + 1 687 016 062 = 1 687 001 623 1 687 016 060
5.1.7b CRI / CRIN 848 H test set
Suitable for the testing of 6 Bosch CRI passenger car injectors, 6 CRI Piezo injectors
and 4 Bosch CRIN commercial vehicle injectors with additional basis set for CRI Piezo.
(CRS 845H is required) 1 687 002 848
5.1.7b.1 Update set of CRI 846 H to CRI / CRIN 848 H for a test expansion from up to
4 CRIN, includes no distribution rail 2,500 bar, for upgrading CRI 846 H
(2,500 bar) 1 687 002 846 to CRI / CRIN 848 H. (CRS 845 H is prerequisite) 1 687 010 368
63
Product offer sheet:
EPS 815
Item Designation Order number Price excl. VAT
5.1.7b.2 Adapters and cover plates for CRI / CRIN 848 H
(1 687 001 934, 1 687 002 848, 1 687 010 349 and 1 687 010 368)
5.1.7b.2.1 Adapter set - A1i 1 687 016 072
5.1.7b.2.2 Adapter set - A2i (Valtra Tractors, SISU Motors) 1 687 016 081
5.1.7b.2.3 Adapter set - A3i (Iveco, New Holland, Cummins, CDC, Dongfeng, MAN, Dodge,
KamAZ, VW, Ford) 1 687 016 111
5.1.7b.2.4 Adapter set - A4i (Renault, MAN, Dongfeng, MAZ, LiaZ, MZKT, Tonar, Ural, YamZ) 1 687 016082
5.1.7b.2.5 Adapter set - A5i (MAN, Liebherr) 1 687 016 099
5.1.7b.2.6 Adapter set - A6i (MAN) 1 687 016 083
5.1.7b.2.7 Adapter set - A7i (Ford Otosan Türky) 1 687 016 084
5.1.7b.2.8 Adapter set - A8i (DHIM, Yuchai, Doosan) 1 687 016 085
5.1.7b.2.9 Adapter set - A9i (Deutz, MAZ, YaMZ) 1 687 016 086
5.1.7b.2.10 Adapter set - A10i (FAW) 1 687 016 087
5.1.7b.2.11 Adapter set - A11i (DCD, Dongfeng) 1 687 016 088
5.1.7b.2.12 Adapter set - A12i (MAZ, YaMZ, Ashok Leyland) 1 687 016 089
5.1.7b.2.13 Adapter set - A13i (Renault, Fendt, Deutz, FAW, Volvo, Weihai, Yuchai, Foton) 1 687 016 090
5.1.7b.2.14 Adapter set - A14i (MAN, International Harvester, Shanqi, Foton, CNHTC, Weichai,
Liebherr, MTU) 1 687 016 091
5.1.7b.2.15 Adapter set - A15i (Shanqi, Foton, CNHTC, Weichai) 1 687 016 092
5.1.7b.2.16 Adapter set - A16i (DHIM, Yuchai, Doosan) 1 687 016 093
5.1.7b.2.17 Adapter set - A1e (Deutz) 1 687 016 094
5.1.7b.2.18 Adapter set - A3e (Iveco, New Holland) 1 687 016 096
5.1.7b.2.19 Adapter set - A4e (Mitsubishi Fuso) 1 687 016 097
5.1.7b.2.20 Cover plate set - K1 (Fiat, Iveco, Volvo, Deutz) 1 687 016 101
5.1.7b.2.21 Cover plate set - K2 (Valtra Tractors, SISU Motors, FAW, Ashok Leyland, Northbenz,
Weichai, GAZ, PAZ, MAz, MTZ, MMZ, Yuchai, Shanqi, Foton, CNHTC, Amur, KayZ, MFDPL) 1 687 016 102
5.1.7b.2.22 Cover plate set - K3 (Fiat, Iveco, Renault, Peugeot, Citroen, VW, Marcopolo, Agrale,
MWM, Weichai, Volvo) 1 687 016 103
5.1.7b.2.23 Cover plate set - K4 (Chevrolet, General Motors, Valtra Tractors, SISU Motors,
GMC, KamAZ) 1 687 016 104
5.1.7b.2.24 Cover plate set - K3i (Iveco, Cummins, VW, Ford, CASE New Holland) 1 687 016 110
5.1.7b.2.25 Cover plate set - K5 (Renault, MAN, Dongfeng) 1 687 016 105
5.1.7b.2.26 Cover plate set - K6 (Ford Otosa-Türky, DHIM, Renault, Deutz, Fendt, FAW, Yuchai,
Shanqi, Foton, CNHTC, Weichai, Dongfeng DCD, Volvo, Doosan, MAZ, NAV-INTL,
YamZ, Ashok Leyland, DHTM) 1 687 016 106
5.1.7b.2.27 Cover plate set - K7 (MAN, Dongfeng, International Harvester, Liebherr, MAZ, LiaZ,
MZKT, Tonar, Ural, YamZ, Shanqi, Foton, CNHTC, MTU) 1 687 016 107
5.1.7b.2.28 Cover plate set - K8 (Mitsubishi Fuso, Iveco, CASE New Holland) 1 687 016 108
5.1.7b.2.29 Cover plate set - K1i 1 687 016 073
5.1.7b.2.30 Cover plate set - K11 (Mazda) Japan CRI 1 687 016 115
5.1.7b.3 Retrofit kit with 6 rotatable connections, which are used for injection volume
measurements and an intermediate plate on the distributor rail for
travel path increase (only for CRI / CRIN 848H 1 687 001 934 or 1 687 010 349).
