Professional Documents
Culture Documents
SEM658,659 轮式装载机
零部件图册
中国·
中国·山东山工机械有限公司
SHANDONG SEM MACHINERY CO.,
CO., LTD
前言 FOREWORD
SEM658,659 轮式装载机零部件图册,
轮式装载机零部件图册,是为了便于用户在使用、
是为了便于用户在使用、 THIS PART LIST OF MODEL SEM658,659 WHEEL LOADER IS INTENT
维修和保养等工作中的方便而编绘的,
维修和保养等工作中的方便而编绘的 ,以供在使用过程中查阅及 AS A CONS
CONSULTAT
ULTATION
ATION REFERENCE FOR THE CUSTOMER TO USEUSE THE
参考,
参考,也可帮助用户了解本机的结构和装配关系。
也可帮助用户了解本机的结构和装配关系。发动机随机已 MACHINE,
MACHINE, AND TO HELP THEM REPAIR AND MAINTAIN THE LOADERS.
LOADERS.
有零部件图册,
有零部件图册,本书故未编出。
本书故未编出。 IT CAN ALSO HELP THE USERS TO BE FAMILIAR WITH THE
图册按各总成及结构布局绘制出了各零部件的图形及相互关 CONSTRUCTION AND ASSEMBLY RELATION OF THE MACHINE. THE
系。凡不可拆卸的部件,
凡不可拆卸的部件,一般只标出部件代号,
一般只标出部件代号,不另列其组成零 ENGINE HAS ITS OWN PART LIST WITH IT, SO THIS BOOK DOES NOT
件。明细表采用中英文对照编译了名称、
明细表采用中英文对照编译了名称、代号及数量。代号及数量。 CONTAIN THE
THE ENGINE PART LIST.
随着技术更新和生产的不断发展,
随着技术更新和生产的不断发展,产品将不断改进,
产品将不断改进,故本图 THE PART LIST CONTAINS THE PART-
PART-DRAWINGS OF DEFERENT
册的内容会有部分不相一致,
册的内容会有部分不相一致,因此用户在订购零部件时,
因此用户在订购零部件时,请指明 ASSEMBLIES,
ASSEMBLIES, SHOWING
SHOWING THE
THE SHAPE OF THE PARTS AS WELL AS THE
车出厂日期和编号。
车出厂日期和编号。 ASSEMBLING RELATION. THE COMPONENTS WHICH CAN NOT BE TAKEN
参加编绘本图册的人员主要有刘长全、
参加编绘本图册的人员主要有刘长全、李友刚、 李友刚、郭金海、
郭金海、门 APART (AS
(AS THE WELDMENT OR RIVETED ASSEMBLIES
ASSEMBLIES)
ES)
世宗、
世宗、王新全、
王新全、纪福强等同志,
纪福强等同志,参加校对本图册的人员主要有毕 ARE INDICATED ONLY BY THEIR COMPONENT NUMBERS WITHOUT THE
田利、
田利、黄福国、
黄福国、范爱芳、范爱芳、刘小龙、
刘小龙、朱宁强、
朱宁强、张治国、
张治国、邸桂玲等同 CONSISTING PART NUMBERS .
志,并得到了厂内有关人员的支持和帮助,
并得到了厂内有关人员的支持和帮助,特此致谢。 特此致谢。 STRUCTURES AND SPECIFICATIONS
SPECIFICATIONS OF THE MACHINE ARE
SUBJECT TO CHANGE FOR IMPROVEMENT WITHOUT NOTICE BEFORE THE
LIST BEING REVISED, SO WHEN ORDERING SPARE PARTS, USERS ARE
KINDLY REQUESTED TO INFORM US THE MANUFACTURED DATE AND
BATCH NUMBER OF THE WHEEL LOADER.
