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stationary conducting loops (or sheets)

over which the train levitates. The inter-


action of the induced currents with the
magnetic field creates the forces. There
is active research in superconducting
EDS Maglev. These include efforts at
the Massachusetts Institute of Technol-
ogy and in Japan where full-scale tests
are being done.
Another way to test magnetic levita-
tion principles is a stationary coil carry-
ing a time-varying current, levitated
above a conducting sheet. A coil may
be levitated in a stable, but under-
damped equilibrium without feedback
control. This experiment demonstrates,
in a simple way, eddy current levita-
tion, a phenomenon that is not well
understood. The approach we will show
here is more intuitive and less mathe-
matical than others, and the results are
confirmed by a very simple experiment.
A simple method is shown for calculat-
ing the levitation height, suspension
resonant frequency and lift-off power.
These scaling laws are very important
to understand for the design of electri-
cal machinery.

Analyzing the levitation


experiment
The geometry of the experimental
levitation system is shown in Fig. 1. A
circular copper coil was built by wind-
ing #16 gauge insulated copper wire on
a non-conductive winding form. The
© Composite D. Cantillo/Expert Gallery
resultant coil was impregnated with

M
agnetic levitation has This type of levitation is unstable epoxy. After curing, the coil was placed
numerous practical applica- without feedback control (by Earn- on top of a conducting plate that is
tions in research and in shaw’s theorem), but numerous analog much wider than the coil. The copper
industry where friction must and digital control techniques are avail- coil was energized with 60 Hz AC with
be reduced or eliminated. Some of the able. A full-scale electromagnetic sus- adjustable voltage amplitude controlled
more promising applications are trans- pension (EMS) Maglev system using by a variable transformer. When the
portation (low and high speed Maglev), copper coils for generation of magnetic voltage was of sufficient amplitude, the
low friction bearings for gyroscopes is currently being tested in Germany. coil achieved “lift-off” and levitated in
and flywheel energy storage. Other The projected revenue-producing train a stable equilibrium at height h. By
applications have been proposed, such service would begin in 2005 from adjusting the voltage amplitude, the
as levitation melting of conductive met- Berlin to Hamburg. levitation height can be adjusted.
als. Applications—such as eddy-current In “repulsive” levitation or electro- The mechanisms involved in electro-
braking and induction heating—that dynamic or “EDS” levitation, eddy cur- dynamic (EDS) levitation are identified
involve similar physical processes as rents are generated in a conducting through the use of Maxwell’s equa-
magnetic levitation can be analyzed body when the body is subjected to a tions. Simplifying assumptions are
using similar or slightly modified solu- time-varying magnetic flux. The inter- identified and used to generate models
tion techniques. action of the eddy currents with the for evaluating the levitation force and
There are two “flavors” of magnetic magnetic flux generates forces levitates lift-off power.
levitation: attractive and repulsive. In the body. In EDS Maglev, the changing
“attractive” levitation, a ferromagnetic magnetic flux is produced by a super- Elementary theory
body is attracted to a source of magnet- conducting magnet on the moving train. The “quasistatic” or low frequency
ic flux, as a piece of steel is attracted to This changing magnetic flux generates forms of Maxwell’s equations are used
a permanent magnet. Levitation forces circulating currents in stationary con- to analyze this structure. This means
can be created with a DC magnetic ducting loops (or sheets) over which the that magnetic energy storage is domi-
field created by DC currents, supercon- train levitates. This changing magnetic nant (as compared to energy stored in
ducting coils or permanent magnets. flux generates circulating currents in the electric field) and wave phenomena

40 0278-6648/00/$10.00 © 2000 IEEE IEEE POTENTIALS


are small enough to be ignored. The lift force in an electrodynamic levita- induced currents) is small compared to
first law that is useful is Ampere’s Law, tion system: the incident field. Thus, the field passes
which simply states that a flowing cur- • By Ampere’s law, the φ-directed through the plate as if it weren’t there at
rent creates a magnetic field, or: current in the coils generates a time- all. Since there is minimal induced cur-
varying magnetic flux. This flux has rent, there is minimal lift force.
r r r r both axial (z) and radial (r) components. In Fig. 2b, we see the case of high fre-
∫ c H ⋅ dl ≈ ∫ s J ⋅ dA Some of this flux impinges on the con- quency excitation where the incident