Already included in CRI / CRIN 848H 1 687 002 848 and 1 687 010 368 1 687 016 112
5.1.7b.4 Retrofit kit: 6 holding bodies with lowered spring chamber and cover plate guide
with beveled surface (only for 1 687 001 934 or 1 687 010 349).
Already included in CRI / CRIN 848H 1 687 002 848 and 1 687 010 368 1 687 016 113
5.1.8 Test sets that can be used on CRI 846 H (item 5.7.1a) or on
CRI / CRIN 848 H (item 5.7.1b)
5.1.8.1 CRI Delphi / Denso set for passenger car injectors, will be delivered
without injection chamber 1 687 010 186
5.1.8.1.1 Update set CRI Delphi / Denso with hose lines and software
(above 1 Ohm testing), required for "old" CRI Delphi / Denso 1 687 001 609.
1 687 001 609 + 1 687 010 187 = 1 687 010 186 1 687 010 187
5.1.8.2 Piezo CRI (for piezo CRI from Bosch, Siemens and Denso) 1 687 010 333
64
Item Designation Order number Price excl. VAT
5.1.8.2.1 Hose lines (6 pc.) required for CRI Piezo test set (Denso injectors),
if CRI Delphi / Denso set 1 687 001 609 is present 1 687 016 055
5.1.8.2.2 Update set piezo CRI before 05/2012 1 680 290 999
5.1.9 Accessories for Delphi / Denso CRI (item 5.1.8.1) and piezo CRI (item 5.1.8.2)
Injection chamber (OLD), order 6 pc., please use these injection chambers
as long as the new injection chamber set 1 685 438 631 is not available or
instruct your customers that SOL will be in Dec., 2010 1 682 312 042
5.1.9.2 Injection chamber set (NEW), (scope of delivery 6 pc.), required for test set
CRI Piezo (Denso / Siemens injectors) and CRI Delphi / Denso (solenoid valve).
Not required, if CRI / CRIN 848 H present.
Required, if CRI Delphi / Denso set 1 687 001 609 or 1 687 010 186
(with production date before 12 / 2010) not present 1 685 438 631
5.1.9.3 Test pressure line set 1,800 bar (6 pc.), to be used only with CRI 846 (1,800 bar),
required for test sets CRI Piezo (Bosch injectors) and CRI Delphi / Denso
(solenoid valve). Scope of delivery: 6 pc. test pressure line 180° M14 x1.5 to M14 x1.5 1 687 010 185
5.1.9.4 Test pressure line set 2,500 bar (6 pc.), only to be used with CRI 846 H (2,500 bar)
or CRI / CRIN 848 H. Required for test sets CRI Piezo (Bosch injectors) and
CRI Delphi / Denso (solenoid valve).
Scope of delivery: 6 pc. test pressure lines 180° M16x1.5 to M14x1.5 1 687 016 065
6 Accessories for common rail test sets (under item 5)
6.1 High pressure hose 2,500 bar, length: 1,000 mm,
usable for: CP1, CP2, CP3, CP1 / CP3, CP Delphi / Denso / Siemens, CRI 846 H,
CRI / CRIN 848 H.
Caution! If CP2 is used: 2 x 1 687 016 064.
Scope of delivery: High pressure hose M16x1.5 to M16 / M14 / M12x1.5,
Adapter curved M16x1.5 to M12x1.5, Nuts 1 687 016 064
6.2 High pressure hose 2,500 bar, length: 750 mm,
required for: CRI / CRIN 848 H, CRIN test set
Caution! If CRI / CRIN 848 H is used: 4 x 1 687 016 070,
if 1 CRIN test set is used: 1 x 1 687 016 070,
if 2 CRIN test sets are used: 2 x 1 687 016 070.
Scope of delivery: High pressure hose M16x1.5 to M16 / M14 / M12x1.5,
Adapter curved M16x1.5 to M12x1.5, Nuts 1 687 016 070
6.3 High pressure hose 1,800 bar, length: 1,000 mm,
usable for: CP with screw adaption M14 - straight,
required if up to 1,800 bar will be tested and the hose set
2,500 bar 1 687 016 064 is not present.
