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    152 views56 pages

    PAINT DEFECT's 1A PDF

    Uploaded by

    mahmoud ali

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 56

    Paint & Painting Defects

    Copyright © 2003, TWI Ltd 1


    World Centre for Materials Joining Technology
    Painting & Paint Defects

    Impact damage
    Copyright © 2003, TWI Ltd 2
    World Centre for Materials Joining Technology
    Paint & Painting Defects

    Cissing
    Copyright © 2003, TWI Ltd 3
    World Centre for Materials Joining Technology
    Paint & Painting Defects

    Rash rusting, rust spoting paint


    Copyright © 2003, TWI Ltdapplied
    4 overCentre
    World highfor
    profile surface
    Materials Joining Technology
    Paint & Painting Defects

    Pinhole, visible to non slip deck coating


    Copyright © 2003, TWI Ltd 5
    World Centre for Materials Joining Technology
    Paint & Painting Defects

    Pinhole
    Copyright © 2003, TWI Ltd 6
    World Centre for Materials Joining Technology
    Paint & Painting Defects

    Solvent popping
    Copyright © 2003, TWI Ltd 7
    World Centre for Materials Joining Technology
    Paint & Painting Defects

    Cratering
    Copyright © 2003, TWI Ltd 8
    World Centre for Materials Joining Technology
    Paint & Painting Defects

    Contaminated surface prior to painting


    Copyright © 2003, TWI Ltd 9
    World Centre for Materials Joining Technology
    Paint & Painting Defects

    Wrinkling or Reviling or crows foot


    Copyright © 2003, TWI Ltd 10
    World Centre for Materials Joining Technology
    Paint & Painting Defects

    Solvent attack top coat lifting


    incompatible
    Copyright © 2003, TWI Ltd
    11 under
    World Centre coat (Primer)
    for Materials Joining Technology
    Paint & Painting Defects

    Mud cracking
    Copyright © 2003, TWI Ltd 12
    World Centre for Materials Joining Technology
    Paint & Painting Defects

    Solvent attack
    Copyright © 2003, TWI Ltd 13
    World Centre for Materials Joining Technology
    Paint & Painting Defects

    Flotation
    Copyright © 2003, TWI Ltd 14
    World Centre for Materials Joining Technology
    Paint & Painting Defects

    Dry spray
    Copyright © 2003, TWI Ltd 15
    World Centre for Materials Joining Technology
    Paint & Painting Defects

    Adhesion failure
    Copyright © 2003, TWI Ltd 16
    World Centre for Materials Joining Technology
    Paint & Painting Defects

    Incorrect coating system applied to hot


    Copyright © 2003, TWI Ltd
    17 surface
    World Centre (piping)
    for Materials Joining Technology
    Paint & Painting Defects

    Incorrect coating applied to bitumen surface


    Copyright © 2003, TWI Ltd 18
    World Centre for Materials Joining Technology
    Paint & Painting Defects

    Blistering visually intact minute blister to wood


    Copyright © 2003, TWI Ltd
    19 moisture
    World surface
    Centre for Materials Joining Technology
    Paint & Painting Defects

    Blisters on balast tank coating


    Copyright © 2003, TWI Ltd 20
    World Centre for Materials Joining Technology
    Paint & Painting Defects

    Severe blistering
    Copyright © 2003, TWI Ltd 21
    World Centre for Materials Joining Technology
    Paint & Painting Defects

    Over thinning leads to bubbling – poor drying


    Copyright © 2003, TWI Ltd 22
    World Centre for Materials Joining Technology
    Paint & Painting Defects

    Rust nodules (underside paint system)


    Copyright © 2003, TWI Ltd 23
    World Centre for Materials Joining Technology
    Paint & Painting Defects

    Delamination, inter coat failure


    Copyright © 2003, TWI Ltd
    24 (exceeding over
    World Centre coat time)
    for Materials Joining Technology
    Paint & Painting Defects

    Rust staining to thermal metal spray


    Copyright © 2003, TWI Ltd 25
    World Centre for Materials Joining Technology
    Paint & Painting Defects

    Corrosion due to low dry film thickness


    Copyright © 2003, TWI Ltd 26
    World Centre for Materials Joining Technology
    Paint & Painting Defects

    Adhesion failure (paint applied on


    Copyright © 2003, TWI Ltd
    27 untreated
    World Centregalvanizing)
    for Materials Joining Technology
    Paint & Painting Defects