山东山工机械有限公司技术中心
二 OO 八年五月 SEM TECHNICAL CENTER
MAY 2008
目 录 (659) ···················································…
…············99
99
第一部分:
第一部分:变速箱和变矩器 CONTENTS
1 变速箱总成……………………………………………………
变速箱总成 ……………………………………………………1
…………………………………………………… 1 PART.Ⅰ
PART.Ⅰ: XMSN&TC
2 发动机连接总成………………………………………………
发动机连接总成 ………………………………………………3
……………………………………………… 3 FIG.1
FIG. 1 GEARBOX HOUSING ASSEMBLY
ASSEMBL Y ……………………………1
…………………………… 1
3 动力输入装置…………………………………………………
动力输入装置 …………………………………………………5
………………………………………………… 5 FIG.2
FIG. 2 ENGINE CONNECT…………………………………………
CONNECT …………………………………………3
………………………………………… 3
4 动力输出装置…………………………………………………
动力输出装置 …………………………………………………9
………………………………………………… 9 FIG.3
FIG. 3 POWER INPUT………………………………………………
INPUT ………………………………………………5
………………………………………………5
5 中间轴 ……………………………………………………… 13 FIG.4
FIG. 4 POWER OUTPUT……………………………………………
OUTPUT ……………………………………………9
…………………………………………… 9
6 调压阀 ……………………………………………………… 15 FIG.5
FIG. 5 LAYSHAFT………………………………………………
LAYSHAFT ………………………………………………13
……………………………………………… 13
7 油管…………………………………………………………
油管 ………………………………………………………… 17 FIG.6
FIG. 6 SAFETY VALVE…………………………………………
VALVE ……………………………………………
…………………………………………… 15
8 离合器 151 …………………………………………………19
………………………………………………… 19 FIG.7
FIG. 7 OIL PIPES………………………………………………
PIPES ………………………………………………17
……………………………………………… 17
9 离合器 1 52 …………………………………………………25
………………………………………………… 25 FIG.8
FIG. 8 COUPING CLUTCH…………………………………………
CLUTCH …………………………………………19
………………………………………… 19
10 离合器 153…………………………………………………
153 …………………………………………………31
………………………………………………… 31 FIG.9
FIG. 9 COUPING CLUTCH…………………………………………
CLUTCH …………………………………………25
………………………………………… 25
11 注入油接头…………………………………………………
注入油接头 …………………………………………………37
………………………………………………… 37 FIG.10
FIG. 10 COUPING CLUTCH………………………………………
CLUTCH ………………………………………31
……………………………………… 31
12 滤清器、
滤清器、应急转向泵、 应急转向泵 、车速表………………………………
车速表………………………………39
………………………………39 FIG.11
FIG. 11 FILTER NECK……………………………………………
NECK ……………………………………………37
…………………………………………… 37
13 取力器(
取力器 ( I ) …………………………………………………41
………………………………………………… 41 FIG.12
FIG. 12 FILTER.EMERGENCY STEERING PUMP.SPEEDOMETER…
PUMP.SPEEDOMETER … 39
14 取力器(
取力器 (II) II ) …………………………………………………43
…………………………………………………43 FIG.13
FIG.13 POWER
POWER TAKE-
TAKE-OFF(
OFF(I)…………………………………… 41
15 变速调档系统(
变速调档系统 ( I ) …………………………………………45
………………………………………… 45 FIG.14
FIG.14 POWER TAKE-
TAKE-OFF(
OFF(II)
II)…………………………………43
…………………………………43
16 变速调档系统(
变速调档系统( II) II)…………………………………………47
…………………………………………47 FIG.15
FIG. 15 GEARSHIFT SYSTEM(
SYSTEM ( I ) ………………………………45
………………………………45
17 感应式传感器………………
感应式传感器 ………………………………………………
……………… ………………………………55
……………………………… 55 FIG.16
FIG.16 GEARSHIFT SYSTEM(
SYSTEM(II)
II)………………………………47
………………………………47
18 松散件………………………………………………………
松散件 ………………………………………………………57
……………………………………………………… 57 FIG.17
FIG.17 INDUCTIVE TRANSMITTER…………………………………
TRANSMITTER…………………………………55
…………………………………55
19 停车制动器…………………………………………………
停车制动器 …………………………………………………59
………………………………………………… 59 FIG.18
FIG. 18 LOOSE PARTS……………………………………………
PARTS ……………………………………………57
…………………………………………… 57
第二部分:
第二部分:桥和制动 FIG.19
FIG. 19 PARKING BRAKE………………………
BRAKE …………………………………………
…………………………………………59 ………………… 59
20 前桥桥壳(
前桥桥壳(658) 658)……………………………………………… 61 PART.Ⅱ
PART.Ⅱ: AXLE&BRE
21 前桥主传动总成(
前桥主传动总成(658) 658)……………………………………… 63 FIG.20
FIG. 20 AXLE CASE,FRONT AXLE………………………………
AXLE ………………………………61
……………………………… 61
22 前桥输出部分(
前桥输出部分(658) 658)………………………………………… 67 FIG.21
FIG. 21 MAIN TRANSMISSION,FRONT AXLE……………………
AXLE ……………………63
…………………… 63
23 前桥限滑差速器(
前桥限滑差速器( 658) 658) …………………………………… 75 FIG.22
FIG.22 OUTPUT,FRONT AXLE……………………………………
AXLE……………………………………67
…………………………………… 67
24 后桥桥壳(
后桥桥壳( 658) 658)…………………………………………… 77 FIG.23
FIG. 23 SLIDE-
SLIDE - LIMITED DIFFERENTIAL,FRONT………………
DIFFERENTIAL,FRONT ………………75
……………… 75
25 后桥主传动总成(
桥主传动总成( 658) 658) …………………………………… 79 FIG.24
FIG. 24 REAR AXLE CASE………………………………………
CASE ………………………………………77
……………………………………… 77
26 后桥限滑差速器(
后桥限滑差速器( 658) 658) …………………………………… 83 FIG.25
FIG. 25 MAIN TRANSMISSION,,REAR
T RANSMISSION,,REAR AXLE……………………
AXLE ……………………79