Scope of delivery: Hose line M14x1.5 to M14x1.5 - straight 1 680 712 227
6.4 High pressure hose 1,800 bar, length: 1,000 mm,
usable for: CP, CRIN test set with screw adaption M12 - straight,
required if up to 1,800 tested and the hose set
2,500 bar 1 687 016 064 is not present.
If 1 CRIN test set is used: 1 x 1 687 016 070,
If 2 CRIN test sets are used: 2 x 1 687 016 070.
Scope of delivery: High pressure line M14x1.5 to M12x1.5 - straight 1 680 712 229
6.5 High pressure hose 1,800 bar, length: 1,000 mm,
usable for: CP with screw adaption M12 - 90°,
required if tested up to 1,800 bar and the hose set
2,500 bar 1 687 016 064 is not present.
Scope of delivery: High pressure line M14x1.5 to M12x1.5 - 90° 1 680 712 230
6.6 Adapter, application for pumps and CRIN adaption. Hose side
M12 -> M14 pump or CRIN, optional on offer if no hose M14 / M14
1,800 bar is present.
Scope of delivery: Adapter M12x1.5 to M14x1.5 1 681 032 077
Accessories for test benches
7 Accessories for test benches
7.1 Drive coupling without play, required for CRS 845 H and CAM 847 1 686 401 024
7.1.1 Intermediate flange, required for CRS 845 H and CAM 847 1 685 700 140
7.2 Clamping bracket, required for all VE, VR, CR pumps 1 688 010 129
7.3 Riser retrofit kit, required for KMA with production date before 04/2001 1 687 001 544
65
Product offer sheet:
EPS 815
Item Designation Order number Price excl. VAT
Please choose a transformer 400-500 V or transformer 200-240 V (item.7.4a and item 7.4b):
7.4a Transformer conversion kit 400-500 V / EPS 815, required for VPM 844, CRI 846 H,
CRI / CRIN 848 H only for EPS 815 with production date before 07/2005 1 687 001 800
7.4b Transformer conversion kit 200-240 V / EPS 815, required for VPM 844, CRI 846 H,
CRI / CRIN 848 H only for EPS 815 with production date before 07/2005 1 687 001 801
7.5 Lube oil supply retrofit kit voltage 200 to 500 Volt.
Note: for CP2 / CP3.4 pumps, CAM 847 required 1 687 001 977
7.5.1 Lube oil supply conversion kit 1 687 001 362, if filter is mounted in the suction side.
Note: Required for upgrade of lube oil supply to 1 687 001 977, if CAM 847 is used 1 687 001 910
7.5.2 Lube oil supply conversion kit 1 687 001 362, if filter is mounted in the return.
Note: Required for upgrading the lube oil supply to 1 687 001 977,
if CAM 847 is used 1 687 001 979
7.6 Heat exchanger, required for CRS 845 H, VPM 844 and CAM 847 1 687 010 336
7.6.1 Update set heat exchanger (2,500 bar), required for update set
CRS 845 H (1 687 010 334). 1 687 010 130 + 1 687 010 337 = 1 687 010 336 1 687 010 337
7.6.2 Heat exchanger supplement to 12 channel, required for testing CR pumps
with delivery capacity > 160 l/h 1 687 001 557
7.7 Precision constant voltage regulator (included in retrofit kit VPM 844),
required for CRI 846 H, CRI / CRIN 848 H and CAM 847 1 687 022 873
7.7.1 Assembly set,
required when purchasing precision constant voltage regulator (1 687 022 873) 1 687 016 043
7.8 CRI 800 (CRI 846 control unit), required for CAM 847 if CRI 846 not present 1 687 023 369
7.9 Speed sensor, required for CAM 847 if VPM 844 not present 1 687 224 963
7.10 Connection line for speed sensor,
required for CAM 847 if VPM 844 not present 1 684 465 499
7.11 EMV kit, required for CAM 847 if VPM 844 not present 1 687 016 042
7.12 Temperature sensor, required for CAM 847 if CRI 846, CRI 846 H or
CRI / CRIN 848 H not present 1 687 016 033
8 Test instrument (MGT or KMA)
Please choose as follows between MGT (item 8.1a) or KMA (item 8.1b):
8.1a MGT – Measuring Glass Measurement systems
Please choose as follows between MGT 812 (item 8.1a.1) or MGT 824 (item 8.1a.2):
8.1a.1 MGT 812 measuring glass holder inc. measuring glass control unit (lift and turn counter) 0 683 812 001
8.1a.2 MGT 824 measuring glass holder inc. measuring glass control unit
(lift and turn counter) with lateral offset for 4 unit loading and means of using
larger measuring glasses 0 683 824 001
8.1a.2.1 Measuring glass light MGT 824 (50 Hz) 1 687 001 395
8.1a.2.2 Measuring glass light MGT 824 (60 Hz) 1 687 001 396
