Method Statement Template

Method Statement Template
Template for Method Statement for Protection Modification Work

Contract No: CE/448D/07 Substation Name: WRSN
Contractor: DANWAY Bay Reference: C1160
Bay Name: WRQA Feeder
1. Work required to be done: Modify existing WRQA feeder to establish WRSN-CHNA Circuit.
Briefly write the SCOPE of work against the respective system which ever is applicable in the following table.
Sr.No Area Work Description as per scope

1 400kV RP Not applicable
2 400kV CP Not applicable
3 400kV LCC Not applicable
4 400kV M1BZP Not applicable
6 400kV CCP Not applicable
7 132kV RP  AC/DC isolation & Trip isolation to be done
 Existing wiring dismantling of relays
 Disconnecting wires between ITU panel & relay panel-E25-(C1160)
 Existing Panel Installation of relay & then wiring
 Installation of Main1 & Main2 relays
 Wiring for Main1 & Main2 relays
 Interfacing between BBP panel & Relay panel
 Interfacing between LCC & Relay panel
 Testing & commissioning of C1160 feeder
9 132kV LCC  Interfacing between LCC & Relay panel
10 132kV M1BZP  Interfacing between BBP panel & Relay panel
13 11kV SWGR Not applicable
14 11kV BZP Not applicable
15 DC system Not applicable
16 Fault  Configuration of new feeder name in the existing DFR.
Recorder
17 FDP  Relay to FDP fiber cable connection
18 ITU  Disconnecting wires between ITU panel & relay panel-E25-(C1160)
19 SCMS  Text modification in the SCMS and Level-4 alarm checks
20 AVR panel Not applicable
Page 2
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21 400v LVAC Not applicable
1.1 Prerequisites
 Reference Documents (Copy shall be attached)
1.1.1. Reference details of Drawings
 CE/448D/CHINA/E/12/228
1.1.2. Reference details of relay setting approvals
 TPD/PCS/PSA/0320/2010 (M1 relay approval)
 TPD/PCS/PSA/0233/2011 (M2 relay approval)
 FR Signal List
 SCMS Signal list
2. PTW and Name List

The attached annexure shall be followed in respect to the purpose of the work.
Sr.No PTW Documents Attachments
1 PTW for Transmission substations Not Applicable
2 PTW for Generation Substation (JAPS/HSTA) Annexure-1
3 General Risk Assessment Annexure-2
4 Specific Trip Risk Assessment Annexure-3
5 Day wise schedule Annexure-4
3. Trip Link Isolation and Barricading

3.1 Barricading of panels
Before starting the modification work, identify the work area and panel where modification has to be done.
Barricade the other adjacent panels. Provide adequate caution tag on the live panels. Fill the following table.
Sr.No Area Panel under Panel on Panel on Barricading Cont. Dewa

outage Left Hand Right done at Engr. Engr.
Side Hand Side Date Time Sign Sign
1 400kV RP Not applicable
3 400kV LCC Not applicable
4 400kV Not applicable

M1BZP
M2BZP
Page 3
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Sr.No System Panel under Panel on Panel on Barricading Cont. Dewa

outage Left Hand Right done at Engr. Engr.
Side Hand Side Date Time Sign Sign
7 132kV RP C1160 WRQA C1010 GHSS C1030
WHCT
9 132kV LCC C1160 WRQA C1010 GHSS C1030

WHCT
10 132kV M1BZP – Panel- Nil M1BZP –
M1BZP 1 Check
zone
M2BZP

SWGR
14 11kV BZP Not applicable
15 DC system Not applicable
16 Fault DFR – Nil DFR –