…………………… 79
27 后桥输出端 (658) 658)…………………····………………………
………………… ………………………85 ………………………85 FIG.26
FIG. 26 SLIDE-
SLIDE- LIMITED DIFFERENTIAL,REAR AXLE…………
AXLE…………83
………… 83
28 前 驱 动 桥 总 成 FIG.27
FIG. 27 OUTPUT,REAR AXLE……………………………………
AXLE ……………………………………85
…………………………………… 85
(659) ···················································…
…············93
93 F I G . 2 8 F O R N T A X L E
29 后驱动桥总成 ASSEMBLY ······················································93
93
F I G . 2 9 R E A R A X L E 统··········································································151
151
ASSEMBLY ························································99
99 4 4 冷 却 系 统 ( 配 W D 6 1 5 发 动
机) ···········································153
3 0 主 减 速 器 及 差 速 器 4 5 冷 却 系 统 ( 配 C 6 1 2 1 发 动
(659) ··················································105 机) ···········································155
3 1 制 动 钳 总 成 第五部分:
第五部分:发动机系统
(659) ······························································111 111 4 6 加 油 机
3 2 传 动 系 统 构··············································································15
15
(659) ····································································113 113 7
3 3 传 动 系 统 4 7 柴 油 机 装 置
(658) ····································································115 115 ( WD615G.220)
WD615G.220 ) ················································159 159
3 4 传 动 轴 支 4 8 柴 油 机 装 置
座··········································································117117 ( C6121)
C6121 ) ·····························································161 161
3 5 制 动 系 统 第六部分:
第六部分:薄板件
(659) ····································································119 119 49 柴 油 箱 总
3 6 制 动 系 统 成 ················································································1
1
(658) ····································································125 125 63
第三部分:
第三部分:液压系统 50 机 油 箱 总
3 7 传 动 液 压 系 成 ················································································1
1
统 ····································································131 131 65
38 转 向 液 压 系 51 侧 地 板 总
统·····················································……·················133
133 成 ················································································1
1
3 9 转 向 油 67
缸············································································137
137 5 2 玻 璃 钢 发 动 机
4 0 工 作 装 置 液 压 系 罩 ····································································169 169
统 ········ ················ ·· ·· ·············· ·· ···· ··· ········· 13 9 第七部分:
第七部分:结构件
4 1 举 升 油 53 工 作 装 置 总
缸············································································147
147 成············································································173
173
42 转 斗 油 54 举 升 限 位 和 自 动 放 平 机
缸 ··························································· … ··················· 构························································177
177
149 55 前 车 架 总
第四部分:
第四部分:冷却系统 成 ················································································1
1
43 冷 却 液 压 系 79
56 后 车 架 总 成 FIG.44 COOLING SYSTEM(FOR WD615
(658)······································································183
(658) 183 E N G I N E ) · · · · · · · · · · · · · · · · · · · · · · · 1 5 3
FIG.45 COOLING SYSTEM(FOR C6121
F I G . 3 0 M A I N R E D U C E R & E N G I N E ) · · · · · · · · · · · · · · · · · · · · · · · 1 5 5
DIFFERENTIAL ··································105 PART .Ⅴ
.Ⅴ ENG
F I G . 3 1 P L I E R S FIG.46
FIG.46 ACCELERATOR MECHANISM ·································157 157
ASSEMBLY ·····················································111 111 FIG.47
FIG.47 DIESEL ENGINE INSTALLATION (WD615G.220) WD615G.220) ·····159159
F I G . 3 2 T R A N S M I S S I O N FIG.48
FIG.48 DIESEL ENGINE INSTALLATION (C6121) C6121) ···············161
161
SYSTEM···············································113 PART.Ⅵ
PART. LFB
F I G . 3 3 T R A N S M I S S I O N FIG.49
FIG.49 FUEL TANK