8.1a.2.3 Measuring glass holder adapter with 12 x 155 ml measuring glasses and
12 x 600 ml measuring glasses 1 688 005 065
8.1a.2.4 Supplement kit for MGT 824 (double unit loading)
from 12 x 44 ml measuring glasses to 24 x 44 ml measuring glasses
and from 12 x 260 ml measuring glasses to 24 x 260 ml measuring glasses 1 687 001 414
8.1b KMA – Continuous measuring systems
Please choose as follows between KMA 802 (item 8.1b.1) or KMA 822 (item 8.1b.2):
8.1b.1 KMA 802 continuous measuring system, 19" TFT display unit for assembly
on test bench, required for VPM 844, CRS 845 H, CAM 847 0 683 802 001
8.1b.2 KMA 822 continuous measuring system, 19" TFT display unit for assembly incl. trolley
required for VPM 844, CRS 845 H, CAM 847 0 683 822 001
9 Computer unit (essential for KMA)
9.1.1 Retrofit kit CR / UI / UP / VPM for PC 1 687 023 634: included in scope of delivery:
CAN plug-in card 1 688 400 305, SVTW plug-in card 1 688 400 292,
ISO communications module 1 687 001 949
9.1.2 Interface module VPM 844-ISO, required, if printed board V 25-ISO 1 688 400 304
defective in "old" computer 1 687 022 959 or interface module defective in
computer 1 687 023 582 1 687 023 524
66
Product offer sheet:
EPS 815
Item Designation Order number Price excl. VAT
9.1.3 Update set for conversion WinME to Win2000, required for CAM 847,
CRS 845 H, VPM 844 if WinME present 1 687 001 555
9.1.4 COM 4 interface, required for CAM 847 if CRI 846, CRI 846 H or
CRI / CRIN 848 H not present 1 687 016 034
9.2 Keyboard
Please choose suitable keyboard:
9.2.a ASCII keyboard (German) 1 687 022 354
9.2.b ASCII keyboard (US) 1 687 022 356
9.2.c ASCII keyboard (French) 1 687 022 360
9.2.d ASCII keyboard (Spanish) 1 687 022 358
9.2.e ASCII keyboard (Italian) 1 687 022 361
9.2.f ASCII keyboard (Danish) 1 687 022 359
9.2.h ASCII keyboard (Finnish / Swedish) 1 687 022 379
9.2.i ASCII keyboard (Greek) 1 687 022 392
9.2.j ASCII keyboard (Turkish) 1 687 022 378
9.2.k ASCII keyboard (Polish) 1 687 022 397
9.2.l ASCII keyboard (UK) 1 687 022 357
9.2.m ASCII keyboard (Czech) 1 687 022 396
9.2.a-m Protection hood for standard PC keyboard 1 685 510 165
9.2.i & b Protection hood for PC keyboard US English / Greek 1 685 510 166
9.3 Printer
9.3.1 Inkjet printer PDR 375 inc. USB connecting line 1 687 001 850
10 Software (database of test specifications, ESI)
10.1 CD ESI[tronic]-A 1 987 729 002
10.2 CD ESI[tronic]-D 1 987 729 012
10.3 CD ESI[tronic]-K1 1 987 729 261
10.4 CD ESI[tronic]-W 1 987 729 032
10.5 CD TestData – update subscription required for VPM 844, CRS 845 H or CAM 847 1 687 370 270
11 Maintenance tools
11.1 Dial gauge, service dept. calibration tool for CAM 847 1 687 233 112
12 Service
12.1 Test oil 25 l
During commissioning in EPS 815 / EPS 625: 50 l required
During commissioning in EPS 708: 55 l required
During commissioning in EPS 200: 7 l required 5 980 570 025
12.2 User training
12.3 Freight, packaging disposal
12.4 Installation, initial operation, instruction, training courses
12.5 Travel flat rate
67
Product offer sheet:
EPS 708
Item Designation Order number Price excl. VAT
Test benches
1 Test benches for CR pumps and CR injectors incl. measuring system
Please choose a test bench:
1.1 Test benches – incl. integrated cooling system
1.1a EPS 708 400 Volt 0 683 708 020
1.1b EPS 708 200 Volt 220 / 230 / 240 Volt 0 683 708 021
1.2 Test benches – without internal cooling system (external water connection)
1.2a EPS 708 400 Volt 0 683 708 001
1.2b EPS 708 200 / 220 / 230 / 240 Volt 0 683 708 002
Test sets (for common rail system, CRS 845 H included in items supplied with EPS 708)
2.1 Test sets for CRS = Common Rail System (CP, CPN, CRI, CRIN)
2.1.1 Clamping bracket (required for all VE, VR, CR pumps) 1 688 010 129
2.1.2 CP1 / CP1H / CP3 pump set
Note: For CP3.3 / CP3.4, lube oil supply required, present CP1 or
CP3 set is also usable on EPS 708 1 687 010 346
2.1.3 Update set CP3.4
Return connection for CP 3.4 pumps for customers with "old" CP3 set 1 687 010 135.
