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Internal Use Only

SERVICE MANUAL
Mini Hi-Fi AUDIO
SERVICE MANUAL
MODEL: OM7560

MODEL: OM7560

CAUTION
BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS”
IN THIS MANUAL.

P/NO : AFN77483239 APRIL, 2016

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CONTENTS

SECTION 1 ........ GENERAL


SECTION 2 ........ CABINET & MAIN CHASSIS
SECTION 3 ........ ELECTRICAL
SECTION 4 ........ MECHANISM (DM19AC)
SECTION 5 ........ REPLACEMENT PARTS LIST

1-1

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SECTION 1
SUMMARY

CONTENTS

SERVICING PRECAUTIONS ............................................................................................................................ 1-3

ESD PRECAUTIONS ......................................................................................................................................... 1-5

HIDDEN KEY MODE ......................................................................................................................................... 1-6

SERVICE INFORMATION FOR EEPROM ........................................................................................................ 1-7

PROGRAM DOWNLOAD GUIDE...................................................................................................................... 1-8

SPECIFICATIONS ........................................................................................................................................... 1-11

1-2

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SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.

Storage in conductive bag Drop impact

2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.

NEVER look directly at the laser beam, and don’t allow


contact with fingers or other exposed skin.

5) Cleaning the lens surface


If there is dust on the lens surface, the dust should be cleaned away by using an air bush (such as used
for camera lens). The lens is held by a delicate spring. When cleaning the lens surface, therefore, a cot-
ton swab should be used, taking care not to distort lens.

Pressure
Magnet
Pressure

How to hold the pick-up


Cotton swab

Conductive Sheet

6) Never attempt to disassemble the pick-up.


Spring has excess pressure. If the lens is extremely dirty, apply isopropyl alcohol to the cotton swab.
(Do not use any other liquid cleaners, because they will damage the lens.) Take care not to use too much
of this alcohol on the swab, and do not allow the alcohol to get inside the pick-up.

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NOTES REGARDING COMPACT DISC PLAYER REPAIRS
1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components
are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components
can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be
taken, therefore, to avoid repair or storage where the temperature or humidity is high, where strong magne-
tism is present, or where there is excessive dust.
2. Notes for repair
1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1 M)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent
static electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.

Armband

Resistor
(1 M)
Resistor
Conductive
(1 M)
Sheet

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ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated
circuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasons
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface
such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.

CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER
SAFETY PRECAUTIONS.

8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate
static electricity sufficient to damage an ESD device).

CAUTION. GRAPHIC SYMBOLS

THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS


INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED
“DANGEROUS VOLTAGE” THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF
ELECTRIC SHOCK.

THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE


SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE
LITERATURE.

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HIDDEN KEY MODE
Push both Front key and RCU key to activate it for 5 seconds.

1. Disc Lock On/Off (CD Function Only Active)


 Front Key : STOP
 RCU Key :STOP

2. Check Version and Option code


 Front Key : STOP
 RCU Key : PLAY/PAUSE
 You can change [Audio MCU Version <-> CD Controller Version <-> EEPROM Option] by SKIP+/-.

3. Clear EEPROM
 Front Key : STOP
 RCU Key : SKIP- (CD Model), 0 (DVD Model)

4. Edit EEPROM
 Front Key : STOP
 RCU Key : SKIP+
 You can change the digit of option by SKIP+/-.
 You can edit 0~f by REPEAT or PLAY/PAUSE key.

5. Measure Mode (Bypass)


 Front Key : STOP
 RCU Key : 8
 HW output measure

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SERVICE INFORMATION FOR EEPROM

POWER ON

It is possible at any function.


VFD “NO DISC” status (ex. It is possible at VFD “NO USB” status, too.)
This is an example.

Front ‘Stop’ + Remote control ‘ ’


push same timing during 5 s

FLD “OP00-…..”

Move to appropriate position


And make changes with remote control
“ , , / , REPEAT” key.

Press ‘Stop’ Key

VFD “WRITE OK”

Front ‘Stop’ + Remote control ‘ ’


push same timing during 5 s

VFD “E2P CLR”

Completed

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PROGRAM DOWNLOAD GUIDE
1. AUDIO PROGRAM
Download program file name must be MICOM_OM7560_YYMMDDX.HEX
If security program(Water Wall) is activated on PC, you must save the file to the USB storage device
and disable the security software, then download the file to your set.
Downloading file proceeds in the same way at USB1 function and USB2 function.

Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device. USB device must be unplugged when the downloading process is completed.

ON VFD DISPLAY SCREEN

1) (Fast) Format USB device.


2) Copy Firmware file to USB device.

NO USB

 Insert USB device at USB function.


SEARCH


MICOM UP


FINISH


AUTO POWER OFF

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2. CD PROGRAM
Download program file name must be HG690_OM7560_YYMMDDX.bin
If security program(Water Wall) is activated on PC, you must save the file to the USB storage device
and disable the security software, then download the file to your set.
Downloading file proceeds in the same way at USB1 function and USB2 function.

Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device. USB device must be unplugged when the downloading process is completed.

ON VFD DISPLAY SCREEN

1) (Fast) Format USB device.


2) Copy Firmware file to USB device.

NO USB

 Insert USB device at USB function.


SEARCH


FIRMWARE


FINISH


AUTO POWER OFF

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3. EQ PROGRAM
Download program file name must be EQ_PRG.BIN
If security program(Water Wall) is activated on PC, you must save the file to the USB storage device
and disable the security software, then download the file to your set.
Downloading file proceeds in the same way at USB1 function and USB2 function.

Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device. USB device must be unplugged when the downloading process is completed.

ON VFD DISPLAY SCREEN

1) (Fast) Format USB device.


2) Copy Firmware file to USB device.

NO USB

 Insert USB device at USB function.


SEARCH


EQ UP


FINISH


AUTO POWER OFF

1-10

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SPECIFICATIONS
• GENERAL
Power requirements Refer to the main label.
Power consumption Refer to the main label.
Dimensions (W x H x D) 330 x 815 x 302 mm
Net Weight (Approx.) 16.8 kg
Operating temperature 5 °C to 35 °C (41 °F to 95 °F)
Operating humidity 5 % to 90 %
Bus Power Supply (USB) 5V 500 mA x 2

• INPUTS
AUX IN 2.0 Vrms (1 kHz, 0 dB), 75 Ω, RCA jack (L, R) x 1
PORT IN 1.2 Vrms (3.5 mm stereo jack)

• TUNER
FM Tuning Range 87.5 to 108.0 MHz or 87.50 to 108.00 MHz

• AMPLIFIER
Stereo mode 300 W + 300 W (4 Ω at 1 kHz, THD 10 %)
Front 300 W + 300 W (4 Ω at 1 kHz, THD 10 %)
Woofer 400 W (3 Ω at 200 Hz, THD 10 %)

• CD
Frequency Response 100 to 20 000 Hz
Signal-to-noise ratio 75 dB
Dynamic range 75 dB

• Design and specifications are subject to change without notice.

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SECTION 2
CABINET & MAIN CHASSIS

CONTENTS

DISASSEMBLY INSTRUCTIONS ..................................................................................................................... 2-2

EXPLODED VIEWS ........................................................................................................................................... 2-3


1. CABINET AND MAIN FRAME SECTION ................................................................................................. 2-3
2. MECHANISM DECK SECTION (DM19AC) .............................................................................................. 2-5
3. PACKING ACCESSORY SECTION ......................................................................................................... 2-7

2-1

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DISASSEMBLY INSTRUCTIONS
1) When disassembling the Frame Top, do not rotate and disassemble by pulling upwards.

Figure 1

2) To disassemble the Front Panel, remove the two screws and disassemble.

Figure 2

2-2

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EXPLODED VIEWS
1. CABINET AND MAIN FRAME SECTION
475 NOTES) THE EXCLAMATION POINT WITHIN AN
EQUILATERAL TRIANGLE IS INTENDED
B A TO ALERT THE SERVICE PERSONNEL
A
TO THE PRESENCE OF IMPORTANT
475 C
475 C SAFETY INFORMATION IN SERVICE
L LITERATURE.

SMPS K

D
258
256 E

475 F
A47
257 G
J
H I
259 521
475
260L
475 266 267

464 521
256
266
476 475 476 262
263 521

476 266
O

251 475 475


A44 475

MAIN
255 A50 B

P CABLE4
254 464 265
A46 475
O
464 TOP P
275
264 I K
252 269 L
475
H
J
253 475 N
270 G

270 475
F
475
260R 475
CABLE1
N
A51 CABLE2
M 274

CABLE3 A42
271 475
476
D
464 273
M 272
A43
E

RMC

A41

464

A60

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2. MECHANISM DECK SECTION (DM19AC)
1439

1002
A001

1005 1001
1026 1003 1004

1030

1437
1024

1437
1024
1024
1012
1049
1437
1013 1016 1015 1024

1020

1011

A006

1019 1045

1018
1043 A005
1439

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3. PACKING ACCESSORY SECTION
Optional Part

801 Owner’s manual 808 Batteries

825 FM antenna

900 Remote control 300 Power Cord

803 Packing
803 Packing

804 Bag

802 Box

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SECTION 3 ELECTRICAL

CONTENTS
ONE POINT REPAIR GUIDE ............................................................................................................................ 3-2
1. NO POWER ............................................................................................................................................ 3-2
2. NO BOOTING WHEN POWER ON THE SET........................................................................................ 3-3
3. VFD IS NOT DISPLAYED WHEN POWER ON THE SET ..................................................................... 3-4
4. NO BOOTING (IN CD/USB FUNCTION) ................................................................................................ 3-5
5. NO OPERATION OF MD ........................................................................................................................ 3-9
6. NO SOUND ........................................................................................................................................... 3-14

ELECTRICAL TROUBLESHOOTING GUIDE................................................................................................. 3-22


