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  • Plant Water List: Plant P14 Project 10000 TPD Citeureup

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    abdullah amanullah
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    This document lists plant equipment that uses water, including the department, equipment name, amount of cooling water and consumed water used, connection sizes, pressure, and temperature for each item. There are 48 items listed across various plant departments including raw mills, kilns, cement mills, clinker coolers, and screw compressors. Most items use 1-63 cubic meters per hour of cooling or consumed water, with some items having a maximum flow rate. Connection sizes vary from DN15 to DN100 pipes. Pressure ranges from 1.5 to 6 bars for most items, and temperature is generally required to be below 40C, though some items can be up to 34C.

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    Plant Water List

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    This document lists plant equipment that uses water, including the department, equipment name, amount of cooling water and consumed water used, connection sizes, pressure, and temperature for each item. There are 48 items listed across various plant departments including raw mills, kilns, cement mills, clinker coolers, and screw compressors. Most items use 1-63 cubic meters per hour of cooling or consumed water, with some items having a maximum flow rate. Connection sizes vary from DN15 to DN100 pipes. Pressure ranges from 1.5 to 6 bars for most items, and temperature is generally required to be below 40C, though some items can be up to 34C.

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    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
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    31 views3 pages

    Plant Water List: Plant P14 Project 10000 TPD Citeureup

    Uploaded by

    abdullah amanullah
    This document lists plant equipment that uses water, including the department, equipment name, amount of cooling water and consumed water used, connection sizes, pressure, and temperature for each item. There are 48 items listed across various plant departments including raw mills, kilns, cement mills, clinker coolers, and screw compressors. Most items use 1-63 cubic meters per hour of cooling or consumed water, with some items having a maximum flow rate. Connection sizes vary from DN15 to DN100 pipes. Pressure ranges from 1.5 to 6 bars for most items, and temperature is generally required to be below 40C, though some items can be up to 34C.

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    © All Rights Reserved
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    of 3

    Plant Water List

    Plant P14 PROJECT 10000 TPD CITEUREUP Revision: 3


    Original date : 11/14/2013
    Revision date : 4/2/2014
    Cooling Consumed Conn. Size Conn. Size Pressure Temperature
    No. Department Equipment No. Equipment Name No. Remark
    Water(m3/h) Water(m3/h) in out Inlet (Bar) Inlet (º C)
    DN [mm] DN [mm]
    BSP ["] BSP ["]
    1 N3031LU01 Gearbox Lubrication Unit 1 42 DN65 DN100 2~6, Min 1.5 <40 OK
    2 N3031LU02 Roller Lubrication Unit 1 6 2×DN15 2×DN15 2~6, Min 1.5 <40 OK
    N3031-Raw Mill - 1 feeding
    3 upto Silo Elevator N3031LU03 Roller Lubrication Unit 1 6 2×DN15 2×DN15 2~6, Min 1.5 <40 OK
    4 N3031LU06 Classifier Gearbox Lubrication Unit 1 1.08 DN20 DN20 2~6, Min 1.5 <40 OK
    5 N3031RM01 Vertical Roller Mill 1 Max 10 DN40 1.5~6 Water Injection OK
    6 Sub total 6 55.08 10
    7 N3032LU01 Gearbox Lubrication Unit 1 42 DN65 DN100 2~6, Min 1.5 <40 OK
    8 N3032LU02 Roller Lubrication Unit 1 6 2×DN15 2×DN15 2~6, Min 1.5 <40 OK
    N3032-Raw Mill - 2 feeding
    9 upto Silo Elevator N3032LU03 Roller Lubrication Unit 1 6 2×DN15 2×DN15 2~6, Min 1.5 <40 OK
    10 N3032LU06 Classifier Gearbox Lubrication Unit 1 1.08 DN20 DN20 2~6, Min 1.5 <40 OK
    11 N3032RM01 Vertical Roller Mill 1 Max 10 DN40 1.5~6 Water Injection OK
    12 Sub total 6 55.08 10
    13 N4024-Exhaust Gas N4024CT01 Conditioning Tower 1 Max 48.4 1.5~6 Water Injection OK
    system , GCT and process
    14 fans - 1 N4024CT02 Conditioning Tower 1 Max 48.4 1.5~6 Water Injection OK
    15 Sub total 2 96.8
    16 N4025KI01 Kiln 1 30 3×4×DN25 3×4×DN25 2~3 ≤33 For kiln tire OK
    17 N4025-Kiln N4025LU01 Lubrication Unit 1 2.2 DN40 DN40 3~5 ≤33 For main reducer OK
    18 N4025LU02 Lubrication Unit 1 2.2 DN40 DN40 3~5 ≤33 For main reducer OK
    19 Sub total 3 34.4
    20 N4031HU01 Hydraulic Unit 1 12.6 DN40 DN40 ≥2 ≤33 OK
    21 N4031-Clinker Cooler N4031CR01 Clinker Crusher 1 45 6×DN20 6×DN40 ≥2 ≤33 For crusher rollers OK
    22 N4031CC01 Grate Clinker Cooler 1 Max 24.6 Max 6 Water Injection OK
    23 Sub total 2 57.6 24.6
    24 N5061LU01 Gearbox Lubrication Unit 1 63 DN80 DN100 2~6, Min 1.5 <40 OK
    25 N5061-Cement mill-1 N5061LU02 Roller Lubrication Unit 1 1.5 3×DN15 3×DN15 2~6, Min 1.5 <40 OK
    26 feeding upto cement silos N5061LU05 Classifier Gearbox Lubrication Unit 1 1.8 DN20 DN20 2~6, Min 1.5 <40 OK
    27 N5061RM01 Vertical Roller Mill 1 Max 5 DN32 1.5~6 Water Injection OK
    28 Sub total 6 66.3 5