1 687 010 135 + 1 687 016 061 = 1 687 010 182 1 687 016 061
2.1.4 Supplement set MAN CP3.4 for CP 3.4 MAN applications
(CP3 or CP1 / CP3 pump set is prerequisite) 1 687 001 619
2.1.5 Lube oil supply (only for use with EPS 708) for CP3.4 pumps required 1 687 001 931
2.1.6 CP Delphi / Denso / Siemens (other brand pump set)
successor kit for 1 687 010 161 / ...162 / ...166 1 687 010 183
2.1.7 Update set CP Delphi / Denso / Siemens (other brand pump set) with new adapters
for CP other brand pumps for customers with "old" CP other brand pump sets
1 687 010 161 / ...162 / ...166.
1 687 010 161 / ...162 / ...166 + 1 687 010 184 = 1 687 010 183 1 687 010 184
2.1.8 For testing of CP other brand pumps, the drive coupling as in
scope of delivery EPS 815 must also be ordered 1 686 401 026
2.1.9 High pressure hose 250 Mpa (2,500 bar), length: 1,000 mm, usable for
pump set CP1, CP3, CP1 / CP3, CP Delphi / Denso / Siemens, CRI 846 H,
CRI / CRIN 848 H 1 687 016 064
2.2 Test sets for CR injectors (CRI and CRIN from Bosch and other brands)
Please choose between CRI 846 H (item 2.2.1a) and CRI / CRIN 848 H (item 2.2.1b):
2.2.1a CRI 846 H test set
For testing Bosch CRI (solenoid valve) passenger car + basis set for CRI Piezo,
other brand and commercial vehicle (CRS 845 H is prerequisite).
For commissioning, a calibration of the rail pressure sensor is required 1 687 002 846
2.2.1a.1 CRIN test set
Only required if customer does not choose CRI / CRIN 848 H (item 2.3.1b).
For Bosch commercial vehicle injectors generation CRI 846 or CRI 846 H is required:
for 1x CRIN clamp: 1x CRIN set 1 687 001 925,
for 2x CRIN clamps: 2x CRIN sets 1 687 001 925 +
1x adapter line 1 684 463 711 1 687 001 925
2.2.1.1 Holding bracket for CRIN return volume measurement on EPS 708
(holding bracket essential for CRIN 1 687 001 925) 1 687 016 080
2.2.1a.2 Adapter line, required if customer clamps 2x CRIN set 1 687 001 925 1 684 463 711
2.2.1a.3 High pressure hose 250 MPa (2,500 bar), length 750 mm, required for
CRIN test set for CRI 846 H and CRI / CRIN 848 H.
Caution! If a CRIN test set 1 687 001 925 is used: 1 x 1 687 016 070
two CRIN test sets are used: 2 x 1 687 016 070 1 687 016 070
2.2.1b CRI / CRIN 848 H test set for testing Bosch CRI (solenoid valve) passenger car,
Bosch commercial vehicle injectors + basis set for CRI Piezo
(CRS 845 H is prerequisite) 1 687 002 848
2.2.1b.1 Update set from CRI 846 H to CRI / CRIN 848 H for a test expansion from up to
4 CRIN, does not include distributor rail 2,500 bar for upgrading from CRI 846 H
(2,500 bar) 1 687 002 846 to CRI / CRIN 848 H (CRS 845 H is prerequisite) 1 687 010 368
68
Product offer sheet:
EPS 708
Item Designation Order number Price excl. VAT
2.2.1b.2q Retrofit kit: 6 rotatable connectors, to be used for injector volume
measurements and Intermediate plate on distributor rail for travel path increase
(only for CRI / CRIN 848H 1 687 001 934 or 1 687 010 349) already
included in CRI / CRIN 1 687 002 848 and 1 687 010 368. 1 687 016 112
2.2.1b.3 Retrofit kit: 6 holding bodies with lowered spring chamber and cover plate guide
with beveled surface (only for CRI / CRIN 848 H 1 687 001 934,
already included in CRI / CRIN 848 H 1 687 002 848) 1 687 016 113
2.2.1b.4 High pressure hose 250 MPa (2,500 bar), length: 750 mm, required for
CRIN test set for CRI 846 H and CRI / CRIN 848 H.
Caution! If 1 CRIN test set 1 687 001 925 is used: 1 x 1 687 016 070
if 2 CRIN test sets are used: 2 x 1 687 016 070 1 687 016 070
2.2.2 Adapters and cover plates for CRI / CRIN 848 H
(1 687 001 934, 1 687 002 848, 1 687 010 349, 1 687 010 368).