ducting plate below the coil. magnetic field is shielded from passing
where H is the magnetic field ➝
• By Faraday’s law, the changing through the plate. This is due to large
(Amps/meter) and J is current density magnetic flux impinging on the plate induced circulating currents in the plate.
(Amps/meter 2). In words, Ampere’s induces an electric field (and hence, Note that the flux lines are “squished”
Law means that the magnetic flux den- current flow) in the plate. beneath the coil. The resultant induced
sity integrated around a closed contour • The dominant current component currents may be used to generate a lift
equals the net current through the sur- in the plate is in the φ-direction. This force (as in Maglev) or may be used to
face bounded by the contour. Faraday’s current interacts with the r component heat the conducting plate (as in induction
law shows the mechanisms by which a of the magnetic field to generate +z lift heating). A simple calculation (shown
shortly) finds this minimum plate thick-
ness at a given operating frequency to
Levitated coil N turns
reach the “high frequency” limit.
a
z
Critical frequencies
b
For an applied magnetic field tan-
r
gential to the surface of a wide flat
plate, the characteristic length over
h c which the field decays in the plate is the
so-called skin depth δ. This is given by:
t

1
δ=
Conducting plate π ƒ µσ

Fig. 1 Levitation experiment showing coil levitated electrody- where f is the operating frequency,
namically above a conducting plate. The convention for µ is the magnetic permeability of
labeling magnetic windings is as follows: The cross indi- the plate and σ is the electrical
cates current into the paper; the dot indicates current conductivity of the plate. The
out of the paper. By the right-hand rule, for this coil (for magnetic field inside the plate
DC current excitation) the axial magnetic field at r=0 is decays with this characteristic
the -z direction. length δ. For AC line frequency (f
= 60 Hz) and an aluminum plate
with µ = 4πx10 -7 H/m and σ =
changing magnetic flux generates circu- (by the Lorentz force 3.54x107 (Ω-m)-1, the skin depth
lating (or “eddy”) currents. The rela- law). δ ≈ 10.9 millimeters. This means
tionship in a conducting “Ohmic” The circulating cur-
material relating the current density and rents in the plate create Fig. 2 Flux lines, in low fre-
electric field is J = σE and we can
➝ ➝
a magnetic field that quency a) and high fre-
derive: opposes the incident quency, b) limits
r r r r
field. Hence, the field is
1 d
σ ∫ c J ⋅ dl =−
dt ∫ s B ⋅ dA
shielded the field from that an aluminum plate with a
the inside of the plate. Shown in Figures thickness greater than 10.9 millimeters
2 are simulation results for flux lines or so provides effective shielding of a
The term on the right is the negative and magnetic flux density from finite- 60 Hz magnetic field.
of the time rate of change of the mag- element analysis (FEA). In the plots,
netic flux through the surface bound- the red areas are higher magnetic field, Stability of levitation
ed by the contour dl. This is the and the field intensity decreases the Experimentation shows that the
mechanism by which a changing mag- further away from the coil you are. dynamics of the vertical suspension for
netic flux impinging on a conductor Note that since the system is symmet- electrodynamically levitated bodies are
creates eddy currents. ric, only one half of the problem has underdamped. By a thought experiment,
Furthermore, the Lorentz force law been simulated. stability of the suspension can be
states that a magnetic force results if In Fig. 2a are the magnetic flux lines inferred. We assume a functional
there is a current flow in a region where ➝ ➝ ➝
for the case of low-frequency excitation. dependence of the terminal inductance
there is magnetic flux, by F =J ↔B. “Low frequency” means that the operat- and use energy methods to calculate the
Using these three principles, we can ing frequency is sufficiently low so that levitation force.
identify the mechanism for creating +z the induced magnetic field (due to One possible electrical model for