Recorder Panel-1 Panel-2
17 ITU C1160 C1140 C1120

ITU Panel ITU Panel ITU Panel
18 FDP FDP Panel Nil NIl
19 SCMS Not applicable
20 AVR panel Not applicable
21 400V LVAC Not applicable
22
Page 4
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3. 2 Trip Link/Back trip Isolation
After completing necessary barricading of panels, identify and isolate the Trip links as per the below table.
Provide masking tape on the removed link base to avoid false insertion. Back trip wiring shall be isolated in
relay panel under modification and while isolating back trip wiring , precaution shall be taken to retain
supervision of back trip wiring (If available).
Sr. Panel Links Ferrule Purpose Isolation CONTR. DEWA
No / ref done at ENGR. ENGR.
Termi Date Time SIGN SIGN
nal Ref
1 132 KV LK94.2 K205, CB Fail-1
BUSBAR 5.1/LK K206
PROTN.P 94.25.2 Initiation from
ANEL 132 kV M1BZP
+R14
2 132 KV LK94.2 K111,
BUSBAR 5TC1.1 K112 CB Trip1 from
PROTN.P /LK94. M1BZP
ANEL 25TC1.
+R14 2
3 132 KV LK94.2 K115,
BUSBAR 5TC2.1 K116 CB Trip2 from
PROTN.P /LK94. M1BZP
ANEL 25TC2.
+R14 2
4 132 KV LK94.2 K207, CB Fail-2
BUSBAR 5.3/LK K208
PROTN.P 94.25.4 Initiation from
ANEL M1BZP
+R14
Breaker Fail
5 E25+R1 1,2,5 P3,P51
Trip (+ve) TC1
E25+R1 3,6,7 P202, Breaker Fail

6 P208 Trip (-ve) TC1
Page 5
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3.3 AC/DC Isolation Details:

After completion of necessary Trip Link isolation, identify and isolate the panel DC supply by removing
respective Fuse/ links as per the below table. Provide masking tape on the removed fuse/link base to avoid
false insertion.
Sr. Panel Fuse / Ferrul Purpose Isolation CONTR DEWA
No Links e ref done at ENGR. ENGR.
SIGN SIGN
Ref
Date Time
Heater, Indication
+F110 H01 door switch,
1 E25+R1 Cubicle lamp &
-A.C H02
Socket switch
F118- K1 DC for LCC Panel

2 E25+R1
D.C K2
FS100 Main-1 C&I

3 E25+R1 KL101
-D.C
Isolation link for

4 E25+R1 LK100 KL102
Main-1
5 E25+R1 FS200 KL201 Main-2 C&I
LK20 Isolation link for

6 E25+R1 KL202
0 Main-2
Protection & 132

7 E25+R1 FS201 K101T
kV TC-2
Isolation link
8 E25+R1 LK201 K102T Protection & 132
kV TC-2
Protection & 132

kV TC-1
9 E25+R1 FS101 K201T
Page 6
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3.4 Isolation of VT and CT Circuits:
After completion of trip links and AC/DC isolation, the CT and VT circuit shall be isolated and masked as per
the requirement. The following table shall be filled for isolation and masking of VT and CT circuits.
Sr. Device Location TB No. Purpose Isolation Cont. Dewa

No. Done at Engr. Engr.
Date Time Sign Sign
VT E25 + S1 XE/ 1,2,3,4,5 & VT Core 1
1
LCC 6
2 VT E25 + S1 XE/12,15,13,16
LCC ,14,171 VT Core 2
3
CT E25 + S1 XDZ- 1, 2, 3, 4,
LCC 5, 6, 7, 8, 9, 10, BBP Disc
11, 12, 13, 14 Zone to be
masked
4 CT E25 + S1 XCZ- 1, 2, 3, 4, BBP Check

LCC 5, 6, Zone to be
masked
5 CT E25 + S1 Main-1 CT
LCC XA1- circuit to be
1,2,3,4,5,6,7,8,9 shorted
6 CT E25 + S1 XA2- Main-2 CT