1. POWER (SMPS) ................................................................................................................................... 3-22
2. MCS PART CHECK .............................................................................................................................. 3-25
3. FLD DISPLAY CHECK ......................................................................................................................... 3-26
4. PWM MODULATION CHECK ............................................................................................................... 3-27
5. POWER AMP PART CHECK ............................................................................................................... 3-28
6. TUNER / AUX FUNCTION CHECK ...................................................................................................... 3-29
7. TUNER FUNCTION CHECK................................................................................................................. 3-30
8. CD FUNCTION CHECK ........................................................................................................................ 3-31
9. DOUBLE USB FUNCTION ................................................................................................................... 3-32

WAVEFORMS OF MAJOR CHECK POINT.................................................................................................... 3-33


1. DSP (IC501) .......................................................................................................................................... 3-33
2. SDRAM (IC502) .................................................................................................................................... 3-34
3. SERVO (IC401)..................................................................................................................................... 3-35
4. MOTOR DRIVER (IC400) ..................................................................................................................... 3-36
5. ADC (IC201).......................................................................................................................................... 3-37
6. USB (CN502) ........................................................................................................................................ 3-37
7. BLUETOOTH (CN504).......................................................................................................................... 3-38

WIRING DIAGRAM .......................................................................................................................................... 3-39

BLOCK DIAGRAMS ........................................................................................................................................ 3-41


1. SYSTEM BLOCK DIAGRAM ................................................................................................................ 3-41
2. POWER BLOCK DIAGRAM ................................................................................................................. 3-43
3. AUDIO PATH BLOCK DIAGRAM ......................................................................................................... 3-45

CIRCUIT DIAGRAMS ...................................................................................................................................... 3-47


1. SMPS CIRCUIT DIAGRAM .................................................................................................................. 3-47
2. MAIN - CD DSP CIRCUIT DIAGRAM................................................................................................... 3-49
3. MAIN - SUB MICOM CIRCUIT DIAGRAM ........................................................................................... 3-51
4. MAIN - POWER PART CIRCUIT DIAGRAM ........................................................................................ 3-53
5. MAIN - ADC/ DAC/ PWM CIRCUIT DIAGRAM .................................................................................... 3-55
6. MAIN - RF SERVO CIRCUIT DIAGRAM .............................................................................................. 3-57
7. MAIN - PWM/ AMP CIRCUIT DIAGRAM.............................................................................................. 3-59
8. MAIN - FAN & LED LIGHTING CIRCUIT DIAGRAM ........................................................................... 3-61
9. TOP FRONT CIRCUIT DIAGRAM ........................................................................................................ 3-63
10. JACK/ RMC CIRCUIT DIAGRAM ......................................................................................................... 3-65
11. FRONT LED CIRCUIT DIAGRAM ........................................................................................................ 3-67

CIRCUIT VOLTAGE CHART ........................................................................................................................... 3-69


1. IC INPUT VOLTAGE ............................................................................................................................. 3-69
2. CAPACITOR VOLTAGE ....................................................................................................................... 3-70
3. CONNECTOR VOLTAGE ..................................................................................................................... 3-71

PRINTED CIRCUIT BOARD DIAGRAMS ....................................................................................................... 3-75


1. SMPS P.C.BOARD ............................................................................................................................... 3-75
2. MAIN P.C.BOARD ................................................................................................................................ 3-77
3. TOP FRONT P.C.BOARD .................................................................................................................... 3-81
4. JACK/ RMC P.C.BOARD ...................................................................................................................... 3-85
5. FRONT LED P.C.BOARD ..................................................................................................................... 3-85

3-1

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ONE POINT REPAIR GUIDE
1. NO POWER
If the unit doesn’t work by no power problem, repair the set according to the following guide.

1-1. FUSE/ THERMISTOR/ BRIDGE DIODE


1-1-1. Solution
Please check and replace F901, TH901 or TH903, BD901 on SMPS board.

1-1-2. How to troubleshoot (Countermeasure)


1) Check if the fuse F901 is open or short-circuit.
2) Check if the NTC thermistor TH900 or TH903 is normal or open.
3) Check if the bridge diode BD901 is short-circuit by over current with a digital multi-meter.

1-1-3. Service hint (Any picture/ Remark)

< F901 > <TH901 or TH903 > < BD901 >


If F901 is not short-circuit, If TH901 or TH903 is open, If BD901 is short-circuit,
replace it with a same replace it with a new one. replace it with a new one.
specifications one.

3-2

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ONE POINT REPAIR GUIDE
NO POWER
If the unit doesn’t work by no PVDD problem, repair the set according to the following guide.

1-2. FUSE/ FET


1-2-1. Solution
Please check and replace F901, Q901 on SMPS board.

1-2-2. How to troubleshoot (Countermeasure)


1) Check if the fuse F901 is open or short-circuit.
2) Check the anode-cathod voltage of D951 with a digital multi-meter, it is normally 0.2 ~ 0.3 V.
 If it doesn’t have any voltage, it’s destroyed. Replace it with a new one.

1-2-3. Service hint (Any picture/ Remark)

< SMPS circuit >

3-3

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ONE POINT REPAIR GUIDE
2. NO BOOTING WHEN POWER ON THE SET
The set doesn’t work when press the power button on the top board or the remote control.

2-1. IC501
2-1-1. Solution
Replace IC501 on MAIN board.

2-1-2. How to troubleshoot (Countermeasure)


1) Check the +12 VA (CN202) and 3.3VA (IC503) in standby mode.
 If there is no 12 VA, check the SMPS and if doesn’t appear 3.3 VA, check IC503.
2) Check +12 VA, +5.1 VA, 3.3 VA, DVCC_5V and DVCC_3.3V when power on the set.
- If the set doesn’t work regardless of what the KEY1 changes high to low while pressing the power button.
X500 and X501 work normally but, if you can not power on the set, replace the IC501 with a new one
on the main board.

2-1-3. Service hint (Any picture/ Remark)

X501
(32.768 kHz)
X500
(24 MHz)
KEY1
(R518)

< MAIN board top view >

PWR_CTRL
R559

< MAIN board bottom view >

3-4

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ONE POINT REPAIR GUIDE
3. VFD IS NOT DISPLAYED WHEN POWER ON THE SET
When power on the set, any icons or characters on VFD are not displayed.

3-1. VFD (VFD301)


3-1-1. Solution
Please check and replace VFD301 on TOP FRONT board.

3-1-2. How to troubleshoot (Countermeasure)


1) Check if VFD_12V, DVCC_3.3V and VCC_5V are output from SMPS to VFD via the main board.
2) Check if the IC501 outputs VFD_CLK, VFD_STB, and VFD_DAT to the top board.
3) Check if the VFD grid current amplifier circuit on the top board.
Check the drive signal to the transistor’s(Q801,2) base.
  If the control signals from VFD (DGND, VDD) isn’t output, replace VFD with a new one.

3-1-3. Service hint (Any picture/ Remark)

R812(TP841) about
Q801 Emitter 30 Vp-p

< Waveform of the grid current driver>

< TOP FRONT circuit >

3-5

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ONE POINT REPAIR GUIDE
4. NO BOOTING (IN CD/USB FUNCTION)
After you turn on power key and displayed message in the following order (HELLO  VOL XX 
CD or USB) on VFD, it will not display other message on VFD, and it will not boot-up normally.

4-1. NO DVCC_3.3V, 1.2 VA


4-1-1. Solution
Please check and replace IC202, IC205 on MAIN board.

4-1-2. How to troubleshoot (Countermeasure)


1) Check Voltage of IC202 pin3 on MAIN board.
 If IC202 pin3 (about 5.1 V) & pin1 Input 12 VA doesn’t come out, check +12 VA from SMPS board.
2) If IC202 pin3 (about 5.1 V) is normal, check voltage of IC205 pin3 (about 1.2 VA), pin6 (about 3.3 VA).
If IC205 pin3 (about 1.2 VA), pin6 (about 3.3 VA) doesn’t come out, check R253, R254, R256 and R260, R261, R262.
If there’s no defective component then replace IC205.
3) PWR_CTRL is high, check R512 and if there’s no defective component then replace IC505.
PWR_CTRL (IC505 pin3) is high (about 3.2 V)
 If PWR_CTRL isn’t high, check pin D11 of IC501 & R512, R513
4) If PWR_CTRL is high, check R559 and if there’s no defective component then replace IC505.

4-1-3. Service hint (Any picture/ Remark)

IC205 IC202

< MAIN board top view >

IC505

< MAIN board bottom view >

3-6

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ONE POINT REPAIR GUIDE
NO BOOTING (IN CD/USB FUNCTION)
After you turn on power key and displayed message in the following order (HELLO  VOL XX 
CD or USB) on VFD, it will not display other message on VFD, and it will not boot-up normally.

4-2. CRYSTAL (X500)


4-2-1. Solution
Replace X500 on MAIN board.

4-2-2. How to troubleshoot (Countermeasure)


1) If 3.3 VA & 1.2 VA is normal, check reset ‘High’ of IC501 pin T12 on MAIN board.
 If MAIN_RESET isn’t high, check MICOM (IC101) pin40.
2) If MAIN_RESET is high, check the soldering status of 24 MHz crystal (X500).
3) If the crystal (X500) doesn’t oscillate, check R508, C502, C503 around crystal (X500).
 If there’s no defective component, then replace X500.

4-2-3. Service hint (Any picture/ Remark)

XI

IC501
X500 XO

X500
< MAIN board top view >
< Signal waveform >

3-7

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ONE POINT REPAIR GUIDE
NO BOOTING (IN CD/USB FUNCTION)
After you turn on power key and displayed message in the following order (HELLO  VOL XX 
CD or USB) on VFD, it will not display other message on VFD, and it will not boot-up normally.

4-3. SERIAL FLASH (IC503)


4-3-1. Solution
Please check and replace IC503 on MAIN board.