FEBRUARY/MARCH 2000 41
Rcoil L
varies (from the L(z) term), there is a calculate) the characteristic decay
resultant force acting on the coil. Using length for the terminal inductance.
the energy method, the force due to an
energy field can be easily calculated. Experimental results
Rw Also, the force acting on the coil equals A 1-centimeter thick aluminum plate
the gradient (or spatial was used for inductance measurements
derivative) of the energy and levitation experiments, as a skin
field. In this case, the depth calculation shows that this is the
Fig. 3 Electrical model of mag- stored magnetic energy minimum approximate thickness to
netic levitation system achieve good magnetic shielding. Para-
Fig. 4 Approximate meters of the copper test coil are given
pole locations for in Table 1.
evaluating the driving impedance vertical motion of
at the terminals of the coil is shown eddy-current Coil inductance
in Fig. 3. Rcoil is the resistance of magnetic sus- measurements
the coil in free-space due to the pension By the energy method, magnetic
finite resistance of the wire. L is forces can be calculated if the change in
the frequency and geometry dependent changes as the z position of the coil terminal inductance is known. The coil
inductance seen at the coil terminals. Rw varies, and the magnetic force pulls the inductance under various test conditions
is the resistance due to eddy-current coil towards a position of higher stored was measured using a Hewlett-Packard
losses in the conducting plate. When the energy. The force acting on the coil in HP4192A impedance analyzer. In a first
coil is brought near the plate, R w the +z direction is: experiment, the coil inductance in the
increases and the terminal inductance of 30 Hz to 500 Hz range was measured
the coil decreases. This is because the with the coil 10 millimeters above the
d I 2 dL( z )
field beneath the coil is modified due to ƒz = Em = aluminum plate (Fig. 5). The estimate
induced currents. dz 2 dz . of the skin depth shows that there
At high frequencies, the space should be significant shielding at 60 Hz.
beneath the coil has the flux concentrat- To determine the stability of the levi- Hence, the terminal inductance should
ed between the coil and the plate, and tated coil, we assume that the total force be greatly affected. At 60 Hz, the termi-
hence the measured coil inductance is acting on the coil is an equilibrium nal inductance is 824 microHenries
reduced from the free-space value. One value plus a perturbed value, or fz = FZ (down from the free-space value of 980
possible functional dependence for the + f̃ z. Furthermore, we assume that the microHenries). This confirms our suspi-
measured inductance is: position of the coil is given by an equi- cion that there is significant magnetic
librium position, plus a small perturba- shielding at 60 Hz.
z
− tion, or z = Zo + z̃. The equilibrium force In a second experiment, the 60 Hz
L( z ) ≈ Lo − Lr e γ
. FZ must equal the weight of the coil, or terminal inductance was measured for
Mg if the coil is to be stably levitated. coil heights of 0, 5, 10, 15 and 20 mil-
The term Lo is the terminal inductance By using our assumed coil inductance limeters above the plate (Fig. 6). The
of the coil when it is well away from given above and by assuming that per- data was curve fit to our terminal induc-
the plate. The term Lr accounts for the turbations in z are small (z̃ << γ), the tance expression (Eq. 4). The parame-
fact that the terminal inductance force acting on the coil is: ters for the curve fitting are shown in
decreases when the coil is near the Table 2. This data was used to estimate
plate, due to the eddy currents induced z o z˜
 z˜ 
the minimum current needed for coil
I2
in the plate. Therefore, the inductance Fz + ƒ˜ z = Lr e γ e γ ≈ Mg 1 −  lift-off and the resonant frequency of
is a function of the z height of the coil 2γ  γ the suspension.
above the conducting plate. The decays
have the characteristic length scale γ. where we make use of the fact that e-x Coil “lift-off” and height
(Note: This is not the only possible ≈1-x for x << 1. Therefore, there is a Since we now know the terminal
mathematical description, but it yields restoring force. For small perturbations, inductance, the current needed to
particularly simple and surprisingly this suspension acts like a magnetic achieve levitation can be easily estimat-
accurate results.) spring with spring constant kz. The nat- ed. By the energy method, the necessary
In our thought experiment, let’s ural frequencies of this system are on the current to achieve lift-off is calculated
assume that the coil is driven by an AC jω axis (Fig. 4) as in the case of a simple to be:
current source. The magnetic energy mass and spring. The frequency of oscil-
stored in the inductor is: lation for this system is given by:
2 Mg
I=
1
E m = L( z ) I 2 . kz dL( z ) / dz
1 1 g
2 ƒ osc ≈ ≈ 2(0.35)(9.81)
2π M 2π γ . = ≈ 22.1 A ( RMS)
280 µH / (0.02) .
Note that even though the current is
alternating, there is average energy stor- This interesting result shows that it is
age in the coil (due to the I2 term). Since easy to find the oscillation frequency of For this calculation, the term dL(z)/dz =
this energy varies as the coil position the suspension if we can measure (or Lr/γ. The actual current to achieve lift-