LCC 1,2,3,4,5,6,7,8,9 circuit to be
shorted
7 CT E25 + S1 CBF CT
LCC XC- Circuit to
1,2,3,4,5,6,7,8,9 be shorted
10
Page 7
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4. Dismantling of Existing Components:
Once all the isolation as mentioned above is done then list down the components which are to be
dismantled as a part of this modification scope. Removed components shall be properly packed with
details of the component on the packing and handed over to DEWA. Accordingly following table shall be
filled.
Sr.No Area Component Make/Type Details Purpose Remarks
1 400kV Not
RP applicable
2 400kV Not
CP applicable
3 400kV Not
LCC applicable
4 400kV Not
M1BZP applicable
5 400kV Not
M2BZP applicable
6 400kV Not
CCP applicable
7 132kV  Main-  Areva/Mi  Diff
RP 1 comP543  Diff
 Main-  Siemens/  DOC
2 7SD62  DEF
 DOC  Areva/Mi
 DEF com P127
 Areva/Mi
com P127
8 132kV Not
CP applicable
9 132kV Not
LCC applicable
10 132kV Not
M1BZP applicable
11 132kV Not
M2BZP applicable
12 132kV Not
CCP applicable
Page 8
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13 11kV Not
SWGR applicable
14 11kV Not
BZP applicable
15 DC Not
system applicable
16 Fault Not
Recorde applicable
r
17 ITU Inter Trip  ABB/NSD  Inter
Unit 570 trip
18 FDP Not
applicable
19 SCMS Not
applicable
20 AVR Not
panel applicable
21 400v Not
LVAC applicable
4.1 Dismantling Schedule:
Before starting the dismantling, the contractor must confirm the existing cable schedule for correctness.
Necessary precautions shall be taken as not to disturb other live cables. The contractor to has to provide
the dismantling of the wiring schedule in the following table or attached a separate annexure
Sr. No. Ferrule From To

Number TB No. Location TB. No Location
1 K101 XK-1 RP X31A-5 Tel Prot. Cubicle
5 K401 XKB2-5 RP X31A-1 Tel Prot. Cubicle
6 K1T XKB1-3 RP X31A-7 Tel Prot. Cubicle
Page 9
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5. Installation, Wiring and Power up of Panel:
5.1 Materials to be Installed:
After completion of dismantling work, list down the new components which are to be installed as part of this
modification scope. The components to be installed shall be mentioned in the below table.

1 400kV Not
RP applicable
2 400kV Not
CP applicable
3 400kV Not
LCC applicable
4 400kV Not
M1BZP applicable
5 400kV Not
M2BZP applicable
6 400kV Not
CCP applicable
7 132kV  Main-  ABB/RED670  Line

RP 1  Siemens/7SD Diff
 Main- 5  Line
2 Diff
8 132kV Not
CP applicable
9 132kV Not
LCC applicable
10 132kV Not
M1BZP applicable
11 132kV Not
M2BZP applicable
Page 10
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12 132kV Not
CCP applicable
13 11kV Not
SWGR applicable
14 11kV Not
BZP applicable
15 DC Not
system applicable
16 Fault Not
Recorder applicable
17 ITU Not
applicable
18 FDP Not
applicable
19 SCMS Not
applicable
20 AVR Not
panel applicable
21 400v Not
LVAC applicable
22
23
5.2 Wiring Modification within the same panel:
Once all the components are installed then wiring shall be started. The contractor has to provide the detailed
wiring schedules involved in the modification work for each panel as per the following table or attached
separate – Annexure
Page 11
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1 A11 XA1-1 RP XM1FP-3A RP
2 A13 XM1FP-3B RP M1FP/X401 RP
3 A31 XA1-2 RP XM1FP-41 RP
4 A33 XM1FP-4B RP M1FP-41 RP
5 A51 XA1-3 RP XM1FP-5A RP
6 A53 XM1FP-5B RP M1FP/X401- RP
5
7
8
5.3 Interface Wiring Between Panels
The contractor has to provide the detailed wiring schedules involved in the modification work for interfacing
panel as per following table or attached separate - Annexure
1 A11 XA.1.1-1 LCC XXA1-1 RP
2 A31 XA.1.1-6 LCC XA1-2 RP
3 A51 XA.1.1-11 LCC XA1-3 RP
4 A70 XA.1.1-17 LCC XA1-4 RP
5 E112 XE-1 LCC XE-1 RP
6 E132 XE-2 LCC XE-2 RP
7
8
5.4 Restoration of AC/DC Supplies
After completion of all the wiring, ferrules verification and the preliminary checks, the panel shall be powered
up with temporary AC/DC supply to ensure the healthiness of the wiring. After confirmation of wiring the
temporary supplies shall be removed and the permanent panel AC and DC supplies shall be restored as per the
below format:
Sr.No Panel Fuse / Ferrule Purpose Restoration CONTR DEWA
Links ref done at ENGR. ENGR.
SIGN SIGN
Ref
Date Time
Heater, Indicat.
+F110 H01 door switch,
1 E25+R1 Cubicle lamp &
-A.C H02
Socket socket
Page 12
of 18
Sr.No Panel Fuse / Ferrule Purpose Restoration CONTR DEWA