4-3-2. How to troubleshoot (Countermeasure)


1) If the crystal (X500) does oscillate, check serial flash (IC503) on MAIN board.
 Check pin8 (VCC), pin6 (CLK), pin1 (CS), pin2 (DO), pin5 (DI) of below waveform.
2) If pin1, 2, 5, 6 doesn’t come out, check registers (R563, R564, R534, R535, R536, R5E4) of IC503.
 If registers of IC503 is OK, then replace IC503. (it need to download program.)
3) After change IC503, if It is still not below waveform, check IC501 (DSP IC).

4-3-3. Service hint (Any picture/ Remark)

VCC

CS#

IC503 CLK

DO

< MAIN board bottom view > < Signal waveform >

3-8

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ONE POINT REPAIR GUIDE
5. NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD
disc if the servo motors in MD don’t work. This step is for checking the SPINDLE MOTOR among
them.

5-1. SPINDLE MOTOR


5-1-1. Solution
Replace IC400 on MAIN board.

5-1-2. How to troubleshoot (Countermeasure)


1) Check the SPDO signal from pin16 of IC401.
 If no signal, check DVCC_3.3V and DV 3.3V (RF) and X400.
2) Check the SPIN+ & SPIN- from IC400 to CN401 for driving SPINDLE motor. It is about 3.6 Vp-p.
 If no signal, check M_5 V for IC400.
3) Check if the FFC cable is solidly connected between CN401 and MD.
4) Check the MD.
 If the spindle motor is sort-circuit or has any trouble, it can not rotate CD discs.
Please check the function after changing another MD.

5-1-3. Service hint (Any picture/ Remark)

SP+: pin18
SP-: pin19

IC400

< Waveform of SP- & SP+ < MAIN board top view >
for driving SPINDLE motor >

3-9

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ONE POINT REPAIR GUIDE
NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD
disc if the servo motors in MD don’t work. This step is for checking the SLED MOTOR among
them.

5-2. SLED MOTOR


5-2-1. Solution
Replace IC400 on MAIN board.

5-2-2. How to troubleshoot (Countermeasure)


1) Check the SLDO signal from pin15 of IC401.
 If no signal, check DVCC_3.3V and DV 3.3V(RF) and X400.
2) Check the SPED+ & SLED- from IC400 to CN401 for driving SPINDLE motor. It is about 2.9 Vp-p.
 If no signal, check M_5 V for IC400.
3) Check if the FFC cable is solidly connected between CN401 and MD.
4) Check the MD.
 If the spindle motor is sort-circuit or has any trouble, it can not rotate CD discs.
Please check the function after changing another MD.

5-2-3. Service hint (Any picture/ Remark)

SP+

IC400

SP-
SLED+: pin11
SLED-: pin12

< Waveform of SLED- & SLED+ < MAIN board top view >
for driving SLED motor >

3-10

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ONE POINT REPAIR GUIDE
NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD
disc if the servo motors in MD don’t work. This step is for checking the TRAY OPEN / CLOSE
MOTOR among them.

5-3. TRAY OPEN/ CLOSE MOTOR


5-3-1. Solution
Replace IC400 on MAIN board.

5-3-2. How to troubleshoot (Countermeasure)


1) Check MOT_OPEN & MOT_CLOSE signals from pin P5, L4 of IC501 to IC400.
 If no signal, check M_5V to IC400.
2) Check LOAD± from IC400 to CN401 for driving the tray open / close motor. It is about 3.85 Vp-p.
 If no signal, check M_5V to IC400. If it has any trouble, replace it with a new one.
3) Check if the FFC cable is solidly connected between CN401 and MD.
4) Check the MD.
 If the tray motor is sort-circuit or has any trouble, it can not open or close the tray.
Please check the function after changing another MD.

5-3-3. Service hint (Any picture/ Remark)

LO-
LO+(RED)
MOT_CLOSE: pin6
IC400
MOT_OPEN: pin7

LOAD+: pin9
MOT_OPEN LOAD-: pin10
MOT_CLOSE
< Waveform < MAIN board top view >
for driving tray open/ close motor >

3-11

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ONE POINT REPAIR GUIDE
NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD
disc if the pickup module in MD doesn’t work. This step is for checking the LASER TRACKING
ACTUATOR.

5-4. LASER TRACKING ACTUATOR


5-4-1. Solution
Replace IC400 on MAIN board.

5-4-2. How to troubleshoot (Countermeasure)


The tracking actuator makes the laser beam be positioned in the center of a track on CD disc.
1) Check the TRD signal from pin14 of IC401.
 If no signal, check DVCC_3.3V & DV_3.3V (RF) and X400.
2) Check TR- & TR+ from IC400 to CN400 for driving the tracking actuator.
 If no signal, check M_5V for IC400.
3) Check if the FFC cable is solidly connected between CN400 and MD.
4) Check the MD.
 If the pickup module has any trouble, it can not move the laser beam on the left or right side.
Please check the function after changing another MD.

5-4-3. Service hint (Any picture/ Remark)

TR+: pin16
TR-: pin15

IC400

< Waveform of TR± < MAIN board top view >


for driving tracking actuator >

3-12

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ONE POINT REPAIR GUIDE
NO OPERATION OF MD
When no sound output in the CD function, you can not listen to music reading data from a CD
disc if the pickup module in MD doesn’t work. This step is for checking the LASER FOCUSING
ACTUATOR.

5-5. LASER FOCUSING ACTUATOR


5-5-1. Solution
Replace IC400 on MAIN board.

5-5-2. How to troubleshoot (Countermeasure)


The focusing actuator makes the laser beam keep a regular interval with the surface of a CD disc.
1) Check the FDO signal from pin13 of IC401.
 If no signal, check DVCC_3.3 & DV_3.3V(RF) and X400.
2) Check F- & F+ from IC400 to CN400 for driving the focusing actuator.
 If no signal, check M_5V for IC400.
3) Check if the FFC cable is solidly connected between CN400 and MD.
4) Check the MD.
 If the pickup module has any trouble, it can not move the laser beam on the top or bottom side.
Please check the function after changing another MD.

5-5-3. Service hint (Any picture/ Remark)

IC400

F+: pin14
F-: pin13

< Waveform of F± < MAIN board top view >


for driving focusing actuator >

3-13

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ONE POINT REPAIR GUIDE
6. NO SOUND
There is no sound output by DIGITAL AUDIO AMP DAMAGE, repair the set according to the
following guide.

6-1. DIGITAL AUDIO AMP DAMAGE


6-1-1. Solution
Replace IC701, IC702 on MAIN board.

6-1-2. How to troubleshoot (Countermeasure)


1) Check PWM_FL±, PWM_FR± & PWM_SW± signals from IC601 to IC701 & 702 each input function.
 If no signal, check if I2S audio signals are entered to IC601.
2) Check PVDD.
 If PVDD is abnormal, check the SMPS.
3) Check AMP_12V for driving the gate of AMP IC.
a. All the powers are normal, but if AMP_12V is low, there is possible for AMP IC to be damaged.
b. Remove L701, L702, L703 and L704 one by one.
When removed a inductance, if AMP_12V is recovered, the IC connected to it was damaged.
c. Replace the IC with a new one.
4) Check the impedance between IC701/IC702_OUT_A/OUT_B & GND.
a. If the impedance is 0 Ω, the IC must be damaged.
b. After removing the heat sink, replace it with a new one.

6-1-3. Service hint (Any picture/ Remark)

IC701 IC702

L703 L701 L704 L702

IC601

< MAIN board top view >

3-14

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ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the CD FUNCTION, repair the set according to the following guide.

6-2. CD FUNCTION
6-2-1. Solution
Replace IC501 on MAIN board.

6-2-2. How to troubleshoot (Countermeasure)


1) Check CD_BCK, CD_LRCK, & CD_DATA signals from IC501 to IC401.
 If no signal, check if the RF & servo signals from MD is entered to IC401.
Refer to the “No operation of MD” guide on Item 5.
2) Check the following I2S signal flow. < I2S audio signal Interface >
- MCS_BCK : IC501_pin E1 --> IC601_pin23
- MCS_LRCK : IC501_pin D1 --> IC601_pin22 (44.1 kHz)
- MIX_DATA0_OUT : IC501_pin E2 --> IC601_pin24
- MCS_MCLK : IC501_pin D2 --> IC201_pin44
 If there is any trouble, check the power for each IC.
The power is normal but, if the signal waveform to the IC is distorted or no signal,
replace it with a new one.

6-2-3. Service hint (Any picture/ Remark)

IC501

R503

< Waveform of I2S audio interface signals > < MAIN board top view >

< MAIN - CD DSP circuit >

3-15

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ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the USB Function, repair the set according to the following guide.

6-3. USB FUNCTION


6-3-1. Solution
Replace IC204 on MAIN board.

6-3-2. How to troubleshoot (Countermeasure)


1) Check +5V_USB to USB board.
 If the USB LED are turned on, the voltage is okay, if so not, check USB_5V to pin5, 6 of CN803.
2) Check USB D1± or USB D2± from MAIN board to TOP board.
a. Check 2.0_D1±signals(pin U7, U8 ) or 1.1_D1± signals(pin A7, A8 ) to IC501.
b. Check USB± signals to CN502(pin1, 2, 8, 9).
 If there is any trouble, check the power for IC204.
The power is normal but, if the signal waveform to the IC is distorted or no signal,
replace it with a new one.
3) Check if “Digital audio AMP block” on item 6-1 is normal.

6-3-3. Service hint (Any picture/ Remark)

D+

D-

CN502

USB D-/D+ (CN502 pin1, 2 & pin8, 9) < MAIN board top view >
< Waveform of USB D± signal >

3-16

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ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the AUX Function, repair the set according to the following guide.

6-4. AUX FUNCTION


6-4-1. Solution
Replace IC201 on MAIN board.