2.2.2.1 Adapter set - A1i 1 687 016 072
2.2.2.2 Adapter set - A2i (Valtra Tractors, SISU Motors) 1 687 016 081
2.2.2.3 Adapter set - A3i (Iveco, New Holland, Cummins, CDC, Dongfeng, MAN, Dodge,
KamAZ, KaVZ, VW, Ford) 1 687 016 111
2.2.2.4 Adapter set - A4i (Renault, MAN, Dongfeng, MAZ, LiaZ, MZKT, Tonar, Ural, YamZ) 1 687 016 082
2.2.2.5 Adapter set - A5i (MAN, Liebherr) 1 687 016 099
2.2.2.6 Adapter set - A6i (MAN) 1 687 016 083
2.2.2.7 Adapter set - A7i (Ford Otosan Türky) 1 687 016 084
2.2.2.8 Adapter set - A8i (DHIM, Yuchai, Doosan) 1 687 016 085
2.2.2.9 Adapter set - A9i (Deutz, MAZ, YaMZ) 1 687 016 086
2.2.2.10 Adapter set - A10i (FAW) 1 687 016 087
2.2.2.11 Adapter set - A11i (DCD, Dongfeng) 1 687 016 088
2.2.2.12 Adapter set - A12i (MAZ, YaMZ, Ashok Leyland) 1 687 016 089
2.2.2.13 Adapter set - A13i (Renault, Fendt, Deutz, FAW, Volvo, Weihai, Yuchai, Foton) 1 687 016 090
2.2.2.14 Adapter set - A14i (MAN, International Harvester, Shanqi, Foton, CNHTC,
Weichai, Liebherr, MTU) 1 687 016 091
2.2.2.15 Adapter set - A15i (Shanqi, Foton, CNHTC, Weichai) 1 687 016 092
2.2.2.16 Adapter set - A16i (DHIM, Yuchai, Doosan) 1 687 016 093
2.2.2.17 Adapter set - A1e (Deutz) 1 687 016 094
2.2.2.18 Adapter set - A3e (Iveco, New Holland) 1 687 016 096
2.2.2.19 Adapter set - A4e (Mitsubishi Fuso) 1 687 016 097
2.2.2.20 Cover plate set - K1 (Fiat, Iveco, Volvo, Deutz) 1 687 016 101
2.2.2.21 Cover plate set - K2 (Valtra Tractors, SISU Motors, FAW, Ashok Leyland, Northbenz,
Weichai, GAZ, PAZ, MAZ, MTZ, MMZ, Yuchai, Sanqi, Foton, CNHTC, Amur, KayZ, MFDPL) 1 687 016 102
2.2.2.22 Cover plate set - K3 (Fiat, Iveco, Renault, Peugeot, Citroen, VW, Marcopolo, Agrale,
MWM, Weichai, Volvo) 1 687 016 103
2.2.2.23 Cover plate set - K3i (Iveco, Cummins, VW, Ford, CASE New Holland) 1 687 016 110
2.2.2.24 Cover plate set - K4 (Chevrolet, General Motors, Valtra Tractors, SISU Motors,
GMC, KamAZ) 1 687 016 104
2.2.2.25 Cover plate set - K5 (Renault, MAN, Dongfeng) 1 687 016 105
2.2.2.26 Cover plate set - K6 (Ford Otosan-Türky, DHIM, Renault, Deutz, Fendt, FAW, Yuchai,
Shanqi, Foton, CNHTC, Weichai, Dongfeng DCD, Volvo, Doosan, MAZ, NAV-INTL,
YamZ, Ashok Leyland, DHTM) 1 687 016 106
2.2.2.27 Cover plate set - K7 (MAN, Dongfeng, International Harvester, Liebherr, MAZ, LiaZ,
MZKT, Tonar, Ural, YamZ, Shanqi, Foton, CNHTC, MTU) 1 687 016 107
2.2.2.28 Cover plate set - K8 (Mitsubishi Fuso, Iveco, CASE New Holland) 1 687 016 073
2.2.2.29 Cover plate set - K1i 1 687 016 073
2.2.2.30 Cover plate set - K11 (Mazda) Japan CRI 1 687 016 115
2.2.3 Test sets that can be used on CRI 846 H (item 2.2.1a) or on
CRI / CRIN 848 H (item 2.2.1b)
2.2.3.1 CRI Delphi / Denso for passenger car, supplied without Injection chamber 1 687 010 186
69
Product offer sheet:
EPS 708
Item Designation Order number Price excl. VAT
2.2.3.1.1 Update set CRI Delphi / Denso with hose lines and software
(over 1 Ohm test), required for "old" CRI Delphi / Denso 1 687 001 609.