42 IEEE POTENTIALS
Table 1 Coil parameters fore, our estimate for lengths are scaled up by the same fac-
Coil mean radius a = 4.1 cm resonant frequency tor l, the ratio of lift force to power
Coil outer radius a2 = 5.2 cm (given by Eq. 8) is fosc ≈ dissipation increases by the factor l2,
Coil inner radius a1 = 3 cm 3.5 Hz. The coil was or the length squared.
Coil axial thickness b = 1.6 cm levitated at a height 10 To achieve lift-off of the test coil
Coil radial thickness c = 2 cm
Coil turns N = 107, #16 AWG copper wire
millimeters above the in this experiment, approximately 168
Coil inductance in free space 980 µH plate and bounced, and Watts is dissipated in the coil. Fur-
Coil resistance (25C) 0.38 Ω a resonant frequency of thermore, as the coil heats up, more
Coil mass M = 0.35 kg approximately 4 Hz power must be dissipated for the same
was measured. levitation height. The reason is the
Table 2 Curve fit parameters winding resistance increases with
for terminal inductance Magnetic temperature. (The temperature coeffi-
Lo 980 µH scaling laws cient of the resistance of copper is
Lr 280 µH Magnetic scaling approximately = 0.4% per degree C.)
γ 20 millimeters laws show that large So, the test coil gets hot, and can only
magnetic, elements are be run for a few seconds at a time. As
Table 3 Predicted and actual coil current more efficient in ener- shown by the magnetic scaling laws a
vs. levitation height gy conversion than larger coil could be levitated for
h (mm) Imeasured (A-RMS) Icalc (A-RMS) smaller ones. Con- longer periods of time.
0 21 22.1 versely, small-scale
10 26 28.4 levitation experiments Conclusions
20 39 36.5
are likely to be very We presented a simple demonstra-
power hungry (or tion of eddy-current magnetic levita-
off was approximately 21A (RMS), unable to levitate at all before they tion using a small copper coil,
with 26A resulting in 10 millimeter lev- burn up). For the test coil, this effect energized with 60 Hz AC and levitated
itation height (Fig. 7), and 39A result- can be quantified by considering the over an aluminum plate. The processes
ing in 20 millimeter levitation height. ratio of the lift force to the power dissi- that generate magnetic forces are iden-
The lift-off power needed is approxi- pation. For the thin disk coil, the tified using Maxwell’s equations.
mately 168 Watts, with 257 Watts inductance L is approximately propor- Through this experiment, a method for
needed at h = 10 millimeters and 577 tional to a, the coil radius. determining lift-off power, levitation
Watts needed at h = 20 millimeters. A The lift force is proportional to height and suspension resonant fre-
summary of measured and calculated dL(z)/dz, which is also proportional to quency was shown.
current needed at a given levitation the coil radius a. The power dissipa- The principles outlined in this arti-
height is given in Table 3. tion is proportional to the resistance of cle have numerous applications to
the coil. This, in turn, is proportional magnetic levitation, induction heating
Resonant frequency to a/bc, the ratio of current path length and other electrodynamic processes
of suspension to coil cross-sectional area. Therefore, involving induced eddy currents. Scal-
The curve fit shows that the charac- the ratio of lift force to power loss is ing laws show how to size a suspen-
teristic decay length for inductance is proportional to bc, or the cross-sec- sion conductor and power supply for a
approximately 20 millimeters. There- tional area of the coil. If all coil given levitated load.

Fig. 5 Measured terminal inductance, coil 10 millimeters Fig. 6 60 Hz coil inductance, for various coil heights above
above aluminum plate aluminum plate. Dotted line is curve fit to data

