WHEATLEY
operators
manual
For HP-160 & HP-250 Series
Plunger
PumpsINTRODUCTION
INTRODUCTION
Wheatley pumps are manufactured ia accordance
with the highese seandards demanded by the petroleum
industry. Proper maintenance and care will prolong
the period of satisfactory service, and reduce costs.
‘These instructions were wi
care, operation, and maintenance of your pump.
When trouble arises outside the scope of chis manual,
‘our Engincering Department and all other factory
facilities are ready to help you, Feel free co contact
us For assistance,
ft promore the
To
fof the problems and solutions which occur in the
field, We request that you send to us short reports of
your experiences, Include che purnp figures and serial
improve our products, we must be informed
‘numbers, the operating conditions, the problems, and
the solution, if any, and forward to Wheatley ,
ATTENTION: Engineering Department, P. 0. Box
3249, Tulsa, Oklahoma 74101. Your help will be
greatly appreciated
SERVICE
Wheatley fs distributors throughout — the
United States who have servicemen available in
cease of emergency or a major overhaul. Most of these
distributors have parts available and can give you the
necessary help in service work, We prefer that all
service be handled through an authorined distibut
however, in extreme emergencies, Wheatley
dispatch a serviceman. This normally will require a
24-hour notice.HP-160 SERIES & HP-250 SERIES PLUNGER PUMP
INSTALLATION INSTRUCTION
PROPER INSTALLATION
Proper installation is of prime importance, The
‘uid lifting capabilities oF @ reciprocating pump are
limited. 1 is necessary c@ flood the pump suction,
with uid as a minimum requirement for satisfac-
tory operation. Pumps with “L” or "H fluid end
will operate with a floaded suction, But pumps with
"M" fluid end running above 360 RPM may require
4-20 Psi suction charge pressure. Refer to perform
‘The Engineering Department of Wheatley Company is
available for consultation on your pumping probe
lems. Doubtful conditions should be checked with
the Engineering Department prior to installation of
the unit. The requirements vary with different
liquids. The general requirement is a flooded suetion
[eight ounces), minimum positive pressure, or one
foot of head.
THE SUCTION LINE
‘The Suction Line size must equal (or exceed) the
size of the pump suction manifold connection. It is,
desirable to use flexible hose rather than piping.
The number of ells or turns should be kept to an
absolute minimum, An ideal installation would have
none at all. if ells are necessary, they should be
installed no closer than five (5) feet to the pump
inlet, and no two ells should be closer together than
three (3) feet. All valves in the suction line must be
the fullopening type. 45° ells are greatly preferred,
rather than 90° ells; or, 45° branch lateral plus 45°
ell are better than 90° ell
DISCHARGE PIPING
Discharge piping should extend at least five (5)
feet from the pump before any turns or ells ste
installed. To eliminate line stesses on the pump, it
is again recommended that high pressure flexible
hose be installed for the frst five (5) feet. Any ells
used should be 45° type rather than 90°. Again,
445° branch lateral phus 45° elbow is preferable to 3
single 90°, el
RELIEF VALVES
Relief valves protect pumps from failure due to
excess pressure and must be installed in the dix
charge piping. If desited, relief valve and bypass
piping can be installed at the factory on new units
At minimum additional cost, Operation without a
properly set relief valve (setting to correspond to
size plunger used) is dangerous and we will not be
sesponsible for toss of life or property, nor held
liable for damage, nor will we accept responsibility
for premature failure of any parts resulting from
lack of a good relief valve, correctly set.
‘This pump is a sturdily built, precisely manufac-
tured, and creatively engineered unit. If properly
installed and given careful preventive maintenance,
maximum service at the lowest possible cost is
attained. Make sure suction and discharge hookups
are proper, then read the pages of periodic mainten-
ance. Then start the pump.
TO START THE PUMP
To start the pump, roll pump over once by hand.
‘Then open the suction line valve and permit fluid to
fill the uid eylinder body. Bleed out all air by
opening a bleed-off valve, removing the valve cover
until fluié flows out constantly, Close the discharge
valve and start the unit in operation. Any roughness
will probably be from trapped sir, or from starva-
tion (insufficient fluid getting to pump). Remove
these troubles before permitting the pump to sun
continuously
A PULSATION DAMPNER.
A Pulsation Dampner, properly selected, correct-
ly precharged, and located at or on the pump is @
very worthwhile investment. Longer life for valves,
springs, and plungers with reduced surges and a gen-
erally quieter installation are the dividends. We
strongly secommend their use