6-4-2. How to troubleshoot (Countermeasure)


1) Check AUX_L/R signals to IC201 (pin23, 24).
2) Check if MCS_BCK, MCS_LRCK & MCS_MCLK are entered from IC501 to IC201.
3) Check if ADC_DATA is entered from IC201 to IC501.
 If no signal, check DVCC_5V & DVCC_3.3V (ADC) for IC201. If is NG, replace it a new one.
4) Check the following I2S signal flow from IC501 to IC601. (Refer to Item 6-2.)
 If there is any trouble, check the power for each IC. The power is normal but, if the signal waveform
to the IC is distorted or no signal, replace it with a new one.
5) Check if the digital audio AMP block is okay. Refer to “Digital Audio AMP” guide on Item 6-1.
 If AMP is damaged, replace it with a new one.

6-4-3. Service hint (Any picture/ Remark)

IC201

MCS_BCK: pin42
MCS_LRCK: pin43
MCS_MLCK: pin44

< AUX function signal flow > < MAIN board bottom view >

3-17

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ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the TUNER function, repair the set according to the following guide.

6-5. TUNER FUNCTION


6-5-1. Solution
Replace IC201 on MAIN board.

6-5-2. How to troubleshoot (Countermeasure)


1) Check if TUNER_LR is entered from pin1, 3 of TU500 to IC201 (pin26, 27).
 If no signals, check DVCC_3.3V for tuner power.
 Check if the tuner control signals (CLK, DAT, CE, RST, SLT) are entered from IC501 to TU500.
If it doesn’t work, replace TUNER with a new one.
2) Check if MCS_BCK, MCS_LRCK, & MCS_MCLK are entered from IC501 to IC201.
3) Check if ADC_DATA is entered from IC201 to IC501.
 If no signal, check DVCC_5V & DVCC_3.3V (ADC) for IC201. If is NG, replace it with a new one.
4) Check the following I2S audio signal flow from IC501 to IC601. (Refer to Item 6-2.)
 If there is any trouble, check the power for each IC.
The power is normal but, if the signal waveform to the IC is distorted or no signal,
replace it with a new one.
5) Check if the digital audio AMP block is okay. Refer to “Digital Audio AMP” guide on Item 6-1.
 If AMP is damaged, replace it with a new one.

6-5-3. Service hint (Any picture/ Remark)

TUNER_L: pin26
TUNER_R: pin27

IC201

< TUNER function signal flow > < MAIN board bottom view >

3-18

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ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the PORTABLE Function, repair the set according to the following guide.

6-6. PORTABLE FUNCTION,


6-6-1. Solution
Replace IC201 on MAIN board.

6-6-2. How to troubleshoot (Countermeasure)


1) Check if PT_LR signals to IC201 (pin9, 10).
2) Check if MCS_BCK, MCS_LRCK, & MCS_MCLK are entered from IC501 to IC201.
3) Check if ADC_DATA is entered from IC201 to IC501.
 If no signal, check DVCC_5V & DVCC_3.3V (ADC) for IC201. If is NG, replace it with a new one.
4) Check the following I2S audio signal flow from IC501 to IC601. (Refer to Item 6-2.)
 If there is any trouble, check the power for each IC.
The power is normal but, if the signal waveform to the IC is distorted or no signal,
replace it with a new one.
5) Check if the digital audio AMP block is okay. Refer to “Digital Audio AMP” guide on Item 6-1.
 If AMP is damaged, replace it with a new one.

6-6-3. Service hint (Any picture/ Remark)

IC201

PT_L: pin9
PT_R: pin10

< PORT. IN function signal flow > < MAIN board bottom view >

3-19

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ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the MIC IN function, repair the set according to the following guide.

6-7. MIC IN function


6-7-1. Solution
Replace IC206 on MAIN board, ICA301 on TOP FRONT board.

6-7-2. How to troubleshoot (Countermeasure)


1) Check MIC_SI & MIC_S2 signal to pin5 & 6 of CN201.
 If no signal, Check the signals to pin6 & 8 of CNA301 on the FRONT board.
Check if the signal is entered from pin 6 & 8 of CNA301 to pin 5 & 6 of CN201.
2) Check if MIC_SIG is entered from pin 6 of JK302 & JKA303 to pin2, 13 to ICA301 (PRE AMP).
3) Check if the amplified signal comes out from pin3 &12 of ICA301.
 If no signal output, check DVCC_3.3V for ICA301, replace ICA301 with a new one if it has a problem.
4) Check if MCS_BCK, MCS_MLCK & MCS_LRCK is entered from IC501 to IC206.
Check if MIC_DATA_IN is entered from pin9 of IC206 to pin T1of IC501.
 If no signal, check DVCC_5V & DVCC_3.3V for IC206.
If it is abnormal, change replace it a new one.
5) Check the following I2S signal flow from IC206 to IC501.
 If there is any trouble, check the power for each IC.
If the signals are abnormal, replace it a new one.
6) Check if the digital audio AMP block is okay. Refer to “Digital Audio AMP” guide on item 6-1.
 If AMP is damaged, replace it with a new one.

6-7-3. Service hint (Any picture/ Remark)

IC206

ADC/ MIC_DATA: pin9


MCS_BCK: pin8
MCS_LRCK: pin7
MCS_MCLK: pin6

< MAIN board bottom view >

3-20

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ONE POINT REPAIR GUIDE
NO SOUND
There is no sound output in the Bluetooth function, repair the set according to the following guide.

6-8. BLUETOOTH FUNCTION


6-8-1. Solution
Replace IC501 on the MAIN board or bluetooth module on the FRONT Panel.

6-8-2. How to troubleshoot (Countermeasure)


1) Check BT_RX, BT_TX signal to pin6, 4 of CN504.
 If no signal, check the signal to pin4, 6 and pin10 (BT_3.3V) of on the Bluetooth module
and cable connection state.
 If there are no signal out from module, replace new module.
2) Check if BT_RX/TX is entered from pin6, 4 of CN504 to pin L1,K1 to IC501 (DSP).
3) Check if MCS_BCK, MCS_LRCK & MIX_DATA IN is entered from IC501 to IC601.
 If no signal, check +3.3 VA & +1.2 VA for IC501.
If it is abnormal, change replace it a new one.
4) Check the following I2S signal flow from IC501 to IC601.
 If there is any trouble, check the power for each IC.
If the signals are abnormal, replace it a new one.
5) Check if the digital audio AMP block is okay. Refer to “Digital Audio AMP” guide on item 6-1.
 If AMP is damaged, replace it with a new one.

6-8-3. Service hint (Any picture/ Remark)

B/T Module

BT_RX,
BT_TX

IC501
MLC3730 IC601
TPS5548DGG
MCS_BCK PWM
MCS_LRCK
MIX_DATA0_OUT

TPS5631B
AMP

< Bluetooth function signal flow > < MAIN board bottom view >

3-21

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ELECTRICAL TROUBLESHOOTING GUIDE
1. POWER (SMPS)

No 12 VA

YES
NO
F901 normal? Replace F901 (Use the same fuse).

YES
NO
BD901 normal? Replace BD901.

YES
NO
TH901(TH903) normal? Replace TH901.

YES

Is Vcc NO
(10 V ~ 18 V) supplied to
D902 normal?
IC901 pin7?

NO

YES Check or replace D902.

NO
D933 normal? Replace D933.

YES

Is there NO
about 2.5 V at Replace IC941.
IC941 pin1?

YES
NO
D951 normal? Replace D951.

YES
NO
ZD932 normal? Replace ZD932.

YES

Power line of main PCB is short.

3-22

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ELECTRICAL TROUBLESHOOTING GUIDE

No PVDD

YES
NO
F901 normal? Replace F901 (Use the same fuse).

YES
NO
BD901 normal? Replace BD901.

YES
NO
TH901(TH903) normal? Replace TH901.

YES
Is Vcc NO
(10 V ~ 18 V) supplied to NO
D903 normal?
IC911 pin4?
YES

YES Check or replace D903.

NO
Q911 base HIGH?

YES

• Check P_CTRL HIGH signal from MCS.


• Check PC902.

Check or replace Q911.

NO
Q901 normal? Replace Q901.

YES
NO
D951 normal? Replace D951.

YES

Is there about 2.5 V NO


Replace IC951.
at IC951 pin1?

YES

Power line of main PCB is short.

3-23

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ELECTRICAL TROUBLESHOOTING GUIDE

No LED

YES

Is Vcc (DVCC_3.3V) NO
Check or replace IC505
supplied to IC103?

YES

NO
Is LED_5V & F_LED_12V is normal? Check or replace IC207, Q210 & Q209.

YES

Check or replace IC931.

No VFD

YES

NO
VFD_12V is normal? Check or replace Q209, Q210.

YES

NO
DVCC_5V & 3.3V is normal? Check or replace Q204 & Q205, IC505.

YES

NO
VFD_CLK, STB, DO is normal? Check or replace R808, R811, R814.

YES

Check or replace VFD.

3-24

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ELECTRICAL TROUBLESHOOTING GUIDE
2. MCS PART CHECK

MCS PART CHECK

YES

Check if voltage NO
Refer to SMPS troubleshooting.
of CN202 pin1, 2: 12 V.

YES

Check if IC205 NO
Check and change IC205.
have 3.3 VA & 1.2 VA output.

YES

Check if IC505 NO
Check and change IC505.
have DVCC_3.3V output.

YES

X501: 32.768 kHz, X500: 24 MHz


Check the operation.

YES

OK

3-25

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ELECTRICAL TROUBLESHOOTING GUIDE
3. FLD DISPLAY CHECK

FLD DISPLAY CHECK

YES

Check NO Refer to SMPS/MPEG


CN202 pin1, 2: 12 V input
troubleshooting.
voltage.

YES

Check
if both end voltage NO Check
of FL+, FL- are over 1.85 V DVCC_5V(Q205 & Q204)
VH : over 29 V. VH : Q801, Q802, D801~D804.

YES

Check CN804 NO NO
connection and DVCC_3.3V of Check CN804 connection. Check each pin voltage.
VDD(C806+).

YES

Check
IC501 -> VFD801 NO Check data
data communication IC501 pin C2, B3, B1.
STB/ DATA/ CLK.

YES

FLD light on?