Links ref done at ENGR. ENGR.
SIGN SIGN
Ref
Date Time
F118- DC for LCC

2 E25+R1 K1 K2
D.C Panel
FS100 Main-1 C&I

3 E25+R1 KL101
-D.C
Isolation link
4 E25+R1 LK100 KL102
for Main-1
5 E25+R1 FS200 KL201 Main-2 C&I
Isolation link
6 E25+R1 LK200 KL202
for Main-2
6. Testing Activities
Once the panel is powered up with the AC and DC supplies, identify and perform the testing activities as
part of this protection modification scope from the below table. All applicable testing shall be performed as
per relevant QPs as mentioned below
Sr.No Testing activities Applicable Quality Procedure

(YES/NO)
1 Testing of Trip relays/Auxiliary relays No --
2 DC Scheme checks Yes TPD/PFS/TPC-QP21
3 TCS/TSS scheme test Yes TPD/PFS/TPC-QP21
4 CT/VT Secondary injection test Yes TPD/PFS/TPC-QP22
5 Fault Recorder Triggering test Yes TPD/PFS/TPC-QP25
6 Final setting and testing of backup protection No

--
Relay
7 Final setting and testing of CBF Protection Relay No --
8 Final setting and testing of REF Protection Relay No --
9 Final setting and testing of M1 protection relays Yes TPD/PFS/TPC-QP30
Page 13
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Sr.No Testing activities Applicable Remarks

(YES/NO)
10 Final setting and testing of M2 Protection relays Yes TPD/PFS/TPC-QP30
11 End to end test for main 1 Feeder protection Yes TPD/PFS/TPC-QP30
relay
12 End to end test for main 2 Feeder protection Yes TPD/PFS/TPC-QP30
relay
13 SCADA Protection Alarm signal checks Yes TPD/PFS/TPC-QP16
14 CBF & Trip Logic test Yes TPD/PFS/TPC-QP20
7. Trip Link and Back Trip Wire Restoration
7.1 Restoration of Trip links

After completing all necessary testing activities, the Trip links & trip wires shall be restored as per the below
table.
Sr. Panel Links / Ferrul Purpose Restoration CONTR DEWA

No Termina e ref done at ENGR. ENGR.
l Ref Date Time SIGN SIGN
1 LK94.25. K205, CB Fail-1

132 KV BUSBAR 1/LK94. K206
PROTN. PANEL 25.2 Initiation from
+R14 132 kV M1BZP
2
LK94.25 K111, CB Trip1 from
132 KV BUSBAR TC1.1/L K112
PROTN. PANEL K94.25T M1BZP
+R1 C1.2
3 132 KV BUSBAR LK94.25 K115, CB Trip2 from

