SEN00710-00 10 Structure, function and maintenance standard

Work equipment 1
Work equipment linkage 1

1. Bucket 6. Bucket link

2. Bell crank 7. Bucket hinge pin
3. Bucket cylinder 8. Bucket hinge pin
4. Lift cylinder 9. Bell crank pin
5. Lift arm 10. Cord ring

2 WA500-6
10 Structure, function and maintenance standard SEN00710-00

WA500-6 3
SEN00710-00 10 Structure, function and maintenance standard

4 WA500-6
10 Structure, function and maintenance standard SEN00710-00

Unit: mm
No. Check item Criteria Remedy
Standard Standard
Tolerance Clear-
size clear-
Clearance between bushing and pin at each ance limit
1 Shaft Hole ance
end of bucket link
–0.036 +0.307 0.256 –
120 1.0
–0.090 +0.220 0.397
Clearance between bushing and pin con- –0.036 +0.307 0.256 –
2 120 1.0
necting lift arm and bucket –0.090 +0.220 0.397
Clearance between bushing and pin con- –0.043 +0.395 0.338 –
3 140 1.0
necting lift arm and frame –0.106 +0.295 0.501 Replace
Clearance between bushing and pin con- –0.043 +0.395 0.338 – [Replace if pin
4 125 1.0 has scuff mark]
necting bucket cylinder bottom and frame –0.106 +0.295 0.501
Clearance between bushing and pin con- –0.043 +0.395 0.338 –
5 125 1.0
necting bucket cylinder rod and bell crank –0.106 +0.295 0.501
Clearance between bushing and pin con- –0.043 +0.395 0.338 –
6 160 1.0
necting bell crank and lift arm –0.106 +0.295 0.501
Clearance between bushing and pin con- –0.036 +0.307 0.256 –
7 120 1.0
necting lift cylinder bottom and frame –0.090 +0.220 0.397
Clearance between bushing and pin con- –0.036 +0.307 0.256 –
8 120 1.0
necting lift cylinder rod and lift arm –0.090 +0.220 0.397
Standard
Boss to boss clearance
Connecting part of bucket cylinder and Width of hinge
9 width (Clearance of
frame a+b)
153 150 3.0
10 Connecting part of lift arm and frame 183 180 3.0
Adjust
11 Connecting part of lift arm and bucket 183 180 3.0 [Insert shims to
12 Connection of bucket link and bucket 183 180 3.0 both sides so that
clearance will be
Connecting part of bell crank and bucket below 1.5 mm on
13 183 180 3.0
link each side]
14 Connecting part of bell crank and lift arm 316 313 3.0
Connecting part of bucket cylinder and bell
15 155 150 5.0
crank
16 Connecting part of lift arm and lift cylinder 153 150 3.0
17 Connecting part of lift cylinder and frame 153 150 3.0

WA500-6 5
SEN00710-00 10 Structure, function and maintenance standard

Bucket 1
3
Bucket 5.6 m (with Bolt-on cutting edge)

1. Bucket
2. Bolt-on cutting edge (BOC)

Unit: mm
No. Check item Criteria Remedy
Standard size Repair limit
3 Wear on edge Turn over or replace
38 15

6 WA500-6
10 Structure, function and maintenance standard SEN00710-00

Bucket 5.2 m3 (with teeth and segment edge)

Unit: mm
No. Check item Criteria Remedy
Standard size Repair limit
1 Wear on bucket teeth Replace
38 23
Clearance in bucket tooth mount-
2 Max. 0.5 mm (Clearance between edge) Adjust or replace
ing parts
3 Wear on segment edge 38 15 Turn over or replace

WA500-6 7
SEN00710-00 10 Structure, function and maintenance standard

Bucket positioner and boom kick-out 1

Unit: mm
No. Check item Criteria Remedy
1 Clearance of bucket positioner switch 3–5
Clearance of lift arm position detection Adjust
2 0.5 – 1
switch

8 WA500-6
10 Structure, function and maintenance standard SEN00710-00

Work equipment lubrication 1

1. Steering cylinder A: Lift cylinder pin left

2. Bell crank B: Lift cylinder pin right
3. Lift arm C: Bucket cylinder (bottom side)
4. Bucket cylinder D: Lift cylinder (bottom side) right
5. Front frame E: Lift cylinder (bottom side) left
6. Lift cylinder F: Steering cylinder (rod side) right
7. Rear frame G: Steering cylinder (rod side) left
H: Center support

WA500-6 9
SEN00710-00 10 Structure, function and maintenance standard

J: Rear axle (thrust plate)

K: Rear axle mount (rear)
L: Rear axle mount (front)

10 WA500-6
SEN00710-00

WA500-6 Wheel loader

Form No. SEN00710-00

© 2006 KOMATSU
All Rights Reserved
Printed in Japan 03-06 (01)

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