1 687 001 609 + 1 687 010 187 = 1 687 010 186 1 687 010 187
2.2.3.2 CRI Piezo (for piezo CRI from Bosch, Siemens and Denso) 1 687 010 333
2.2.3.2.1 Hose line 6 pcs.) required for CRI Piezo test set (Denso injectors),
if CRI Delphi / Denso set 1 687 001 609 is present. 1 687 016 055
2.2.4 Accessories for Delphi / Denso CRI (item 2.2.3.1) and CR Piezo (item 2.2.3.2)
2.2.4.1 Injection chamber set (NEW) (6 pcs. included in items supplied),
required for the test set CRI Piezo (Denso / Siemens injectors)
and CRI Delphi / Denso (solenoid valve).
Not required if CRI / CRIN 848 H is present.
Required if CRI Delphi / Denso set 1 687 001 609 or 1 687 010 186
(with production date before 12 / 2010) not already present 1 685 438 631
2.2.4.2 Test pressure line set 2,500 bar (6 pcs.)
can only be used with CRI 846 H (2,500 bar) or CRI / CRIN 848 H.
Required for test sets CRI Piezo (Bosch injectors) and CRI Delphi / Denso
(solenoid valve).
Scope of delivery: 6x test pressure lines 180° M16x1.5 to M14x1.5 1 687 016 065
Accessories for test benches
3 Accessories for test benches
3.1 Computer unit (computer included in items supplied with EPS 708)
3.2 Keyboard
Please choose suitable keyboard:
3.2a ASCII keyboard (German) 1 687 022 368
3.2b ASCII keyboard (US) 1 687 023 385
3.2c ASCII keyboard (French) 1 687 022 792
3.2d ASCII keyboard (Spanish) 1 687 023 387
3.2e ASCII keyboard (Italian) 1 687 022 810
3.2f ASCII keyboard (Danish) 1 687 023 388
3.2g ASCII keyboard (Dutch) 1 687 023 389
3.2h ASCII keyboard (Finnish / Swedish) 1 687 023 390
3.2i ASCII keyboard (UK) 1 687 023 386
3.2j ASCII keyboard (Czech) 1 687 023 391
4 Printer
4.1 Inkjet printer PDR 375 inc. USB connecting line 1 687 001 850
5 Software (database of test specifications, ESI)
5.1 CD ESI[tronic]-A 1 987 729 002
5.2 CD ESI[tronic]-D 1 987 729 012
5.3 CD ESI[tronic]-K1 1 987 729 261
5.4 CD ESI[tronic]-W 1 987 729 032
5.5 CD TestData - update subscription, required for VPM 844, CRS 845 H or CAM 847 1 687 370 270
6 Service
6.1 Test oil 25 l
During commissioning in EPS 815 / EPS 625: 50 l required
During commissioning in EPS 708: 55 l required
During commissioning in EPS 200: 7 l required 5 980 570 025
6.2 User training
6.3 Freight, packaging disposal
6.4 Installation, initial operation, instruction, training courses
6.5 Travel flat rate
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Product offer sheet:
EPS 625
Item Designation Order number Price excl. VAT
1 Injector component test benches – with MGT measuring system and HMI
1.1 EPS 625 HMI 400 - 440 Volt F 002 DG0 921
1.2 EPS 625 HMI 200 - 240 Volt F 002 DG0 922
1.3 EPS 625 PC 400 - 440 Volt without HMI (PC, trolley, mouse, TFT-Monitor in PC-package) F 002 DG0 923
1.4 EPS 625 PC 200 - 240 Volt without HMI (PC, trolley, mouse, TFT-Monitor in PC-package) F 002 DG0 924
1.5 PC package consisting of: trolley, PC, TFT monitor, keyboard and
connecting cable to EPS 625 in preparation
1.6 Keyboard (country specific, such as EPS 815)
2 Accessories for test benches
2.1 Zero-backlash multiplate clutch for H / R pump required 1 686 401 024
2.2 Clamping bracket required for all VE and PES inline pumps 1 688 010 129
2.3 Accessory set for rinsing VE pumps if test equipment set 1687005022
not present 1 687 010 126
2.4 Support device KDEP 1140, required if VE pump
test equipment set 1 687 005 022 not present. 0 986 611 876
2.5 Supply / return connection set PES 4M with RSF III governor 1 687 010 083
2.6 Lube oil supply retrofit kit voltage 200 to 500 Volt 1 687 001 977
3 Test sets for conventional systems (mechanical inline injection pumps
and distribution pumps)
3.1 Basis set 1 687 005 018
3.1.1 A-pump set 1 687 005 019
3.1.2 P-pump set 1 687 005 021
3.1.3 M-MW set 1 687 005 020
3.1.4 H-pump set 1 687 005 023
3.2 VE set 1 687 005 022
3.2.1 EPS 865 controller VE-E (EDC), basis instrument for potentiometer response 0 684 200 615
3.2.2 EPS 910 controller VE-E (EDC), additional instrument for HDK response 1 687 022 281
4 Software (database of test specifications, ESI)
4.1 CD ESI[tronic]-A 1 987 729 002
4.2 CD ESI[tronic]-D 1 987 729 012
4.3 CD ESI[tronic]-K1 1 987 729 261
4.4 CD ESI[tronic]-W 1 987 729 032
5 Service
5.1 Test oil 25 l
During commissioning in EPS 815 / EPS 625: 50 l required
During commissioning in EPS 708: 55 l required
During commissioning in EPS 200: 7 l required 5 980 570 025
5.2 User training
5.3 Freight, packaging disposal
5.4 Installation, initial operation, instruction, training courses
5.5 Travel flat rate
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Software for replacement and repair
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Training for success