SYSTEM···············································115 ASSEMBLY······················································163
ASSEMBLY 163
F I G . 3 4 F R A M E O F D R I V I N G FIG.50
FIG.50 ENGINE OIL TANK
TANK
SHAFT ··········································117 ASSEMBLY···········································165
ASSEMBLY 165
F I G . 3 5 B R A K E FIG.51
FIG.51 SIDE FLOOR
SYSTEM ····························································119
119 ASSEMBLY······················································167
ASSEMBLY 167
F I G . 3 6 B R A K E FIG.52
FIG.52 FIBERGLASS
SYSTEM ····························································125
125 HOOD·····························································169
HOOD 169
PART.Ⅲ
PART.Ⅲ HYD PART.Ⅶ
PART.Ⅶ STR
F I G . 3 7 T R A N S M I S S I O N H Y D R A U L I C FIG.53
FIG.53 WORKING DEVICE
S Y ST EM ··························· 13 1 ASSEMBLY············································173
ASSEMBLY 173
F I G . 3 8 S T E E R I N G H Y D R A U L I C FIG.54
FIG.54 LIFTING LIMIT AND BUCKET
SYSTEM ···································133 AUTO-
AUTO-LEVELING···············177
LEVELING 177
F I G . 3 9 S T E E R I N G C Y L I N D E R FIG.55
FIG.55 FRONT FRAME
ASSEMBLY ·································137 ASSEMBL····················································179
ASSEMBL 179
F I G.4 0 W O RK I NG DE VIC E HY DRAU LIC FIG.56
FIG.56 REAR FRAME
S Y S T E M · · · · · · · · · · · · · · · · · · · · · · · 1 3 9 ASSEMBLY····················································183
ASSEMBLY 183
F I G . 4 1 L I F T I N G
CYLINDER ···················································· 147 57 后 车 架 总 成
F I G . 4 2 T I L T I N G (659)······································································189
(659) 189
CYLINDER ···················································· 149 58 摆 动 架 总 成
PART .Ⅳ
.Ⅳ COL (659)······································································193
(659) 193
F I G . 4 3 C O O L I N G H Y D R A U L I C 59 配 重 铁 装 置 总
SYSTEM ·····································151 成······································································195
195
第八部分:
第八部分:驾驶室系统
60 驾 驶 室 总 成
(一)····································································197 197
61 驾 驶 室 总 成
(二)····································································199 199
62 驾 驶 室 总 成
(三)····································································201 201
63 先 导 阀 支 架 总
成······································································203
203
第九部分:
第九部分:电器系统
64 仪 表 台 总
成 ················································································2
2
05
65 电 器 总
成 ················································································· FIG.57
FIG.57 REAR FRAME
207
207
···20 ASSEMBLY····················································189
ASSEMBLY 189
66 空 调 系 统 FIG.58
FIG.58 OSCILLATING FRAME
(C6121) ·····································································21 21 ASSEMBLY······································193
ASSEMBLY 193
3 FIG.59
FIG.59 COUNTERWEIGHT
67 空 调 系 统 ASSEMBLY···············································195
ASSEMBLY 195
(WD615) ·····································································21 21 PART.Ⅷ
PART.Ⅷ CAB
7 FIG.60
FIG.60 CAB ASSEMBLY
68 暖 风 系 统 (0NE)
0NE)·····················································197
197
(WD615) ·····································································22 22 FIG.61
FIG.61 CAB ASSEMBLY
1 (TWO)
TWO)·····················································199
199
69 火 焰 预 热 系 统 FIG.62
FIG.62 CAB ASSEMBLY
(C6121) ·····························································223223 (THREE)
THREE)···················································201
201
70 火 焰 预 热 装 置 FIG.63
FIG.63 PILOT VALVE FRAME
(C6121) ·····························································225225 ASSEMBLY ······································203
203
71 预 热 启 动 系 统 PART.Ⅸ
PART.Ⅸ ELE