YES

OK

3-26

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ELECTRICAL TROUBLESHOOTING GUIDE
4. PWM MODULATION CHECK
PWM MODULATION PART
CHECK

YES

Check CN202 NO Refer to


pin1, 2: 12 V. SMPS troubleshooting.

YES

• Check IC601(TAS5548) 3.3 V - pin9, 14, 35, 50.


• Check X601 (12.288 MHz).

YES

Check NO NO
Check X601 Replace X601(12.288 MHz).
X601(12.288 MHz)
(12.288 MHz).
operation.

YES YES

Check IC601 pin21 CLK input. OK

YES

Check IC501 (MLC3730) NO Check line resistor output NO


pin U13: RESET, pin L14: SDA RST: R5T1, SCL: R550, Replace R5T1, R559, R550.
pin L13: SCL output. SDA: R595.

YES YES

OK

Check Check
IC601(TAS5548) input data NO NO Refer to
CD Assy communication
pin24 PWM wave. Pin22, 23, 24. CD troubleshooting.

YES YES

Check IC601 NO
Check each line resistor output.
input data.

YES

OK

Check
PWM modulator output NO NO
FL: Pin48(-),49(+). FR: Pin46(-),47(+). Check IC601. Replace IC601.
Other output
check.

YES YES

OK OK

3-27

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ELECTRICAL TROUBLESHOOTING GUIDE
5. POWER AMP PART CHECK

POWER AMP PART CHECK

YES

Check CN202 pin1, 2: 12 V, NO


Refer to SMPS troubleshooting.
pin8, 9, 10: 48.5 V (35.5 V).

YES

Check IC701, IC702


Pin51, 52, 42, 43, 38, 39, 30, 31 input voltage.

YES

Check IC701, IC702 NO


Check each line resistor output voltage.
pin64: AMP_12V input.

YES

Check PWM modulator input


IC701 pin4, 5/ IC702 pin4, 5, 10, 11.

YES

Check IC701, IC702


pin28, 29, 36, 37, 44, 45, 52, 53.

YES

NO
Check output line coil. Replace the coil.

YES

OK

3-28

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ELECTRICAL TROUBLESHOOTING GUIDE
6. TUNER / AUX FUNCTION CHECK

FUNCTION CHECK

YES

Check
IC201 (CS5346) NO
pin23, 24, 26, 27 Check JK200, TU500.
input.

YES

Check IC201 NO Check IC201 NO


(CS5346) pin41 output Pin5: DVCC_3.3V Check CN202 pin1, 2: 12 V.
data. Pin14: DVCC_5V.

YES YES

Check NO Check IC201 NO Check IC201


IC501(MLC3730) Pin5: DVCC_3.3V, pin41: SDOUT, pin42: SLCK,
input data. Pin6: High, Pin14: DVCC_5V. pin43: LRCK, pin44: MCLK.

YES
YES

Replace IC201.
IC501(MLC3730)
output data.

YES

OK

3-29

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ELECTRICAL TROUBLESHOOTING GUIDE
7. TUNER FUNCTION CHECK

TUNER FUNCTION CHECK

YES

Check NO
tuner module (TU500) Check tuner module voltage (pin4: DVCC_3.3V).
operation.

YES

NO
Check IC501 Pin P7, P8, P10, P11. Check tuner module data.

YES

Refer to function check.

3-30

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ELECTRICAL TROUBLESHOOTING GUIDE
8. CD FUNCTION CHECK

CD FUNCTION

YES

Can the NO NO Is motor_open/close ok?


Is load +,- ok? (IC400 pin6, 7)
disc insert?

YES
YES YES
Check IC400.

NO
Is motor ok? (about 12 Ω) Check loading motor.

Check IC400 (Motor drive IC).

NO

NO NO Focus,
Disc reading IM driving
tracking, sled signal
is ok? (Focus and tracking) is ok?
is ok?

YES YES

Is no signal at speaker? Is the MD (PN401 pin22)


about 190 mV?

YES NO

Check NO
the signal of IC401. Check Vcc of IC401. Check MD (pick-up).

YES

Check NO NO
the signal (16.9344 MHz) Check cristal (X400). Replace cristal (X400).
at IC401 pin49.

YES

Check IC501 NO
input/output and Replace IC501.
control line.

YES

Refer to function check.

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ELECTRICAL TROUBLESHOOTING GUIDE
9. DOUBLE USB FUNCTION

USB FUNCTION

YES

Plug-in USB device.

YES

NO NO
Display “NO USB”. Check USB_5V. Check CN502.

YES
YES

Check USB_D+, D- NO Check USB jack


Display “READ”. (R573, R574, C573, C574 (CN801, CN802).
D501, D502).
YES
YES

Check IC501 NO
Display “NO FILE”. Replace IC501.
(pin U7, U8/ A7, A8).

YES

Check USB audio file in USB device


(MP3, WMA file is playable)

3-32

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WAVEFORMS OF MAJOR CHECK POINT
1. DSP (IC501)

XI XI
1 3

XO XO
4
2

Fig 1-1. X501: Crystal of RTC 32.768 MHz Fig 1-2. X500: Crystal of system 24 MHz
(R5D6 both side) ( MAIN DSP : R508, C503 )

3 4

1 2

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2. SDRAM (IC502)

Fig 2. SDRAM

8
6

3-34

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3. SERVO (IC401)

XI

11
XO

10

Fig 3-2. CD-16M


Fig 3-1. X400: Crystal 16.9344 MHz
(IC401 pin31)

10

11

3-35

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4. MOTOR DRIVER (IC400)

16
12
13 17

14
15

Fig 4-1. LO- & LO+ / MOT_OPEN &MOT_CLOSE Fig 4-2. SL- & SL+ for Driving SPINDLE Motor
for Driving TRAY Motor (IC400 Pin11, 12)
(IC400 Pin6, 7, 9, 10)

18

19

Fig 4-3. SP- & SP+ for Driving SPINDLE Motor


(IC400 Pin17, 18)

13 15

14
12
19
18
16
17

3-36

Downloaded from www.Manualslib.com manuals search engine


5. ADC (IC201) 6. USB (CN502)

20

21
23
22
24

Fig 5. ADC I2S Fig 6. USB D+/D-


(IC201 Pin42, 43,44) (CN502 Pin1, 2, 8, 9)

23

24

21 22
20

3-37

Downloaded from www.Manualslib.com manuals search engine


7. BLUETOOTH (CN504)

25 B T_TXBT_TX
BT_TX

26 BT_RX
BT_RX

BT_RST
27
BT_RST

Fig 7. BT_TX / BT_RX / BT_RST

26

27
25

3-38

Downloaded from www.Manualslib.com manuals search engine


WIRING DIAGRAM

F SPK
Tuner AUX IN/OUT A

3pin
LED
23pin

N
23pin

IC201
ADC
IC504 IC503 IC502 CS5346
F/S 1M F/S 16M SDRAM 5pin W1 FL/FR
W25Q80 W25Q18 W9825G6KH
MD

IC501
10pin

MLC3730
10pin

IC401
RF IC
BU9546 L707 L718 L705 L706

IC400
Motor DR MAIN Board
AM5890
USB1 USB2

IC206 IC701 IC702


10pin 10pin
ADC TAS5631B TAS5631B
PCM1808
SMPS
10pin 12pin

IC602
DRV632 IC601
IC101 IC103 PWM
BT TAS5548

12pin
MICOM EXPENDER
6pin

TOP module R5F100G TLC5928

Control 33pin 12pin

Board
12pin Front Board Harness

FFC
BB Light ICA301
33pin MIC MIC
LED PTB RMC MIC AMP
1 2 DRV632 TOP BOTTOM
7560 Only

3-39 3-40

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‫‪BLOCK DIAGRAMS‬‬
‫‪1. SYSTEM BLOCK DIAGRAM‬‬
‫ٻڋډڍ‬ ‫ٻڌډڌ‬
‫ٻڋڋڏکڞ‬ ‫ٻڏڋڐکڞ‬ ‫ٻڍڝڮڰ‬ ‫ٻٻڇڝڊڜٻڣڞگڜڭڞڮ‬
‫ٻگڮڭںڟڞ‬ ‫ٻڌڝڮڰ‬
‫ٻٻٻڟګڇڡڇڠڇڟڇڞڇڝڇڜ‬ ‫ٻٻڋڋڏڞڤ‬ ‫ٻڇڝڊڜںڧڪڱںڨ‬
‫ٻڄڋڐڞڞڱڃ‬
‫ٻڟڧ‬
‫ٻڑڏڐڔڰڝٻڪڱڭڠڮ‬ ‫ٻڇڍڊٻڧڭگڞںکڜڡ‬ ‫ࣜ‪ࣽऊࣽईऋःࣜअऊऌऑऐࣜࣾनफटध‬‬
‫ٻګڰڊګ‬ ‫ٻڄ‪ⵤ㋁‬ڏڃ‬ ‫ٻۇۀۑۀڧڊۃھۏڼۍھڮٻۏھۀہہڠٻڥڟ‬
‫ٻڪڟڧڮڊڪڟګڮ‬ ‫ٻڇڦڞڝڊڦڞڭڧڊڦڧڞڨڊڲڭںڟڞ‬ ‫ٻڍڋڐکڞ‬
‫ٻڟڭگڊڟڪڡڊ‬ ‫ٻگڜڟںڟڞ‬
‫ٻکڤٻڳڰڜ‬
‫ٻڌڋڏڞڤ‬ ‫ٻکڠګڪڇڠڮڪڧڞڇڠگڰڨںگڪڨ‬ ‫ٻڈڊچڌڟ‬
‫ٻڨ‬ ‫ٻڇ‪൥‬ڟڠڧڮڇ‪൥‬ڟڜڪڧ‬
‫ٻڋڔړڐڨڜ‬
‫ٻۀۑۄۍڟٻۍۊۏۊڨ‬ ‫ٻڈڊچڮڍڟ‬
‫ڟ‬ ‫ٻڌڋڌڞڤ‬
‫ٻ‪൥‬ڡڇ‪൥‬ڭگڇ‪൥‬کڤګڮ‬
‫ٻۈۊھۄڨٻڽېڮ‬ ‫ٻڌڋڍڞڤ‬
‫ٻٻٻڦڞڠڟ‬ ‫ٻڋڋڐڰگ‬
‫ٻڠڮکڠڮںڟڇڲڮںکڟڇڲڮںګڰڇڲڮںڧڞڇڲڮںګڪ‬
‫ٻڄٻڮڜڮڠکڠڭٻڃ‬ ‫ٻڞڟڜ‬
‫ٻڨڮڤکڜڣڞڠڨ‬ ‫ٻڌڋڏکڞ‬
‫ٻڑڏڎڐڮڞ‬ ‫ٻڨڜڊڨڡ‬ ‫ٻڭڠکڰگ‬
‫ٻڄڨڜڊڨڡڃ‬
‫ٻڊڮڜڞڊکڠڲںڨڭڟ‬
‫ٻڳگڊڳڭںگڭڜڰ‬
‫ࣜऀ‪उ‬‬ ‫ٻڝڨڍڎ‬
‫ٻڠڦڞڊڦڧڞڊڧڠڮڊڮڜڭ‬ ‫ٻڄڍډڌڞڞڱٻڇڟڞںڱڎډڎچڃ‬