PROTN. TC2.1/L K116
PANEL +R14 K94.25T M1BZP
C2.2
4 132 KV BUSBAR LK94.25. K207, CB Fail-2
PROTN. 3/LK94. K208
Initiation from
PANEL +R14 25.4
M1BZP
Page 14
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Sr. Panel Links / Ferrul Purpose Restoration CONTR DEWA

No Termina e ref done at ENGR. ENGR.
l Ref Date Time SIGN SIGN
4 132 KV BUSBAR LK94.25. K207, CB Fail-2

PROTN. 3/LK94. K208
Initiation from
PANEL +R14 25.4
M1BZP
5 E25+R1 1,2,5 P3,P51 Breaker Fail

Trip (+ve) TC1
6 E25+R1 3,6,7 P4,P12 Breaker Fail

Trip (-ve) TC1
7 E25+R1 1,2,5 P201, Breaker Fail

P207
Trip (+ve) TC2
8 E25+R1 3,6,7 P202, Breaker Fail

P208
Trip (-ve) TC2
7.2 Restoration of CT and VT Circuit

After completion of all testing the following CT and VT circuits shall be normalized.
Sr. Device Location TB No. Purpose Restoration Cont. Dewa

No. Done at Engr. Engr.
Date Time Sign Sign
VT E25 + S1 XE/ 1,2,3,4,5 & VT Core1
1
LCC 6
2 VT E25 + S1 XE/12,15,13,16 VT Core2
LCC ,14,171
CT E25 + S1 XDZ- 1, 2, 3, 4, BBP Disc
3 LCC 5, 6, 7, 8, 9, 10, Zone to be
11, unmasked
4 CT E25 + S1 XCZ- BBP Check

LCC 1, 2, 3, 4, 5, 6, to be
unmask
CT
5 E25 + S1 XA1- Main-1 CT
LCC 1,2,3,4,5,6,7,8,9 Normalize
Sr. Device Location TB No. Purpose Restoration
No. Done at
Page 15
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Date Time Cont. Dewa

Engr. Engr.
Sign Sign
Main-2 CT
6 CT E25 + S1 XA2- Circuit to be
LCC 1,2,3,4,5,6,7,8,9 normalized
E25 + S1 CBF CT
7 CT LCC XC- Circuit to be
1,2,3,4,5,6,7,8,9 kept shorted
in NPP.
8. PRI Integration
The contractor has to check the PRI integration work at the remote end. If PRI is applicable then
the approved solution has to be provided by the contractor as per below format.
Sr. Description Applicable Remarks

No Yes / No
1 PRI integration is applicable for remote end work?
2 If applicable then whether the method statement of approved

Solution is attached?
9. Load Test
After energization of the circuit, the load test has to be carried. The load test shall be carried as
per following QP. Please attach the necessary details if required.
Sr. Description Applicable Remarks

No Yes/No
1 Line Feeder load test TPD/PFS/TPC-QP05
2 IDT Load Test TPD/PFS/TPC-QP05
Page 16
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10.Final Checks and Return of Permit
10.1 Removal of Barricading
Sr. Area Panel under Panel on Panel on Barricading Contr. Dewa

No outage Left Hand Right Hand Removed at Engr. Engr.
Side Side Sign Sign
Date Time
1 132kV RP C1160 WRQA C1010 C1030

GHSS WHCT
2 132KV LCC C1160 WRQA C1010 C1030
GHSS WHCT
3 132KV M1BZP – Nil M1BZP –
M1BZP Panel-1 Check zone
10.2 General Checks

Sr. Description Date/ CONTR DEWA Yes/No
No Time ENGR. ENGR.
SIGN SIGN
1 After completion of all modification and testing works, cleaning

has to be carried out in and around the panels.
2 Ensure that there is no protection alarm persisting relevant to this

bay in Annunciation panel / SCMS HMI and the same shall be
confirmed with LD by communicating to LD center.
Sr. Description Date/ Contr. Dewa Yes/No
No Time Engr. Engr.
Sign. Sign.
3 Ensure the tightness of the modified circuit terminals and use
torque screw driver for CT/VT circuit terminals.
4 Check healthiness of Fuses and links (if any).
Separate file with color printout of RED marked drawing shall be