FEBRUARY/MARCH 2000 43
Transactions on Magnetics, vol. 35, no. sultant and Adjunct Associate Profes-
3, May 1999. sor of Electrical Engineering at
• P. J. Geary, Magnetic and Electric Worcester Polytechnic Institute,
Suspensions, British Scientific Instru- Worcester Massachusetts. At W.P.I.,
ment Research Association, 1964. he teaches intuitive methods for analog
• T. Clark, A. Kondoleon, M. circuit, magnetic, thermal and power
Thompson and R. Thornton, “Shaftless, electronics design. His main research
Magnetically Levitated Flywheel Ener- at MIT concerned the design and test
gy Storage System,” Aerospace Fly- of high-temperature superconducting
wheel Workshop, Albuquerque, October suspensions for MAGLEV and the
Fig. 7 Copper coil levitated 7-8, 1998. implementation of magnetically-based
approximately 10 • H. D. Wiederick, N. Gauthier, D. ride quality control. Other areas of his
millimeters above alu- C. Campbell and P. Rochon, “Magnetic research and consulting interest
minum plate. Braking: Simple Theory and Experi- include planar magnetics, power elec-
ment,” American Journal of Physics, tronics, high speed analog design,
Read more about it vol. 55, 1987, pp. 500-503. induction heating, IC packaging for
• S. Earnshaw, “On the Nature of the • M. Adler, “A Field-Theoretical improved thermal and electrical perfor-
Molecular Forces which Regulate the Approach to Magnetic Induction Heat- mance, use of scaling laws for electri-
Constitution of the Luminiferous ing of Thin Circular Plates,” IEEE cal and magnetic design, and high
Ether,” Transactions of the Cambridge Transactions on Magnetics, vol. speed laser diode modulation tech-
Philosophical Society, v. 7, 1842, pp. MAG-10, no. 4, December 1974, pp. niques. He has worked as a consultant
97-112. 1118-1125. in analog, electromechanics, mechani-
• J. R. Powell and G. R. Danby, • A. E. Fitzgerald, C. Kingsley, Jr., cal and magnetics design, and holds 2
“High Speed Transport by Magnetically and S. D. Umans, Electric Machinery, patents. Currently he works on a vari-
Suspended Trains,” ASME Publication 5th Edition, McGraw-Hill, 1990. ety of consulting projects including
No. 66 WA/RR5 (December 1966). • F. W. Grover, Inductance Calcu- high power and high speed laser diode
• C. A. Guderjahn, S. L. Wipf, H. J. lations: Working Formulas and modulation, eddy-current brake design
Fink, R. W. Boom, K. E. MacKenzie, Tables, Dover Publications, Inc., New for amusement applications, flywheel
D. Williams, and T. Downey, “Mag- York, 1946. energy storage for satellites, and mag-
netic Suspension and Guidance for • Marc T. Thompson, “Inductance netic tracking for inter-body catheter
High Speed Rockets by Superconduct- Calculation Techniques—Part I: Classi- positioning and is a consultant for
ing Magnets,” Journal of Applied cal Methods,” Power Control and Intel- Magnemotion, Inc., United States
Physics, vol. 40, no. 5, April, 1969, pp. ligent Motion, vol. 25, no. 12 December Department of Transportation, Edward
2133-2140. 1999, pp.40-45. M. Pribonic, PE Inc., and Polaroid
• H. H. Kolm and R. D. Thornton, • Marc T. Thompson, “Inductance Corporation.
“The Magneplane: Guided Electromag- Calculation Tech-
netic Flight,” Proceedings of the 1972 niques—Part II: Index of symbols
Applied Superconductivity Conference, Approximations
May 1-3, 1972. and Handbook a Coil mean radius (4.1 cm)
a2 Coil outer radius (5.2 cm)
• Marc T. Thompson, “High Tem- Methods,” Power a1 Coil inner radius (3 cm)
perature Superconducting Magnetic Control and Intelli- B Magnetic flux density (Tesla)
Suspension for Maglev,” Ph.D. Thesis, gent Motion, web- b Coil axial thickness (1.6 cm)
Department of Electrical Engineering site http://www. c Coil radial thickness (2.2 cm)
Em Magnetic stored energy (Joules)
and Computer Science, Massachusetts pcim.com. F Force density (N/m ) 2

Institute of Technology, May 1997. ƒz Levitation force (N)


• Marc T. Thompson and Richard D. About the FZ Equilibrium levitation force = Mg = 3.4 N
~
Thornton, “Modeling of HTSC Based author ƒz Perturbed levitation force
Iron-Core Flux-Canceling Electrody- Marc T. Thomp- g Acceleration due to gravity (9.81 m/s2)
h Levitation height, from bottom of coil to top of plate
namic Suspension for Maglev,” Pro- son (M ‘92) was I Coil current (A)
ceedings of the 4th International born in Vinalhaven J Current density (A/m2)
Symposium on Magnetic Suspension Island, Maine. He kz Magnetic spring constant (N/m)
Technology, Gifu, Japan, NASA Con- received the B.S. l Coil length scale
Lo Inductance of coil with plate far away (980 µH)
ference Publication, 1997. E.E. degree from Lr Inductance reduction when coil location z = 0
• Marc T. Thompson, Richard D. the Massachusetts M Mass of levitation coil (0.35 kg)
Thornton and Anthony Kondoleon, Institute of Tech- N Coil turns (= 107)
“Scale Model Flux-Canceling EDS nology (M.I.T.) in t Conducting plate thickness (1 cm)
Maglev Suspension—Part I: Design and 1985, the M.S.E.E. z Axial position of coil above plate
Zo Equilibrium position of coil above plate
Modeling,” IEEE Transactions on Mag- in 1992, the Electri- z
~
Perturbed coil location above plate
netics, vol. 35, no. 3, May 1999. cal Engineer’s µo Magnetic permeability of free space 4π×10-7 H/m
• Marc T. Thompson and Richard D. degree in 1994, and σ Electrical conductivity (Ω-m)-1
Thornton, “Scale Model Flux-Canceling the Ph.D. in 1997. δ Skin depth (m)
γ Decay length for inductance above plate (20 mm)
EDS Maglev Suspension—Part II: Test Presently he is fosc, ωosc Oscillation frequency of levitated body (Hz, radians/sec)
Results and Scaling Laws,” IEEE an engineering con-

44 IEEE POTENTIALS
FEBRUARY/MARCH 2000 45
46 IEEE POTENTIALS

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