    PAGE: 1/3
    29 N5062LU01 Gearbox Lubrication Unit 1 63 DN80 DN100 2~6, Min 1.5 <40 OK
    30 N5062-Cement mill-2 N5062LU02 Roller Lubrication Unit 1 1.5 3×DN15 3×DN15 2~6, Min 1.5 <40 OK
    31 feeding upto cement silos N5062LU05 Classifier Gearbox Lubrication Unit 1 1.8 DN20 DN20 2~6, Min 1.5 <40 OK
    32 N5062RM01 Vertical Roller Mill 1 Max 5 DN32 1.5~6 Water Injection OK
    33 Sub total 6 66.3 5
    34 N5063LU01 Gearbox Lubrication Unit 1 63 DN80 DN100 2~6, Min 1.5 <40 OK
    35 N5063-Cement mill-3 N5063LU02 Roller Lubrication Unit 1 1.5 3×DN15 3×DN15 2~6, Min 1.5 <40 OK
    36 feeding upto cement silos N5063LU05 Classifier Gearbox Lubrication Unit 1 1.8 DN20 DN20 2~6, Min 1.5 <40 OK
    37 N5063RM01 Vertical Roller Mill 1 Max 5 DN32 1.5~6 Water Injection OK
    38 Sub total 6 66.3 5
    39 N0751CM01 Screw Compressor 1 22 DN50 DN50 3~4 ≤34 OK
    40 N0751CM02 Screw Compressor 1 22 DN50 DN50 3~4 ≤34 OK
    41 N0751CM03 Screw Compressor 1 22 DN50 DN50 3~4 ≤34 OK
    42 N0751CM04 Screw Compressor 1 22 DN50 DN50 3~4 ≤34 OK
    43 N0751CM05 Screw Compressor 1 22 DN50 DN50 3~4 ≤34 OK
    44 N0751CM06 Screw Compressor 1 22 DN50 DN50 3~4 ≤34 OK
    45 N0751CM07 Screw Compressor 1 22 DN50 DN50 3~4 ≤34 OK
    46 N0751CM08 Screw Compressor 1 22 DN50 DN50 3~4 ≤34 OK
    47 N0751CM09 Screw Compressor 1 22 DN50 DN50 3~4 ≤34 OK
    48 N0751CM10 Screw Compressor 1 22 DN50 DN50 3~4 ≤34 OK
    N0751-Compress air station
    49 N0751HD01 Air Dryer 1 3.9 DN20 DN20 3~4 ≤34 OK
    50 N0751HD02 Air Dryer 1 3.9 DN20 DN20 3~4 ≤34 OK
    51 N0751HD03 Air Dryer 1 3.9 DN20 DN20 3~4 ≤34 OK
    52 N0751HD04 Air Dryer 1 3.9 DN20 DN20 3~4 ≤34 OK
    53 N0751HD05 Air Dryer 1 3.9 DN20 DN20 3~4 ≤34 OK
    54 N0751HD06 Air Dryer 1 3.9 DN20 DN20 3~4 ≤34 OK
    55 N0751HD07 Air Dryer 1 3.9 DN20 DN20 3~4 ≤34 OK
    56 N0751HD08 Air Dryer 1 3.9 DN20 DN20 3~4 ≤34 OK
    57 N0751HD09 Air Dryer 1 3.9 DN20 DN20 3~4 ≤34 OK
    58 N0751HD10 Air Dryer 1 3.9 DN20 DN20 3~4 ≤34 OK
    59 Sub total 20 259
    60 N0661LU01 Gearbox Lubrication Unit 1 10 DN50 DN50 3~8 <40 OK
    61 N0661-Coal mill 1 N0661PU01 Dust Pump 1 90 DN40 DN40 ≥2 <37 OK
    62 N0661RM01 Vertical Roller Mill 1 Max 10 DN40 1.5~6 Water Injection OK
    63 Sub total 4 100 10

    PAGE: 2/3
    64 N0662LU01 Gearbox Lubrication Unit 1 10 DN50 DN50 3~8 <40 OK
    65 N0662-Coal mill 2 N0662PU01 Dust Pump 1 90 DN40 DN40 ≥2 <37 OK
    66 N0662RM01 Vertical Roller Mill 1 Max 10 DN40 1.5~6 Water Injection OK
    67 Sub total 3 100 10
    Total Required Capacity - Circulated Cooling Water 860.06
    Total Required Capacity - Consumed Water 176.4
    Total (net) Circulated Cooling Water and Consumed Water (excluding evaporation losses) 1036.46
    Assumed value for evaporation and leakage losses 790.56m3/d

    PAGE: 3/3

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