‫ٻڐڌںڋڋڨ‬ ‫ٻڝگګ‬
‫ࣜ‪ࣾनफटध‬‬ ‫ٻٻڨڜڭڟڮ‬ ‫ٻڑڌںڋڋڜ‬ ‫ٻڌڋڐڞڤ‬ ‫ٻڜگڜڟںڞڟڜ‬
‫ٻڋڎڒڎڞڧڨ‬ ‫ٻڦڧڞڨڊڦڞڭڧڊڦڞڝںڮڞڨ‬
‫ٻڝڨڑڌ‬ ‫ٻڳڰڜٻۍۊڡ‬
‫ٻڪڟڊڤڟںڡڮ‬ ‫ٻګڮڟٻۉۄڼڨ‬
‫ٻۃێڼۇڡ‬ ‫ٻڦڞڮڊڮڞںڡڮ‬
‫ٻ‬
‫ٻٻ‬ ‫ٻڞڤڨٻۍۊڡ‬ ‫ٻڌٻڞڤڨ‬
‫ٻڝڨڌ‬ ‫ٻړڋړڌڨڞګ‬ ‫ٻڍڎڑڱڭڟ‬
‫ٻڪڟڊڤڟںڡڮ‬ ‫ٻڍٻڞڤڨ‬
‫ٻۃێڼۇڡڊڮ‬
‫ٻڦڞڮڊڮڞںڍڡڮ‬
‫ٻڜگڜڟڊڦڞڝڊڦڞڭڧںڨڲګ‬

‫ٻ‬
‫ٻڄڱڍڌچڇڱڐڇڜڱڎډڎچڃ‬ ‫ٻڄڧگڝڃگکڪڭڡ‬
‫ٻ‬
‫ٻګڪگ‬ ‫ٻڡګڧ‬ ‫ٻڲڋڍڎ‬
‫ٻڦڞڪڧڝ‬ ‫ٻڄڧگڝڃگکڪڭڡ‬
‫ٻګڨڜ‬ ‫ٻڲڋڍڎ‬
‫ٻڟڠڧ‬ ‫ٻڨڲګ‬
‫ٻڌڎڑڐڮڜگ‬
‫ٻۂۉۄۏۃۂۄڧ‬
‫ٻڇگڮڭڊڪڟڊڦڧڞڊڝگڮںڟڡڱ‬ ‫ٻړڏڐڐڮڜگ‬
‫ٻڟڣګڝ‬ ‫ٻڄڧگڝګڃڲڮ‬

‫ٻڲڋڑڎ‬
‫ٻڇڝڊڜںڧڪڱٻکڤڜڨ‬
‫ٻڟڡڱ‬
‫ٻڦڧڞٻګڳڠٻڊٻڜگڜڟںګڳڠ‬

‫ٻڦڧڞٻګڳڠٻڊٻڜگڜڟںګڳڠ‬

‫ٻڍڊڌٻڴڠڦ‬
‫ࣜ‪ऌओउࣜࣧࣜࣽउऌࣜࣜࣾनफटध‬‬
‫ٻڊۀۈېۇۊڱ‬
‫ٻکڤٻٻڞڨڭ‬

‫ٻٻٻڭڊڧںڨڲګ‬ ‫ٻګڨڜٻګڪ‬
‫ٻۃھۏۄےێڊ۔ۀڦ‬
‫ٻڍڎڑڱڭڟ‬

‫ٻڐڋڑکڞ‬
‫ٻٻڭڤ‬ ‫ٻڨڪڪڝٻڨڪڪڝ‬ ‫ٻۍۀۆڼۀۋڮٻۍۀہۊۊڲ‬ ‫ࣜ‪ࣽऑऔࣜईअऊँࣜऋऑऐࣜࣜࣾनफटध‬‬
‫ࣜ‪ंऎऋऊऐࣜࣾनफटध‬‬ ‫ٻٻۍۀۑۄۀھۀڭ‬ ‫ٻۂۉۄۏۃۂۄڧ‬ ‫ٻۂۉۄۏۃۂۄڧ‬
‫]‪[OM7560 : Total 1000W‬‬
‫‪WOOFER : 360W X 1CH‬‬
‫‪FRONT : 320W X 2CH‬‬

‫‪3-41‬‬ ‫‪3-42‬‬

‫‪Downloaded from www.Manualslib.com manuals search engine‬‬


2. POWER BLOCK DIAGRAM

330mA IC203 300mA


BOOM B LED
SN1501019 LED_5V 500mA
BD2242G USB_5V USB1
SMPS [3A] 785mA 135mA
SPK LED [2.1] 500mA
USB2
60mA EXPENDER
350mA MOTO DRIVE Front LED
AM5890 25mA
50mA CS5346
LINE OUT
DRV632

+12V
11mA MIC ADC 11mA EXPENDER
P-SENSE PCM1808 Space LED
150mA VFD F+/ -
11mA EXPENDER
SPK LED
1964mA
1000mA 80mA CD PICK UP
45mA
979mA DVCC_5V MICOM R5F100G
TR Switching
+5.1VA 351mA VCC_5V 351mA 25mA
SN1501019 RF IC BU9546
+ 12VA [3A] 54mA
1842mA 10mA 163mA
1.2VA 150mA MAIN DSP
491mA MP2122 MLC3730
TAS5548
VCC3.3
[Dual 2A] 3.3VA 20mA
25mA MIC AMP
70mA 553.7mA DRV632
32mA BT MODULE
TR Switching 12V 70mA 10mA MIC ADC
VFD 0.7mA RMC PCM1808
12V
105mA 28mA CS5346
F/S + SDRAM 25mA
300mA
TR Switching 12V 300mA 1mA 5mA
FAN RESET IC VFD
12V
VCC3.3 40mA
3.3VA TUNER
200mA 200mA BD2242G
TR Switching 12V LED 395mA
12V

110mA 110mA 12V


TR Switching TAS5631B
12V
46V
12V
PVDD_46V TAS5631B
46V

3-43 3-44

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3. AUDIO PATH BLOCK DIAGRAM

LINE
PWM_ L_IN
OUT
PWM_ R_IN
DRV632

100
PWM – RCH
100
PWM – LCH
33 47
PWM – FLCH
47
BCK
33 TAS5548 47
LRCK
PWM PWM –FRLCH 47 AMP
47 TAS5631
PWM –WCH 47

AUX_SDIN2 33
MIX_SDIN1 33

33 147
MCLK
33 100 MIX_DATA0
BCK
IC201 33 100 AUX_DATA 33
33
ADC LRCK

CS5346 33pF
100 33 MLC3730 330 33
ADC_DATA_IN
Main DSP CD_16M
470 SERVO
CD_BCK
470 BU9546KV
CD_LRCK
470 (4-speed)
CD_DATA
MIC 33
33
PRE,AMP PCM1808 MIC_DATA_IN
DRV632 22pF