5 kept at record room.
6 Separate file with all signed test report to be kept at record room.
Page 17
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7 All the panels relevant to this modification work shall be locked

and the pad lock keys shall be kept in their respective designated
key box.
8 Ensure that all excess materials and tools have been demobilized
from the site.
9 All warning tape and hoardings shall be removed.
10.3 Return of Permit
Sr. Return of Permit Date/ CONTR DEWA Yes/No

No Time ENGR. ENGR.
SIGN SIGN
1 After satisfactory completion of final checks, LD shall be informed

about the completion of modification work and the work Permit
shall be cleared with time stamp.
Page 18
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Template for Method Statement for Protection Modification Work

Sr.No Area Work Description as per scope

21 400v LVAC Not applicable

2. PTW and Name List

3. Trip Link Isolation and Barricading

Sr.No Area Panel under Panel on Panel on Barricading Cont. Dewa

2 400kV CP Not applicable

3 400kV LCC Not applicable

4 400kV Not applicable

6 400kV CCP Not applicable

Sr.No System Panel under Panel on Panel on Barricading Cont. Dewa

9 132kV LCC C1160 WRQA C1010 GHSS C1030

13 11kV Not applicable

14 11kV BZP Not applicable

15 DC system Not applicable

16 Fault DFR – Nil DFR –

17 ITU C1160 C1140 C1120

18 FDP FDP Panel Nil NIl

19 SCMS Not applicable

20 AVR panel Not applicable

21 400V LVAC Not applicable

3. 2 Trip Link/Back trip Isolation

E25+R1 3,6,7 P202, Breaker Fail

3.3 AC/DC Isolation Details:

F118- K1 DC for LCC Panel

FS100 Main-1 C&I

Isolation link for

5 E25+R1 FS200 KL201 Main-2 C&I

LK20 Isolation link for

Protection & 132

Protection & 132

3.4 Isolation of VT and CT Circuits:

Sr. Device Location TB No. Purpose Isolation Cont. Dewa

4 CT E25 + S1 XCZ- 1, 2, 3, 4, BBP Check

6 CT E25 + S1 XA2- Main-2 CT

4. Dismantling of Existing Components:

Sr.No Area Component Make/Type Details Purpose Remarks

4.1 Dismantling Schedule:

Sr. No. Ferrule From To

5. Installation, Wiring and Power up of Panel:

5.1 Materials to be Installed:

Sr.No Area Component Make/Type Details Purpose Remarks

7 132kV  Main-  ABB/RED670  Line

Sr.No Area Component Make/Type Details Purpose Remarks

5.2 Wiring Modification within the same panel:

Sr. No. Ferrule From To

5.4 Restoration of AC/DC Supplies

Sr.No Panel Fuse / Ferrule Purpose Restoration CONTR DEWA

F118- DC for LCC

FS100 Main-1 C&I

5 E25+R1 FS200 KL201 Main-2 C&I

Sr.No Testing activities Applicable Quality Procedure

6 Final setting and testing of backup protection No

Sr.No Testing activities Applicable Remarks

7. Trip Link and Back Trip Wire Restoration

7.1 Restoration of Trip links

Sr. Panel Links / Ferrul Purpose Restoration CONTR DEWA

1 LK94.25. K205, CB Fail-1

3 132 KV BUSBAR LK94.25 K115, CB Trip2 from

Sr. Panel Links / Ferrul Purpose Restoration CONTR DEWA

4 132 KV BUSBAR LK94.25. K207, CB Fail-2

5 E25+R1 1,2,5 P3,P51 Breaker Fail