With selective technical training, always one step ff High pressure pumps / CR systems type CP2 and
ahead of the competition CPN2 1 987 727 574
Training in one of our training centers provides the ff EDC inline pumps (electronically controlled
theory and practice of the necessary basic knowledge inline pumps and interlockings)
for successful diagnosis and repair. 1 987 727 555
ff Comprehensive transfer of knowledge of modern ff Repair and testing of Bosch Common Rail injectors
Diesel systems by the system developer Bosch for passenger cars and commercial vehicles as well as
ff Instruction in methodical procedures during testing of other brand injectors after level 1 and 2
troubleshooting 1 987 726 283
ff Learning by doing: Practical training in groups on ff Repair and testing of Bosch Common Rail injectors
active vehicles and operational engines after level 3
ff Firsthand instruction in the newest systems and 1 987 727 523
components ff Repair and testing of Unit Injectors UI (pump nozzle)
ff Modern, extensive training equipment and Unit Pumps UP for passenger cars and
ff Highly qualified practice-oriented trainers and insider commercial vehicles
know-how 1 987 726 286
ff Training according to the most modern didactical ff Piezo CRI 1 987 726 221
methods ff Field Component Repair FCR DENOXtronic
1 987 727 582
The following is a selection of courses offered: ff Diesel Vehicle Technology 1 1 987 727 562
ff EPS 815 injection pump test bench applications ff Diesel Vehicle Technology 2 1 987 727 557
1 987 726 784 ff Commercial diesel vehicle technology 1 987 727 563
ff EPS 708 injection pump test bench applications ff Diagnostics on Bosch Common Rail systems for
1 987 727 526 passenger cars
ff Bosch inline pumps and mechanical controller basics 1 987 726 292
1 987 727 550 ff Exhaust gas treatment for passenger cars
ff Bosch distributor injection pumps types VE, VE-EDC, 1 987 727 544
VP29/30/44 ff Exhaust gas treatment for commercial vehicles
1 987 727 552 1 987 727 577
ff Bosch distributor injection pumps types 29/30, VP44 ff Diesel vehicle technology third party systems
1 987 727 567 1 987 727 507
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ff High pressure pump / CR system 1 987 727 568
Outlook: Continuous further development
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Our knowledge, your success:
Bosch Diagnostics
Diagnostics –
the key to the
automotive workshop
of the future
Motor vehicle systems
are becoming increasingly
complex; the demands
placed on qualified
diagnosis in workshops
are rising.
For professional service
on modern vehicles,
Bosch provides everything
at one stop, p erfectly
coordinated: test
technology, software,
technical training and
hotline, supplemented
by parts in initial
equipment quality.
ESI[tronic] 2.0: Software for Test Equipment: Matched to Service Training: Knowledge Technical Hotline: Support
diagnostics and service each workshop type as a factor of success from the system developer
Simple operation Optimized combination of Comprehensive training Support in difficult
Rapid access hardware and software for programs for automotive technical situations
Modular structure rapid troubleshooting, workshops Skills covering all brands
Comprehensive market qualified repair and high Practical training courses and manufacturers
coverage time savings Highly qualified trainers
Continually updated PC-based test technology of with practical experience
Universal operation the latest generation with
regardless of manufacturer extendable modules
75
Bosch: bringing you
the workshop of the future
For over 125 years, Bosch innovations have been keeping vehicles
on the road and getting people to and from their destinations while
improving safety and peace of mind along the way.
Bosch Automotive Aftermarket offers workshops and retailers a
comprehensive portfolio of products that is unmatched worldwide:
ff Efficient diagnostics
ff Innovative workshop equipment
ff Quick, reliable delivery
ff The world’s most comprehensive range of spare parts –
including both new and remanufactured
ff Workshop concepts to meet every requirement
ff Comprehensive training
ff Targeted sales and marketing support
ff A competent service hotline
ff 24-hour online workshop services
ff Affordable leasing services for workshop equipment
and software
Workshop tip:
With its expertise from original equipment, Bosch offers all Diesel
specialists a holistic range of workshop test equipment, software,
training and know-how. For consolidating Diesel business today
and in the future.
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