3-45 3-46

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CIRCUIT VOLTAGE CHART
1. IC INPUT VOLTAGE 2. CAPACITOR VOLTAGE
110V/60Hz-10% 230V/50Hz+10% 88 V, 60 Hz 288 V, 60 Hz
Locaton/ Parts Parts Name Specification (V, mV) Location
Voltage (V) Voltage (V) Voltage (V) Current (mV) Voltage (V) Current (mV)
IC101 C231 4.95 0.00 4.95 0.00
R5F100GEAFB#30 VDD : -0.5~+6.5V VDD : 3.3V VDD : 3.3V
Microcontrollers
C242 11.82 0.00 11.82 0.00
IC102
APX809-29SR VIN:1.1~5.5V Vin : 3.3V Vin : 3.3V C272 1.22 0.00 1.22 0.00
Voltage Detector
C288 3.39 0.00 3.39 0.00
IC103
TLC5928PW VIN : 3.0 ~ 5.5V VDD : 3.3V VDD : 3.3V C293 12.02 0.00 12.02 0.00
LED Driver
VA : 4.75~5.25V VA : 5.04V VA : 5.04V C402 5.06 0.00 5.06 0.00
IC201 VD : 3.13~3.47V VD : 3.36V VD : 3.36V C404 3.28 0.00 3.28 0.00
CS5346-CQZR
Stereo Audio ADC VLS : 3.13~5.25V VLS :3.36V VLS : 3.36V
VLC : 3.13~5.25V VLC :3.36V VLC : 3.36V C409 3.28 2.88 3.28 2.88
IC202 C416 1.63 0.00 1.63 0.00
SN1501019 VIN : 4.5~17V Vin : 12V, Vout : 5.1V Vin : 12V, Vout : 5.1V
DC,DC Converter C418 1.63 1.63 1.63 1.63
IC203 C427 5.07 0.00 5.07 0.00
SN1501019 VIN : 4.5~17V Vin : 12V, Vout : 5V Vin : 12V, Vout : 5V
DC,DC Converter
C501 2.97 0.00 2.97 0.00
IC204
BD2242G Vin : 2.8~5.5V Vin : 5.1V Vin : 5.1V C5E4 5.11 0.00 5.11 0.00
Analog Switch
IC205 C614 3.26 0.00 3.26 0.00
Vin : 5.1V Vin : 5.1V
Dual, SYNC Buck MP2122 VIN:2.7~6V C713 11.87 0.00 11.87 0.00
Vout : 3.3V, 1.2V Vout : 3.3V, 1.2V
Regulator
C714 11.87 0.00 11.87 0.00
IC206 Vcc : 4.5~5.5V (Analog) Vcc : 5V (Analog) Vcc : 5V (Analog)
PCM1808 C748 43.60 0.00 43.60 0.00
A/D Converter Vdd : 2.7~3.6V (Digital) Vdd : 3.3V (Digital) Vdd : 3.3V (Digital)
C749 43.60 0.00 43.60 0.00
IC400 VCC1 : 4.3~13.2V VCC1 : 4.96V VCC1 : 4.96V
AM5890 5ch dvd-p
Motor Driver VCC2 : 4.3~VCC1 VCC2 : 4.96V VCC2 : 4.96V C752 43.60 0.00 43.60 0.00
IC401 C753 43.60 0.00 43.60 0.00
VDD1 : 2.7~3.6V (Analog)
digital servo signal BU9546KV Vcc : 3.3V Vcc : 3.3V
VDD_CORE : 1.4~1.65V
processing
IC501
IC,Digital Signal MLC3730SL Digital Power 3.3V or 1.2V 3.3V, 1.2VA 3.3V, 1.2VA
Processors
IC502
W9825G6KH-6 VDD : 3.0~3.6V VCC : 3.3V VCC : 3.3V
SDRAM
IC503
W25Q128FVSIG VCC : -0.6~VCC+0.4V VCC : 3.3V VCC : 3.3V
Serial Flash Memory
IC504
W25Q80DVSSIG VCC : -0.6~VCC+0.6V VCC : 3.3V VCC : 3.3V
Serial Flash Memory
IC505
BD2242G Vin : 2.8~5.5V Vin : 3.3V Vin : 3.3V
Analog Switch
IC601 DVDD : 3~3.6V(Digital)
TAS5548DGG VCC : 3.3V VCC : 3.3V
Sound/Audio Processor AVDD_PLL : ~3.6V(Analog)
IC602
DRV632 VDD:3~3.6V VDD : 3.31V VDD : 3.31V
Line Driver
IC701 PVDD : 25~52.5V PVDD : 46V PVDD : 46V
TAS5631BPHD
Audio Amplifier VDD : 10.8~13.2V VDD : 12V VDD : 12V
IC702 PVDD : 25~52.5V PVDD : 46V PVDD : 46V
TAS5631BPHD
Audio Amplifier VDD : 10.8~13.2V VDD : 12V VDD : 12V
IC851
TLC5928PW VIN : 3.0 ~ 5.5V VDD : 3.3V VDD : 3.3V
LED Driver
ICA301
DRV632 VDD:3~3.6V VDD:3.31V VDD:3.31V
Line Driver

3-69 3-70

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3. CONNECTOR VOLTAGE
Connector Connector Connector
Location Pin No. Pin Name Voltage(V) Location Pin No. Pin Name Voltage(V) Location Pin No. Pin Name Voltage(V)
Name Name Name
1 3.3VA 3.29 1 OPEN_SW 3.25 1 CLK_FORM UCOM 3.29
2 GND 0.00 2 LO- 0.01 2 DAT_FORM UCOM 3.29
3 NC 0.00 3 CLOSE_SW 3.25 CN601 NC_PWM JIG 3 CLK_TO PWM 3.29
CN109 MICOM DEBUG1
4 NC 0.00 4 LO+ 0.01 4 DAT_TO PWM 3.29
5 UART_RX 0.12 5 GND 0.00 5 DGND 0.00
CN401 MAIN  MD
6 UART_TX 3.29 6 SP+ 3.40 1 WHITE 4.94
1 DVCC_3.3V 3.26 7 SL+ 2.59 MAIN 2 GND 0.00
2 3.3VA 3.29 8 SP- 1.56 CN602  WOOFER 3 WOOFER_R 5.01
3 DGND 0.00 9 SL- 0.00 SPK LED 4 WOOFER_G 2.04
4 RMC_SIG 3.17 10 NC 0.00 5 WOOFER_B 0.77
5 MIC_DET 3.24 1 VDD 3.29 1 VCC 11.98
MAIN  MIC 6 MIC_SIG1 0.00 2 NTRST 2.55 MAIN  FAN 2 GND 0.00
CN201 CN604
SMW200-H12G 7 DGND 0.00 3 TDI 3.28 CONTROL 3 FG 0.32
8 MIC_SIG2 0.00 4 TMS 3.28 4 PWM 0.74
9 PT_DET 3.26 CN501 Debug_MCS 5 TCK 3.28 1 OUT4 0.18
10 PT-RCH 0.00 6 TDO 0.83 2 OUT5 0.18
11 PTGND 0.00 7 RESET 2.89 3 OUT3 0.18
12 PT-LCH 0.00 8 GND 0.00 4 OUT6 0.18
1 12V 12.01 9 RTCK 3.29 5 OUT2 0.18
2 12V 12.01 1 D2- 0.01 6 OUT7 0.18
3 DGND 0.00 2 D2+ 0.07 7 OUT1 0.18
4 P_CTRL 2.84 3 DGND 0.00 8 OUT8 0.19
5 DGND 0.00 4 USB_5V 5.07 9 OUT0 0.18
6 DGND 0.00 VOLUME(USB) 5 USB_5V 5.07 10 OUT9 0.19
CN202 MAIN  SMPS CN502
7 DGND 0.00  MAIN 6 USB_5V 5.07 11 GND 0.00
8 PVDD 43.80 7 DGND 0.00 12 VFD_12V 11.95
9 PVDD 43.80 8 D1- 0.03 13 3.3VA 3.31
10 PVDD 43.80 9 D1+ 0.03 14 DVCC_5V 4.90
11 GND 0.00 10 DGND 0.00 15 DVCC_3.3V 3.26
12 PVDD CTRL 0.00 1 RESET 3.28 16 DVCC_5V 4.91
MAIN  FRONT
1 NC/FHM-VCC 4.92 2 VSS 0.00 CN605 17 VFD_CLK 3.26
CN503 6630R-FB02D 12511HS-25SS-K
2 RF 2.28 3 DOWNLOAD 0.36 18 VFD_STB 3.10
3 DVD_LD 0.01 4 VDD 3.26 19 VFD_DO 3.09
4 MON(COM)/5V 0.00 1 SDA 0.12 20 GND 0.00
5 DVD_VR 0.20 2 SCL 3.29 21 LANDING_GEAR 1.96
6 GND 0.00 3 GND 0.00 22 KEY2 3.29
7 VREF/VC 1.62 4 TXD 3.29 23 KEY1 3.29
8 VCC 4.92 BT Moudle 5 GND 0.00 24 MIC_VOL_A 3.26
CN504
9 F 1.85  MAIN 6 RXD 3.28 25 MIC_VOL_B 3.26
10 E 1.85 7 RTS 3.09 26 SCRATCH_A 3.25
11 A 1.78 8 CTS 0.00 27 SCRATCH_B 0.00
CN400 MAIN  MD 12 D 1.82 9 RESET 3.29 28 FILE_S_B 3.26
13 C 1.71 10 VDD 3.29 29 FILE_S_A 0.00
14 B 1.68 1 SPACE_EXP_DAT 3.11 30 MAIN_VOL_B 3.29
15 F(+) 2.69 2 SPACE_EXP_CLK 0.00 31 MAIN_VOL_A 3.29
MAIN
16 T(+) 2.45 3 SPACE_EXP_LAT 0.00 32 F_LED_12V 11.80
CN505  SPACE
17 T(-) 2.50 4 DVCC_3.3V 3.25 33 GND 0.00
LIGHTING
18 F(-) 2.26 5 DGND 0.00 1 FL+ 22.15
19 SW_PDIC 4.57 6 LED_5V_M 5.09 2 FL- 22.15
CN701 MAIN  SPK
20 GND 0.00 3 FR+ 22.08
21 CD_LD 1.77 4 FR- 22.10
22 MON_MPD 0.21 1 SW+ 22.19
23 CD_VR 0.00 CN704 MAIN  SPK 2 GND 0.00
3 SW- 22.17