(WD615) ·····························································227227 FIG.64
FIG.64 DASH PANEL
ASSEMBLY ···················································20
205
205
FIG.65
FIG.65 ELECTRIC
SYSTEM·····························································207
SYSTEM 207
FIG.66
FIG.66 AIR CONDITIONER SYSTEM
(C6121) ······························213
213
FIG.67
FIG.67 AIR CONDITIONER SYSTEM
(WD615) ································217
217
FIG.68
FIG.68 WARM
SYSTEM(WD615) ) ···················································221 221
FIG.69
FIG.69 FIRE HEATER
SYSTEM(C6121)
SYSTEM(C6121) ) ······································223 223
FIG.70
FIG.70 FIRE HEATER
SET(C6121) ) ············································225 225
FIG.71
FIG.71 FIRE HEATER
SYSTEM(WD615) ·······································227227
变速箱总成 GEARBOX HOUSING ASSEMBLY
010
022
020
500
440
450
430
420
500
440
450
430
420
400
420
410
400
420
410
400
420
410
400
420
410
020 010
022
500
440
450
428
420
134 调整垫圈 S=8.8 SPACER RING S=8.8 W042000160 0730 100 165 1
调整垫圈 S=8.7 SPACER RING S=8.7 W042000170 0730 102 537 1
调整垫圈 S=8.6 SPACER RING S=8.6 W042000180 0730 102 538 1
调整垫圈 S=8.5 SPACER RING S=8.5 W042000190 0730 102 539 1
调整垫圈 S=8.4 SPACER RING S=8.4 W042000200 0730 102 540 1
调整垫圈 S=8.3 SPACER RING S=8.3 W042000210 0730 102 541 1
调整垫圈 S=8.9 SPACER RING S=8.9 W042000220 0730 104 903 1
调整垫圈 S=9.1 SPACER RING S=9.1 W042000230 0730 105 632 1
调整垫圈 S=9.2 SPACER RING S=9.2 W042000240 0730 105 633 1
500
440
450
428
420
400
420
410
400
420
410
400
420
410
400
420
410
13 螺母 NUT Z620590110 12
15 螺栓 BOLT Z620590100 12
16 挡圈 40 SNAP RING 40 B070214002 1
17 轴承 NUP308EV(无保持架) BEARING NUP308EV B120330004 1
18 主动螺旋伞齿轮(前桥左旋) SPIRAL BEVEL DRIVING GEAR (L TURNING/F AXLE) Z610240590 1
主动螺旋伞齿轮(后桥右旋) SPIRAL BEVEL DRIVING GEAR(R TURNING/R AXLE) Z610241040 1
19 差速器支架连接螺栓 CONNECT BOLT ON DIFFERENTIAL FRAME Z610240770 4
20 垫圈 22 WASHER 22 B060112206 4
21 螺栓 M10×20 BOLT M10×20 B040911020 2
22 垫圈 10 WASHER 10 B060111003 2
23 锁紧片 LOCK PLATE Z610240720 2
24 差速器支架盖 DIFFERENTIAL FRAME COVE Z610240710 2
25 轴承 DZF32018× BEARING DZF32018X W110002730 2
49 挡板 APRON Z610240491 1
50 垫圈 WASHER Z610240520 1
51 锁紧螺母 LOCK NUT Z610240510 1
52 螺栓 M14×1.5×50 BOLT M14×1.5×50 B041011450 7
53 垫圈 14 WASHER14 B060111404 7
54 主减速器壳体 MAIN REDUCER CASE Z630500080 1
69
64
17 65
27 28
30 63
29
71 72 73 44 41
55
26
25 34
32
53 42
33 43
45
48
39 40
56 57 24 71 70 47
59 49
15 13 14
61 58
10 26 44 1
62 60
21 51
66
50
17
16
18
12 11
9 8 7 6 5 4 3 2
67
68
69
64
17 65
27 28
30 63
29
71 72 73 44 41
55
26
25 34
32
53 42
33 43
45
48
39 40
56 57 24 71 70 47
59 49
15 13 14
61
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10 26 44 1
62 60
21 51
66
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17
16
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12 11
9 8 7 6 5 4 3 2
67
68
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27 28
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71 72 73 44 41
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10 26 44 1
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66 67 62 60
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9 8 7 6 5 4 3 2
68 69
22 25
23 17 64
27 28
67 70 71 30 63
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43 41
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53 42
33 73
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48 58
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24 15 13 14
10 26 44 65 1
66 67 62 60
21 51
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67 70 71 30 63
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10 26 44 65 1
66 67 62 60
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9 8 7 6 5 4 3 2
68 69
注:此油缸的密封件为配件时只有一个编码,具体为:W050900260
注:此油缸的密封件为配件时只有一个编码,具体为:W050800080
注:此油缸的密封件为配件时只有一个编码,具体为:W051300110
柴油箱总成(配件) NZ5A0130010010 1
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发动机罩总成(
发动机罩总成(配件)
配件) NZ5A0120000010 1
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