    Poor opacity, incorrect paint grade,


    Copyright © 2003, TWI Ltd
    28 brush
    World Centreapplied
    for Materials Joining Technology
    Paint & Painting Defects

    Checking
    Copyright © 2003, TWI Ltd 29
    World Centre for Materials Joining Technology
    Paint & Painting Defects

    Chalcking (Thermoset polymer)


    Copyright © 2003, TWI Ltd 30
    World Centre for Materials Joining Technology
    Paint & Painting Defects

    Inter coat adhesion failure due to


    Copyright © 2003, TWI Ltd
    31 moisture contamination
    World Centre for Materials Joining Technology
    Paint & Painting Defects

    Wrinkling or reviling due to incompatible


    Copyright © 2003, TWI Ltd
    32 paint
    World Centresystem
    for Materials Joining Technology
    Paint & Painting Defects

    Adhesion failure (salt contamination)


    Copyright © 2003, TWI Ltd 33
    World Centre for Materials Joining Technology
    Paint & Painting Defects

    Checking exposing under living coat


    Copyright © 2003, TWI Ltd 34
    World Centre for Materials Joining Technology
    Paint & Painting Defects

    Bitty surface ( foreign contamination on


    Copyright © 2003, TWI Ltd
    35 surface
    World Centre of
    for film)
    Materials Joining Technology
    Paint & Painting Defects

    Adhesion failure , thermal metal spray


    (lack
    Copyright © 2003, TWI Ltd
    36 of profile on blast
    World Centre cleaned
    for Materials surface)
    Joining Technology
    Paint & Painting Defects

    Over application (orange peel / pinhole )


    Copyright © 2003, TWI Ltd 37
    World Centre for Materials Joining Technology
    Painting & Paint Defects

    Runs / sags (gross over application )


    Copyright © 2003, TWI Ltd 38
    World Centre for Materials Joining Technology
    Missed /skips (leading to rust staining)
    Copyright © 2003, TWI Ltd 39
    World Centre for Materials Joining Technology
    Metal contamination (metal dropping to
    Copyright © 2003, TWI Ltd
    40 painted
    World steel
    Centre work) Joining Technology
    for Materials
    Rust staining (from primed pitted steel )
    Copyright © 2003, TWI Ltd 41
    World Centre for Materials Joining Technology
    Blistering (cross section of blistering
    Copyright © 2003, TWI Ltdexposed
    42 with
    World a coating
    Centre system
    for Materials Joining)Technology
    Chalking
    Copyright © 2003, TWI Ltd 43
    World Centre for Materials Joining Technology
    Chalking
    Copyright © 2003, TWI Ltd 44
    World Centre for Materials Joining Technology
    Blooming ( a bloom appear on a recently
    Copyright © 2003, TWI applied
    Ltd
    45 coating
    World exposed
    Centre to moisture)
    for Materials Joining Technology
    Pinhole in final coat
    Copyright © 2003, TWI Ltd 46
    World Centre for Materials Joining Technology
    Acid attack
    Copyright © 2003, TWI Ltd 47
    World Centre for Materials Joining Technology
    Corrosion under fire protection (Preak
    down
    Copyright © 2003, TWI Ltd
    48 of primer under
    World Centre fire protection)
    for Materials Joining Technology
    Orange peel extensive
    Copyright © 2003, TWI Ltd 49
    World Centre for Materials Joining Technology
    Over thinning – runs : stickness appear
    Copyright © 2003, TWI Ltd
    50 due to fall
    World offor
    Centre AlMaterials
    pigment. Joining Technology
    Flocculation
    Copyright © 2003, TWI Ltd 51
    World Centre for Materials Joining Technology
    Grinning through
    Copyright © 2003, TWI Ltd 52
    World Centre for Materials Joining Technology
    Rippled coating
    Copyright © 2003, TWI Ltd 53
    World Centre for Materials Joining Technology
    Water spotting
    Copyright © 2003, TWI Ltd 54
    World Centre for Materials Joining Technology
    Settelement
    Copyright © 2003, TWI Ltd 55
    World Centre for Materials Joining Technology
    Low film thicknes: uneven coating / high peaks
    Copyright © 2003, TWI Ltd 56
    World Centre for Materials Joining Technology

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