3-71 3-72

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CONNECTOR VOLTAGE
Connector Connector
Location Pin No. Pin Name Voltage(V) Location Pin No. Pin Name Voltage(V)
Name Name
1 GND 0.00 1 SPACE_EXP_DAT 3.11
2 D+ 0.07 2 SPACE_EXP_CLK 0.00
MAIN
3 D- 0.07 3 LAT 0.00
CN801 USB1 (2.0) CN851  SPACE
4 USB 5V 5.07 4 DVCC_3.3V 3.25
LIGHTING
5 GND 0.00 5 DGND 0.00
6 GND 0.00 6 LED_5V_M 5.09
1 GND 0.00 1 DVCC_3.3V 3.26
2 D+ 0.22 2 3.3VA 3.29
3 D- 0.23 3 DGND 0.00
CN802 USB2 (1.1)
4 USB 5V 5.07 4 RMC_SIG 3.17
5 GND 0.00 5 MIC_DET 3.24
6 GND 0.00 6 MIC_SIG1 0.00
CNA301 MAIN  FRONT
1 D2- 0.01 7 DGND 0.00
2 D2+ 0.07 8 MIC_SIG2 0.00
3 DGND 0.00 9 PT-DET 3.26
4 USB_5V 5.07 10 PT-RCH 0.00
FROM TOP 5 USB_5V 5.07 11 PTGND 0.00
CN803
 MAIN 6 USB_5V 5.07 12 PT-LCH 0.00
7 DGND 0.00 1 WHITE 4.94
8 D1- 0.03 MAIN 2 GND 0.00
9 D1+ 0.03 CNS501  SPAKER 3 WOOFER_R 5.01
10 DGND 0.00 LIGHTING 4 WOOFER_G 2.04
1 OUT4 0.18 5 WOOFER_B 0.77
2 OUT5 0.18
3 OUT3 0.18
4 OUT6 0.18
5 OUT2 0.18
6 OUT7 0.18
7 OUT1 0.18
8 OUT8 0.19
9 OUT0 0.18
10 OUT9 0.19
11 GND 0.00
12 VFD_12V 11.95
13 3.3VA 3.31
14 DVCC_5V 4.90
15 DVCC_3.3V 3.26
16 DVCC_5V 4.91
CN804 MAIN  FRONT 17 VFD_CLK 3.26
18 VFD_STB 3.10
19 VFD_DO 3.09
20 GND 0.00
21 LANDING_GEAR 1.96
22 KEY2 3.29
23 KEY1 3.29
24 MIC_VOL_A 3.26
25 MIC_VOL_B 3.26
26 SCRATCH_A 3.25
27 SCRATCH_B 0.00
28 FILE_S_B 3.26
29 FILE_S_A 0.00
30 MAIN_VOL_B 3.29
31 MAIN_VOL_A 3.29
32 F_LED_12V 11.80
33 GND 0.00

3-73 3-74

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PRINTED CIRCUIT BOARD DIAGRAMS
1. SMPS P.C.BOARD
(TOP VIEW) (BOTTOM VIEW) NOTE) Warning
Parts that are critical with respect to risk
of fire or electrical shock.

3-75 3-76

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2. MAIN P.C.BOARD
(TOP VIEW)

3-77 3-78

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MAIN P.C.BOARD
(BOTTOM VIEW)

3-79 3-80

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3. TOP FRONT P.C.BOARD
(TOP VIEW)

3-81 3-82

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TOP FRONT P.C.BOARD
(BOTTOM VIEW)

3-83 3-84

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4. JACK/ RMC P.C.BOARD
(TOP VIEW) (BOTTOM VIEW)

5. FRONT LED P.C.BOARD


(TOP VIEW) (BOTTOM VIEW)

3-85 3-86

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SECTION 4
MECHANISM (DM19AC)

CONTENTS
DECK MECHANISM PARTS LOCATIONS
• Top View ................................................................................................................................................... 4-2
• Top View(without Tray Disc) ..................................................................................................................... 4-2
• Bottom View .............................................................................................................................................. 4-2

DECK MECHANISM PARTS LOCATIONS


1. Main Base ............................................................................................................................................... 4-3
1-1. Clamp Assembly Disc ........................................................................................................................ 4-3
1-1-1. Plate Clamp .................................................................................................................................. 4-3
1-1-2. Magnet Clamp .............................................................................................................................. 4-3
1-1-3. Clamp Upper................................................................................................................................. 4-3
2. Tray Disc ................................................................................................................................................. 4-3

3. Base Assembly Sled ............................................................................................................................... 4-4


3-1. Gear Feed .......................................................................................................................................... 4-4
3-2. Gear Middle ....................................................................................................................................... 4-4
3-3. Gear Rack .......................................................................................................................................... 4-4

4. Rubber Rear............................................................................................................................................ 4-4


5. Frame Assembly Up/Down ..................................................................................................................... 4-5
6. Belt Loading ............................................................................................................................................ 4-5
7. Gear Pulley ............................................................................................................................................. 4-5
8. Gear Loading .......................................................................................................................................... 4-5
9. Guide Up/Down ....................................................................................................................................... 4-5
10. PWB Assembly Loading.......................................................................................................................... 4-5
11. Base Main ............................................................................................................................................... 4-5

DECK MECHANISM EXPLODED VIEW (DM19AC)......................................................................................... 4-6

4-1

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DECK MECHANISM PARTS LOCATIONS
• Top View Procedure
Parts Fixing Type Disassembly Fig.
Starting No.
1 Main Base 4-1

1 2 Clamp Assembly 4-1


Disc
1, 2 3 Plate Clamp 4-1
1, 2, 3 4 Magnet Clamp 4-1
1, 2, 3, 4 5 Clamp Upper 4-1
1 6 Tray Disc 4-2
1, 6 7 Base Assembly Sled 4-3
4 Screws,
1, 2, 6 8 Gear Feed 1 Connector 4-3
1 Locking Tabs
1, 2, 6, 8 9 Gear 4-3
Middle
• Top View(without Tray Disc)
1, 2, 6, 8, 9 10 Gear Rack 1 Screw 4-3

1, 2, 7 11 Rubber Rear 4-3


1, 2, 7 12 Frame Assembly 1 Screw Bottom 4-4
Up/Down
1, 2 13 Belt Loading 1 Locking Tab 4-4
1, 2 ,13 14 Gear Pulley 4-4
1, 2, 13, 14 15 Gear Loading 1 Locking Tab 4-4
1, 2, 7, 12, 13, 14 16 Guide Up/Down 4-4
1, 2, 13 17 PWB Assembly 1 Locking Tab Bottom 4-4
Loading 1 Hook
2 Screw
1, 2, 7, 12, 13, 18 Base Main 2 Locking Tabs 4-4
14, 15, 16, 17

• Bottom View

Note
When reassembling, perform the procedure in
reverse order.
The “Bottom” on Disassembly column of above
Table indicates the part should be disassembled
at the Bottom side.

4-2

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DECK MECHANISM DISASSEMBLY

TRAY DISC

MAIN BASE

PLATE CLAMP

MAGNET CLAMP
DISC CLAMP BASE MAIN
CLAMP UPPER ASSEMBLY
(Fig. A)

HOLDER

LEVER

BASE MAIN
BOTTOM SIDE VIEW
BASE MAIN

Fig. 4-1 Fig. 4-2

1. Main Base (Fig. 4-1) 2. Tray Disc (Fig. 4-2)


1-1. Clamp Assembly Disc 1) Insert and push a Driver in the emergency eject
1) Place the Clamp Assembly Disc as Fig. (A) hole(A) at the right side, or put the Driver on the
Lever(B) of the Gear Emergency and pull the
2) Lift up the Clamp Assembly Disc in direction of
Lever(B) in direction of arrow so that the Tray
arrow(A).
Disc is ejected about 15~20mm.
3) Separate the Clamp Assembly Disc from the
2) Pull the Tray Disc until it is separated from the
Holder Clamp.
Base Main completely.
1-1-1. Plate Clamp
1) Turn the Plate Clamp to counterclockwise
direction and then lift up the Plate Clamp.
1-1-2. Magnet Clamp
1-1-3. Clamp Upper

4-3

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RUBBER DAMPER
Distinguish upper and
(S2) lower sides
(Assemble with care)

(S2) RUBBER DAMPER


Distinguish upper and
(S2) lower sides
RUBBER DAMPER (Assemble with care)

BASE PU

(S2)

RUBBER DAMPER

GENERAL PICK UP ASSEMBLY

GEAR RACK

SPINDLE MOTOR ASSEMBLY

Fig. 4-3

3. Base Assembly Sled (Fig. 4-3) 4. Rubber Rear (Fig. 4-3)


1) Release 4 Screw(S2).
2) Disconnect the FFC Connector(C1)
3-1. Gear Feed
3-2. Gear Middle
3-3. Gear Rack

4-4

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BASE MAIN UP/DOWN FRAME ASSEMBLY

(A)
(A)
(B)
(L5)
GUIDE UP/DOWN FIG. (A)
(A)
GUIDE UP/DOWN

GUIDE UP/DOWN (B)


(C)

GEAR LOADING
(B)

GEAR PULLEY

(L4)

BASE MAIN
BELT LOADING

PWB ASSEMBLY LOADING (C2)

(S5)
Fig. 4-4

5. Frame Assembly Up/Down (Fig. 4-4) 8. Gear Loading (Fig. 4-4)


Note
9. Guide Up/Down (Fig. 4-4)
Put the Base Main face down(Bottom Side) 1) Move the Guide Up/Down in direction of arrow(A) as
1) Release the screw(S4) Fig.(A)
2) Unlock the Locking Tab(L3) in direction of arrow 2) Push the Locking Tab(L5) down and then lift up the
and then lift up the Frame Assembly Up/Down Guide Up/Down to separate it from the Base Main.
to separate it from the Base Main. Note
Note When reassembling place the Guide Up/Down as Fig.(C)
• When reassembling move the Guide Up/Down and move it in direction arrow(B) until it is locked by the
in direction of arrow(C) until it is positioned as Locking Tab(L5). And confirm the Guide Up/Down as
Fig.(C). Fig.(A)
• When reassembling insert (A) portion of the 10. PWB Assembly Loading(Fig. 4-4)
Frame Assembly Up/Down in the (B) portion of
the Guide Up/Down as Fig.(B) Note
Put the Base Main face down(Bottom Side)
6. Belt Loading(Fig. 4-4) 1) Release 1 Screws(S5)
Note 2) Unlock the Loading Motor (C2) from the Hook (H1) on
Put the Base Main on original position(Top Side) the Base Main.
3) Unlock 2 Locking Tabs(L6) and separate the PWB
7. Gear pulley (Fig. 4-4) Assembly Loading from the Base Main.
1) Unlock the Locking Tab(L4) in direction of arrow(B) and
then separate the Gear Pulley from the Base Main. 11. Base Main(Fig. 4-4)
4-5

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DECK MECHANISM EXPLODED VIEW (DM19AC)

1439

1002
A001

1005 1001
1026 1003 1004

1030

1437
1024

1437
1024
1024
1012
1049
1437
1013 1016 1015 1024

1020

1011

A006

1019 1045

1018
1043 A005
1439

4-6

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